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www.windtechnologies.com
Commercialization
In order to realize the benefits of innovation commercialization is required!
Commercialization is the process or cycle of introducing a new product into themarket. The actual launch of a new product is the final stage of new productdevelopment, and the one where the most money will have to be spent foradvertising, sales promotion, and other marketing efforts.
Product Development
Process
Marketing & Selling Process
CommercializationC1/29
Initial screening
Preliminary market
assessment
Preliminary technical
assessment
Detailed market study
Preliminary business analysis
Product development
Alpha tests
Beta tests Test market
Trial production
Final business plan
Production ramp up
Market launch
C2/29
Different Stages in NPD:
1. Initial screening: The initial decision to go ahead with the project; the idea havingbeen screened in from several alternatives.
2. Preliminary market assessment: The preliminary market study: a "quick and dirty"situation analysis of the marketplace, possible market acceptance and competitiveassessment.
3. Preliminary technical assessment: An initial technical appraisal, addressingquestions such as "can the product be developed? can it be manufactured?" etc.
4. Detailed market study Marketing research: detailed market studies such as userneeds-and-wants analysis, concept tests, positioning studies and competitiveanalyses.
5. Preliminary business analysis: Comprehensive business analysis with projectednet present values, pro-forma income statements, etc.
6. Product development: The actual development of the physical product leadingup to a prototype.
C3/29
13. Market launch: The implementation of a comprehensive marketing plan.
7. Alpha tests: Testing the product in-house under controlled or laboratory conditions.
8. Beta tests: Testing the product with customers field trials.
9. Market Test: An attempt to sell the product to a limited market area or customers,to gauge product acceptance in a real market context.
10. Trial production: A limited trial, or batch production run, designed to proveproduction facilities.
11. Final business plan: A final business and financial analysis prior to launch.
12. Production ramp up: Full-scale production.
Different Stages in NPD:
C4/29
67% of NPD fail in the commercialization process.
Success33%
Fail!!!67%
Commercialization Success Rate
C5/29
In some others, it is the launch process and its execution that is at fault.
Why?!?!?!?
In some cases, the product development process is flawed to start with.
In others, the product concept is very poorly backed by market research.
C6/29
Commercialization:
Incremental
Breakthrough
C7/29
Commercialization:
When?
Where?
To Whom?
C8/29
Mistake #4:Faulty product positioning.
Mistake #1:An overwhelming tendency to treat to both incremental and breakthrough projects both the same.
Mistake #2:Tendency to assume that breakthrough products activities need plenty of sources and management support.
Mistake #3:It makes sense to adopt the existing manufacturing-sales systems for the new product.
C9/29
www.windtechnologies.com
Case Study
Management and Key Staff
Gehan Amaratunga( non-executive
Chairman )
Ehsan Abdi(CEO)
Richard McMahon(CTO)
Hashem Oraee(non-executive
Director)
Peter Tavner( non-executive
Director)
1/29
Technology
2/29
Technical overview
Background
1. Collaborative project between Cambridge & Durham
university
2. Publications
3. Awards from : Worshipful Company of Scientific Instrument Makers
Cambridge University Entrepreneurs (2004)
the Institution of Engineering and Technology or IET (2005)
3/29
Key Benefits:
Higher reliability
Lower maintenance
Lower cost
Technology: Brushless Doubly-Fed Induction Generator
Two-Stage Gearbox4/29
Drive Train
Generator
Gearbox
Rotor Blades
Mechanical Brake
Rotor Hub
Yaw System
Hydraulic System
Other
Electrical Control
Electrical SystemLWK Failure Rate, approx 5800 Turbine Years
WMEP Failure Rate, approx 15400 Turbine Years
LWK Downtime, approx 5800 Turbine Years
WMEP Downtime, approx 15400 Turbine Years
1 0.75 0.5 0.25 0 2 4 6 8 10 12 14 Failure/turbine/year Downtime per failure (days)
Failure/turbine/year and Downtime from 2 Large Surveys of European Wind Turbines over 13 years
Failure rate and downtime for wind turbine subassemblies
Source: F. Spinato et al., “Reliability of wind turbine subassemblies”
IET Proceedings, Renewable Power Generation, Vol. 3, No. 4, pp. 1-15, 20095/29
Reliability Study for a 2 MW Wind Turbine
Subassembly Description RPN
Drive Train
- Conventional Doubly Fed Induction Generator
- 3 stage gearbox100.0
- Innovative Brushless Doubly Fed Induction Generator
- 2 stage gearbox90.1
GeneratorDFIG 17.5
BDFIG 15.6
GearboxThree Stage (1st stage Planetary) 30.4
Two Stage (1st stage Planetary) 22.4
Other Components 52.1
RPN: Risk Priority Number
Source: FP7 Reliwind Project 6/29
Innovation
Intellectual Property
Application
numberShort title First priority date Status
0810865.6Power
Generators13 June 2008
Has been filed (not yet
published) - Applied for PCT
0810867.2Power
Generators13 June 2008
Has been filed (not yet
published) - Applied for PCT
7/29
Innovation
Prior Art
at Oregon State University with support from the
US Department of Energy (mid-1980s)
Potential Competitors
brushless doubly-fed induction generator (BDFIG)
brushless doubly-fed reluctance generator (BDFRG)
brushless doubly-fed twin stator induction generator
(BDFTSIG)
8/29
Innovation
Alternative Technologies
doubly-fed slip-ring induction generators (DFIG)
permanent magnet generators (PMG)
Drawbacks for DFIG
the additional cost and bulk of the slip-ring system
the need to maintain brush-gear and to replace brushes on a
regular basis
failures of wind turbines due to failures of the slip-ring system
9/29
Market
10/29
Drive Train
TechnologiesArchitecture Speed Generator
% of Market
(2009)
High
High
Mid
Low
DFIG
PM
IG
PM
Synchrono
us
70%
15%
15%
B
2008 Generator
market
€1.1 bn
€220 m
€220 m
11/29
Economic Benefits
Onshore 1MW
wind turbine
(NEW)
Onshore 1MW
wind turbine (as
retrofit)
Onshore 3MW
wind turbine
(NEW)
CAPEX Saving € 6,600 € 4,100 € 23,000
OPEX Saving (Annual -
planned)€ 1,178 € 1,178 € 2,655
OPEX Saving (Annual -
unplanned)€ 380 € 380 € 830
Warranty period savings
(CAPEX & OPEX)€ 12,832 N/A € 36,940
Post warranty period savings
(OPEX)€ 23,370 € 21,812 € 52,277
Whole balance of life savings
(CAPEX & OPEX)€ 36,202 € 25,912 € 89,217
Whole balance of life saving as
percentage of DFIG cost88.3% 63.2% 72.5%
Private & Confidential © Wind Technologies Ltd. 12/29
Installation by Vestas in 2010
Total installation by Vestas7800 MW
2600 of 3MW wind turbines
CAPEX saving €59.8 million
OPEX saving (5 years
warranty)
€38.4 million
OPEX saving (15 years rest of
life)
€136 million
13.5% of
Vestas’ profit
Total saving €234 million
The above figures assume Vestas used the BDFIG in all its 2010 wind turbines 13/29
Private & Confidential © Wind Technologies Ltd.
Comparison of Electrical Systems
System I System II System III
Generator type DFIG BDFIG IG PM SG PM
Gearbox Yes Yes Yes Yes No No
Market share 70 % - 10 % 5 % 13 % 2 %
CAPEX (Generator &
Converter)
OPEX (Generator & Converter)
Grid compatibility
14/29
Wind Turbine Market and Generator Suppliers
Private & Confidential © Wind Technologies Ltd.
Turbine
maker
Market
share
in 2008
Generator
typeGenerator provider
Vestas 19 % DFIG Weier, ABB, Elin, LeroySomer
GE 18 % DFIG PMG Winergy, ABB, Loher
Gamesa 11 % DFIG Ingeteam, Indar, ABB
Enercon 9 % SG Enercon
Suzlon 7 % IG Suzlon, Elin
Siemens 7 % IG Winergy, ABB
Acciona 4 % DFIG ABB
Goldwind 4 % PMG
Sinovel 4 % DFIG ABB
Nordex 4 % DFIG VEM
Others 13 %
15/29
Wind Turbine Market and Generator Suppliers
Private & Confidential © Wind Technologies Ltd.
Generator supplierManufacturing
location
Market share
in 2008Customers
ABBChina, Estonia, Finland,
India
40 %
(steady)
Vestas, Gamesa, GE,
Siemens, Acciona
Enercon Germany13 %
(decreasing)Enercon
Leroy Somer France12 %
(decreasing)Vestas
Elin Austria, India, China8 %
(decreasing)Suzlon, Vestas
Ingeteam China, Spain6 %
(increasing)Gamesa
Winergy Germany6 %
(decreasing)Siemens, GE, Vestas
Others15 %
(increasing)
16/29
Wind turbine market
wind power industry installed more than 27,000 MW in 2008
more than €36.5 billion
bringing the global market to more than 120,000 MW
36% increase on an annual basis and a 29% cumulative growth
wind generation capacity will stand at 332,000 MW in 2013
56,000 MW of new capacity will be added in 2013
wind turbine market is expected to reach €80 billion in 2013
Private & Confidential © Wind Technologies Ltd.17/29
Wind generator market
reached about €1.5 billion in 2008
is expected to be worth more than €3 billion in 2013
DFIG had about a 70% market share in 2008, equivalent to
€1.1 billion and would be worth €2.1 billion in 2013
BDFIG can potentially address a €2.1 billion market in 2013
Private & Confidential © Wind Technologies Ltd.18/29
Annual market & Retrofit market value
Annual market value 2008 2013
Wind turbine industry €36.5 billion €80 billion
Generator
(~4% of the cost of wind turbine)€1.5 billion €3 billion
DFIG market
(70% of generator market share)€1.1 billion €2.1 billion
Private & Confidential © Wind Technologies Ltd.
Retrofit market 2008 2013
World wind power installed capacity 120,000 MW 332,000 MW
DFIG retrofit market €100 million €250 million
19/29
Commercialisation Strategy for the ‘Big’
Wind Market
Potential Opportunities in the ‘Big’ Wind Market
BDFIG for new wind turbines
Retrofitting in existing wind farms
20/29
Our Product
Brushless DFIG Control Board
+
Typical retail
price:
€35,000 / MW €500 – 700Estimated cost:
€50,000 / MW €5000 – 700021/29
Commercialisation Strategy for the ‘Big’
Wind Market
Exploitation Strategy
The main feedback received from the industry
the availability of quantified figures for the
BDFIG’s economic case
Demonstration of performance of the BDFIG on real
scales and within wind turbines
22/29
Commercialisation Strategy
number of key milestones in exploiting the BDFIG technology
In-depth market studies have been carried out and potential customers for the BDFIG have been identified;
The BDFIG has been demonstrated on a small scale wind turbine (20kW, 18 meters height) which has led to performance verification of the technology in a wind turbine and under normal wind conditions;
The economic case for the BDFIG for onshore wind applications has been quantified in terms of both capital and running costs. The outcomes show a strong case for exploiting the BDFIG.
23/29
Commercialisation Strategy
Sales Plans
Incorporating in
new wind turbines
Retrofitting in existing wind turbines
Market
JV Subcontract
and/or License
JV Subcontract
and/or License
Business
Model
Wind turbine
manufacturers
Generator
manufacturersCustomers
24/29
‘Small’ Wind Exploitation
Market Analysis
Company Country kW sold in 2008
Southwest Windpower US (AZ) 10,000
Proven Energy Ltd UK (Scotland) 4,800
Northern Power US (VT) 4,300
Entegrity Wind Systems Canada (PE) / US (CO) 3,500
Bergey WindPower Co. US (OK) 1,700
25/29
‘Small’ Wind Exploitation
Market Analysis
2008 U.S. Sales 2008 Global Sales
17.3 MW 38.7 MW
78% growth over 2007 53% growth over 2007
10,500 units 19,000 units
$77 million in sales $156 million in sales
26/29
Small Scale Technology Demonstration20kW Wind Turbine with BDFIG Rated power
Hub height
Rotor diameter
Generator
Gearbox
Converter
Yaw
20 kW
12.5 m
11 m
BDFIG
2 stage helical
Fractional – Grid connected
Free yaw
West Cambridge Site, CambridgeInstalled in March 2009
SWOT Assessment
Strengths
Weaknesses
Opportunities
Threats
Technical Risk
Commercial Risk
Social/Political Risk
28/29
Exit Plans
29/29
Thank You