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Onsertion Modules and Assembly Lines for the Automated Serial Productionof 3D-MID
Tobias Reissmann, Managing DirectorXENON Automatisierungstechnik GmbH DresdenXENON Automatisierungstechnik GmbH, Dresden
Joachim Czabanski, R&D MechatronicsKromberg & Schubert GmbH & Co. KG, Renningen
Production line for 3D-KroMID® Products
► Start of MID @ K&S in 2005in 2005
► Serial production since 2008since 2008
► Actually 6 different products with 50 variants in production
► One production line for all products
2 Automated Serial Production of 3D-MID30. September 2010
Goals of KroMID®
► Real 3D-MID solutions
► 3D-SMD placement
Product-lines
► „Automotive“
► Medical“► „Medical
► „Defence“
3 Automated Serial Production of 3D-MID30. September 2010
… the next steps …
► Integration of a slave LIN-BUS(Local Interconnect Network)
► Up to 60 components on a carrier
► Upgrading of the modularproduction concept
4 Automated Serial Production of 3D-MID30. September 2010
About XENON
Facts and Figures
Foundation 1990
Employees 125Employees 125
Turnover Euro 11.1 million (2009)
Machines 850 worldwide
Business Development and manufacturing of t k d ti i tturn-key production equipment
Automation Electro-mechanical parts, sensors, connectors mechatronic systemsconnectors, mechatronic systems
Locations Dresden (DE), Hong Kong (CN)
5 Automated Serial Production of 3D-MID30. September 2010
Industries, Products and automated Parts
6 Automated Serial Production of 3D-MID30. September 2010
Advantages MID Challenge Equipment
3D Design Flexibility► Full 3D Assembly 1
Integration of Functions► Dispensing + SMD Onsertion 2
► Full 3D Inspection ► Soldering + Final Assembly
Fl ibilit f ChMi i t i ti Flexibility of Change► Variety of Types► Parameter Administration
4Miniaturization► Micro Assembly Technology► Process Stability
3
Flexible Production Equipmentq p
Multi-axisrobotic
systems
Variousprocess
technologies
Highestprecision
Intelligentchange-
over
7 Automated Serial Production of 3D-MID30. September 2010
y g
Competence in MID Process Technologies
5 Years Experience
3D Dispensing Soldering /
3D Final Function Test
Soldering Paste 3D AOI
Insertion Contact Pins
3D Final Function Test
3D Quality Check
Insertion Contact Pins 3D OnsertionSMD
ComponentsIncomming Parts
8 Automated Serial Production of 3D-MID30. September 2010
Fully automated Serial Production
Modular, scaleableline conception
Transportation of parts by workpiece carrier linear Integration of
manual workplacesline conception transfer system manual workplaces
6 Diff t d t /6 Different products /50 Variants
6-Axis industrial robots controlled by vision systems
Software based changeover by master computer
Product data acquisition with tracing of single parts
(DMX-Code)
9 Automated Serial Production of 3D-MID30. September 2010
3D-MID Modules for Automated Production
MID Process Module Description Technical Data
3D Quality check of Standard: electrical test Measuring the mOhm3D Quality check ofincomming MID parts
Standard: electrical testOptional: vision systemFull 3D capability
Measuring the mOhm resistance of the conductor track
Insertion of contact pins(integrated connector)
Cam-driven high-speedXENON insertion head
Flexible insertion of 1..2 pins / second
3D Dispensing ofsoldering paste
Various dispensing techno-logies (e.g. time/pressure)
Vision controlledpositioning of paste
Full 3D capability X/Y/Z Needle offset calibration
3D Onsertion of LEDs diodes resistors Vision controlled3D Onsertion ofSMD components
LEDs, diodes, resistors,capacitors, switchesFull 3D capability
Vision controlledpositioningAccuracy: +/- 0.1 mm
10 Automated Serial Production of 3D-MID30. September 2010
3D-MID Modules for Automated Production
MID Process Module Description Technical Data
Soldering Special equipment for MID Validated processSoldering Special equipment for MID Validated process
3D AOI of solderedMID parts
Optical inspection systemwith multi axis cameras
Check of presence,position and (partial)MID parts with multi-axis cameras position and (partial)quality of soldering
Final assembly Full range of customizedFinal assembly Full range of customized solutions available
3D Final function test Full range of 3D capable e.g. High resolution customized solutions from XENON available
optical, mechanical and electrical inspection systemsp y
Final packaging Automatic packagingin trays, blisters or tubes
StandardizedXENON modules
11 Automated Serial Production of 3D-MID30. September 2010
Perspective / R&D Activities
New product release
► Prototype internal tests: 2010
► Sales starting: Q1 / 2011TextAccuracy+/- 0.01 mm
Full 3D capability
► First deliveries: Q4 / 2011
FasterFastercycletime
Fine pitch dispenser
5 Years Experience
MID Onsertion and Ready forReady for
SMD on MID
Dispensing Module ChipChip--onon--MIDMID
12 Automated Serial Production of 3D-MID30. September 2010
Thank you for your attention!
XENON Automatisierungstechnik GmbH Kromberg & Schubert GmbH & Co. KGgHeidelberger Straße 1
01189 Dresden, GermanyRaitestraße 8
71272 Renningen, Germany
Telephone +49 351 40209-100Fax +49 351 40209-109
il@ d d d
Telephone +49 7159 1602-0Fax +49 7159 17276
KSR @k [email protected] www.xenon-dresden.de
