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16HL JIB ON 77SI BOOM
MODEL HC165
0
SHEET NO. REV NO.
7
8
6
4
215
HC165 9005835
9 - 29
BASIC 16HL JIB (40’) FOR 77” BOOM
NOTE:
KEY NO. PART NO. DESCRIPTION QTY
0 X 9005835 Basic 16HL Jib (40’) For 77” Boom (1.125” Rope)
1 1078315 * Jib Inner 16HL 20’ 1
2 1189511 * Jib Outer 16HL 20’ 1
3 1102370 * Jib Mast Assembly 16HL 1
4 465422 * Pendant, Basic Fronstay 1
5 1178315 * Jib Security Device ASS’Y - 16HL Jib 1
6 1189512 * Jib Foot Pin Inst’L -16HL Jib to 77” Boom 1
7 425858 * Jib Backstay Support Installation 1
8 1177423 * 16HL Backstay Pend. Inst’L 1
8 1177651 * 16HL Backstay Pend. Inst’L 1
8 1177424 * 16HL Backstay Pend. Inst’L 1
9
REF. 77HI Boom Inner (30’)
REF. 77S Boom Center (50’)
REF. 77HL Outer Base (19’ - 5”’)
REF. 77LA Offset Tip (30’)
3
25.º REF
MODEL HC165
0
SHEET NO. REV NO.
9 - 30
HC165 1078315
222
244
245
246
247
312
302303
304
305306
307
309 308
250
310
248 8
4, 5, 6
238301
236235
233232
231221
230229228
227 226225 224
223
400
102
308
310
309307
306305
304303
302
237
239246
247
252
245
244
241 240
242243
222
248
251
249
100 320
322
318321
319
400
105
110
224
223225
227229
221231
233
235
237
239
2418243
242
240
238301
236
234
232
230228
226
234
JIB INNER SECTION 20’ 16HL
9
MODEL HC165
0
SHEET NO. REV NO. JIB INNER SECTION 20’ 16HL
9 - 30
KEY NO. PART NO. DESCRIPTION QTY
0 X 1078315 20’ (6.10m) 16HL Jib Inner Section
4 1045331 * Paint, Enamel; Black 3 GAL
5 1106349 * Solvents, Reducing 1 GAL
6 1106553 * Paint, Primer; Buff 3 GAL
8 1078048 * Label, Name; Warning-Boom 2
100 515834 * 20’ (6.10m) 16HL Jib Inner Section 1
102 713096 * Jib Inner 1
105 438364 * Pin, Headed 2
110 804918 * Pin, Cotter 2
221 434952 * Lacing, Tube 2
222 434823 * Lacing, Tube 2
223 515800 * Lacing, Tube 2
224 515801 * Lacing, Tube 2
225 515802 * Lacing, Tube 2
226 515803 * Lacing, Tube 2
227 515804 * Lacing, Tube 2
228 515805 * Lacing, Tube 2
229 515806 * Lacing, Tube 2
230 515807 * Lacing, Tube 2
231 515808 * Lacing, Tube 2
232 515809 * Lacing, Tube 2
233 515810 * Lacing, Tube 2
234 515811 * Lacing, Tube 2
235 515812 * Lacing, Tube 2
236 515813 * Lacing, Tube 2
237 515814 * Lacing, Tube 2
238 515815 * Lacing, Tube 2
239 515816 * Lacing, Tube 2
240 515817 * Lacing, Tube 2
9
NOTE :
MODEL HC165
0
SHEET NO. REV NO. JIB INNER SECTION 20’ 16HL
9 - 30
KEY NO. PART NO. DESCRIPTION QTY
241 515818 * Lacing, Tube 2
242 515819 * Lacing, Tube 2
243 515820 * Lacing, Tube 2
244 515821 * Lacing, Tube 2
245 515822 * Lacing, Tube 2
246 515823 * Lacing, Tube 2
247 515824 * Lacing, Tube 2
248 434708 * Lacing, Tube 2
249 434709 * Lacing, Tube 2
250 434710 * Lacing, Tube 1
251 434711 * Lacing, Tube 1
252 434712 * Lacing, Tube 2
301 434706 * Lacing, Tube 2
302 434824 * Lacing, Tube 2
303 434713 * Lacing, Tube 2
304 434714 * Lacing, Tube 2
305 434715 * Lacing, Tube 2
306 434716 * Lacing, Tube 2
307 434717 * Lacing, Tube 2
308 434718 * Lacing, Tube 2
309 434719 * Lacing, Tube 4
310 434724 * Lacing, Tube 4
312 434726 * Lacing, Tube 1
318 425779 * Timber 1
319 813388 * Screw, Cap HEX Head 3
320 814654 * Nut, Finished 3
321 804470 * Washer, Plain 3
322 805058 * Washer, Lock 3
400 411553 * Bushing 2
9
NOTE :
MODEL HC165
0
SHEET NO. REV NO.
351
352402
404406
327408
410412
414
415413
411
409
407
405
403401
8
121111115
106
117
104
116110 119
118
350349
348
347346
345344
343342
341340
339338
337
324
326
336335
334 333
332
4, 5, 6
352328
329330
120
109
325328
3008
351
329
401402
403404405
406
327
407408
409410
411412
413414
415
416
108104
106 117202
114, 124200, 201 202
349
350 348346
347 345
343
344
341
342
339
340338
326
337
336
334
335
333
332330
352
HC165 1189511
JIB OUTER SECTION 20’ 16HL
352
111121115
9 - 31
NOTE:
KEY NO. PART NO. DESCRIPTION QTY
0 X 1189511 20' (6.10m) 16HL Jib Outer Section
4 1045331 * Paint, Enamel; Black 2 GAL
5 1106349 * Solvents, Reducing 0.5 GAL
6 1106553 * Paint, Primer; Buff 2 GAL
8 1078048 * Label, Name; Warning-Boom 2
100 1189510 * 20' (6. 10m) 16HL Jib Outer Section ASS’Y 1
104 502391 * Adapter, Pendant 2
106 501630 * Collar 2
108 515540 * Pin 1
109 M-6950 * Pin, Headed 4
110 457393 * Pipe 1
111 407863 * Pin, Headed 2
114 810460 * Fitting, Grease, Hydraulic 1
9
MODEL HC165
0
SHEET NO. REV NO. JIB OUTER SECTION 20’ 16HL
9 - 31
KEY NO. PART NO. DESCRIPTION QTY
115 812655 * Screw, Cap, HEX Head 2
116 815029 * Screw, Cap, HEX Head 1
117 801807 * Nut, Self-Locking HEX 2
118 814786 * Nut, Finished HEX 1
119 805063 * Washer, Lock 1
120 804890 * Pin, Cotter 4
121 804910 * Pin, Cotter 2
124 810736 * Cap, Hydraulic 1
200 1102045 * Sheave Assembly 1
201 1101733 * Sheave, Wire Rope 1
202 800093 * Bearing, Ball, Single 2
300 713097 * 20' (6.I0m) 16HL Jib, Outer Section Weld 1
324 434987 * Lacing, Tube 1
325 434388 * Lacing, Tube 1
326 434600 * Lacing, Tube 2
327 434601 * Lacing, Tube 2
328 434602 * Lacing, Tube 2
329 434603 * Lacing, Tube 2
330 515700 * Lacing, Tube 2
332 515702 * Lacing, Tube 2
333 515703 * Lacing, Tube 2
334 515704 * Lacing, Tube 2
335 515705 * Lacing, Tube 2
336 515706 * Lacing, Tube 2
337 515707 * Lacing, Tube 2
338 515708 * Lacing, Tube 2
339 515709 * Lacing, Tube 2
340 515710 * Lacing, Tube 2
341 515711 * Lacing, Tube 2
NOTE:
9
MODEL HC165
0
SHEET NO. REV NO. JIB OUTER SECTION 20’ 16HL
9 - 31
KEY NO. PART NO. DESCRIPTION QTY
342 515712 * Lacing, Tube 2
343 515713 * Lacing, Tube 2
344 515714 * Lacing, Tube 2
345 515715 * Lacing, Tube 2
346 515716 * Lacing, Tube 2
347 515717 * Lacing, Tube 2
348 515718 * Lacing, Tube 2
349 515719 * Lacing, Tube 2
350 515720 * Lacing, Tube 2
351 515721 * Lacing, Tube 2
352 515722 * Lacing, Tube 4
401 515723 * Lacing, Tube 2
402 515724 * Lacing, Tube 2
403 515725 * Lacing, Tube 2
404 515726 * Lacing, Tube 2
405 515727 * Lacing, Tube 2
406 515728 * Lacing, Tube 2
407 515729 * Lacing, Tube 2
408 515730 * Lacing, Tube 2
409 515731 * Lacing, Tube 2
410 515732 * Lacing, Tube 2
411 515733 * Lacing, Tube 2
412 515734 * Lacing, Tube 2
413 515735 * Lacing, Tube 2
414 515736 * Lacing, Tube 2
415 515737 * Lacing, Tube 2
416 1189181 * Anti Two Block Switch Hanger Assembly 2
NOTE:
9
MODEL HC165
0
SHEET NO. REV NO. ANTI 2 BLOCK SWITCH
1
2
3
HC1651189181
9 - 31AHANGER ASSEMBLY
9
NOTE:
KEY NO. PART NO. DESCRIPTION QTY
0 X 1189181 Anti 2 Block Switch Hanger Assembly
1 1189179 * Anti 2 Block Switch Hanger Weldment 1
2 1189180 * Washer, Flat 2
3 804861 * Pin, Cotter 1
MODEL HC165
0
SHEET NO. REV NO.
HC165 1102370
28
13
8
2200
244
243
234
241
239
235
248
236
249
250
251227616
229
232103
250249
236
248
100103
1412
106
246
238
235240
234
242
245
8
JIB MAST ASSEMBLY 16HL
237
247
9 - 32
9
KEY NO. PART NO. DESCRIPTION QTY
0 X 1102370 16HL Jib Mast Assembly
2 501622 * Block Assembly 2
6 414294 * Spacer, Tube 2
8 501625 * Pin 2
10 430761 * Pin 1
12 813146 * Pin, Grooved 1
NOTE:
MODEL HC165
0
SHEET NO. REV NO. JIB MAST ASSEMBLY 16HL
9 - 32
KEY NO. PART NO. DESCRIPTION QTY
13 804918 * Pin, Cotter 2
14 804925 * Pin, Cotter 1
16 810460 * Fitting, Grease, Hydraulic 1
100 1102045 * Sheave Assembly 1
102 1101733 * Sheave, Wire Rope 1
103 800093 * Bearing, Ball, Single 2
200 711681 * Jib, Mast Weld 1
227 486758 * Tube, Round 1
229 448755 * Lacing, Tube 1
232 448515 * Lacing, Tube 2
234 425657 * Lacing, Tube 2
235 425658 * Lacing, Tube 72
236 448514 * Lacing, Tube 4
237 512211 * Lacing, Tube 2
238 512212 * Lacing, Tube 2
239 512213 * Lacing, Tube 2
240 512214 * Lacing, Tube 2
241 512215 * Lacing, Tube 2
242 512216 * Lacing, Tube 2
243 605775 * Lacing, Tube 2
244 512218 * Lacing, Tube 2
245 512219 * Lacing, Tube 2
246 430835 * Lacing, Tube 2
247 430836 * Lacing, Tube 2
248 448513 * Lacing, Tube 4
249 448512 * Lacing, Tube 4
250 430839 * Lacing, Tube 4
251 448516 * Lacing, Tube 4
NOTE:
9
MODEL HC165
0
SHEET NO. REV NO.
HC165 501622
9 - 32A
2
5
4
6
3
BLOCK ASSEMBLY
9
KEY NO. PART NO. DESCRIPTION QTY
0 X 501622 Block Assembly
2 CS-24748-N * Sheave, Wire Rope 1
3 600289 * Block 1
4 403639 * Pin 1
5 501620 * Axle, Sheave 1
6 804918 * Pin, Cotter 1
NOTE:
MODEL HC165
0
SHEET NO. REV NO. ROPE SPREADER AND SECURITY
HC165 1178315
9 -33DEVICE ASSEMBLY
NOTE:
KEY NO. PART NO. DESCRIPTION QTY
0 X 1178315 Jib Security Device Assembly - 16HL
2 1178665 * Pendant Closed/Closed 2
3 616334 * Rope Spreader Weldment 1
6 448400 * Pin, 2Cotter 2
7 L4499D * Pin, 2Cotter 2
8 434935 * U - Bolt 4
9 454121 * Hose, Split 2
10 1056803 * Nut, HEX 8
11 805058 * Washer, Lock 8
13 804890 * Pin, Cotter 8
14 805656 * Turnbuckle 2
9
SECTION A-A
7, 13 7, 13
3
14
2
A
8, 10, 11
9
6, 13
3
A
MODEL HC165
0
SHEET NO. REV NO.
3
9 - 34
JIB BACKSTAY SUPPORT INSTALLATION
HC165 425858
KEY NO. PART NO. DESCRIPTION QTY
0 X 425858 Jib Backstay Support Installation
3 432840 * Support 2
NOTE:
9
MODEL HC165
0
SHEET NO. REV NO.
3, 4 21
2
HC165 1179546
9 - 35
BACKSTAY ROPE SPREADER ASSEMBLY
9
KEY NO. PART NO. DESCRIPTION QTY
0 X 1179546 16HL Backstay Rope Spreader ASSY
1 1179547 * 16HL Backstay Roper Spreader Wldt. 1
2 1186901 * Rope Clip Modification 2
3 1062931 * Screw, Cap 4
4 807867 * Washer, Lock 4
NOTE:
MODEL HC165
0
SHEET NO. REV NO.
9 - 36
HC165 Pendant
JIB PENDANT GENERAL ASSEMBLY
KEY NO. PART NO. DESCRIPTION QTY
0 X Pendant 16HL Jib Pendant General Assembly
1 1086033 * Pin, Headed(Forged)
2 804895 * Pin, Cotter
NOTE:
9
Ref.Basic Backstay Pendant - Both Ends Open
202’-1.5” Length For Offset Tip & 144’-11” Length Hammerhead Tip
Ref.Basic Backstay & Frontstay Insert Pendants - Open & Closed Ends
Various Lengths
1,2
1, 2
Ref.Basic Frontstay Pendant - Both Ends Closed
90’ Length
MODEL HC165
0
SHEET NO. REV NO.
9 - 37
HC165 1177651
BACKSTAY PENDANT INSTALLATION(16HL JIB ON 77” HH TIP BOOM)
Backstay Pendants(See Notes 1 Thru 3) REF. Jib Mast
REF. Frontstay Pendant
25.º REF
REF. 16HL Jib (40’ Thru 70’)*
REF. 77H Hammerhead
REF.77HL Outer Base (19’ - 5”)
REF.77S Boom Centers (50’)
REF.77” Boom Inner (30’)
** 1. To Obtain a 5º Jib Angle, Use Item 1. 2. To Obtain a 15º Jib Angle, Use Items 1 And 2.
3. To Obtain a 25º Jib Angle, Use Items 1, 2 And 3.
** For 100’ Thru 220’ Boom Composition And 40’ Thru 70’ Fixed Jib.
9
KEY NO. PART NO. DESCRIPTION QTY
0 X 1177651 Backstay Pendant INSTL., HammerHead & Jib
1* 1177427 * Pendant (Both Open) 1
2* 1177428 * Pendant (Open/Closed) 1
3* 1177429 * Pendant (Open/Closed 1
NOTE: * KEY NOs ARE NOT SHOWN IN ILLUSTRATION.
MODEL HC165
0
SHEET NO. REV NO.
9 - 37A
HC165 1177424
BACKSTAY PENDANT INSTALLATION(16HL JIB ON 77” HH TIP BOOM)
25.0º REF
Backstay Pendant, See Notes 1 Thru 3REF Jib Mast
REF Frontstay Pendant
Ref Jib (40’ Thru 80’)*
REF Hammerhead
REF Outer Base (19’-5”)REF Boom Centers (50’)
REF Boom Inner (30’)
9
NOTE: * KEY NOs ARE NOT SHOWN IN ILLUSTRATION. ** 1. To Obtain a 5º Jib Angle, Use Items 1 And 4. 2. To Obtain a 15º Jib Angle, Use Items 1, 2 And 4. 3. To Obtain a 25º Jib Angle, Use Items 1, 2, 3 And 4.
** For 150’ Thru 220’ Boom Composition And 40’ Thru 80’ Fixed Jib.
KEY NO. PART NO. DESCRIPTION QTY
0 X 1177424 Backstay Pendant INSTL., HammerHead & Jib
1* 1177427 * Pendant (Both Open) 1
2* 1177428 * Pendant (Open/Closed) 1
3* 1177429 * Pendant (Open/Closed 1
4* 1177652 * Pendant (Open/Closed) 1
MODEL HC165
0
SHEET NO. REV NO.
9 - 38
HC165 1177423
BACKSTAY PENDANT INSTALLATION(16HL JIB ON 77” OT TIP BOOM)
56’ - 0’
4
Backstay Pendant(See Notes 1 Thru 3)
REF Jib Mast
25.º REF
REF 16HL Jib (40’ Thru 80’)*
REF. 77HI Boom Inner (30’)
REF. 77S Boom Center (50’) REF. 77HL Outer Base (19’ - 5”)
REF. 77LA Offset Tip (30’)
9
** 1. To Obtain a 5º Jib Angle, Use Item 1. 2. To Obtain a 15º Jib Angle, Use Items 1 And 2. 3. To Obtain a 25º Jib Angle, Use Items 1, 2 And 3.
** For 130’ Thru 240’ Boom Composition And 40’ Thru 80’ Fixed Jib.
KEY NO. PART NO. DESCRIPTION QTY
0 X 1177423 Backstay Pendant INSTL., HammerHead & Jib
1* 1177426 * Pendant (Both Open) 1
2* 1177428 * Pendant (Open/Closed) 1
3* 1177429 * Pendant (Open/Closed 1
4 1179546 * 16HL Backstay Rope Spreader Assembly 1
NOTE: * KEY NOs 1, 2 AND 3 ARE NOT SHOWN IN THE ILLUSTRATION.
MODEL HC165
0
SHEET NO. REV NO.
HC165 1189512
1
4
3
REF. 77LA Offset Tip
1 2
REF. 16HL Jib Inner
9 - 39
JIB FOOT PIN INSTALLATION FOROFFSET TIP AND HAMMERHEAD
9
MODEL HC165
0
SHEET NO. REV NO.
NOTE:
1
4
2
3
REF. 77H Hammerhead Tip
REF.16HL Jib Inner
HC165 1189512
9 - 39
9
KEY NO. PART NO. DESCRIPTION QTY
0 X 1189512 Jib Foot Pin INST’L (16HL Jib On 77” Boom)
1 425184 * Pin, Jib Foot 2
2 813146 * Pin, Grooved 2
3 804925 * Pin, Cotter 2
4 425190 * Spacer, Tube 2
JIB FOOT PIN INSTALLATION FOROFFSET TIP AND HAMMERHEAD
MODEL HC165
0
SHEET NO. REV NO.
9 - 40
HC165 9001537
16HL JIB CENTER 10' WITH PENDANT
2
1
2
A
A
VIEW A - A
REF. Basic Backstay 90’ C/C
9
KEY NO. PART NO. DESCRIPTION QTY
0 X 9001537 16HL Jib Center, 10’ With Pendant
1 465414 * Pendant .875 Diameter, 18’-10 1/2” O/C 1
2 1078323 * Jib Center 16HL, 10’ 1
NOTE:
MODEL HC165
0
SHEET NO. REV NO.
9 - 40A
110
110
110
8
110
109
100
110
110
109108
109
109
114
113109
108
8
110
109
110
110
110
110
110
HC165 1078323
JIB CENTER SECTION 10’ 16HL
4, 5, 6
9
NOTE:
KEY NO. PART NO. DESCRIPTION QTY
0 X 1078323 10' 16HL Jib Center Section
4 1045331 * Paint, Enamel: Black, Specify 1 Gal. 1 GAL
5 1106349 * Solvents, Reducing: Specify 0.25 Gal. 0.25 GAL
6 1106553 * Paint, Primer: Buff, Specify 1 Gal 1 GAL
8 1078048 * Label, Name: Warning - Boom 2
100 614901 * 10' 16HL Jib Center Section Weld’t 1
108 434597 * Lacing, Tube 2
109 434598 * Lacing, Tube 8
110 434599 * Lacing, Tube 24
113 M6950 * Pin, Headed 4
114 804890 * Pin, Cotter 4
MODEL HC165
0
SHEET NO. REV NO.
9 - 41
HC165 9001538
16HL JIB CENTER 20' WITH PENDANT
2
1
2
A
A
VIEW A - A
REF. Basic Backstay 90’ C/C
9
KEY NO. PART NO. DESCRIPTION QTY
0 X 9001538 16HL Jib Center, 20’ With Pendant
1 465415 * Pendant .875 Diameter, 38’-8.187” O/C 1
2 1078324 * Jib Center 16HL, 20’ 1
NOTE:
MODEL HC165
0
SHEET NO. REV NO.
9 - 41A
JIB CENTER SECTION 20’ 16HL
110110
110
109
110
110
110
110
110
8
110
109
114113
108
109
8
110
110
110
110
110
110
110110109
108
109
110
110
110110
108109110
110
100110
109 110
110
110
110
110
110
110109
110
HC165 1078324
4, 5, 6
NOTE:
KEY NO. PART NO. DESCRIPTION QTY
0 X 1078324 20' 16HL Jib Center Section
4 1045331 * Paint, Enamel: Black, Specify 2 Gal. 2 GAL
5 1106349 * Solvents, Reducing: Specify 0.50 Gal. 0.5 GAL
6 1106553 * Paint, Primer: Buff, Specify 2 Gal. 2 GAL
8 1078048 * Label, Name: Warning - Boom 2
100 713128 * 20' 16HL Jib Center Section Weld 1
108 434597 * Lacing, Tube 3
109 434598 * Lacing, Tube 12
110 434626 * Lacing, Tube 56
113 M6950 * Pin, Headed 4
114 804890 * Pin, Cotter 4
9