200-x9000

DECLARATION OF CONFORMITY

Manufacturer: Dalseide Shipping Services AS Bekkjarviksundet 1 N-5397 BEKKJARVIK NORWAY

The authorised representative In the EEA: Rustibus N.V. Noordersingel 7 B-2140 ANTWERP BELGIUM

Hereby declares that the Products specified: Rustibus® de-scaling machines series:

033-3000

Are produced in accordance to the requirements in and regulations on machineryBest. No. 522, which transpose the community legislation on machinery amended byDirective 98/37/EEC of the European parliament and of the council of 22nd June1998.

The following standards or standardized documents apply to this machine:

ISO 8662, ISO 15744, EN 792

Year of CE marking: 1998

Place Date

Signed by: Tore Dalseide ……………………………………………..Title: Director

DECLARATION OF CONFORMITY

Manufacturer: Dalseide Shipping Services AS Bekkjarviksundet 1 N-5397 BEKKJARVIK NORWAY

The authorised representative In the EEA: Rustibus N.V. Noordersingel 7 B-2140 ANTWERP BELGIUM

Hereby declares that the Products specified: Rustibus® de-scaling machine:

200-X9000

Are produced in accordance to the requirements in and regulations on machineryBest. No. 522, which transpose the community legislation on machinery amended byDirective 98/37/EEC of the European parliament and of the council of 22nd June1998.

The following standards or standardized documents apply to this machine:

89/392/1/EEC, 91/368/EEC, 93/44/EEC, 93/68/EEC, EN 60 240 “Electrical equipment of industrial machines”

ATEX 94/9/EC Directive, EN 13463-1:2009 and EN 13463-5: 2003NOTE !: It is only equipment that operates using pressurized air that complies with the EX/ATEX directives.

Year of CE marking: 1998

Place Date

Signed by: Tore Dalseide ……………………………………………..Title: Director

Genuine Rustibus® parts only! Machine may vary from pictures

HOW TO RECOGNISE GENUINE SPARES!

Genuine spares parts are marked with a genuine RUSTIBUS® logo, so look for the logo either on the item or on the label.

If they are not there, they´re not genuine spares. Use only the best, don´t settle for less.

HOW TO RECOGNISE GENUINE SPARES!

GENUINE SPARE PARTS are marked with either RUSTIBUS® PATENTED (* fig.1) or GENUINE RUSTIBUS PARTS (* fig.2)

If they are not there, they’re not GENUINE PARTS. Use only the best, don’t settle for less. RUSTIBUS®

Genuine Rustibus® parts only!

* fig.1

* fig.1

* fig.1

* fig.2

Machine may vary from pictures

HELPFUL IDENTIFIERS

In addition to information on installation and operation, this instruction manual may contain WARNINGS and CAUTIONS pertaining to user safety, and NOTES on important, useful operating guidelines.

A WARNING indicates a potentially hazardous situation, which if not avoided, could result in death or serious injury.

A CAUTION indicates a potentially hazardous situation, which, if not avoided may result in minor or major injury.

A NOTE is to alert the operator to important operating information.

ANSI Z535.5-1997 Definitions

IMPORTANT

The safeguards and instructions in this manual cannot cover all possible conditions and situations, which may occur. As we cannot control the correct mounting, usage and utilization of this product, we can not be responsible or liable for any injuries, damages, losses or costs, which result from using our products in any way.

Do not attempt to operate this tool until you have read and understood all safety precautions and instructions listed in this manual.

Incorrect operation of this unit can cause serious injury.

Maintain your company’s fire and safety procedures while operating this tool.


WARNING

Rotating equipment may cause serious injury – protect hands, feet, eyes and hearing.

The Chain drum is rotating at high RPM, show outmost care when connecting air hose or starting machine and when operating machine. ALWAYS THINK SAFETY FIRST!

Debris from scraping action may be scattered. Rustibus® de-scaling machine may produce low energy sparks.

Respiratory protection should be considered depending on material being removed.

Before starting Rustibus® de-scaling machine, ensure that all fixing screws, bolts, fittings, pulleys, belts and chain drum are locking devices are in safe usable condition, fitted correctly and correctly tensioned.

DO NOT USE MACHINE ON SEVERILY RUSTED STEEL PAINTED OVER WITH HIGH (10%+) ALUMINIUM CONTENT PAINT OR ON LIGHT METALS SUCH AS TITANIUM AND MAGNESIUM.

Never attempt to de-scale an area when its mechanical integrity is in doubt, according to ASME/API specifications or other applicable codes and standards.

CAUTION Never install, remove or perform any maintenance on the Rustibus® de-scaling machine when the air supply is connected.

ALWAYS lift up machine(push down the handle) in order for the chain drum to rotate freely when starting the machine.

Always keep both hands on handles when operating the Rustibus® de-scaling machine.

Never operate the Rustibus® de-scaling tool while wearing loose hanging chains, hanging ID/security badges or garments that may be caught in the rotating parts.

Never start the Rustibus® de-scaling machine before it´s cables or hoses are properly secured and safely located.

Rustibus® de-scaling Tool should be properly maintained and stored when not in use to avoid damage to parts.


ATEX CHECK LIST

Complete the following check list prior to operation in a potentially hazardous area. All actions must be completed in accordance with EX/ATEX 100a.

Read the user guide to check that the machine/tool has been designed for use in the hazardous application area you intend to use it in.

* Hazardous zone* Hazardous category* Equipment group* Temperature class* Maximum surface temperatures.Ensure the machine shows the correct info.

ll Equipment group ll : Group II, Category 2 equipment2 Equipment Category 2G gas atmospheres: : Gas Class IIA onlyD Dust atmospheresc Constructional safetyT Max surface temp.: +135°CAmbient range : -20°C - +60°C

Special conditions for safe use: · Only to be used by trained personnel.· Shall not be used on paint systems with and aluminium contend greater than 10% of its dry film thichkness· Shall not be used on light metals such as titanium and magnesium.· Maximum work pressure of 8 bar.· The equipment must be properly earthed/grounded before use.· Only original Rustibus® replacement spare parts are to be used.

* Check the area/surface for potentially explosive oils, acids, gases, vapors or radiation. Before operation the area should have be prepared properly for surface preparation to be carried out. Free from contaminants.

* Check the ambient temperature of the site /surface and the ability to maintain the proper ambient temperature.

Ambient range: * Normal conditions: 1°C to 121°C* Hazardous conditions: 1°C to 60°C

EX II 2 GD c IIA T135°C -20°C < Ta < +60°CDNV 11 ATEX 95218X

TypeNo.WeightYear

X2000 LOW....................100kg/220lbs201....

Dalseide Shipping Services ASMADE IN NORWAY

II 2 GD c IIA T135°C -20 °C < Ta < +60°C DNV 11 ATEX 95218X

PATENTED


GENERAL SAFETY AND AWARENESS

! THIS MACHINE IS DESIGNED AND INTENDED ONLY FOR NORMAL USE IN NORMAL AREAS IN ACCORDANCE TO THE SPCECIFICATIONS AND GUIDELINES, SPECIFIED BY THE VESSELS CLASSIFICATION SOCIETY FOR THAT VESSEL TYPE AND THE PAINT SYSTEM SPECIFICATIONS FOR THE ‘CLASS’ OF THAT VESSEL . USE OF MACHINE ON A PAINT SYSTEM THAT IS OUTSIDE OR IN BREACH OF THE VESSELS ‘CLASS’ RULES IS DEEMED A MISUSE OF THE EQUIPMENT.

! THIS MACHINE MUST NOT BE USED BE USED ON PAINT SYSTEMS WITH AN ALUMINIUM CONTENT GREATER THAN 10% OF ITS DRY FILM THICKNESS. AS THIS WILL BE A MISUSE OF THE EQUIPMENT.

! FOR THE SAKE OF SAFETY AND TO REMOVE THE RISK OF STATIC DISCHARGE ALL PLASTIC AND RUBBER ITEMS ON THIS MACHINE ARE MADE OF ANTISTATIC AND CONDUCTIVE MATERIAL.


MISUSE OF THE EQUIPMENT

THE FOLLOWING LIST COMPRISES POINTS THAT ARE CONSIDERED A MISUSE OF THIS EQUIPMENT IN RELATION TO USE IN ATEX (EX) AREAS AND MUST BE AVOIDED!

! USE OF MACHINE WITHOUT HAVING READ AND UNDERSTOOD MANUAL/ USER INSTRUCTIONS

! USE OF POOR AIR QUALITY TO POWER MACHINE.

! NON-LUBRICATION OF MOTOR/MACHINE

! NON-FILTERATION OF AIR TO MACHINE

! USE OF MACHINE WITHOUT CARRYING OUT PRE-START CHECKS AND ENSURING MACHINE INTEGRITY.

! USE OF MACHINE ON LIGHT METAL SURFACES (SUCH AS TITAINIUM, MAGNESIUM…)

! USE OF MACHINE ON AREAS THAT ARE PAINTED WITH A PAINT SYSTEM THAT DOES NOT COMPLY WITH THE SPECIFICATIONS AND GUIDELINES AS SPECIFIED BY THE VESSELS/INSTALLATIONS CLASSIFICATION SOECITY AND CLASS.

! USE OF MACHINE ON PAINT SYSTEMS WITH ALUMINIUM CONTENT GREATER THAN 10%.

! USE OF MACHINE ON HEAVIERLY RUSTED STEEL PAINTED OVER WITH HIGH ALUMINIUM CONTENT PAINT.

! USE OF NON GENUINE RUSTIBUS SPARES ON ANY PART OF THE MACHINE.

! REMOVAL OR ALTERATION OF SAFETY FEATURES OR RESTRICTIONS THAT ARE FITTED TO ENSURE ATEX COMPLIANCE.

! NEVER USE ITEMS WITH MAGNETS ON OR TOGETHER WITH THIS MACHINE.

! LEAVING MACHINE TO RUN ON THE SPOT FOR PRELONGED PERIODS.


SAFETY CONSIDERATIONS

The machine is intended to be operated by qualified personnel who are familiar with relevant safety requirements. Safety equipment necessary for the prevention of accidents at the mounting and opera-tion of machine shall be applied at all times.

It is the duty of the safety officers in charge to make sure that all personnel operating the machine meet these demands.

The machine operates using air power. The transmission of these powers to the mechanical drum represents a certain danger and must be maintained continuously.

• It is advised to wear ear protection when operating machine.• It is advised to use air filters and lubricators on the air supply when applicable.• Always make sure the equipment on machine is in good condition.• Always disconnect the air supply when maintaining or working on the machine.• Use only original Rustibus®spare parts on the machine.

• ALWAYS THINK SAFETY FIRST WHEN OPERATING MACHINE.

BEFORE STARTING THE OPERATION

Congratulations on your new Rustibus® de-scaling machine. In order to ensure your full benefit and safety of operation we recommend you to read this operation manual carefully before starting. Always lift up machine in order for chain drum to rotate freely when starting the machine.

(i) Make sure all safety measurements are being considered. (ii) Confirm correct air pressure before connecting hose to supply.(iii) Check oil level container for the air powered machine if applicable. (iv) Start and stop the machine and check that rotation is correct according to marking on machine. (v) Make sure the air hose is properly connected and safely located for your operation.(vi) Scaling can start. Run machine forward and backward to achieve the best result.(vii) Do not run machine over sharp edges, but along these. The chain drum will last longer by working the machine with care.(viii) When only two links are left on the chains, the drum should be removed from machine for replacement of chains.


INSTALLATION AND SETUP

RUSTIBUS® X2000 LOW AIR Before you begin.

Step 1: VERIFY THE COMPLETENESS OF YOUR RUSTIBUS® MACHINE.

• Check that all components are attached properly and in a proper / safe working order. (Check that there are no loose wires, guards or parts on the machine)

Step 2: ASSOCIATED EQUIPMENT.

• Ensure that you have available required Air Pressure & volume. (212CFM /6 m 3/min //6-8 BAR/87-116psi) • Ensure that you have available Air tool oil to fill the Lubricator to the required level.

Step 3: BEFORE COMMENCING THE OPERATION.

• Locate the section to be cleaned / de-scaled and determine if the area needs to be cleaned. Excessive grease, dirt and other hazardous material should be cleaned from the surface area before operation of the Rustibus® machine.• Check the site to ensure the air motor of the machine/tool will be adequately ventilated and that there is no external heat input (e.g. couplings). The cooling air may not exceed 60°C• Check that the air motor of the machine/tool is not damaged. And that the machine /tool itself is not damaged in anyway that may effect its EX/ATEX compliance• Confirm the correct air pressure before connecting hose supply.• Check oil level container and fill with air tool oil as required (Only fill to 75%)• The Chain drum is rotating at high RPM, show outmost care when connecting Air hose and when operating machine. ALWAYS THINK SAFETY FIRST!• Connect your machine to its power source.• Make sure the air hose is properly connected and safely located for your operation. Apply safety wire on hose.• ALWAYS lift up machine (push down the handle) in order for the chain drum to rotate freely when starting the machine.• Start and Stop the machine and check that rotation is correct according to marking on machine.

Step 4: OPERATION OF RUSTIBUS® MACHINE.

• For the best results from your Rustibus® machine you should run the machine forward and backward over the area until appropriate result is achieved • Do not run the machine over sharp edges, but along them. Your machine will last longer if operated with care.• Operate the machine for approximately 2 hours at the maximum desired load. Measure the surface temperatures of the motor casting opposite the ports / or above the main and measure the surface temperature of the bearings on the chain drum on the outside. Re Check with Pre-Start checks.


INSTALLATION AND SETUP

Step 5: MAINTENANCE OF RUSTIBUS® MACHINE.

• ALWAYS stop the machine and disconnect it from its air power source before carrying out any maintenance on the machine.

• When only two links are left on the chains, the drum should be removed from machine for replacement of the chains.

• Never use a hammer on the shaft, body or connections of the motor or any other part of the machine.

• When the machine is stowed away after use, the motor should be filled with 0,1 litre (3.38 US fl oz) of lube oil to ensure functionality upon next time of use. On upright machine fill at filling cap. On the LOW machine, place machine on its right side, detach air hose connection from motor and fill the motor. On both machines you should turn the motor twice to circulate the oil.

• All maintenance on the machine/tool should be carried out in an area/environment that is safe /free from potentially explosive oils, acids, gases, vapors or radiation. Only conduct maintenance on your machine in an area that is safe to do so.

• THE BEARINGS TO THE CHAIN DRUM (ITEM NUMBERS 200-0170 AND 200-0180) MUST BE REPLACED AFTER EVERY TENTH (10TH) CHAIN DRUM (200-0156) IS USED.

• Use only Rustibus Anti-static Belts with < 10⁹ electrical leakage resistance to prevent static electrical issues.

• ALL SPARE PARTS INTENDED FOR USE ON THIS RUSTIBUS MACHINE MUST BE GENUINE RUSTIBUS SPARES TO MAINTAIN THE ATEX (Ex) CERTIFICATIONS.

• USE OF NON GENUINE RUSTIBUS SPARES WILL BE CONSIDERED A MISUSE AND IN BREACH OF THE ATEX REGULATIONS AND A BREACH OF GUARNTEE/WARRENTY.

ENSURE THAT THE RUSTIBUS® IS EARTHED Attach an earthing cable to the machine by securing it in position on the earth connection: positioned and marked on the handle of the machine. This will ensure proper contact with the body of the tool.

Then attach/secure the opposite end of your earthing cable to a solid and grounded structure, ensuring proper contact.

THE EARTHING OF THE TOOL SHOULD BE CHECKED, TESTED AND ASSURED BY A PERSON WHO IS QUALIFIED TO DO SO!


PRESTART CHECKS

Pre-start check, to ensure that your machine is in a condition to be operated in the area you intend. Check your machines integrity to ensure nothing is damaged, missing or loose; nor that there is any dam-age that can result in heat build-up or (if applicable) cause the drive belts to have become damage, slack, loose or out of line.

CHECKING THE BELTS AND PULLEYS.

Check to ensure belt tightness buy squeezing the belts halfway along their length. As shown in photo. Also inspect general condition of belts.

With only slight pressure applied, the belts should not be less than 100mm apart. Less then that and they are to loose and must be tightened or replaced.

These belts are the correct tension. These belts are too loose and must be tightened or replaced.


PRESTART CHECKS

CHECK TO ENSURE PULLEY ALIGNMENT.

The chain drum pulley should be flush with the end of the shaft of the chain drum Fig. 1. Using a STRAIGHT EDGE or LEVEL placed across the drum shaft and pulley Fig.2, the pulley and bush of the mo-tor should be inline with the STRAIGHT EDGE Fig.3. Any MISALIGNMENT will be visible between the motor pulley and the Straight edge. Fig.4.

FIG.1 FIG.2

FIG.3 FIG.4


AIR QUALITY, LUBRICTION AND FILTRATION

THE RUSTIBUS TOOL/MACHINE CAN OPERATE IRRISPECTIVE OF CLIMATIC CONDITIONS.

PROVIDED THE AIR SUPPLIED TO OPERATE THE TOOL/MACHINE IS OF A SUITABLE QUALITY TO DO SO.

Ensure that your machine is always run with air that is properly filtered for moisture and particles and to a quality that is suitable for use with pneumatic motors of its type. The motor of your machine must be kept lubricated.

For non-incorporated air filtration systems, ensure the machine is connected to a system comprising the following points:

1. Air /moisture filter/separation unit2. Air pressure regulation unit3. Air lubrication unit4. Shut off valve.5. Use of the correct hose dimension.6. Regular check and refilling of air tool oil for correct lubrication.7. Correctly dimensioned connections, and safety features.

WHEN STORING YOUR MACHINE, YOU MUST ENSURE THAT ENOUGH LUBRICATION IS PRESENT/ADD-ED TO ENSURE THAT NO CORROSION OF AIR MOTOR CAN OCCUR BETWEEN OPERATIONS


RUSTIBUS® X2000 LOW AIR VERSION

Before use, the Lubricator (200-3014) must be filled with air tool oil. Disconnect the air pressure!To fill, remove the lower section of the Lubricator by pressing in the black button on the side of the lubri-cator and turning it to one side, until it becomes free.Fill the lubricator housing up to 75% full.Replace the lubricator by setting in place and turning until the black button on the side, ‘clicks’ into place.

The lubricator should be set to approx. 10 drops of oil pr. min. (Adjustment screw is located on top of the lubricator)

When using the machine make sure that the lubricator is always filled with air tool oil. Refill when necessary.

The air filter will separate water from the pressured air and collect water in filter tank. The water must be drained from the air filter tank when required. Empty the tank by pushing the knob sideways at the tank bottom.

If the oil tank/air filter is to be dismantled, unscrew the black cover in front of the lubricator/air filter before being able to remove the tank.

When the Rustibus® X2000 LOW Air is stowed away after use, it should be filled with 0,1 litres of lube oil to ensure functionality upon next time of use. See spare part drawing for further details.

CAUTION!Disconnect the air pressure supply hose when maintenance or service is to be carried out on the machine.

• All maintenance on the machine/tool should be carried out in an area/environment that is safe /free from potentially explosive oils, acids, gases, vapors or radiation. Only conduct maintenance on your machine in an area that is safe to do so.


POWER WEIGHT UNIT FOR RUSTIBUS® X2000 LOW

INFORMATION GUIDE FOR USE AND INSTALLATION OF SYSTEM

THINK: SAFETY FIRST! For SAFETY reasons we recommend that you don’t lift yourmachine with the Power Weight still mounted on the machine ! The Weight Uniton your Rustibus® X2000 Low should ALWAYS BE REMOVED when you transport orlift your machine!!

The rotation unit to the Rustibus® X2000 Low can now be even more efficient with theaddition of the Power Weight Unit. This new one-piece unit is delivered complete and issimple to install on your Rustibus® X2000 Low machine. Simply lift it on to the front of yourmachine and secure it.

WHEN ATTACHING THE POWER WEIGHTUNIT YOU SHOULD:

* Firstly using the mounting hook (pic. 1 / B.) place the Extra Weight over the handle on thefront of your Rustibus® X2000 Low. (pic. 1 /A.) There is a handle on the Weight Unit to help you. (Pic.2 /C.)

* Secondly, on the Weight Unit there are two (2) Locking Bolts (Pic.3 / D.) These bolts need to be tightened in to place! ( See Pic. 4)

THINK: SAFETY FIRST!

Item Numbers:200- 4001 – Power Weight Unit for Rustibus® X2000 Low Models. Weight 15.5 kg /34 lbs

LOCKEDA.

B.

C.

D.

UNLOCKED

Machine may vary from picturesGenuine Rustibus® parts only!


AIR HOSE CONNECTIONS

On all Air Hose Connections there are holes to allow you to attach a safety pin through both sections.

Holes for Safety pin

Safety pin

! HIGHLY RECOMMENDED

It is also HIGHLY RECOMMENDED that you use a safety line / wire, between the two hose connections!


GENERAL

The Rustibus® machines are simple to use and simple to operate. When being well maintained a machine can be of operational standard for many years.The Rustibus® X2000 LOW series is easy to maintain.

SPARES AND REPLACMENT PARTS.

• ALL SPARE PARTS INTENDED FOR USE ON THIS RUSTIBUS MACHINE MUST BE GENUINE RUSTIBUS SPARES TO MAINTAIN THE EX/ATEX CERTIFICATIONS.USE OF NON GENUINE RUSTIBUS SPARES WILL BE CONSIDERED A MISUSE AND IN BREACH OF THE ATEX REGULATIONS AND A BREACH OF GUARNTEE/WARRENTY.

• THE BEARINGS TO THE CHAIN DRUM (ITEM NUMBERS 200-0170 AND 200-0180) MUST BE REPLACEDAFTER EVERY TENTH (10TH) CHAIN DRUM (200-0156) IS USED.


RUSTIBUS® DISPOSABLE CHAIN DRUM

Rustibus® X2000 LOW unit uses Disposable Chain Drums. The Chain Drums is designed for one-time-use only and does not require any spares replacement. Simply use the Chain Drums until they are completely destroyed and then replace them with new ones. This makes the Rustibus® X2000 LOW fast and efficient!

If one of the pins on the Disposable Chain Drums should brake, it might create an unbalance in the rotation. To calibrate/repair the balance, the pin opposite to the broken one should be removed.


xx

Item: 200-0151Disposable Chain Drum Assembly Incl.: - Disposable Chain Drum Set (200-0156)- 17mm Bearing (200-0170)- 20mm Bearing (200-0180) - Shaft for Head (200-2300)Weight: 22,5 kg / 50 lbs

Item : 200-0156 Disposable Chain Drum - Set Weight: 19 kg / 42 lbsIMPA: 59.12.09

SPARE PARTS FOR CHAIN DRUM SYSTEM

* REPLACE AFTER USE OF 10 CHAIN DRUMS.


Item : 200-2300 Shaft to Chain Drum and Wire Brush Weight: 1,1 Kg /2,4 lbsISSA: 55.306.14

Item : 200-0170 *Bearing 17mm (Incl. Casing) Weight: 0,235 Kg / 0,51 lbsISSA: 55.306.03

Item : 200-0180 * Bearing 20mm (Incl. casing) Weight: 0,615 Kg / 1,35 lbs ISSA: 55.306.04

Item : 200-2220 Pulley - w/Bush Weight: 2 kg / 5 lbs ISSA: 55.306.12

For use on shaft to chain drum and wire brush. There are a series of select Pulleys / Bushes available to fit each type of power unit.


BUILDING A DISPOSABLE CHAIN DRUM FROM SCRATCH

DISPOSABLE CHAIN DRUM FOR RUSTIBUS® X2000Information guide for use and installation of the system.

The rotation unit to the Rustibus® X2000 LOW is now more efficient with the new Disposable Chain Drum system. This new one-piece unit is delivered complete and therefore does not require further replacement of spare parts. Simply use it until it is totally destroyed and then replace it with a new one.

The Rustibus® X2000 LOW should only be used on a flat horizontal surfaces. All sorts of obstacles should be avoided at all times such as sockets,edges etc. De-scaling should be done along side weldings NOT across. If one of the chain links / pins should brake and create an unbalance in the machine, simply cut the chain links on the opposite side of the broken one.

You are then able to fasten it all in place with the TWO nuts and washer. First place the washer (D).

We recommend that you use Loctite.

A.

D.

C.

C. B.

Part Numbers:200- 0156 - Disposable Chain Drum Set200- 2300 - Shaft for Head (Incl.Washer & Nuts)

The next step is to place the other Disposable Chain Cassettes on the shaft, making sure the rivet heads (B) are facing in the samedirection towards the base and that the Cleft sections (C) line up with each other accordingly.

Firstly place one of the Chain Cassettes on the shaft until it contacts with the shaft base (A)

- The order of assembly is clearly shown in pictures 1 – 6.

1.

4.

2.

5.

3.

6.

When mounting the Chain cassettes on the shaft make sure that the rivets of each cassette are in contact with those of the next, this ensures that ALL the chain links are free and not caught between the Chain Cassette sections.


REMOVING THE CHAIN DRUM

REMOVING THE DISPOSABLE CHAIN DRUM Information guide on how to remove the Chain Drum.


1.Removing the Chain Drum from Rustibus® 2000 Series is the same for all types : low, standard, electric, pneumatic and our Atex/Ex Certified machines.

4. With use of a screw driver and rotating the chain drum with your hand you can remove both belts. DO NOT PUT YOUR FINGERS IN BETWEEN!

Watch your fingers!

2.Remove belt cover 3. Lay down machine like the picture so the chain drum is free to rotate.

(On the LOW machine you have to put the machine in a upright position (on the power weight/flat front) so the chain drum is free to rotate).

5. Put the machine on a support that stops the chain drum rotating.Remove pulley (see explanation on the next page how to)


REMOVING THE PULLEYInformation guide on how remove the Pulley.


Take off the pulley: loosen the ‘umbrako-bolts’ (* fig.2) in the Bush. (See picture below) Place one of these bolts in the ‘Third hole’ (* fig.1)and tighten up the bolt until the Pulley is loose. Pull off the pulley by hand or use light tools.

Do not use an Adjustable Bearing Puller to do this!

NOTES ON BELT REMOVAL.TAKING OFF AND REINSTALLING THE BELTS CAN BE DONE BY TURNING THE CHAIN DRUM AND USING A SCREWDRIVER TO LEVER OFF THE BELTS.

*fig.2

*fig.2

*fig.1


REMOVING THE DISPOSABLE CHAIN DRUM Information guide on how to remove the Chain Drum.


6. Remove bolts and take out the “key” .

8. Remove Chain drum.7. Remove bolts on the other side of the chassis and loosen the allen screw (*fig.1) like picture above.

*fig.1

REPLACING THE CHAIN DRUM

REPLACING THE DISPOSABLE CHAIN DRUM Information guide on how to replace the Chain Drum.


1.Replacing the Chain Drum on Rustibus® 2000 Series is the same for all types : low, standard, electric, pneumatic and our Atex/Ex Certified machines.

3. Make sure that the square bearing is on the inside and the round bearing is on the outside.

2. Make sure that the grease nipple (*fig.1) is poiting down when you are putting the chain drum inside the chassis.

4. Put on the bolts but don´t fasten them more then necessary.

5. Go on the other side of the chassis and make sure the round bearing is on the correct spot.

*fig.1

*fig.1




6. Put on the bolts, but don´t fasten them more then necessary aswell.

9.Position the *key*(*fig.1) on the shaft with the square bearing.

7. Now fasten the bolts on the square beraing tight.

8. Go back and fasten the round bearing completely. Also the allen screw (*fig.2).

10.Put on the Pulley and make sure its level. Cross thight the pulley in the 2 *umbrako-holes.

*fig.1

*fig.2

**

11. Lay down machine like the picture so the chain drum is free to rotate.

(On the LOW machine you have to put the machine in a upright position (on the power weight/flat front) so the chain drum is free to rotate).




12.Put on the first belt .To get it in the track closest to the chassis use a screwdriver while you rotate the chain drum. Put then on the second belt using your hands. DO NOT PUT YOUR FINGERS IN BETWEEN! Watch your fingers!

13. Then put the belt cover back on.

Ready for use.


Item : 200-0155Wire Brush Assembly Incl.: - Replacement Wire Brush(200-0158) - 17mm Bearing (200-0170) - 20mm Bearing (200-0180) - Shaft for Head ( 200-2300)- Weight: 20,0 kg / 44,0 lbs - ISSA: 55.315.02

Item:200-0158 Replacement Wire Brush(Brush Only) Weight: 16 kg / 35 lbs ISSA: 55.315.04

200-

1151

200-

X300

1

200-

3025

200-

3004

200-

3041

L

200-

3042

L

200-

0010

L

200-X3003

200-3035

200-3009

200-3011

200-3014

200-X0090

200-X3016L

RUSTIBUS® 2000 LOW AIR, AIR SYSTEM

200-3025

200-3041L

200-3034200-2220

200-X3003

200-X3002

200-3018200-3005200-3004200-X3016L

200-3004200-3005200-3037L

200-0012

200-X0011L

200-

X001

0L

200-

X011

7

200-

X001

1L

200-

3005

200-

3006

200-

3007

200-

3035

200-

3042

L

200-

3009

200-

3033

200-

3010

200-

3011

200-

3012

200-

3010

200-

3014

200-

1151

200-

X300

1

200-

X009

0

200-

0110

L20

0-30

2220

0-E3

011

200-

3022

200-

3021


SPARE PART LIST – RUSTIBUS® 2000-X9000

PARTS TO CHASSIS UNIT200-X0010L CHASSIS X2000 - LOW PCS200-X0011L HANDLE X2000 LOW PCS200-0012 PLASTIC GRIPS FOR HANDLE(2 PCS) SET200-X0117 BELTS 1000 (2 PCS) LOW X2000 SET200-0060 DUST COLLECTOR PCS200-0062 WATER NOZZLE SYSTEM PCS200-X0090 WHEELS (2 PCS) SET200-0110L COVER FOR BELTS SET200-1151 ADJUSTMENT SCREW PCS

PARTS TO HEAD (ROTATION PART) UNIT200-0155 WIRE BRUSH – COMPLETE. PCS200-0156 DISPOSABLE CHAIN DRUM (4 PCS) SET200-0157 DISPOSABLE CHAIN CASSETTE (1 PCS) PCS200-0158 REPLACEMENT WIRE BRUSH PCS200-0170 BEARING 17MM INCL. CASING PCS200-0180 BEARING 20MM INCL. CASING PCSS200-0211 WASHER FOR SHAFT PCS200-2220 PULLEY SPZ 132-2 w/BUSH 20MM PCS200-2221 BUSH 20MM PCS200-2300 SHAFT FOR CHAIN DRUM AND WIRE BRUSH(INCL. WASHER + BOLT) PCS

PARTS FOR “RUSTIBUS X2000 - AIR” UNIT200-X3001 AIR MOTOR X2000 PCS200-X3002 HOSE COUPLINGS PCS INCL. HOSE CLIP200-X3003 HOSE 500 MM (INCL. HOSE COUPLING) PCS200-3004 HOSE CLIP PCS200-3005 HOSE FITTING PCS200-3006 BRACKET PCS200-3007 VALVE PCS200-3009 AIR FILTER PCS200-3010 NIPPEL PCS200-3011 AIR REGULATOR 2000 (INLET) PCS200-3011E AIR REGULATOR 2000 (EXHAUST) PCS200-3012 GAUGE PCS200-3014 AIR LUBRICATOR 2000 PCS



200-X3016L HOSE PCS200-3018 ELBOW PCS200-3021 ELBOW EX PCS200-3022 NIPPLE EX PCS200-3025 EXHAUST BOX PCS200-3030 SERVICE KIT FOR FILTER SET INCL. BOWL, METAL BOWL AND “O” RING200-3031 SERVICE KIT FOR REGULATOR SET INCL. MEMBRANE , SPRING AND GASKET200-3032 SERVICE KIT FOR LUBRICATOR SET INCL. BOWL “O” RING200-3033 AUTO DRAIN PCS200-3034 PULLEY W/BUSH FOR AIR MOTOR (SPZ 95-2 w/BUSH1 1/8”) PCS200-3035 SAFETY LINE PCS200-3037L NIPPLE PCS200-3041L BRACKET NT PCS200-3042L STEEL PIPE CONNECTION 140 MM PCS200-3043 BUSH FOR AIR MOTOR ( 1 1/8”) PCS200-4001 POWER WEIGHT PCS

PARTS TO X2000 AIR MOTOR UNIT200-3100 SERVICE KIT SET INCL. 200-3150 LOCK WASHER (2 PCS) 200-3160 BEARING, DRIVE END (1 PCS) 200-3120 SEAL (1 PCS) 200-3130 “O” RING (2 PCS) 200-3240 PUSH PIN (3 PCS) 200-3250 VANE SPRING (6 PCS) 200-3260 VANE (6 PCS) 200-3200 BODY SPACER GASKET (2 PCS) 200-3280 BEARING DEAD END (1 PCS)200-3110 END CAP, DRIVE PCS200-3120 SEALING PCS200-3130 “O” RING PCS200-3140 LOCKNUT PCS200-3150 LOCK WASHER PCS200-3160 BEARING, DRIVE END PCS200-3170 SPACER PCS200-3180 END PLATE, DRIVE PCS200-3190 DOWEL PIN PCS200-3200 BODY SPACER GASKET PCS200-3210 BODY PCS200-3220 DRIVE KEY PCS200-3230 ROTOR ASSEMBLY PCS200-3240 PUSH PIN (3 PCS) SET200-3250 VANE SPRING (6 PCS) SET



200-3260 VANE (6 PCS) SET200-3270 END PLATE, DEAD PCS200-3280 BEARING, DEAD END PCS200-3300 END CAP GASKET PCS200-3310 END CAP, DEAD PCS


PARTS TO AIR MOTOR

Spare part list – Rustibus® 2000-3000.

SCENARIOS POTENTIAL REASONS

SOLUTIONS

Rustibus® machine Does not run.

- Dirt, foreign materials- Internal corrosion / rust- Misalignment- Poor lubrication- Jammed machine

1)Check that there are no restrictions on the hose.2) Check the PSI meter on the Air Lubriction System for adequate pressure.3) Check air supply. 4) Disconnect air power supply from machine / tool, remove the screen and chain Drum unit from Machine / tool and check if main drive shaft rotates freely. 5) Too much dust may have accumulated in the tool. Clean the tool.6) Check the bearings to make sure they are spinning freely in their track. Air motor failure (handle part) such as main gear not engaging. Contact supplier for service. 7) Lubricate the machine and rotate the chain head or drive shaft in both directions a few times.

Rustibus® machine runs at reduced speed.

- Dirt, foreign materials- Internal corrosion / rust- Misalignment- Insufficient air pressure / flow- Air hose or compressor is to small- Restricted exhaust- Poor lubrication- Air hose between machine and compressor is to long

Rustibus® machine runs with low torque.

- Dirt, foreign materials- Internal corrosion / rust- Misalignment- Insufficient air pressure / flow- Poor lubrication- Jammed machine

Machine reduces speed during opera-tion

- Misalignment- Restricted exhaust- Jammed machine- Compressor is to small- Air hose between machine and compressor is to long

1) Disconnect machine from air power supply and check that exhaust is not restricted.2) Check air supply is not restricted and that it is adequate.

Not getting good enough de-scaling performance

- Machine running to slow- Chain drum is worn out

1) Check that air supply is free of restrictions and that it has the adequate PSI.

2) Disconnect the air supply and check if the chain drum is worn and replace if necessary.

Unfamiliar smells or sounds coming from machine.

- Misalignment- Poor lubrication- Jammed machine- Dirt, foreign materials

1) Disconnect machine from air power supply.2) Carefully inspect machine / tool.



RUSTIBUS® 2000 MODELS AVAILABLE

200-1000 Rustibus® 2000, Complete 3X220/380/440V - 50/60 Hz – 5,5/6,4 KW 50 M Cable 3X2, 5 + E

200-2000 Rustibus® 2000 Diesel, Complete Dieselpower / 7,0 / 5,2 kW

200-X3000 Rustibus® X2000 Air (EX), Complete W/Air filter-Lubricator & Regulator

200-3000 Rustibus® 2000-Air, Complete W/Air filter-Lubricator & Regulator

200-4000 Rustibus® 2000 Low, Complete 3X220/380/440V - 50/60 Hz – 5,5/6,4 KW Incl. 50 M Cable 3X2, 5 + E

200-6000 Rustibus® 2000 Remote controlled 3X220/380/440V - 50/60 Hz – 5,5/6,4 KW 50 M Cable 3X2, 5 + E

200-9000 Rustibus® 2000 Low, Air driven Complete W/Air filter-Lubricator & Regulator

200-X9000 Rustibus® X2000 Low Air (EX), Complete W/Air filter-Lubricator & Regulator

“WALK BEHIND”SERIES* DESIGNED TO DE-SCALE AND POWER BRUSH SHIP DECKS, HATCH COVERS, TANK TOPS, ETC.

* THE ORIGINAL RUSTIBUS® CHAIN DRUM SYSTEM

* RESULT: St 3 +++ (SSPC-SP11 +++)

* ELECTRIC (THREE-/SINGLE PHASE), PNEUMATIC AND DIESEL DRIVEN VERSIONS AVAILABLE

* AIR FILTER, LUBRICATOR AND REGULATOR ARE STANDARD ON ALL PNEUMATIC WALK BEHIND UNITS

* 50 m (164 ft) ELECTRIC CABLE STANDARD WITH ALL ELECTRIC WALK BEHIND UNITS

* OPTIONAL : WIRE BRUSH

Rustibus® 400

Rustibus® 1200

Rustibus® 2000

Wire Brush and Chain Drum for Rustibus® 2000

AVAILABLE AS EX MODELS

Rustibus® 32 Electric 220V Rustibus® 33 Air Rustibus® 35 Electric 110V

30 SERIES* MOST EFFICIENT HAND TOOL ON THE MARKET* IDEAL FOR DAILY MAINTENANCE ON DECK, SPOT SCALING, CARGO HOLD AND BALLAST TANK DE-SCALING.* THE ORIGINAL RUSTIBUS® CHAIN DRUM SYSTEM

* 2-IN-1: NEEDLE- AND CHISEL SCALER* IDEAL FOR CORNERS AND HARD TO REACH AREAS* SEVERAL NEEDLE SIZES AND CHISELS AVAILABLE

20 SERIES

VERTICAL SYSTEM* DESIGNED TO DE-SCALE FLAT, VERTICAL CARGO HOLD SURFACES* THE ORIGINAL RUSTIBUS® CHAIN DRUM SYSTEM* RESULT: St 3 +++ (SSPC-SP11 +++)* ENVIRONMENTALLY FRIENDLY, ONLY OLD PAINT WASTE *NO CHEMICALS *NO BLASTING MEDIA* FAST: UP TO 100 m² / HOUR (1076 ft² / HOUR)

AVAILABLE AS EX MODEL

RUSTIBUS ANGLE DE-SCALER WARRANTY/REPLACEMENT PLAN

DALSEIDE SHIPPING SERVICES WILL REPLACE OR REPAIR ANY TOOL OR COMPONENT THAT FAILS DUE TO DEFECTS IN MATERIAL OR WORKMANSHIP FOR A PERIOD OF ONE (1) YEAR (12 MONTHS) FROM THE DATE OF SHIPMENT OF THIS PRODUCT FROM OUR FACILITY. A WARRANTY CLAIM WILL NOT BE HONOURED IF DEFECTS ARE NOT REPORTED WITHIN THE WARRANTY PERIOD, OR IF DALSEIDE SHIPPING SERVICES DETERMINES THAT DEFECTS OR DAMAGES ARE DUE TO NORMAL WEAR, MISAPPLICATION, LACK OF MAINTENANCE, ABUSE, IMPROPER INSTALLATION, ALTERATION, OR ABNORMAL CONDITIONS.

Dalseide Shipping Services is the original owner and manufacturer of Rustibus® We deliver GENUINE Rustibus® PARTS ONLY!

Dalseide Shipping Services cannot be held liable for any damages (to Rustibus® machines or personnel) as a result of use of non genuine parts. We reserve the right to refuse any claims on parts or Rustibus® machinery unless it can be proven that genuine parts only have been used on Rustibus® machines.

Dalseide Shipping Services will always seek to improve the Rustibus® machines design, specifications and production. Therefore, alterations may take place at any time. While every effort is made to produce up-to-date literature, the descriptions, specifications, illustrations and photographs in this manual should not be regarded as the definitive guide to current specifications; though all manuals are considered concise at the time of their production.


CONTACT INFORMATION

NORWAY: Dalseide Shipping Services AS Bekkjarviksundet 1 NO - 5397 Bekkjarvik Norway Tel: + 47 5618 1200 Fax: + 47 5618 1201 E-mail: [email protected]

ANTWERP: Rustibus N.V. Noordersingel 7 2140 Antwerpen Belgium Tel: + 32 3227 2096 Fax: + 32 3227 2097 E-mail: [email protected]

SINGAPORE: Rustibus PTE LTD 18 Boon Lay Way #08-145 TradeHub 21 Singapore 609966 Phone: +65 62 62 52 26 Fax: +65 62 66 69 55 E-mail: [email protected]

HOUSTON TX: Rustibus INC. 2901 West Sam Houston Pkwy North Suite E-325 Houston, TX 77043 USA Tel: + 1 832 203 7170 Fax: + 1 832 203 7171 E-mail: [email protected]

[email protected] w w . r u s t i b u s . c o m


Documents

200-x9000