2010 A&S print - SIGMA Equipment · 2016. 5. 7. · Melters 1-3 Part 1101879A Adhesives and Sealants Guide ProBlue® 4, ProBlue 7 and ProBlue 10 Adhesive Melters (contd) Specifications

1-1Melters

Adhesives and Sealants GuidePart 1101879A

ProBlue® 4, ProBlue 7 and ProBlue 10 Adhesive Melters

Description Nordson ProBlue melters are simple and compact,designed to maximize uptime and reduce operatingcosts. These rugged, flexible, non-handed meltersfit on virtually any packaging line.

� Large tank opening with three sided access allowseasier filling and cleaner operation.

� Status-at-a-glance indicators highlight:ready, fault, service and temperature status for tank,hose and applicator.

� Simplified intuitive controls and service indicatorsrequire less user training and simplify maintenancescheduling.

� Disposable filter reduces daily maintenance byeliminating routine filter flushing.

� Standard tank low-level indicator and output protectsagainst operator oversight and helps assurecontinuous production.

� Standard programmable I/Os (3 output and 4 input)facilitate parent machine integration.

� Remote temperature setback, hose/applicatorenable/disable, and automatic temperature setbackare standard programmable features to enhanceoperation.

� All major components are easily accessible from thefront of the melter, and all major subsystems areeasily replaced.

� Quick-disconnect primary power and I/O plugs andpneumatic fittings provide easier installation.

� Communications options and serial and networkcommunications allow improved integration intoparent machine control systems.

� Cast-in heating elements and Teflon�-coated tanksprovide fast warm-up time, improve heat transfer andreduce char buildup.

� Easy-to-remove exterior panels are constructed ofrugged sheet molded FRP and include a heavy dutytank lid.

� Sub-base allows easy, quick access to mountingbolts and electrical knockouts for easier installation.

1-2 Melters


ProBlue® 4, ProBlue 7 and ProBlue 10 Adhesive Melters (contd)

ProBlue Melter 200−240 VAC and 400/230 VAC with Standard 14:1 PumpParameter ProBlue 4 ProBlue 7 ProBlue 10

2 Hose/Applicator 1022230 1022232 1022234

4 Hose/Applicator 1022231 1022233 1022235

6 Hose/Applicator — — 1022236

ProBlue Melter 200−240 VAC and 400/230 VAC with 6:1 PumpParameter ProBlue 4 ProBlue 7 ProBlue 10

2 Hose/Applicator 1080419 1089193 1089195

4 Hose/Applicator 1089192 1089194 1089196

ProBlue Melter 400 and 480 VAC with Standard 14:1 Pump Parameter ProBlue 4 ProBlue 7 ProBlue 10

2 Hose/Applicator 1022237 1022238 1022240

4 Hose/Applicator 1090495 1022239 1022241

ProBlue Melter 400 and 480 VAC with 6:1 Pump Parameter ProBlue 4 ProBlue 7 ProBlue 10

2 Hose/Applicator 1078280 1078258 1078281

4 Hose/Applicator 1090496 1078259 1080440

NOTE: 400 and 480 VAC melters must have a transformer base assembly. The assembly required is dependent on thetotal wattage used for the unit and hose/applicators in operation. Contact Nordson for assistance in selecting the correcttransformer.

Parameter Part Number

Transformer Base Assembly, 1.5 kVA 1039840

Transformer Base Assembly, 3.0 kVA 1039841

Optional Accessories Parameter Part Number

I/O expansion card kit 1036607

Profibus communications kit 1053300

DeviceNet communications kit 1053288

Ethernet communications kit 1053289

8 Hose/Applicator expansion base (ProBlue 10 only) 1061030

1-3Melters


ProBlue® 4, ProBlue 7 and ProBlue 10 Adhesive Melters (contd)

Specifications Parameter ProBlue 4 ProBlue 7 ProBlue 10

Type of system Non-circulating tank (14:1 SP-style piston pump)

Holding capacity kg (lb) 3.9 (8.6) 6.8 (15) 9.7 (21.4)

Melt rate kg/hr (lb/hr) 4.3 (9.5) 8.2 (18) 11 (24)

Throughput kg/hr (lb/hr) 6.8 (15) 10.9 (24) 12.4 (27.3)

Pump rate kg/hr (lb/hr) 32.7 (72)

Temperature range 40−230 �C (100−450 �F)

Ambient temperature range 0−50 �C (32−122 �F)

Temperature control stability �0.5 �C (1 �F)

Maximum hydraulic pressure 87 bar/8.7 MPa (1260 psi)

Hose ports 5 5 9

Hose/Applicator Capacity(Maximum)

2 or 4 2 or 4 2, 4, or 6

Hose/Applicator Power 1000 W each Hose/Applicator pair (2000 W per Hose/Applicator module)

Maximum melter power

� 2 Hose/Applicator



4000 W

6000 W

N/A

4200 W

6200 W

N/A

4200 W

6200 W

8200 W

Input/Output Capability Standard 3 standard outputs − programmable for function4 standard inputs − programmable for function

Filter area cm2 (in.2) 71 (11)

Electrical service 200 to 240 VAC 1∅ or 3∅ 50/60 Hz200 to 240 VAC (1∅ N/PE) 50/60 Hz400/230 VAC (3∅ N/PE) 50/60 Hz

With optional transformer 400 or 480 VAC 3∅ 50/60 Hz

Weight kg (lb) (empty) 42 (93) 43 (95) 45 (99)

Dimensions W x H x D mm(in.)

547 x 469 x 318(21.5 x 18.48 x 12.5)

609 x 469 x 322(24 x 18.5 x 12.7)

613 x 505 x 344(24.1 x 19.9 x 13.5)

Service envelopeW x H x D mm (in.)

648 x 502 x 362(25.5 x 19.75 x 14.25)

711 x 564 x 362(28 x 22.2 x 14.25)

714 x 656 x 391(28.1 x 25.8 x 15.4)

Mounting mm (in) 381 x 249 (15.9 x 9.8)

Approvals and certifications UL, CUL(1), CE, ISO 9001

1. CUL is a legal CSA-equivalent in all Canada.

Melter Notes 1. Melter performance ratings are measured using a 1100 cps packaging grade adhesive with an application

temperature of 177 �C (350 �F) and a specific gravity of 0.97.

2. Pump rate is maximum pump output while maintaining 90% of static hydraulic pressure for a given inlet airpressure.

1-4 Melters


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1-5Melters


ProBlue 15, ProBlue 30 and ProBlue 50 Large Capacity Melters

Description Nordson ProBlue melters are designed to maximizeuptime and reduce operating costs. These rugged,flexible, non-handed melters fit on virtually anypackaging line.

� Melter sizes and service envelopes closely matchlegacy products for easy integration into existingapplications.

� All sheet metal enclosures and large tank openingsease operation and daily maintenance.

� Status-at-a-glance indicators highlight: ready, fault,service and temperature status for tank, hose andapplicator.


� Disposable filter reduces daily maintenance byeliminating routine filter flushing.

� Standard tank low-level indicator and output protectsagainst operator oversight and helps assurecontinuous production.

� Standard programmable I/O (3 output and 4 input)facilitate parent machine integration.

� Quick disconnect primary power and I/O plugs andpneumatic fittings provide easier installation.

� Sub-base provides easy, quick access to mountingbolts and electrical knockouts for easier installation.

� Easy-to-remove exterior panels are constructed ofrugged sheet molded FRP and include a heavy dutytank lid.

� Cast-in heating elements and Teflon-coated tanksprovide fast warm-up time, improve heat transfer andreduce char buildup.

� Remote temperature setback, hose/applicatorenable/disable, and automatic temperature setbackare standard programmable features to enhanceoperation.

� Communications options and serial and networkcommunications improve integration into parentmachine control systems.

� All major components are easily accessible from thefront of the melter, and all major subsystems areeasily replaced.

1-6 Melters


ProBlue 15, ProBlue 30 and ProBlue 50 Large Capacity Melters (contd)

ProBlue Large Capacity Melter Part Numbers Parameter ProBlue 15 ProBlue 30 ProBlue 50

Standard Output Dual Acting 14:1 Pump

2 Hose/Applicator 1049316 — —



High Output Dual Acting 16:1 Pump

2 Hose/Applicator 1049319 1049326 1049330

4 Hose/Applicator 1049320 1049328 1049331

6 Hose/Applicator 1049322 1049329 1049332

Single Acting 12:1 Pump




NOTE: The ProBlue 15 melter will operate at 400 or 480 VAC when used with a transformer base assembly, PartNumber 1048981 (9.0 kVA).

Optional Accessories Parameter Part Number

I/O expansion card kit 1036607

Profibus communications kit 1053300

DeviceNet communications kit 1053288

Ethernet communications kit 1053289

8 Hose/Applicator expansion base (ProBlue 15 only) 1061031

1-7Melters


ProBlue 15, ProBlue 30 and ProBlue 50 Large Capacity Melters (contd)

Specifications Parameter ProBlue 15 ProBlue 30 ProBlue 50

Type of system Non-circulating tank (SP-style piston pump)

Holding capacity kg (lb) 14.5 (32) 29 (64) 48.5 (107)

Melt rate kg/hr (lb/hr) 18.1 (40) 27 (60) 28.6 (63)

Throughput kg/hr (lb/hr) 18.1 (40) 30.6 (67.5) 28.6 (63)

Pump rate kg/hr (lb/hr)

Standard output (14:1)

High output (16:1)

Single acting (12:1)

32.7 (72)

60 (130)

108 (240)

—

60 (130)

—

—

60 (130)

—




Maximum hydraulic pressure 100 bar/10 MPa (1450 psi)

Hose ports 9


2, 4, or 6

Hose/Applicator Power 1000 W each H/G pair (2000 W per H/G module)





5000 W

7000 W

9000 W

6000 W

8000 W

10,000 W

6000 W

8000 W

10,000 W


Filter area cm2 (in.2) 71 (11)

Electrical service 200 to 240 VAC 1∅ or 3∅ 50/60 Hz400/230 VAC (3∅ N/PE) 50/60 Hz

With optional transformer 400 or 480 VAC 3∅ 50/60 Hz (ProBlue 15 only)

Weight kg (lb) (empty) 66 (145) 81.6 (180) 87 (192)


686 x 547 x 345(27 x 21.5 x 13.6)

952 x 548 x 345(37.6 x 21.6 x 13.6)

952 x 751 x 345(24.1 x 19.9 x 13.5)


787 x 859 x 392(31 x 33.8 x 15.4)

1044 x 859 x 392(41.1 x 33.8 x 15.4)

1044 x 1062 x 392(41.1 x 41.8 x 15.4)

Mounting mm(in)

581 x 249(22.9 x 9.8)

669 x 249(26.3 x 9.8)

Approvals and certifications UL, CUL(1), CE, ISO 9001

1. CUL is a legal CSA-equivalent in all Canada.

Melter Notes 1. Melter performance ratings are measured using a 1100 cps packaging grade adhesive with an application

temperature of 177 �C (350 �F) and a specific gravity of 0.97.

2. Pump rate is maximum pump output while maintaining 90% of static hydraulic pressure for a given inlet airpressure.

1-8 Melters



1-9Melters


ProBlue® Fulfill® Integrated Fill System

Description ProBlue Fulfill adhesive melters address the needfor improved operational efficiency and ease of useand automatic filling applications. The system isavailable only in ProBlue 230 VAC small melters (4,7 and 10 liter).

The system automatically maintains desiredadhesive levels and relieves operators fromfrequent refilling of melter tanks. Adhesive level ismonitored by a capacitance sensor mounted inplace of the ProBlue melter’s standard float. Thesystem adds small quantities of adhesive through asuction lance and transfer tubing to the tank atregular intervals. Transferred adhesive can be inthe form of pellets, pastilles or mini−slats. Transferair is exhausted through a hole in the lid and into adisposable filter.

ProBlue Fulfill conveys adhesives up to 12 mm indiameter or 12 x 12 mm square. A vibrator on thesuction lance helps prevent adhesive bridging andthere is an optional vibrator available for moredifficult adhesives.

The system is ideal for production environmentsthat require an integrated filling approach with allcontrols within the ProBlue melter. Installation issimple because the ProBlue Fulfill sensor comesfactory calibrated and the fill timing is preset.

� Factory built and tested

� Clean, streamlined look in keeping with the ProBluemelter design

� Automatic adhesive replenishment saves operatortime, helps prevent thermal shock and adhesivedegradation

� No lid kits required thus checking tank status issimply lifting the melter lid

� Unique, disposable dust collector filter housed in aneasy access enclosure

� Large fill air exhaust� Capacitance sensor� Fill cycle timer

� Easy−to−see fill status indicators are integrated intothe ProBlue melter base

� Fill system status indicators include: system on,adhesive filling in progress, and fault with anattention−getting light and horn

1-10 Melters


ProBlue® Fulfill® Integrated Fill System (contd)

ProBlue Fulfill Specifications Description ProBlue Fulfill Melter System

Number of melters fed 1

Adhesive Forms

Maximum size

Pellets, pastilles, mini-slats

� Pastilles: 12 mm (0.472 in.) diameter

� Mini-slats:12 mm X 12 mm (0.472 in. X 0.472 in.) in length

Adhesive Transfer Maximum Rate 227 kg (500 lb)/hour (dependent on adhesive type)

Transfer Hose Length 4 m (13 ft)

Operating Air Minimum 4.5 bar (0.45 MPa or 65 psi)Maximum 8.6 bar (0.86 MPa or 125 psi)

Total Air Consumption 679 Liters/min (24 SCFM) when feeding

Conditioning Dry, non−lubricated

Inlet Air Connection 1/4 in. NPT female

Pump Type Venturi

Noise Emission 76 dBA

Suction Lance Dimensions (L) 615 mm x max (W) 105 mm(24.21 in. x max 4.14 in.)

1-11Melters


ProBlue® Fulfill® Integrated Fill System (contd)

Part Numbers

Adhesive Melter Part Number Description

1100375 Melter, ProBlue Fulfill 4, 2 Hose/Applicator, 200/240V1100376 Melter, ProBlue Fulfill 4, 4 Hose/Applicator, 200/240V1100377 Melter, ProBlue Fulfill 7, 2 Hose/Applicator, 200/240V1100378 Melter, ProBlue Fulfill 7, 4 Hose/Applicator, 200/240V1100379 Melter, ProBlue Fulfill 10, 2 Hose/Applicator, 200/240V1100390 Melter, ProBlue Fulfill 10, 4 Hose/Applicator, 200/240V1100391 Melter, ProBlue Fulfill 10, 6 Hose/Applicator, 200/240V1099793 Melter, ProBlue Fulfill 4, 2 Hose/Applicator, 400/480V1099794 Melter, ProBlue Fulfill 4, 4 Hose/Applicator, 400/480V1099795 Melter, ProBlue Fulfill 7, 2 Hose/Applicator, 400/480V1099796 Melter, ProBlue Fulfill 7, 4 Hose/Applicator, 400/480V1099797 Melter, ProBlue Fulfill 10, 2 Hose/Applicator, 400/480V1099798 Melter, ProBlue Fulfill 10, 4 Hose/Applicator, 400/480V

Adhesive Container* Part Number Description

1100151 Kit, Fulfill, install and transfer assembly

* Required − common component for all PB Fulfill orders

Service Kits and Parts Part Number Description

1100171 Panel assy, membrane, front, elec. encl., P4/P7F1100172 Panel assy, membrane, front, elec. encl., P10F1100173 Capacitive level sensor w/ 150 mm probe1100174 Lid switch proximity kit1100175 Lid assy service kit, P4/P7F1100176 Lid assy service kit, P10F1101706 Alarm service kit1096221 PCA service kit1100558 Level sensor amplifier1082942 Sock filter service kit, 5 pcs1093639 Regulator/filter, 40 mic, 1/4 NPT, 5−1001099781 Inlet pump screen, P4, push−on1099782 Inlet pump screen, P7, push−on1098375 Inlet pump screen, P10, push−on939995 Fuse, time−lag, 2A, 5X20MM, ceramic1099544 Gasket, neoprene rubber, adh.container1101718 Kit, svce, Fulfill, CPU

Accessories Part Number Description

1098962 Kit, vibrator, container, Fulfill (optional)

1-12 Melters



1-13Melters


Fulfill® Retrofit Adhesive Fill System

DescriptionThe easy-to-install and operate Fulfill retrofitsystem kit delivers the benefits of automaticadhesive filling to existing Nordson melters.

A sensor monitors the melter tank adhesive level,alerting the system to add small quantities ofpellets, pastilles, or mini-slats of adhesive whenneeded.

Features

� Automatic adhesive level sensing and filling

� Maintains optimum/full tank adhesive levels

� Indicators for System On, Adhesive Filling inProgress, and Fault

� Easy-to-operate; needs no programming

� Automatic shut-off in fault condition

� Proven, reliable design and performance

� Preset, preassembled components need minimal finetuning

� Choice of melter- or remote-mounted controls andplant or melter power connectivity

� Fixed regulator reduces air consumption

Benefits� Provides uninterrupted production

� Eliminates poor bonding and missed beads due toempty melter tanks

� Minimizes tank and adhesive temperature variationsfor improved bonding

� Saves operator time; reduces exposure to hotadhesives and surfaces

� Prevents manual overfilling and spilling

� Reduces adhesive waste, charring, downtime andrejects

� Installs easily, saving time

� Fits Nordson melters in virtually any productionspace or environment

� Minimizes maintenance and downtime with vacuumwant vibrator and disable/quick-change filter

1-14 Melters


Fulfill® Retrofit Adhesive Fill System (contd)

Fulfill SpecificationsParameter Specification

Adhesive forms

Maximum Size

Pellets, pastilles, mini-slats,

� Pastilles: 12 mm (0.472 in) diameter

� Mini-slats: 12 mm x 12 mm (0.472 x 0.472 in) in length

Adhesive transfer maximum delivery rate 227 kg/hr (500 lb/hr) dependent on adhesive type

Transfer hose length 4 m (13 ft)

Operating air pressure

Minimum Pressure:

Maximum Pressure:

4.5 bar, (0.45 MPa or 75 psi)

8.6 bar (0.86 MPa or 125 psi)

Total Air Consumption

At 4 bar

Conditioning

679 liters/min (24 SCFM) when feeding

Dry, non-lubricated

Air Connection 10 mm O.D. (0.394 in)

Inlet Air Connection 1/4 NPT, 1/4 BSPP, G 1/4 female

Electrical Service 100−240 VAC via plant power or from ProBlue melter

Transfer Pump type Venturi

Dimensions

Vacuum Wand

Filter Housing Height

Filter Mesh Size

(L) 615 mm (24.21 in); (W) 105 mm (4.14 in)

260 mm (10.25 in)

200 Microns

Storage Bin Capacity 60 Kg (132 lb)

Enclosure Rating IP54

Fulfill Parts and Accessories

Fill Systems Part Number Description

1098840 Kit, Fulfill retrofit, ProBlue 4



Accessories

Part Number Description

1098479 Kit, Cable, ProBlue powered, Fulfill retrofit

1098566 Kit, Cable, ProBlue powered, remote, Fulfill retrofit

1098962 Kit, vibrator, adhesive container, Fulfill

1099057 Kit, light tower, Fulfill retrofit

1099106 Kit, remote mount, Fulfill retrofit

1-15Melters


AltaBlue� TT 4, 10, and 16 Liter Adhesive Melters

Description Nordson AltaBlue TT melters feature variablespeed AC motors with spur-gear pumps andkey-to-line capability in a compact melter design.AltaBlue TT melters satisfy the need for aneasy-to-operate, low-maintenance melter toprecisely deliver a wide variety of hot meltadhesives. A tubular Teflon-coated tank eliminatesdead corners and minimizes adhesive degradation.The versatile, full-feature control panel offers achoice of programming methods using either thekeypad or arrow keys and intuitively displayssystem status.

AltaBlue TT melters:

� are easy to install

� provide easy day-to-day operation

� service indicators simplify maintenance scheduling

� variable speed pump control and RPM displayprovides key-to−line capability

� easy-to-use controls eliminate complicatedprogramming

� status-at-a-glance indicators graphically display thestatus of the tank, hose and applicator

� large accessible tank opening allows easier fillingand cleaning

Teflon is a registered trademark of E.I. DuPont de Nemours and Company

1-16 Melters


AltaBlue� TT 4, 10, and 16 Liter Adhesive Melters (contd)

AltaBlue TT Melter Part Numbers

Model A4

Part Number Melter Type No. ofHose/Applicator Voltage Pump Size Pump Rate

7401360Standard 2

200

0.3 1.4 kg/hr

1080774 7.73 35 kg/hr

1080776 PA 2 7.73 35 kg/hr

7401359

Standard 2240

0.3 1.4 kg/hr

1083408 0.62 2.8 kg/hr

1083409 1.86 8.5 kg/hr

1077981 7.73 35 kg/hr

1080775 PA 2 7.73 35 kg/hr

Model A10

Part Number Melter Type No. ofHose/Applicator Voltage Pump Size Pump Rate

1080779

Standard2

200

7.73 35 kg/hr

1080791 7.73 35 kg/hr

1080790 4 7.73 35 kg/hr

1080798

PA2

7.73 35 kg/hr

1080800 7.73 50 kg/hr

1080799 4 7.73 35 kg/hr

1083420

Standard2

240

0.62 2.8 kg/hr

1083421 1.86 8.5 kg/hr

1077982 7.73 35 kg/hr

1080778 7.73 50 kg/hr

7402029* 0.3 DS 1.4 kg/hr

7402021* 0.62 DS 2.8 kg/hr

7402022* 1.86 DS 8.5 kg/hr

1080777 4 7.73 35 kg/hr

1080795

PA2

7.73 35 kg/hr

1080797 7.73 50 kg/hr

1080796 4 7.73 35 kg/hr

*Dual stream pumps

1-17Melters



Model A16

Part Number Melter Type No. of Hose/Applicator Voltage Pump Size Pump Rate

1080793Standard

2

200

7.73 35 kg/hr

1080794 4 7.73 35 kg/hr

1080803PA

2 7.73 35 kg/hr

1080804 4 7.73 35 kg/hr

1077983

Standard

2

240

7.73 35 kg/hr

1080792 4 7.73 35 kg/hr

7402701 2 1.86 8.5 kg/hr

1080801PA

2240

7.73 35 kg/hr

1080802 4 7.73 35 kg/hr

1-18 Melters



Specifications Parameter AltaBlue TT 4 AltaBlue TT 10 AltaBlue TT 16

Type of system Tank with spur-gear pump

Filter type Saturn basket-style filter

Holding capacity kg (lb) 3.9 (8.6) 9.7 (21.4) 15.5 (34.1)

Melt rate kg/hr (lb/hr) 4.7 (10.3) 7.7 (17) 11.2 (24.7)

Throughput kg/hr (lb/hr)1 6.3 (13.9) 12.5 (27.5) 20 (44)

Pump rate kg/hr (lb/hr)1 35 (772) 35 (77) or 50 (110) 35 (77)





Hose/Applicator Capacity(Maximum) 2 2 or 4

Maximum system power capacity @240 VAC



3355W

N/A

3915 W

5915 W

4415 W

6415 W

Input/Output Capability Standard key-to-line 4 standard inputs − programmable for function

3 standard outputs − programmable for functionkey-to-line

Electrical service2 200 VAC single phase,50/60 Hz

200 to 240 VAC singlephase, 50/60 Hz

200 VAC 1 or 3 phase 50/60 Hz200 to 240 VAC 1 or 3 phase 50/60 Hz

380/415 VAC-Y (3 phase N/PE) 50/60 Hz

Weight (empty) 42 kg (92 lb) 76 kg (168 lb) 80 kg (175 lb)

Dimensions W x H x D mm (in.)

334 x 478 x 552(13.1 x 18.8 x 21.7)

441 x 649 x 620(17.4 x 25.5 x 24.4)

441 x 649 x 620(17.4 x 25.5 x 24.4)


537 x 623 x 908(21.1 x 24.5 x 35.7)

644 x 861 x 1126(25.4 x 33.9 x 44.3)

644 x 861 x 1126(25.4 x 33.9 x 44.3)

Approvals and certifications UL, CUL, CE, ISO 9001

1. Actual rates will vary depending on adhesive type, application parameters and input voltage.

2. Permitted deviation from rated line voltage is �10%.

1-19Melters


AltaBlue Series 15, 30, 50, and 100 Liter Adhesive Melters

Description Nordson AltaBlue Series melters are designed forprecise, demanding hot melt adhesive applications.A choice of single-stream or dual-stream spur-gearpumps with variable-speed AC motors andkey-to-line functionality satisfies a wide range ofmanufacturing requirements. A Teflon-coated tankand reservoir design reduces adhesive degradationwhile maximizing adhesive throughput. Theversatile control panel offers a choice ofprogramming methods using either the keypad orarrow keys.

AltaBlue melters:

� install quickly and easily

� provide easy day-to-day operation

� service indicators simplify maintenance scheduling

� maximize uptime

� independent variable speed pump control provideskey-to−line capability

� easy-to-use controls eliminate complicatedprogramming

� status-at-a-glance indicators graphically display thestatus of the tank, hose and applicator

� serve a broad range of industries

� choose up to 4 dual or single stream pumps

� configurable low-level indicator uses single-pointfloat design and can be monitored remotely

� standard 6 hose/applicator connectors, configurableto 8 hose/applicator connectors for increasedflexibility

Teflon is a registered trademark of E.I. DuPont de Nemours and Company

1-20 Melters


AltaBlue Series 15, 30, 50, and 100 Liter Adhesive Melters (contd)

AltaBlue Specifications Parameter AltaBlue 15 AltaBlue 30 AltaBlue 50 AltaBlue 100

Type of system Release-coated tank and reservoirSpur-gear pump with variable AC motor

Holding capacity kg (lb) 14.5 (32) 29 (64) 47.5 (104.7) 100 (220.2)

Melt rate kg/hr (lb/hr) 15 (33) 30 (66) 50 (110) 100 (220.2)

Throughput kg/hr (lb/hr) 28 (62) 45 (99) 50 (110) 100 (220.2)

Number of Pumps Up to 2 dual orsingle stream

Up to 2 dual or 4 single stream Up to 4 dual orsingle stream

Pump rate kg/hr (lb/hr)1 & 2 1.4 to 82.1 kg/hr (3 to 180.6 lb/hr) 1.4 to 13.4 kg/hr (3to 29.5 lb/hr)

Filter type Saturn basket-style filter


Ambient temperature range -5−40 �C (23−104 �F)

Temperature control stability �1 �C (2 �F)



One single-stream manifold: 7 connections

Two single-Stream manifolds: 3 connections per pump stream

Dual-stream manifold: 2 connections per pump stream

Maximum external powercapacity − Maximum load perreceptacle (2 channels)� 6 hose/applicator melters

NOTE: Total external wattagemust not exceed 8,000 W.

1000 W, any single hose or applicator1200 W, any hose/applicator pair2000 W, sum of hose/applicator pairs 1 and 22000 W, sum of hose applicator pairs 3 and 42000 W, any single hose, or applicator 5 or 62000 W, hose/applicator pair 5 or 64000 W, sum of hose/applicator pairs 5 and 6

Maximum external powercapacity − Maximum load perreceptacle (2 channels)

� 8 hose/applicator melters

NOTE: Total external wattagemust not exceed 12,000 W.

1000 W, any single hose or applicator1200 W, any hose/applicator pair2000 W, sum of hose/applicator pairs 1 and 22000 W, sum of hose applicator pairs 7 and 82000 W, any single hose or applicator 3 and 42000 W, any single hose or applicator 5 or 62000 W, hose/applicator pair 3 or 42000 W, hose/applicator pair 5 or 64000 W, sum of hose/applicator pairs 3 and 44000 W, sum of hose/applicator pairs 5 and 6

Maximum system power capacity

� 1−2 pump

� 3−4 pump, 6 hose/applicator

� 3−4 pump, 8 hose/applicator15.037 watts 16,237 watts

22,257 watts

26,257 watts

19,437 watts

24,507 watts

28,507 watts

29,157 watts

33,157 watts

Continued...

1-21Melters



Parameter AltaBlue 15 AltaBlue 30 AltaBlue 50 AltaBlue 100


Electrical service3 230 VAC 3 phase without neutral (Delta) 50/60 Hz400 VAC-Y (3 phase N/PE) with neutral (star-WYE) 50/60 Hz

With optional transformer 400 VAC 3 phase without neutral (Delta) 50/60 Hz480 VAC 3 phase without neutral (Delta) 50/60 Hz

Weight (empty)4

� 2 pump

� 4 pump

200 kg (440 lb) 225 kg (500 lb)

440 kg (970 lb)

250 kg (550 lb)

472 kg (1041 lb) 590 kg (1301 lb)


� 2 pump

� 4 pump525 x 1465 x 950 (20.7 x 57.7 x 37.4)

950 x 1465 x 950 (37.4 x 57.7 x 37.4) 1008.7 x 1470 x1261 (39.7 x 57.9

x 49.7)

Service envelope WxHxD mm (in.)

� 2 pump

� 4 pump2355 x 1465 x 2780 (92.7 x 57.7 x 109.5)

2780 x 1465 x 2780 (109.5 x 57.7 x 109.5) 2850 x 1470 x3090 (112.2 x 57.9

x 121.7)

Approvals and certifications CE, ISO 9001

Protection IP33

1. Actual rates will vary depending on adhesive type,application parameters and input voltage.

2. Range given is for maximum pump rate of variouspumps available.


4. Weight depends on melter configuration

1-22 Melters



AltaBlue Configuration

BASE MELTER OPTIONSTa

nkC

apac

ity

Vol

tage

Pum

p 1

Pum

p 2

Pum

p 3

Pum

p 4

Hos

e/A

pplic

ator

Flo

wC

ontr

ol

Res

erve

d

Low

Leve

lI

dit

I/OIn

dica

tor

Res

erve

d

Hos

t Com

mu-

nica

tion

Ret

urn

Por

t

Mot

ion

Stit

ch

Sen

sor

Type

Res

erve

d

AB − 030 3 B B B B 6 \ A X L Y X E X X N X X XBoxes

1−2Box

3Boxes

4−6Box

7Box

8Box

9Box10

Box11

Box12

Box13

Box14

Box15

Box16

Box17

Box18

Box19

Box20

Box21

Box22

Box23−25

Base Melter

Box 1−2 AltaBlue

Description Code

AltaBlue Melter AB

Box 4−6 Tank Capacity

Description Code

15 liter 015

30 liter 030

50 liter 050

100 liter 100

NOTE: Max. 2 pumps on 15L. Max 4 pumps on 30, 50and 100L. Dual stream pumps not allowed in any positionon 30/50L three and four pump melters on 100L only.

Box 7 VoltageDescription Code

240 VAC 3P Delta without neutral 3

380−415 VAC Wye 4

400 VAC Delta* without neutral 5

480 VAC Delta* without neutral 6

*With integrated transformer, use 240V hoses andapplicators

Boxes8−11 Pumps

Description Code

SN0030 − 1.4 kg/hr A

SN0046 − 2.2 kg/hr B

SN0062 − 2.9 kg/hr C

SN0093 − 4.5 kg/h D

SN0186 − 8.9 kg/h E

SN0371 − 17.8 kg/hr F

SN0773 − 37.1 kg/hr G

SN1710 − 82.1 kg/hr H

SH0371 − 17.8 kg/hr 9

SH0773 − 37.1 kg/hr Z

DN0030 − 1.4 kg/hr/stream 2






SF0016 − 0.8 kg/hr J

SF0030 − 1.4 kg/hr K

SF0060 − 2.9 kg/hr L

SF0090 − 4.3 kg/hr M

SF0120 − 5.7 kg/hr N

SF0175 − 8.4 kg/hr O

SF0240 − 11.9 kg/hr P

SF0300 − 14.4 kg/hr Q

SF0450 − 21.6 kg/hr R

DF0016 − 0.8 kg/hr/stream S

DF0030 − 1.4 kg/hr/stream T

DF0060 − 2.9 kg/hr/stream U

DF0120 − 5.7 kg/hr/stream V

DF0175 − 8.4 kg/hr/stream W

DF0240 − 11.5 kg/hr/stream Y

None

Box12 Hose/Applicator Pairs

Description Code

6 Hose/Applicator pairs 6

8 Hose/Applicator pairs(1) 8(1)Only available on either 100L or 3 and 4-pump 30/50Lconfigurations.

1-23Melters



Options

Box14 Flow Control

Description Code

Pneumatic Pressure Control Valve (1) A

Circulation Control Valve V

Manual PCV and SV w/ Indication O

Manual PCV X(1)Max 2 SS pumps, DS pumps not allowed

Box16 Low Level Indicator

Description Code

Low Level Indicator L

None X

Box17 I/O Indicator

Description Code

Optional I/O installed Y

None X

Box19 Host Communication

Description Code

Ethernet E

Profibus D

DeviceNet V

None X

Box20 Return Port

Description Code

1 Hose return port R

None X

Box21 Motion Switch

Description Code

Motion Switch M

None X

Box22 Sensor Type

Description Code

Ni-120 N

PT100 P

1-24 Melters



1-25Melters


DuraBlue® L Series Adhesive Melters

Description

Nordson DuraBlue melters feature fixed-speed ACmotors with gerotor gear pumps foreasy-to-operate, low-maintenance hot meltadhesive application. A Teflon� coated tube tankeliminates dead corners and minimizes adhesivechar. The versatile control panel offers a choice ofprogramming methods using either a keypad orarrow keys.

� Pump operation can be controlled by a handgun or afootswitch.

� Large accessible tank opening allows easier fillingand cleaner operation.

� Status-at-a-glance indicators highlight: ready, fault,service and temperature status for tank, hose andapplicator.


� Quick-disconnect style plugs and pneumatichose/applicator fittings provide quick and easyhook-up of components.

� Disposable filter eliminates routine filter flushing. Allmajor components are easily accessible from thefront of the melter, and all major subsystems areeasily replaced.

� Easy-to-remove exterior panels provide quick andsimple maintenance.

� Teflon�-coated tanks reduce char buildup andminimize clean up.

Teflon is a registered trademark of E.I. DuPont de Nemours and

Company

DuraBlue 4L Melter System

DuraBlue melter systems provide everythingneeded to begin adhesive application immediately:melter, hose, handgun and nozzle. The hose andhandgun arrive assembled as a single part. Tobegin using the DuraBlue melter system, simplyconnect the hose/handgun assembly to the melter,mechanically and electrically, and supply powerthrough the attached electrical cord.

A choice of applicators meets virtually any manualor semi-automatic manufacturing requirement. Theapplicator choices provide for a flexibility oftriggering options, either hand or foot control. Aselection of hose lengths provides additionaladaptability to meet specific production needs.

DuraBlue 4L melter systems:

� Ship in a single box

� Are easy to install

� Provide easy day-to-day operation

� Simplify routine maintenance.

Applicator choices include:

� AD−31 handgun

� L6-N handgun/hose

� AD-41 handgun (extrusion or swirl nozzle)

� B900-N applicator with foot switch(extrusion or swirl nozzle)

1-26 Melters


DuraBlue® L Series Adhesive Melters (contd)

DuraBlue L Series

For those who desire the performance and reliability of the DuraBlue series melters and yet do not requirethe sophistication of its programming options, Nordson offers the DuraBlue L series melters.

Specifications for DuraBlue L Series Melters

Parameter DuraBlue 4L DuraBlue 10L DuraBlue 16L

Reservoir type Tank

Pump type Gerotor

Maximum pump rate per hour kg (lb)(1) 22 (48) 22 (48)50 (110)

35 (77)50 (110)

Melt rate kg/hr(2) 4.7 (10.3) 7.7 (17) 11.2 (24.7)

Throughput kg/hr(2) 6.3 (13.9) 12.5 (27.5) 20 (44)

Maximum hydraulic pressure(3) 75 bar/7.5 MPa (1100 psi)

Filter Type(4) Saturn® basket-style filter

Holding capacity L (in.3)kg (lb)

4 (244)3.9 (8.6)

10 (610)9.7 (21.4)

16 (973)15.5 (34.1)




Electrical service(5) 120 VAC 1∅ 60 Hz200 to 240 VAC 1∅ 50/60 Hz

Hose/Applicator capacity (maximum) 2

Hose/Applicator Power 120V500 W per channel

600 W per pair1000 W per two pair (1 module)

Hose/Applicator Power 240V1000 W per channel

1200 W per pair2000 W per two pair (1 module)


� at 120 VAC

� at 240 VAC

2400 W

3355 W

2400 W

3915 W

2400 W

4415 W

Weight (empty) 42 kg (92 lb) 76 kg (168 lb) 80 kg (175 lb)

Enclosure rating IPX3


344 x 478 x 552(13.1 x 18.8 x 21.7)

441 x 649 x 620(17.4 x 25.5 x 24.4)

Approvals and certifications(6) CE, CUL, ISO 9001

1. Values shown for melter at 60 Hz.

2. Actual rates will vary depending on adhesive type,application parameters and input voltage.

3. Maximum pressure varies by unit.

4. Filter not available on all melters.


6. Certifications are not universal to all melters. ContactNordson for more information on specific units.

1-27Melters



Part Numbers for DuraBlue L Series Melters

L SeriesMelterModel

Hose/

Appli-cator

Pumprate

kg/hr(lb/hr)(1)

MaximumHydraulicPressurebar/MPa

(psi)

Viscosity(cps) Filtered

120V 1� 60 Hz(2)240V 1�

50/60 Hz(3)

PA(4) VITON PA(4) VITON

4L (D4L) 2 22 (48)

75/7.5(1100)

< 30,000Filter 1069732 1031747 1069733 1031750

No Filter − − 1069734 −

10L (D10L) 2 22 (48)75/7.5(1100)

< 30,000 Filter − 1026752 1069735 1026754

10L (D10L) 2 50 (110)41/4.1(600)

< 10,000 No Filter − 1026753 1069736 1026755

16L (D16L) 2 35 (77)75/7.5(1100)

< 30,000 Filter − − 1069737 1031898

16L (D16L) 2 50 (110)41/4.1(600)

< 10,000 No Filter − 1026760 1069738 1026761

1. All pump rates are shown at 60 Hz power supply.Pump rates at 50 Hz are lower and equal to 83% oftheir listed value.

2. All 120V DuraBlue “L” melters include a power cordand U.S., style 20 amp plug.

3. All 200−240V DuraBlue “L“ melters include a powercord without a plug. Wiring color follow internationalstandards.

4. Parts designated as “PA” are recommended for usein product assembly applications with operatingtemperatures greater than191�C (375 �F). PA-type O-rings provideexceptionally high chemical and temperatureresistance.

1-28 Melters



DuraBlue 4L System Selection

DuraBlue 4L Systems have a pump rate of 22 kg/hr (48 lb/hr), operate at 600 psi hydraulic pressure, andprocess adhesive with viscosity up to10,000 cps. Filters are not used with these units. The table belowshows the system unit numbers according to available voltage and hose/applicator combination.

Description 120V 1�60 Hz

200V 1�50/60 Hz(1)

240V 1�50/60 Hz

L6 Handgun, Extrusion

L6 Handgun/Hose assembly, 1.5 m (6 ft) — — 1030231

L6 Handgun/Hose assembly, 3 m (10 ft) 1031137 — 1030230

AD-41 Handgun, Extrusion (DuraBraid hose)

AD-41 Handgun/HP Hose assembly, 2.4 m (8 ft), 1mm (0.04 in.) 1030162 1031165 1030210



AD-41 Handgun, Swirl Adapter and Air Control Kit (DuraBraid hose)

AD-41 Handgun/HP Hose assembly, 2.4 m (8 ft), 1mm (0.04 in.) wide pattern CF 1030165 1031168 1030213

AD-41 Handgun/HP Hose assembly, 3.6 m (12 ft),1mm (0.04 in.) wide pattern CF 1030166 1031169 1030214

AD-41 Handgun/HP Hose assembly, 4.8 m (16 ft),1mm (0.04 in.) wide pattern CF 1030167 1031170 1030215

AD-31 Handgun, Extrusion (DuraBraid hose)

AD-31 Handgun/HP Hose assembly, 2.4 m (8 ft),1.5 mm (0.06 in.) extended 1040160 1044264 1044261



Non-Coated Tank, AD-31 Handgun, Extrusion (DuraBraid hose)

AD-31 Handgun/Hose assembly, 2.4 m (8 ft),1.5 mm (0.06 in.) extended 1042781 — —



B900-N Manifold Mounted Applicator

B900-N manifold mount extrusion applicator, AC, 0.5 mm (0.02 in.) — — 1030137

B900SW−N manifold mount swirl applicator, AC, 0.6 mm (0.025 in.) CF, air control kit — — 1030138

NOTES: All 120V DuraBlue 4 L Systems include a power cord.

All 200V and 240V systems include a power cord without a plug. Wire colors follow international standards.

Check total external wattage limitation before adding second handgun/hose assembly to DuraBlue 4L 120V units.

The pump rate listed is for 60 Hz power supply. The pump rate at 50 HZ is lower and equal to 83% of the value shown

Processing adhesives with viscosities higher than the stated limit may reduce melter performance.

1-29Melters



DuraBlue 4L System Applicator and Hose Part Numbers

Use the table below to order extra or spare Hose/Applicator combinations.

Handgun/Hose Assemblies and Manifold Mount Applicators 120V 240V 200V

L6 Handgun/Hose assembly, 1.5 m (6 ft) — 1027445 —

L6 Handgun/Hose assembly, 3 m (10 ft) 1027442 1027443 —

AD-41 Handgun/HP Hose assembly, 2.4 m (8 ft), 1 mm (0.04 in.) orifice diameter 1030220 1030225 1031160

AD-41 Handgun/HP Hose assembly, 3.6 m (12 ft), 1 mm (0.04 in.) orificediameter

1030221 1030226 1031161

AD-41 Handgun/HP Hose assembly, 4.8 m (16 ft), 1 mm (0.04 in.) orificediameter

1030222 1030227 1031162

AD-31 Handgun/HP Hose assembly, 2.4 m (8 ft), 1.5 mm (0.06 in.) orificediameter

1040109 1044255 1044258


1040163 1044256 1044259


1040164 1044257 1044260

B900-N manifold mount extrusion applicator — 1031733 —

B900SW−N manifold mount swirl applicator — 1031734 —

1-30 Melters



1-31Melters


DuraBlue Large Capacity Adhesive Melters

Description DuraBlue large capacity adhesive melters aredesigned for simple, low-maintenance hot meltadhesive applications. Production flexibility isprovided by a high-output gerotor pump with achoice of preset speeds for the AC motors.

The grid and reservoir tank design reducesadhesive degradation while maximizing adhesivethroughput. An optional unheated hopper candouble holding capacity to minimize refillingfrequency. The simple, versatile control panel offersa choice of programming methods, using either thekeypad or arrow keys.

� Large, accessible tank opening allows for easierfilling and cleaning.

� Pump shut-off valve and single tool removal providequick, easy pump replacement.

� Quick plug-in hose/applicator pairs provide easyinstallation and replacement of equipment.

� Status-at-a-glance indicators graphically display thetank, hose and applicator status.

� Easy installation and day-to-day operation.

� Easy-open panels make access to meltercomponents quick.

DuraBlue Large Capacity Melter Part Numbers

ModelNumber

ofPumps

Hose/Appli-catorPairs

Pump Rate(per Pump)

200V 3�50/60 Hz(1)

200−240V3�

50/60 Hz

380−415−YVAC (3�

N/PE)50/60 Hz

400V 3�50/60 Hz(1)

480V 3�50/60 Hz(1)

D25 1

6

35, 45 or 90 kg/hr(77,99 or198 lb/hr)

394431 394432 394433 394434 394435

D25H 1 394436 394437 394438 394439 394440

D501 394441 394442 394443 394444 394445

2 394446 394447 394448 394449 394450

D1001 50, 65 or 130 kg/hr

(110, 143 or161 lb/hr)394451 394452 394453 394454 394455

2 394456 394457 394458 394459 394460

Open Wheel Pot Filling − 2 Hose/Applicator, 24VDC P/S, Relays for reversing outputs if desired

D25

1 2

35, 45 or 90 kg/hr(77,99 or198 lb/hr)

8063431 8063432 8063430 8063433 8063434

D50 8063435 8063436 8063437 8063438 8063439

D10050, 65 or 130 kg/hr

(110, 143 or161 lb/hr) 8063440 8063441 8063442 8063443 8063444

Beverage − Ethernet Controlled Run−Up (Ethernet, Analog I/O, I/P Transducer, Pneumatic PCV)

D25

1 635, 45 or 90 kg/hr

(77, 99 or 198 lb/hr)

− 8069473 8069484 − 8069485

D25H − 8069487 8069488 − 8069486

D50 − 8069489 8069490 − 8069476

1. With integrated transformer, use 240V hoses and applicators.

1-32 Melters


DuraBlue Large Capacity Adhesive Melters (contd)

Specifications

Parameter D25 D25H D50 D100

Reservoir TypeGrid/reservoirand hopper

Grid/reservoirand extended

hopperGrid/reservoir and hopper

Pump type High output gerotor Spur Gear

Number of pumps 1 1 or 2

Pump size cc/rev 11.7 17.10/pump

Maximum pump rate per hour kg (lb) 35, 45, or 90 (77, 99 or 198) 50, 65 or 130(110, 143 or 286)

Melt rate kg/hr (lb/hr)(1) 25 (55) 50 (110) 100 (202)

Throughput kg/hr (lb/hr)(1) 37.5 (82.5) 75 (165) 135 (297)

Holding capacity L (in3)kg (lb)

25 (1526)24.3 (53.4)

50 (3051)48.5 (107)

100 (6102)97 (213)




Electrical service

200 VAC 3∅ 50/60 Hz(2)

200−240 VAC 3∅ 50/60 Hz380−415 VAC−Y (3∅ NP/E) 50/60 Hz

400 VAC 3∅ 50/60 Hz(2)

480 VAC 3∅ 50/60 Hz(2)

Hose/Applicator pairs 6

Hose/Applicator power1000W per channel

1200W per pair2000W per two pair (1 module)

Input/Output capability

Standard

3 STD Outputs − programmable for function

4 STD Inputs − programmable for function

Hydraulic connections 6

Maximum melter power 11,250 17,275 25,890

Weight kg (lb) (empty) 195 (429) 210 (462) 245 (548) 330 (725)

Enclosure rating IP54

Dimensions W x H x D mm (in.)885 x 1050 x 400

(34.8 x 41.3 x 15.7)1000 x 1382 x 782(39.4 x 54.4 x 30.8)

1100 x 1382 x 1035(43.3 x 54.4 x 40.8)

Approvals and certifications CE, CUL, UL, ISO 9001

1. Rates depend on adhesive characteristics. 2. With integrated transformer, use 240V hoses andapplicators.

1-33Melters


VersaBlue® Adhesive Melters

Description Nordson VersaBlue melters are designed forprecise, demanding hot melt adhesive applications.A choice of metering spur-gear pumps withvariable-speed AC motors satisfies a wide range ofmanufacturing requirements. A grid and reservoirtank design reduces adhesive degradation whilemaximizing adhesive throughput. A highperformance industrial PC provides full control ofthe adhesive system via a touch screen interface.

A higher temperature melter is available for thoseadhesives, such as polyamides, that require higheroperating temperatures for handling.

� Graphic, touch-screen system control with statusdisplay of tank, hose(s) and applicator(s).

� Entry panels make access to melter componentsquick and easy.

� Large, accessible tank opening allows easier fillingand cleaning.

� Pump shut-off valve and single-tool removal providequick, easy pump replacement.

� Installs quickly and easily.

� Provides easy day-to-day operation and simpleroutine maintenance.

1-34 Melters



1-35Melters


VersaBlue® Adhesive Melters (contd)

Specifications

Parameter V12 V25 V50 V100

Reservoir type Grid/reservoir and hopper

Pump type Metering spur gear

Number of pumps 1 or 2

Pump rate kg/hr (lb/hr)(1) See separate pump chart

Melt rate kg/hr (lb/hr)(1) 14 (30.8) 25 (55) 50 (110) 100 (220)

Throughput kg/hr (lb/hr)(1) 18 (39.6) 40 (88) 74 (165) 150 (330)

Maximum hydraulic pressure 100 bar/10 MPa (1450 psi)

Holding capacity L (in.3)kg (lb)

12 (732)11.6 (25.6)

25 (1526)24.3 (53.4)

50 (3051)48.5 (107)

100 (6102)97 (213)

Operating temperature range 40−230 �C (100−400 �F) standard melter40−250 �C (100−480 �F) high temperature melter


Temperature control stability �1 �C (2 �F)

Electrical service 200 VAC 3∅ 50/60 Hz(2)

200−240 VAC 1∅ 50/60 Hz(3)

200 to 240 VAC 3∅ 50/60 Hz380 to 415 VAC-Y (3∅ N/PE) 50/60 Hz

400 VAC 3∅ 50/60 Hz(2)

480 VAC 3∅ 50/60 Hz(2)

Hose/Applicator capacity(maximum)

2, 4, or 6 2, 4, 6 or 8

Hydraulic connections 6

Hose/Applicator power 1200 W per channel − 1800 W per pair

Maximum melter power capacity





6960 W

10560 W

14160 W

—

9610 W

13210 W

16810 W

—

14875

18475

22075

—

23490

27090

30690

34290

Input/Output capability standard 7 outputs − 10 inputs

Weight kg (lb) (empty) 190 (418) 225 (495) 275 (606) 360 (798)


885 x 1050 x 400(34.8 x 41.3 x 15.7)

1000 x 1382 x 782(39.4 x 54.4 x 30.8)

1100 x 1382 x 1035(43.3 x 54.4 x 40.8)

Enclosure rating IP54

Approvals and certifications UL, CUL, CE, ISO 9001

1. Rates depend on adhesive characteristics.

2. With integrated transformer; use 240V hoses andapplicators.

3. 12 Liter unit only.

1

Box

−2

3

Box

−5

7

Box

8−11

Box

12

Box

14

Box

15

Box

16

Box

1-36 Melters



VersaBlue Melter Configuration

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

X X /

Mel

ter

Typ

e

Mel

ter

Cap

acit

y

Vo

ltag

e

Pu

mp

1

Pu

mp

2

Res

erve

d

Res

erve

d

Ho

se/A

pp

licat

or

Pai

rs

Flo

w C

on

tro

l

Lev

el C

on

tro

l

Lig

ht

Tow

er

Mai

n S

wit

ch

Key

-to

-Lin

e

Cas

ters

Filt

er a

nd

S

afet

y V

alve

N/A

—

Ho

stC

om

mu

nic

atio

ns

Int.

Pre

ssu

reIn

dic

atio

n

Iner

t G

as

Melter Type Code

Standard Ni-120, 40−230 �C(100−450 �F) VA

High-Temp., Pt100, 40−250 �C(100−480 �F) VT

Melter Capacity Code

12 L − 11.6 kg (25.3 lb) 012

25 L − 24.3 kg (53.4 lb) 025

50 L − 48.5 kg (107 lb) 050

100 L − 97 kg (213 lb) 100

Voltage Code

200−240V 1∅ 50/60 Hz (V12 only) 1

200V 3∅ 50/60 Hz(integrated transformer) 2

200−240V 3∅ 50/60 Hz 3

380−415V−Y 3∅ 50/60 Hz 4



Pump(1) Code

SN0030 − 1.4 kg/hr (3.1 lb/hr) A

SN0062 − 2.9 kg/hr (6.5 lb/hr) C

SN0093 − 4.5 kg/hr (9.8 lb/hr) D

SN0186 − 8.9 kg/hr (19.6 lb/hr) E

SN0371 − 17.8 kg/hr (39.2 lb/hr) F

SN0073 − 37.1 kg/hr (81.6 lb/hr) G

SN1710 − 82.1 kg/hr (180 lb/hr)(2)

SH0371 − 17.8 kg/hr (39.2 lb/hr)

SH0773 − 37.1 kg/hr (81.6 lb/hr)

H

9

Z

None X

Hose/Applicator Pairs Code

2 Hose/Applicator Pairs 2

4 Hose/Applicator Pairs (3∅ only) 4

6 Hose/Applicator Pairs (3∅ only) 6

8 Hose/Applicator Pairs (100 Lonly) 8

Flow Control(3) Code

Automatic Pneumatic PressureControl, KBV flow control P

Manual Pneumatic PressureControl, KBV flow control M

Flow Control Bypass F

Output Pressure Control, KBV flowcontrol, requires IPI option, Box 15l C

Pressure build-up (APC), requiresIPI option, Box 15. E

None X

Internal Pressure Indication(3) Code

Internal Pressure Indication (IPI) A

None X

Level Control Code

Level Monitoring L

Level Control with Bulk Feed Lid B

Level Control with Bulk Feed Lidand Secondary Overfill Protection P

None X

1. Refer to the following page for pump specifications.

2. Not available with V12 units.

3. Per pump.

17

Box

18

Box

19

Box

20

Box

21

Box

22

Box

23

Box

1-37Melters



Light Tower Code

Light Tower W

None X

Main Switch Code

Red − 4 Pole 1

Black − 3 Pole 2

Black − 4 Pole 3

None (Standard Main Switch Red − 3 Pole)

X

Host Communications Code

Profibus − DP with PMI D

Control net with PMI(50 and 100 L only)

Standard I/O + Ethernet

N

E

None X

Key-to-Line Code

Key-to-Line per Drive(50 and 100 L only)

K

None X

Casters Code

Casters C

None X

Inert Gas Code

Inert Gas G

None X

Filter and Safety Valve Code

0.8 mm filter85 bar (1235 psi)

C


D


G


X

Pump Selection

Description SN0030 SN0062 SN0093 SN0186 SN0371 SN0773 SN1710(1)

Pump Size cc/rev 0.3 0.62 0.93 1.86 3.71 7.73 17.1

Pump rate kg/hr(lb/hr)

1.4(3.1)

2.9(6.5)

4.5(9.8)

8.9(19.6)

17.8(39.2)

37.1(81.6)

82.1(180)

1. Not available in V12.

1-38 Melters



1-39Melters


VersaBlue N Adhesive Melters

Description Nordson VersaBlue N Series melters are designedfor precise, demanding hot melt adhesiveapplications. The VersaBlue N Series melters areavailable in a standard footprint as well as anexpanded footprint that provides additional holdingand pumping capabilities. A choice of up to foursingle-stream or dual-stream metering spur-gearpumps with variable-speed AC motors satisfies awide range of manufacturing requirements. A gridand reservoir tank design reduces adhesivedegradation while maximizing adhesive throughput.A high performance industrial PC provides fullcontrol of the adhesive system via a touch screeninterface. The VersaBlue N Series melter alsofeatures optional Siemens S7 and Allen-BradleyControlLogix� PLC controls to increase flexibilityand ease integration.

� Graphic, touch-screen system control with statusdisplay of tank, hose(s) and applicator(s).

� Entry panels make access to melter componentsquick and easy.

� Large, accessible tank opening allows easier fillingand cleaning.

� Pump shut-off valve and single-tool removal providequick, easy pump replacement.

� Installs quickly and easily.

� Provides easy day-to-day operation and simpleroutine maintenance.

� Melters can be upgraded in the field to increaseequipment capabilities.

1-40 Melters


VersaBlue N Melter Specifications

ParameterV12 V25

Standard Footprint Expanded Footprint

Configuration VC/VX VB/VW VC/VX VD/VY VE/VZ

Reservoir type Metering spur gear

Pump Type Grid/reservoir and hopper

Tank Volume L (in3)

W/ extended hopper L (in3)

12 (732) 25 (1526)

N/A 38 (2655)

Holding capacity kg (lb)

W/ extended hopper

11.4 (25.6) 23.8 (53.4)

N/A 36 (81)


Melt rate kg/hr (lb/hr) 14 (30.8) 25 (55)

Throughput kg/hr (lb/hr) 18 (39.6) 37 (81.4)

Max. hydraulic pressure 85 bar/8.5 MPa (1230 psi)

Max. number of pumps:

Single stream

Dual stream

—

2 4 2 4 3

2 0 2 0 3

Max. hose/applicator capacity 6 8

Max. hose/applicator power (W):

each hose or applicator

each hose/applicator pair

—

1800(2) 2000(3)

1800 4000

Hydraulic connections 2 per metered stream

Max. melter power (W) 16850(4) 17840(4) 21080(4)

Elec. Service 50/60 Hz (V)

3/PE AC 200(5)

3/PE AC 200−2403/N/PE AC 380−415 Y

3/PE AC 400(5)

3/PE AC 480(5)

Input/Output capability 9 outputs/13 inputs

Melter DimensionsW x H x D mm (in.)

Service EnvelopeW x H x D mm (in.)

1000 x 1382 x 782(39.4 x 34.4 x 30.8)

1100 x 1382 x 1035(43.3 x 34.4 x 40.8)

2090 x 1661 x 1031(82.3 x 65.4 x 40.6)(6)

2699 x 1788 x 1281106.3 x 70.4 x 50.4)(7)

Weight, empty kg (lb) 225 ( 496) 250 (551) 265 (584)

Ambient temperature range 0−50 C (32−122 F)

Operating temperature range 40−230 C (100−400 F)

Enclosure rating IP 54

Approvals CE, UL


2. Maximum applicator power reduced to 1000W if connectedto the melter via the hose.

3. Total wattage of all Hose/Applicator pairs not to exceed14,400W.

4. Values for melter with maximum Hose/Applicator pairs andoptional heated extended hopper.

5. With integrated transformer, use 240V applicators andhoses.

6. 2020 x 1884 x 1031 mm with heated extended hopper.


1-41Melters


VersaBlue N Melter Specifications (contd)

ParameterV50 V100

Standard Footprint Expanded Footprint

Configuration VB/VW VC/VX VD/VY VE/VZ VD/VY VE/VZ

Reservoir type Grid/reservoir and hopper

Pump Type Metering spur gear

Tank Volume L (in3) 50 (3051) 100 (6102)

Tank volume w/ extended hopper L (in3) 75 (4577) 150 (9153)


w/ extended hopper

48.5 (107) 97 (213)

73 (160) 146 (320)


Melt rate kg/hr (lb/hr) 50 (110) 100 (220)

Throughput kg/hr (lb/hr) 75 (165) 150 (330)

Max. hydraulic pressure 85 bar/8.5 MPa (1230 psi)


Single stream

Dual stream

—

4 2 4 3 4 4

0 2 0 3 4 4

Max. hose/applicator capacity 6 8




—

1800(2) 2000(3)

1800 2000

Hydraulic connections 2 per metered stream

Maximum melter power (W) 22805(4) 26405(4) 35140(4)

Electrical Service 50/60 Hz (V)

3/PE AC 200(5)

3/PE AC 200−2403/N/PE AC 380−415 Y

3/PE AC 400(5)

3/PE AC 480(5)

Input/Output capability 9 outputs/13 inputs


Service EnvelopeW x H x D mm (in.)

1000 x 1382 x 782(39.4 x 34.4 x 30.8)

1100 x 1382 x 1035(43.3 x 34.4 x 40.8)

2090 x 1661 x 1031(82.3 x 65.4 x 40.6)(6)

2699 x 1788 x 1281106.3 x 70.4 x 50.4)(7)

Weight, empty kg (lb) 275 (606) 290 (639) 360 (794)




Approvals CE, UL


2. Maximum applicator power reduced to 1000W if connectedto the melter via the hose.

3. Total wattage of all Hose/Applicator pairs not to exceed14,400W.

4. Values for melter with maximum Hose/Applicator pairs andoptional heated extended hopper.

5. With integrated transformer, use 240V applicators andhoses.



1-42 Melters


VersaBlue N Configuration BASE MELTER

Melter Type MelterCapacity −

Vol

tage

Pum

p 1

Pum

p 2

Pum

p 3

Pum

p 4

Hos

e/A

pplic

ator

/

100 − L A B C D 4 /Boxes

1−2Boxes

3−5Box

6Box

7Box

8Box

9Box10

Box11

Box12

Box12

Base Melter

Box1−2 Melter Type

Description Code

Ni-120, Max:4−SS, 6 Hose/Applicator, IPC VB

Ni-120, Max: 2−SS/DS, 6 Hose/Applicator, IPC VC

Ni-120, Max: 4−SS, 8 Hose/Applicator, IPC/PLC VD

Ni-120, Max:3/4−SS/DS, 8 Hose/Applicator, IPC/PLC VE

Pt100, Max: 4−SS, 6 Hose/Applicator, IPC VW

Pt100, Max: 2−SS/DS, 6 Hose/Applicator, IPC VX

Pt100, Max: 4−SS, 8 Hose/Applicator, IPC/PLC VY

Pt100, Max:3/4−SS/DS, 8 Hose/Applicator, IPC/PLC VZ

Box 3−5 Melter Capacity

Description Code

12 liter (26 lb) 012

25 liter (55 lb) 025

25 liter (55 lb) + Hopper 25H

50 liter (110 lb) 050


100 liter (220 lb) 100


Box7 Voltage

Description Code

200V 3 Phase Delta 2


400V 3 Phase WYE 4



Box12 Hose/Applicator Pairs

Description Code





Box8−11 Pumps(1)

Description Code

SN0030 − 1.4 kg/hr A

SN0046 − 2.2 kg/hr B

SN0062 − 2.9 kg/hr C

SN0093 − 4.5 kg/hr D

SN0186 − 8.9 kg/h E

SN0371 − 17.8 kg/hr F

SN0773 − 37.1 kg/hr G

SN1710 − 82.1 kg/hr(2) H

SH0371 − 17.8 kg/hr 9

SH0773 − 37.1 kg/hr Z







SF0016 − 0.8 kg/hr J

SF0030 − 1.4 kg/hr K

SF0060 − 2.9 kg/hr L

SF0090 − 4.3 kg/hr M

SF0120 − 5.7 kg/hr N

SF0175 − 8.4 kg/hr O

SF0240 − ll.9 kg/hr P

SF0300 − 14.4 kg/hr Q

SF0450 − 21.6 kg/hr R







None X(1) Nordson (SN/DN) pumps cannot be combined with Feinpruf (SF/DF) pumps(2) Maximum quantity of 2 SN1710 pumps on 12, 25, and 50 L melters

1-43Melters


OPTIONSF

low

Con

trol

Int.

Pre

ssur

eIn

dica

tion

Leve

lC

ontr

ol

Ligh

t Tow

er

Mai

nS

witc

h

Hos

t Com

mu-

nica

tions

Key

-to-

Line

Cas

ters

Res

erve

d

Filt

erS

elec

tion

Res

erve

d

Res

erve

d

Res

erve

d

Dra

in V

alve

Ext

. Pre

ssur

eIn

dica

tor

Hea

tE

xcha

nger

Mot

ion

Sw

itch

App

licat

or S

olen

oid

Con

trol

AC

M

PLC

Res

erve

d

Res

erve

d

Res

erve

d

X X X X X X X XBox14

Box15

Box16

Box17

Box18

Box19

Box20

Box21

Box22

Box23

Box24

Box25

Box26

Box27

Box28

Box29

Box30

Box31

Box32

Box33

Box34

Box35

Box36

Options

Box14 Flow Control

Description Code

Automatic Pneumatic PressureControl P

Manual Pneumatic PressureControl M

Flow Control Bypass F

IPI w/ Output Pressure Controlper Drive C

Automatic Flow control w.Min.−Speed T

Automatic Flow control B

Pressure build up (Airlesspressure control) N

Safety valve with indication only(PCV plugged) O

None (Standard Manual PressureControl) X

Box15 Internal Pressure Indication

Description Code

Internal Pressure Indication (IPI) A

None X

Box16 Level Control

Description Code

Level Monitoring L

Level Control w/ Bulk Feed Lid(Ni-120) B

Level Control w/ Bulk Feed Lid(Ni-120) + Overfill Protection P

Level Control w/ Bulk Feed Lid(PT100) C

Level Control w/ Bulk Feed Lid(PT100) + Overfill Protection D

None X

Box17 Light Tower

Description Code

Light Tower W

None X

Box18 Main Switch

Description Code

Main Switch Red − 4 Pole 1

Main Switch Black − 3 Pole 2

Main Switch Black − 4 Pole 3

None (Standard Main Switch Red− 3 Pole) X

Box19 Host Communications

Description Code

Profibus−DP w PMI D

Control Net w PMI N(1)Ethernet /IP w PMI E

None X(1) Contact NWSG Marketing for availability

Box20 Key-to-Line

Description Code

Key−to−Line per Drive (separateconnectors) K

None (Standard Key−to−Line) X

Box21 Casters

Description Code

Casters C

None X

Box22 Reserved

Description Code

Reserved X

Box23 Filter Selection

Description Code

0.8mm filter with 85 bar safetyvalve C

0.2mm filter with 100 bar safetyvalve D

0.8mm filter with 100 bar safetyvalve G

Standard (0.2mm filter w. 85 barsafety valve) X

Boxes24−26 Reserved

Description Code

Reserved X

Box27 Drain Valve

Description Code

Drain Valve D

None X

Box28 External Pressure Indicator

Description Code

External Pressure Indicator Inputs #

None X

Box29 Heat Exchanger

Description Code

Heat Exchanger E

None X

Box30 Motion Switch

Description Code

Motion Switch M

None X

Box31 Applicator Solenoid Control

Description Code

Applicator Solenoid Control G

None X

Box32 ACM

Description CodeACM Connectivity 1

None X

Box33 PLC(1)

Description Code

Siemens S7−300 with Profibusand TP170 A

A−B ControlLogix w/ ControlNet &PanelView 600+ B

A−B ControlLogix w/ Ethernet andPanelView 600+ C

A−B ControlLogix w/ DataHighway+ and PV600+ D

None X(1) VD, VE, VY, and VZ configurations only

Boxes34−36 Reserved

Description Code

Reserved X

1-44 Melters



1-45Melters


VersaBlue XN and XC Series Adhesive Melters

Description VersaBlue XN and XC Series adhesive meltersprovide high speed, high volume hot melt adhesivedelivery in a flexible platform with a wide range ofconfiguration choices. Melters are available in 50,100 and 200 liter tank sizes with twin tankconfigurations available for multiple adhesives.

VersaBlue XN melters target nonwovensdisposable applications by offering twin tanks fordifferent adhesives, multiple metered pumpstreams, control of remote metering stations andapplicators, PLC control, and many auxiliarytemperature control channels.

VersaBlue XC melters target high-consumptionweb coating applications that require high-outputpumps, optional high-precision temperaturecontrols, remote PLC control for coating stands,and several control system choices for wide-webproduction and integration.

VersaBlue XC Melter

VersaBlue XN Melter

� Multiple tank sizes

� Release−coated grid and reservoir

� Up to eight single-stream or eight dual-streamspur-gear metering pumps and variable-speed ACmotors

� Choice of control systems

� Simplified and expanded configuration choices

� Open electrical and hydraulic layout with removableaccess panels

� Common parts with VersaBlue N Series melters

� External control capability for total adhesive systemcontrol

1-46 Melters


VersaBlue XN Melter Specifications (Metric)

Parameter Single 50 Single 100 Single 200

Number of tanks 1 1 1

Tank volume l (in3)

with extended hopper l (in3)

50 (3051) 100 (6102) 200 (12,205)

75 (4577) 150 (9154) 300 (18,307)


with extended hopper kg (lb)

47.5 (105) 95 (209) 190 (419)

71.3 (157) 142.5 (314) 285 (628)

Melt rate kg/hr (lb/hr) 50 (110) 100 (220) 200 (440)

Throughput kg/hr (lb/hr) 75 (165) 125 (364) 250 (551)

Pump speed (rev/min):

Minimum speed 5

Maximum speed 80


Single stream

Dual stream

4 8

3 4 8

Motor size (W) 250

Maximum number of motors 4 8

Maximum Hose/Applicator capacity 18 26

Maximum hose/applicator power (W):



2000

4000

total power available for H/G 46000

Maximum external drive controls(1) 6

Maximum external (analog) pressure inputs 8 16

Maximum external (digital) pressure inputs 12

Maximum air run-up control channels 16

Maximum melter power (W) 58100 68700 82900

Electrical service 50/60 Hz (V)3/PE AC 200−2403/N/PE AC 380−415 Y

Control systemRockwell ControlLogix

Siemens S7

Filter area (cm2) (in2) 103

Melter dimensions: W x H x D mm (in.)

Service envelope: W x H x D mm (in.)

1460 x 2015 x 1250(57.5 x 79.3 x 49.2)

1460 x 2015 x 1500(57.5 x 79.3 x 59)

1460 x 2015 x 2400(57.5 x 79.3 x 94.5)

1932 x 2244 x 1885(76.1 x 88.3 x 74.2)

2182 x 2244 x 2135(85.9 x 88.3 x 84.1)

2182 x 2244 x 3035(85.9 x 88.3 x 119.5)

Weight, empty kg (lb) 620 (1366.9) 820 (1807.8) 1470 (3240.8)



Viscosity range (cps) 1,000 to 50,000

Maximum hydraulic pressure 85 bar/8.5 MPa

Approvals CE


1. Melters can utilize unused internal motor controls for additional external drive controls.

1-47Melters


VersaBlue XN Melter Specifications (Metric) (contd)

Parameter Twin 50/50 Twin 50/100 Twin 100/100


Tank volume l (in3)

With extended hopper l (in3)

50/50 (3051/3051) 50/100 (3051/6102) 100/100 (6102/6102)

75/75 (4577/4577) 75/150 (4577/9154) 150/150 (9154/9154)


with extended hopper kg (lb)

47.5/47.5(104.8/104.8)

47.5/95 104.8/209.4)

95/95(209.4/209.4)

71.3/71.3157.2/157.2)

71.3/142.5(157.2/314.2)

142.5/142.5314.2/314.2)

Melt rate kg/hr (lb/hr) 50/50 (110/110) 50/100 (110/220) 100/100 (220/220)

Throughput kg/hr (lb/hr) 75/75 (165/165) 75/125 (165/275) 125125 (275/275)

Pump speed (rev/min):

Minimum speed 5

Maximum speed 80


Single stream

Dual stream8

6 7 8

Motor size (W) 250

Maximum number of motors 8

Maximum Hose/Applicator capacity 26



each hose/applicator pair2000

4000

total power available for H/A 46000

Maximum external drive controls(1) 6

Maximum external (analog) pressure inputs 16

Maximum external (digital) pressure inputs 12

Maximum air run-up control channels 16

Max. melter power (W) 72800 81350 8990

Electrical service 50/60 Hz (V) 3/PE AC 200−2403/N/PE AC 380−415 Y

Control system Rockwell ControlLogixSiemens S7

Filter area cm2 (in2) 103 (16)

Melter Dimensions: W x H x D mm (in.)

Service Envelope: W x H x D mm (in.)

1460 x 2015 x 1900(57.2 x 79.3 x 74.8)

1460 x 2015 x 2150(57.2 x 79.3 x 84.7)

1460 x 2015 x 2400(57.2 x 79.3 x 94.5)

1932 x 2244 x 2535(76.1 x 88.3 x 99.8)

2182 x 2244 x 2785(85.9 x 88.3 x 109.7)

2181 x 2244 x 3035(85.9 x 88.3 x 119.5)


Ambient temperature range �C (�F) 0−50 �C (32−122 �F)

Operating temperature range �C (�F) 40−230 �C (104−450 �F)

Viscosity Range (cps) 1,000 to 50,000

Max. hydraulic pressure 85 bar/8.5 MPa

Approvals CE


1. Melters can utilize unused internal motor controls for additional external drive controls.

1-48 Melters



1-49Melters


VersaBlue XC Melter Specifications (Metric)

Parameter XC 50 XC 100 XC 200


Tank Volume L (in3)

W/ extended hopper L (in3)

50 (3051) 100 (6102) 200 (12,205)

75 (4577) 150 (9154) 300 (18,307)


W/ extended hopper

47.5 (104.5) 95 (209) 190 (418)

71.3 (156.9) 142.5 (313.5) 285 627)

Melt rate kg/hr (lb/hr) 50 (110) 100 (220) 200 (440)

Throughput kg/hr (lb/hr) 75 (165) 125 (275) 250 (550)

Pump Speed (rev/min):

Minimum Speed 5

Maximum Speed 80

Maximum number of pumps:

Single stream (SN0003 − SN0773) 0 4 8(1)

Single stream (PU15−25−35−50/85) 1 2 4

Single stream (PUS700) 1 2

Dual stream 0 4 8(1)

Motor Size (W) 250

Maximum Number of Motors 4 8

Maximum Hose/Applicator Capacity 8 14

Maximum hose/applicator power (W):



2000

4000

total power available for H/A 46000

Maximum External Drive Controls(1) 1

Maximum External (Analog) Pressure Inputs 16

Maximum melter power (W) 43400 53400 98400

Elec. Service 50/60 Hz (V) 3/PE AC 200−2403/N/PE AC 380−415 Y

Control System IPCRockwell ControlLogix

Siemens S7Remote PLC

Filter Area (cm2) 103

Melter Dimensions: W x H x D mm (in.)

Service Envelope: W x H x D mm (in.)

1460 x 2015 x 1250(57.5 x 79.4 x 49.2)

1460 x 2015 x 1500(57.5 x 79.4 x 59.1)

1460 x 2015 x 2400(57.5 x 79.4 x 94.5)

1932 x 2244 x 1885(76.1 x 88.3 x 74.2)

2182 x 2244 x 2135(85.9 x 88.3 x 84.1)

2181 x 2244 x 3035(85.9 x 88.3 x 119.5)


Ambient temperature range C (F) 0−50 C (32−133 F)

Operating temperature range C (F) 40−230 C (104−450)

Viscosity Range (cps) 1,000 to 50,000

Max. hydraulic pressure 85 bar/8.5 MPa

Approvals CE


1. Limited to 4 pumps when IP control system is selected.

1-50 Melters


VersaBlue XN Configuration Tank 1 Tank 2

Tank #1Capacity C

astin

gLe

vel

Con

trol

Pum

p 1

Pum

p 2

Pum

p 3

Pum

p 4

Hos

e/A

pplic

ator

Tank #2Capacity

Cas

ting

Leve

lC

ontr

ol

Pum

p 5

Pum

p 6

Pum

p 7

Pum

p 8

Hos

e/A

pplic

ator

VBN − 100 2 L A B C D 4 050 2 C A 2 A X 4Boxes

1−4Boxes

5−7Box

8Box

9Box10

Box11

Box12

Box13

Box14

Boxes15-17

Box18

Box19

Box20

Box21

Box22

Box23

Box24

Base Melter

Box 5−7 Tank #1 Capacity

Description Code

50 liter 050

50 liter w/ Hopper 50H

100 liter 100


None (Tank 2 Only) XXX

Box8 Casting (Tank #1)

Description Code

SS pumps only (No DS Allowed) 1

DS or SS pumps(1) 2

None (Tank 2 only) X(1) Max 3 pumps on 050 or 50H capacity.

Box9 Level Control (Tank #1)

Description Code

Level Monitoring L

Level Control w/ BFV (Ni-120) B

Level Control w/ BFV (Pt100) C

Option B w/ Overfill Prot. P

Option C w/ Overfill Prot. D

None X

NOTE: Requires heating zone.

Box14 Hose/Applicator Pairs (Tank #1)

Description Code

4 Hose/Applicator 4

8 Hose/Applicator 8

None(1) X(1) Only with XXX in Box 5-7.

Box 15-17 Tank #2 Capacity

Description Code

50 liter 050


100 liter 100


200 liter(1) 200

200 liter w/ Hopper(1) 20H(1) Tank #1 must be XXX in boxes 5-7

Box18 Casting (Tank #2)

Description Code


DS or SS pumps(1) 2(1) Max 3 pumps on 050 or 50H capacity.

Box19 Level Control (Tank #2)

Description Code

Level Monitoring L

Level Control w/ BFV (Ni120) B

Level Control w/ BFV (Pt100) C

Option B w/ Overfill Prot. P

Option C w/ Overfill Prot D

None X

NOTE: Requires heating zone

Box10−1320−23

Pumps

Description Code

SN0030 − 1.4 kg/hr A

SN0046 − 2.2 kg/hr B

SN0062 − 2.9 kg/hr C

SN0093 − 4.5 kg/hr D

SN0186 − 8.9 kg/h E

SN0371 − 17.8 kg/hr F

SN0557 − 26.7 kg/hr I

SN0773 − 37.1 kg/hr G

SN1710 − 82.1 kg/hr(1) H








SF0016 − 0.8 kg/hr J

SF0030 − 1.4 kg/hr K

SF0060 − 2.9 kg/hr L

SF0090 − 4.3 kg/hr M

SF0120 − 5.7 kg/hr N

SF0175 − 8.4 kg/hr O


SF0300 − 14.4 kg/hr Q

SF0450 − 21.6 kg/hr R







None X(1) Only available on 100L Single Stream Melter (”1” in box 8). Max 2

pumps.

Box24 Hose/Applicator Pairs (Tank #2)

Description Code

4 Hose/Applicator 4

8 Hose/Applicator 8

1-51Melters


OPTIONS

Ret

urn

Hos

e

Flo

wC

ontr

ol

Int.

Pre

ssur

eIn

dica

tion

Ext

. Pre

ssur

eIn

puts

Dig

ital

Pre

ssur

eIn

put

Aux

. Hos

e /

App

licat

or

Aux

. Mot

orC

ontr

ol

Aux

iliar

yM

otor

Typ

e

Vol

tage

I/O &

Inci

catio

n

Res

erve

d

Con

trol

Sys

tem

Air

Run−u

p

App

licat

orS

olen

oid

Con

trol

Sen

sor

Type

Hea

tE

xcha

nger

/A

CM

1 X A X X A X X 4 D A A X G P XBox25

Box26

Box27

Box28

Box29

Box30

Box31

Box32

Box33

Box34

Box35

Box36

Box37

Box38

Box39

Box40

Options

Box25 Return Hose (1)

Description Code

Tank 1 1

Tank 2 2

Tanks 1 & 2 3

None X(1) Includes 1 hose fitting and MPCV per

return manifold. Requires heating zoneper manifold.

Box26 Flow Control

Description Code

Auto flow cont. w/ min speed T

Auto flow cont. B(1)Pressure Build−up N

SV w/ Indication (no MPCV) O

None (Standard MPCV) X(1) Requires IPI in box 21.

Box27 Internal Pressure Indication(1)

Description Code

Post−filter pressure Indication A

Pre−filter pressure Indication G

Pre and Post filter pressureIndication H

None X(1) Output pressure control is standard

functionality when pressure indication isselected.

Box28 External Pressure Inputs

Description Code

4 inputs F

8 inputs E(1)12 inputs T(1)16 inputs S

None X(1) Available only with twin tank and 200L

configurations.

Box29 Digital Pressure Input

Description Code

4 Inputs F

8 Inputs E

12 Inputs T

None X

Box30 Auxiliary H/G Pairs (@ Elec. Panel)

Description Code

2 H/G (Included in Base Unit) A

6 H/G B

10 H/G C

Box31 Auxiliary Motor Control (Qty)

Description Code

Max. 6 #

None X

Box32 Auxiliary Motor Control Type

Description Code(1)AC PowerFlex 40 (750W) A(1)Servo Ultra 3000 S(2)1x AC Lenze Vector 8200 L

None (Standard) X(1) Rockwell PLC only(2) Only with S7 control system

(A in box 36).

Box33 Voltage

Description Code

200−240 3P Δ (Red Main Switch,3−Pole) 2

200−240 3P Δ (Black Main Switch,3−Pole) B

380−415 Y (Red Main Switch,4−Pole) 4

380−415 Y (Black Main Switch,4−Pole) C

Box34 I/O & Indication

Description Code

Standard −XS2 (Discrete) D

Warning Light Tower W

WLT and Discrete I/O K

None X

Box35 Reserved

Description Code

Reserved X

Box36 Control System

Description Code

Siemens S7−300 w/ TP270 A

ControlLogix ENet ext. PView1000 F

ControlLogix CNet ext.PView1000 T

Box37 Air Run−up (1)

Description Code

4 outputs 4

8 outputs 8

12 outputs 12

16 outputs 16

None X(1) Air run-up kit sold separately


Description Code

Std VersaBlue G

Pat. Cont. through GS conn. P

None X

Box39 Sensor Type

Description Code

PT100 P

Ni-120 N

Box40 Heat Exchanger/ACM

Description Code

Heat Exchanger E

ACM Connectivity A

Heat Exchanger and ACM B

None X

1-52 Melters


VersaBlue XC Configuration

BASE MELTER

Tank

Cap

acity

Cas

ting

Leve

lC

ontr

ol

Pum

p 1

Pum

p 2

Pum

p 3

Pum

p 4

Pum

p 5

Pum

p 6

Pum

p 7

Pum

p 8

Hos

e/A

pplic

ator

VBC − 20H 1 D H H H H X X X X 8

Boxes1−4

Boxes 5−7

Box8

Box9

Box10

Box11

Box12

Box13

Box14

Box15

Box16

Box17

Box18

Base Melter

Box 5−7 Tank Capacity

Description Code

50 liter 050


100 liter 100


200 liter 200


Box8 Casting

Description Code


DS or SS pumps 2

High displacement (PU) pumps only(1) 3(1) Castings machined for specific configuration, cannot be upgraded in

the field

Box9 Level Control

Description Code

Level Monitoring L

Level Control w/ BFV (Ni-120)(1) B

Level Control w/ BFV (PT100)(1) C

Option B w/ Overfill Prot.(1) P

Option C w/ Overfill Prot(1) D

None X(1) Must select quantity of BFV inputs in Box 25 if options B, C, P, or D

are configured.

Box10−17 Pumps

Description Code

SN0030 − 1.4 kg/hr A

SN0046 − 2.2 kg/hr B

SN0062 − 2.9 kg/hr C

SN0093 − 4.5 kg/hr D

SN0186 − 8.9 kg/h E

SN0371 − 17.8 kg/hr F

SN0557 − 26.7 kg/hr I

SN0773 − 37.1 kg/hr G

SN1710 − 82.1 kg/hr H




Box10−17 Pumps (contd)





SF0016 − 0.8 kg/hr J

SF0030 − 1.4 kg/hr K

SF0060 − 2.9 kg/hr L

SF0090 − 4.3 kg/hr M

SF0120 − 5.7 kg/hr N

SF0175 − 8.4 kg/hr O


SF0300 − 14.4 kg/hr Q

SF0450 − 21.6 kg/hr R







None X

High Displacement Pumps

SN1882 − 85.8 kg/hr (PU15/85)(1) A

SN3135 − 142.9 kg/hr (PU25/85)(1) B

SN4390 − 200.1 kg/hr (PU35/85)(1) C

SN6272 − 286 kg/hr (PU50/85)(1) D

SN11872 − 541.3 kg/hr (PU700)(2) E

None X(1) Max 1x on 50L, 2x on 100L and 4x on 200L(2) Max 1x on 50L, 2x on 100L and 2x on 200L.

Box18 Hose/Applicator Pairs (@ Tank)

Description Code

2 Hose/Applicator Z

4 Hose/Applicator F

8 Hose/Applicator E

12 Hose/Applicator(1) T

16 Hose/Applicator(1) S

1−Ch Han15D (max. 8) #1 Incl. 24−pin appl. Conns #2−8 each #

(1) PLC and Remote Control only (A,B,C,F or T in Box 36).

1-53Melters


OPTIONS

Res

erve

d

Res

erve

d

Res

erve

d

Res

erve

d

Res

erve

d

Res

erve

d

Ret

urn

\F

illin

g P

ort

Flo

wC

ontr

ol

Int.

Pre

ssur

eIn

dica

tion

Ext

. Pre

ssur

eIn

puts

Res

erve

d

Aux

. Hos

e /

App

licat

or

Aux

. Mot

orC

ontr

ol

Res

erve

d

Vol

tage

I/O &

Inci

catio

n

Mel

ter

Mot

orC

ontr

ol

Con

trol

Sys

tem

Air

Run−u

p

App

licat

orS

olen

oid

Con

t.

Sen

sor

Type

Hea

tE

xcha

nger

X X X X X X 1 X A X X A X X 4 D A A X G P XBox19

Box20

Box21

Box22

Box23

Box24

Box25

Box26

Box27

Box28

Box29

Box30

Box31

Box32

Box33

Box34

Box35

Box36

Box37

Box38

Box39

Box40

Options

Box19−24 Reserved

Description Code

Reserved X

Box25 Return Filling Point

Description Code

One Port 1

Two Ports(1) 2

Three Ports(2) 3

Four Ports(2) 4

None X(1) Only available on 100L and 200L.(2) Only available on 200L.

Box26 Flow Control

Description Code

IPI w/ OPC(1) C

Auto flow cont. w/ min speed T

Auto flow cont. B(1)Pressure Build−up N

SV w/ Indication (no MPCV) O

None (Standard MPCV) X(1) Requires IPI in box 21.

Box27 Internal Pressure Indication

Description Code

Post−filter pressure Indication A

Pre−filter pressure Indication G

Pre and Post filter pressureIndication(1) H

None X(1) Not available with IPC control (G, E, D,

or N in Box 36).

Box28 External Pressure Inputs

Description Code

4 inputs(1) F

8 inputs(1) E

12 inputs(1) T

16 inputs(1) S

# Up to 8 inputs(2) #

None X

NOTE: Requires IPI in box 21. (1) Only with PLC control. (2) Requires IPC control (G, E, D, or N in

Box 36).

Box29 Reserved

Description Code

Reserved X

Box30 Auxiliary H/A Pairs (@ Elec. Panel)

Description Code

2 Hose/Applicator(1) A

6 Hose/Applicator(1) B

10 Hose/Applicator(1) C

None(2) X(1) PLC and Remote Control only (A,B,C,F

or T in Box 36). (2) Mandatory for IPC control (G, E, D, or N

in Box 36). Aux H/G not available.

Box31 Auxiliary Motor Control(1)

Description Code

1x AC PowerFlex 40 (750W)(2) A

1x AC PowerFlex 40 (3.7−kW)(2) E

1x AC Lenze Vector 8200(550W)(3) L

1x AC Lenze Vector 8200(3−kW)(3) F

None (Standard) X(1) Not available w/ IPC control.(2) Only with A−B Control. (3) Only w/ S7 or remote control.

Box32 Reserved

Description Code

Reserved X

Box33 Voltage

Description Code

200−240 3P Δ (Red Main Sw.,3−Pole) 2

200−240 3P Δ (Black Main Sw.,3−Pole) B

380−415 Y (Red Main Switch,4−Pole) 4

380−415 Y (Black Main Switch,4−Pole) C

Box34 I/O & Indication

Description Code

Standard −XS2 D

Warning Light Tower W

WLT and Discrete I/O K

None X

Box35 Melter Motor Control

Description Code

Motor w/ Encoder feedback(1) A

Auxiliary fan (high displacementpumps)

B

None X(1) PLC and Remote Control only (A,B,C,F

or T in Box 36).

Box36 Control System

Description Code

Siemens S7−300 w/ TP270 −Profibus A

Remote S7 Ctrl. w/ Hi−PerfTempCtrl. B

Remote S7 Ctrl. w/o Hi−PerfTempCtrl. C

IPC G

IPC with Ethernet E

IPC with Profibus D

IPC with ControlNet N

ControlLogix ENet ext. PView1000 F

ControlLogix CNet ext.PView1000 T

Box37 Air Run−up

Description Code

4 programmable outputs(1) F

8 programmable outputs(1) E

12 programmable outputs(1) T

16 programmable outputs(1) S

6 outputs with IPC(2) 6

None X(1) 2PLC and Remote Control only (A,B,C,F or T in Box 36). (2) Connectors w/ power and K−T−L signal.


Description Code

Std VersaBlue G

Pat. Cont. through GS conn. P

None X

Box39 Sensor Type

Description Code

Pt100 P

Ni-120 N

Box40 Heat Exchanger

Description Code

Heat Exchanger E

None X

1-54 Melters


Pump Selection: VersaBlue N, XN and XC Adhesive Melters

Pump P/N LegacyDescription Type Manu−

facturer1Displacement2cc/rev (in3/rev)

Pump Rates2 @ 80RPM kg/hr (lb/hr)

SN0030 7109715 PR2m1 Single Stream Nordson 0.3 (0.02) 1.4 (3.1)






SN0557(3) 7116828 PR18m2 Single Stream Nordson 5.57 (0.34) 26.7 (58.9)


SN1710 7116829 PR100m3 Single Stream Nordson 17.10 (1.04) 82.1 (180)

SN1882(4) 291995 PU15/85 Single Stream Nordson 18.82 (1.15) 85.8 (189.2)




SN1187(4) 7104181 PU700 Single Stream Nordson 118.72 (7.25) 541.3 (1193.6)

SH0371(5) 7130225 PR12m2,hard

Single Stream Nordson 3.71 (0.23) 17.8 (39.2)

SH0773(5) 7131840 PR25m2,hard

Single Stream Nordson 7.73 (0.47) 37.1 (81.8)

DN0030 7116580 PU2−2m1 Dual Stream Nordson 0.3 (0.02) 1.4 (3.1)






DN0557(3) 7116830 PU18−2m2 Dual Stream Nordson 5.57 (0.34) 26.7 (58.9)

SF0016 401723 1 x 0.16 Single Stream Feinpruf 0.16 (0.01) 0.8 (1.8)







SF0300 400758 1 x 3.00 Single Stream Feinpruf 3 (0.18) 14.4 (31.7)


DF0016 316125 2 x 0.16 Dual Stream Feinpruf 0.16 (0.01) 0.8 (1.8)






1. Feinpruf pumps cannot be combined with otherpumps.

2. Stated displacement and pump rates are per stream.

3. Available on XC and XN configurations only,

4. Available on XC configurations only.

5. Not available on VersaBlue XN/XC melters.

1-55Melters


VersaBlue N, XN and XC Adhesive Melters Accessories

Fittings and Accessories

Straight Hose Fittings

VersaBlue N melters ship with one 8 mm hose fitting per stream.


446617 8 mm

419881 13 mm

203786 16 mm

45� Hose Fitting Adapter

Angle adapter fittings to be used in addition to straight fittings.


250207 8 mm

252075 13 mm

446611 16 mm

90� Hose Fitting Adapter

Angle adapter fittings to be used in addition to straight fittings.


252582 8 mm

250208 13 mm

289331 16 mm

VersaBlue N Service Kits

Filter Kits


714265 Filter cartridge, Mesh size 0.2 mm, complete

394590 Service Kit, Filter 0.2 mm

203357 Filter cartridge, Mesh size 0.8 mm, complete

7109691 Service Kit, Filter 0.8 mm

1-56 Melters


VersaBlue N, XN and XC Adhesive Melters Accessories (contd)

Hose Fittings


446617 Hose fitting a9/16BUNF−a3/4UNF (NW8) 1 O-ring included

419881 Hose fitting a3/4UNF−a3/4UNF (NW13) 1 O-ring included

203786 Hose fitting a1 1.16−12F−a3/4UNF (NW16) 1 O-ring included

Safety Valves


207932 Safety valve, 85 bar

7106950 Safety valve w/limit switch, 85 bar

394592 Service Kit, Safety Valve

Control Valves


203059 Pressure control valve, 90 bar, adjustable

207300 Pressure control valve, pneumatically controlled

394600 Service Kit, Pressure Control Valve

Temperature Sensor


394597 RTD Sensor Ni120 Kit

7116067 RTD Sensor Pt100 Kit

Casters


394793 Casters Kit 12, 25, and 50L

7104872 Casters Kit 100L

Light Tower


394794 Light Tower Kit

Interface Connectors


729678 Standard I/O Interface (XS2) Kit

729677 Key−to−line (X55) Kit

1-57Melters


Extruder Systems

A Nordson Extruder is the first choice when processing ”difficult” adhesives like Polyamide, Polyester orPolyolefin (APAO). These adhesives ask for a closed system to avoid degradation of the adhesive throughcarbonization and consequently loss of bonding performance or other problems within the system.

Extruders enable homogeneous melting in a fully closed ”melt−on−demand” system to provide a safe andreliable application process.

Nordson extruders offer the fastest, easiest adhesive changes possible compared to other melters withouttime− and cost−intensive cleaning procedures.

Convincing advantages at a glance:

� optimized for adhesive applications� a true “melt−on−demand” system, deliver the lowest

possible thermal stress on the adhesive� no degrading or charring at all because it is a fully

closed system� a self cleaning system� virtually maintenance free system

� option to change adhesives during production withina few minutes

� short heat−up times� lower energy consumption per kilogram compared to

conventional tank melters� results in more economical operating costs of the

complete application system

EX Extruder System

The EX extruder systems are for use in applications requiring the highest precision and performance withregard to temperatures and pressures. EX Extruders are designated Engineered Systems, which areengineered to the specific requirements of our customers, offering the highest flexibility and grade ofcustomization for a perfectly suited system.

� Different sizes allows throughput of 1 kg to 2500 kgper hour

� Compact, service−friendly design� PLC control standard: easy integration into existing

production lines� Profibus interface� Ethernet connection for remote diagnostics and

service� Intuitive graphical touch panel in local languages� Provide key−to−line interaction with parent machine

through documented interfaces� Visual display of process data standard� ChemCoat� coated conical feeding hopper provides

safe material supply� Cylinder and screw manufactured from tempered

nitrified steel providing an extremely long lifetime

ChemCoat is a registered trademark of Impreglon GmbH.

1-58 Melters


EX Extruder System (contd)

General Specification

Parameter Description

Melt Rate(1) 1 − 2500 kg/hr (7−5512 lb/hr)

Operating Temperature Range 20−260°C (68−496°F)

Hydraulic Pressure 0−700 bar (0−10,150 psi)

Electrical Connection 3x 400 V +N+PE /50−60Hz

Control System Siemens� S7 PLC with touch panel (5.7 in. or 10.4 in.)

� Start−up circuit that monitors temperature drops andtemperature fluctuations for all heating zones.

� Multiple storage capability provides easy programselection.

� Permanent sensor failure monitoring with visualdisplay.

� zero potential output contacts for reportingtemperature drops and temperature fluctuations, andready for operation signal.

� Electronic pressure control for manual and automaticoperation with excess pressure cutoff.

� Pressure build−up control with automatic switch−overto speed regulation during head control.

Temperature Sensors PT100, Ni-120(2) or Fe−CuNi

Heated Zones Extruder, hose, applicator (additional heating zonesoptional)

Metering Station Metering stations are equipped with high−precision gearpumps for the most demanding applications.

Pumps can be flanged to extruder output or alternativelyas satellite PS Metering Stations with hose betweenextruder and pump station.

(1) The maximum melt rate and throughput depends on the material.

(2) Ni-120 for maximum 180°C.

Siemens is a registered trademark of Siemens. AG.

1-59Melters


Extruder Systems (contd)

EEX Extruder Series While featuring the same general advantages andbenefits in processing demanding adhesives, theEEX series of extruders is a more standardized andconfigurable system.

� Microprocessor−controlled, multi−channeltemperature control featuring staged heating.

� Easy installation and operation.

� Fault diagnostic program for all temperature cycles.

� Start up delay with under- / over-temperature checkfor all heating zones.

� Standard pressure control, optional pump stationwith variable AC drives for metering applications,

� Water cooled draw−in zone, to be supplied bycooling circuitry from customer or optional coolingdevice.

� Cylinder and screw manufactured from temperednitrified steel providing a extremely long lifetime.

� ChemCoat� coated conical feeding hopper providesafe material supply

ChemCoat is a registered trademark of Impreglon GmbH.

Specifications

ParameterSpecification

EEX 10 EEX 40 EEX 100 EEX 200

Rated throughput kg/hr (lb/hr) (1) 10 (22) 40 (88) 100 (220) 200 (440)Hopper Volume L (in.�) 15 (915) 30 (1830) 75 (4576) 150 (9153)Rated Power of main drive kW 2.2 5.5 11 22Max. no. of gear pumps

(re−circulating pumps optional)2 4 4 4

Capacity per pump L/h (lb/hr) 10−40 (22−88) 10−40 (22−88)10−40 (22−88)

40−160 (88−352)(max. 2 pumps)

10−40 (22−88)

40−160 (88−352)(max. 2 pumps)

Max. operating temp. °C (°F) (2) 260 (496)

Max. adhesive pressure bar (psi) 100 (1450)

Temperature sensors Ni-120(3) / PT100 / Fe−CuNi

Hose/Applicator connections 1−5 1−5 1−5 1−4

(1) Maximum output rate depends on adhesive; indication is based on common EVA. (2) Operating Temperature depends on adhesive and auxiliary equipment.(3) Ni-120 for maximum 180°C.

1-60 Melters


EEX Extruder Series (contd)

Configuration Chart

Extruder

Tem

pera

ture

Sen

sor

Fla

nged

Pum

pS

tatio

n

Pum

pM

IDR

Hos

eC

onne

ctio

n

Cod

ing

Dev

ice

Hop

per

Leve

lS

enso

r

Sta

ndby−

Tem

p.S

etba

ck

Wee

k/D

ayTi

mer

Hop

per

Pro

tect

ion

Grid

Cas

ters

Pro

tect

ion

Fra

me

for

Sen

sors

Add

ition

alH

ose/

App

licat

orco

nnec

tions

Spe

cial

Req

uest

Box1

Box2

Box3

Box4

Box5

Box6

Box7

Box8

Box9

Box10

Box11

Box12

Box13

Box14

Box1

Extruder Size

Description Code

EEX Extruder 10 kg/hr EEX 10




Box2

Temperature Sensor

Description Code

FeCuNi F

PT100 P

Typ NI 120(1) N(1) Up to 180°C.

Box3

Flanged Pump Station

Description Code

No Pump station (pressurecontrolled)

0

Single pump station (1 pump) 1

Single pump station withre−circulating ports (1 out/1 in)*

2

Double pump station (2 pumps) 3

Double pump station withre−circulating ports (2 out/2 in)*

4

Quadruple pump station (4 pumps)not possible with EEX10

5

*Only in combination with a re−circulatingapplicator.

Box4

Pump MIDR

Description Code

No pump selected X

10 l/h max. per pump(1) (2) A

20 l/h max. per pump(1) (2) B

40 l/h max. per pump(1) (2) C

80 l/h max. per pump(1) (2) (3)

(EEX 100 /EEX 200 only)D

160 l/h max. per pump(1) (2) (3)

(EEX 100 /EEX 200 only)E

220 l/h max. per pump(1) (2) (3)

(EEX 200 only)H

(1)Pump selection only possible if pump stationselected.(2)All pumps have to be same size.(3)Pump D and E only possible up to 2-pumpstation!

Box5

Hose Connection

Description Code

Hose connection 8 mm diameter 1





Box6

Cooling Device

Description Code

No cooling device X

Stand−alone cooling device*(EEX 10 /EEX 40 only) K

Cooling device on extruder frame*(EEX 100 /EEX 200)

R

*Mandatory if customer doesn’t supply coolingwater circuit.

1-61Melters



Box7 Hopper Level Sensor

Description Code

No level sensor X

1 Level sensor (Hopper empty) 1

2 LS (Hopper empty + Hopper lowlevel)

2

3 LS (Hopper empty + Hopper lowlevel + Hopper full)

3

Box8

Standby Temperature − Setback

Description Code

No Standby/setback X

Standby / Setback Option* T

Box9

Week/Day Timer

Description Code

No Week/Day timer X

With Week/Day timer* W

*For automatic startup and shutdown of theextruder.

Box10

Hopper Protection Grid

Description Code

No prot. grid(when AutoFill) X

With protective grid* G

*Mandatory if hopper is filled manually.

Box11

Casters

Description Code

No casters, just feet X

with casters M

Box12

Protection Frame for Sensors

Description Code

No protection frame X

With protection frame Q

Box13

Additional Electrical Hose/Applicator Connectors*

Description Code

No add. H/A connector X

One add. H/A connector 1

Two add. H/A connectors 2

Three add. H/A connectors 3

Four add. H/A connectors(not for EEX 200)

4

*Maximum number of connections depends onPump Station, refer to table below.

Box14

Special Request

Description Code

No Special Request X

Any special need to be specified andquoted upon request

T

Pump Station Table

Standard Number of Hose/Applicators

Additional Electrical Hose/ApplicatorConnectors

CodeBox 3

DescriptionEEX10EEX40

EEX100 EEX200

0 No Pump station (pressure controlled) 1 4 4 3

1 Single pump station (1 pump) 1 4 3 3

2Single pump station with

re−circulating ports (1 out/1 in)*2 3 2 2

3 Double pump station (2 pumps) 2 3 2 1

4Double pump station with

re−circulating ports (2 out/2 in)*4 1

5Quadruple pump station

(4 pumps)4

*Only in combination with a re−circulating applicator.

1-62 Melters



Gear Pump Chart

PartNumber Type Layout

Dimensions(mm) Capacity

(cc.rev)

Output@100rpm

(L/hr)A B C

EE

X 2

00

EE

X 1

00

EE

X 1

0E

EX

40

7521694 GP 03 M0.5 3 76 76 0.2 1.2

7521751 GP 03 M1 3 76 76 0.4 2.4

7521755 GP 03 M2 3 76 76 0.8 4.8

7521703 GP 06 M2 6 76 76 1.7 10.2

7528130 GP 12 M2 12 76 76 3.5 21

7521668 GP 25 M2 25 76 76 7 42

7055336 GP 30 M2 30 76 76 8.4 50.4

7523855 GP 50 M2 50 76 76 13.3 80

7053428 GP 100 M1 15 195 120 16.7 100

7525111* GP 160 M2 25 195 120 27 162

7522285* GP 220 M2 35 195 120 37 222

*additional heating cartridges needed

Dimensions (in millimeters)

EEX 100

EEX 10/EEX 40

ApplicatorPlug End

Unit Plug End

1-63Melters


Extruder Systems (contd)

Extruder Hoses Type PC

� Extremely robust and flexible design� High Temperature PTFE hose up to 250°C� High pressure versions up to 300 bar available� PT100 or FE−CuNi temperature sensors� PTFE insulated heating wires for highest safety� High−efficient thermo−fleece insulation with outer

foamed sleeve� Other special versions on request

DescriptionPart

Number

LengthComment

SupplyVoltage

VM FT

Automatic High Temperature Hose, PT100, 250°C

8 m

m(.

312

in.)

ID

PC 12−08 PT−H 7052360 1.2 4.0 230

PC 18−08 PT−H 7052197 1.8 6.0 230

PC 24−08 PT−H 7050155 2.4 8.0 230

PC 30−08 PT−H 7052382 3.0 10.0 230

PC 40−08 PT−H 7504182 4.0 13.0 230

PC 50−08 PT−H 7500888 5.0 17.0 230

13 m

m(.

500

in.)

ID

PC J 12−13−PT−H 7052056 1.2 4.0 200

PC 13−13 PT−H−K 7052650 1.3 4.0 no applicator connector 230


PC 18−13 PT−H 7504298 1.8 6.0 230



PC 24−13 PT−H 7050153 2.4 8.0 230

PC 30−13 PT−H 7050216 3.0 10.0 230

PC 40−13 PT−H 7050176 4.0 13.0 230

16 m

m(.

629

in.)

PC 24−16−PT−H 7050233 2.4 8.0 230

20 m

m(.

787

in.)


1-64 Melters


Extruder Hoses Type PC (contd)

DescriptionPart

Number

LengthComment

SupplyVoltage

VM FT

Automatic High Temperature Hose, FE−CuNi, 250°C

8 m

m(.

312

in.)

ID

PC J 12−08 FE−H 7501231 1.2 4.0 200

PC 15−08 FE−H 7052662 1.5 5.0 230

PC 18−08 FE−H 7050021 1.8 6.0 230

PC J 18−08 FE−H 7501222 1.8 6.0 200

PC 24−08 FE−H 7500885 2.4 8.0 230

PC 24−08 FE−H−K 7501183 2.4 8.0 No applicator connector 230

PC J 24−08 FE−H 7501226 2.4 8.0 200

PC 30−08 FE−H 7501180 3.0 10.0 230

PC J 30−08 FE−H 7501227 3.0 10.0 200

PC 36−08 FE−H 7053265 3.6 12.0 230

PC J 40−08 FE−H 7052064 4.0 13.0 200

PC 40−08 FE−H 7501186 4.0 13.0 230

PC 50−08 FE−H 7500884 5.0 17.0 230

PC 60−08 FE−H 7052528 6.0 20.0 230

13 m

m(.

500

in.)

ID

PC 10−13 FE−H 7053247 1.0 3.0 230

PC 12−13 FE−H−3 7052858 1.2 4.0 High pressure 300 bar 230

PC J 12−13−FE−H 7052055 1.2 4.0 200

PC 12−13 FE H−K 7501187 1.2 4.0 No applicator connector 230



PC 24−13 FE−H 7050235 2.4 8.0 230

PC 30−13 FE−H 7050236 3.0 10.0 230

PC J 30−13−FE−H 7050228 3.0 10.0 200

PC J 40−13 FE−H 7052075 4.0 13.0 200

PC 40−13 FE−H 7501185 4.0 13.0 230

PC 50−13 FE−H 7501184 5.0 17.0 230

PC J 60−13 FE−H 7052132 6.0 20.0 200

20 m

m(.

787

in.)

PC 12−20 FE−K−H−3 7052535 1.2 4.0 No applicator connectorHigh pressure 300 bar 230

PC 18−20 FE−H 7052525 1.8 6.0 230

PC 24−20 FE−H 7052613 2.4 8.0 230

PC 24−20 FE−K−H−3 7052534 2.4 8.0 No applicator connectorHigh pressure 300 bar 230


PC 60−20 FE−H 7052498 6.0 20.0 230


PC 70−20 FE−H 7501188 7.0 23.0 230

32 m

m(1

.25

in.)

PC 40−32 FE−H−3 7052334 4.0 13.0 No applicator connectorHigh pressure 300 bar 230

Documents

2010 A&S print - SIGMA Equipment · 2016. 5. 7. · Melters 1-3 Part 1101879A Adhesives and Sealants Guide ProBlue® 4, ProBlue 7 and ProBlue 10 Adhesive Melters (contd) Specifications