2013 HD Softail FXSBSE Supplement

2013 Harley-Davidson FXSBSE ModelService Manual Supplement

99494-132012 H-D.

Harley-Davidson motorcycles conform to all applicable U.S.A. Federal Motor Vehicle Safety Standardsand U.S.A. Environmental Protection Agency regulations effective on the date of manufacture.

To maintain the safety, dependability, and emission and noise control performance, it is essential thatthe procedures, specifications and service instructions in this manual are followed.

Any substitution, alteration or adjustment of emission system and noise control components outside offactory specifications may be prohibited by law.

IMPORTANT NOTICE

Harley-Davidson Motor Company

2013 Harley-DavidsonFXSBSE Model ServiceManual Supplement

2012 H-D.ALL RIGHTS RESERVED

99494-13

Printed in the U.S.A.

VISIT THE HARLEY-DAVIDSON WEB SITEhttp://www.harley-davidson.com

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Please clip out and mail to:Service Communications DepartmentHarley-Davidson Motor CompanyP.O. Box 653Milwaukee, WI USA 53201

The Harley-Davidson Service Communications Department maintains a continuous effort to improve the qualityand usefulness of its publications. To do this effectively, we need user feedback - your critical evaluation ofthis manual.

2013 Harley-Davidson FXSBSE Model Service Manual Supplement (99494-13)

ABOUT THIS MANUALGENERALThis service manual supplement has been designed to be usedwith the current service manual and has been prepared withtwo purposes in mind.

It will acquaint the user with the construction of the Harley-Davidson product and assist in the performance of basicmaintenance and repair.

It will introduce to the professional Harley-DavidsonTechnician the latest field-tested and factory-approvedmajor repair methods.

We sincerely believe that this service manual supplement willmake your association with Harley-Davidson products morepleasant and profitable.

NOTE

This service manual supplement provides information uniqueto this model motorcycle. Any information not presented in thissupplement can be found in the appropriate service manual orelectrical diagnostic manual. Refer to Table i-1.

Table i-1. Relevant Model Year Publications

PART NUMBERPUBLICATION

99482-13Softail Models Service Manual

99498-13Softail Models Electrical DiagnosticManual

HOW TO USE YOUR SERVICE MANUALSUPPLEMENTUse the TABLE OF CONTENTS (which follows this FORE-WORD) and the INDEX (at the back of this manual) to quicklylocate subjects. Sections and topics in this manual aresequentially numbered for easy navigation.

CHAPTERNO.

Maintenance1

Chassis2

Engine3

Fuel System4

Drive5

Transmission6

Electrical7

Engine Management8

Appendix A WiringA

Appendix B GlossaryB

For example, a cross-reference shown as 2.1SPECIFICATIONS refers to chapter 2 CHASSIS, heading 2.1SPECIFICATIONS.

If the subject you seek is not in this supplement, refer to thecorresponding chapter in the appropriate service manual.Check the title page located in the front of each chapter to findthe subject.

For quick and easy reference, all pages contain a chapternumber followed by a page number. For example, page 3-5refers to page 5 in chapter 3.

In figure legends, the number following the name of a partindicates the quantity necessary for one complete assembly.

PREPARATION FOR SERVICE

TOOL NAMEPART NUMBER

DIGITAL TECHNICIAN IIHD-48650

Stop the engine when refueling or servicing the fuelsystem. Do not smoke or allow open flame or sparks neargasoline. Gasoline is extremely flammable and highlyexplosive, which could result in death or serious injury.(00002a)

Good preparation is very important for efficient service work.Start each job with a clean work area. This will allow the repairto proceed as smoothly as possible. It will also reduce theincidence of misplaced tools and parts.

Clean a motorcycle that is excessively dirty before work starts.Cleaning will occasionally uncover sources of trouble. Gatherany tools, instruments and any parts needed for the job beforework begins. Interrupting a job to locate tools or parts is a dis-traction and causes needless delay.

NOTES

To avoid unnecessary disassembly, carefully read allrelated service information before repair work begins.

In figure legends, the number which follows the name ofa part indicates the quantity necessary for one completeassembly.

When servicing a vehicle equipped with the Harley-Dav-idson Smart Security System (H-DSSS), first disarm thesystem. Keep the fob close to the vehicle or use DIGITALTECHNICIAN II (Part No. HD-48650) to disable thesystem. Activate the system after service is completed.

SERVICE BULLETINSIn addition to the information presented in this service manualsupplement and the appropriate service manual, Harley-Dav-idson Motor Company will periodically issue Service Bulletinsto Harley-Davidson dealers. Service bulletins cover interimengineering changes and supplementary information. Consultthe service bulletins to keep your product knowledge currentand complete.

USE GENUINE REPLACEMENT PARTS

Harley-Davidson parts and accessories are designed forHarley-Davidsonmotorcycles. Using non-Harley-Davidsonparts or accessories can adversely affect performance,stability or handling, which could result in death or seriousinjury. (00001b)

To achieve satisfactory and lasting repairs, carefully follow theservice manual instructions and use only genuine Harley-Davidson replacement parts. Behind the emblem bearing thewords GENUINE HARLEY-DAVIDSON stand more than 100years of design, research, manufacturing, testing and inspecting

I

FOREWORD

experience. This is your assurance that the parts you are usingwill fit right, operate properly and last longer.

DISPOSAL AND RECYCLINGHelp protect our environment! Many communities maintainfacilities for recycling used fluids, plastics and metals. Disposeof or recycle used oil, lubricants, fuel, coolant, brake fluid andbatteries in accordance with local regulations. Many Harley-Davidson parts and accessories are made of plastics andmetals which can also be recycled.

WARNINGS AND CAUTIONSStatements in this manual preceded by the following wordsare of special significance.

WARNING indicates a potentially hazardous situationwhich, if not avoided, could result in death or seriousinjury. (00119a)

CAUTION indicates a potentially hazardous situationwhich,if not avoided, may result in minor or moderate injury.(00139a)

NOTICE indicates a potentially hazardous situation which,if not avoided, may result in property damage. (00140b)

NOTE

Refers to important information, and is placed in italic type. Itis recommended that you take special notice of these items.

Proper service and repair is important for the safe, reliableoperation of all mechanical products. The service proceduresrecommended and described in this manual are effectivemethods for performing service operations.

Always wear proper eye protection when using hammers,arbor or hydraulic presses, gear pullers, spring com-pressors, slide hammers and similar tools. Flying partscould result in death or serious injury. (00496b)

Some of these service operations require the use of toolsspecially designed for the purpose. These special tools shouldbe used when and as recommended. It is important to notethat somewarnings against the use of specific servicemethods,which could damage the motorcycle or render it unsafe, arestated in this manual. However, remember that these warningsare not all-inclusive. Inadequate safety precautions could resultin death or serious injury.

Since Harley-Davidson could not possibly know, evaluate oradvise the service trade of all possible ways in which servicemight be performed, or of the possible hazardous con-sequences of each method, we have not undertaken any suchbroad evaluation. Accordingly, anyone who uses a serviceprocedure or tool which is not recommended by Harley-Dav-idson must first thoroughly satisfy himself that neither his nor

the operator's safety will be jeopardized as a result. Failure todo so could result in death or serious injury.

PRODUCT REFERENCES

Read and follow warnings and directions on all products.Failure to follow warnings and directions can result indeath or serious injury. (00470b)

When reference is made in this manual to a specific brandname product, tool or instrument, an equivalent product, toolor instrument may be substituted.

Kent-Moore ProductsAll tools mentioned in this manual with an "HD", "J" or "B"prefacemust be ordered through SPXKent-Moore. For orderinginformation or product returns, warranty or otherwise, visitwww.spx.com.

LOCTITE Sealing and THREADLOCKINGProductsSome procedures in this manual call for the use of LOCTITEproducts. If you have any questions regarding LOCTITE productusage or retailer/wholesaler locations, contact Loctite Corp. atwww.loctite.com.

PRODUCT REGISTERED MARKSApple, Alcantara S.p.A., Allen, Amp Multilock, Bluetooth,Brembo, Delphi, Deutsch, Dunlop, Dynojet, Fluke, G.E.Versilube, Garmin, Gunk, Hydroseal, Hylomar, iPhone, iPod,Kevlar, Lexan, Loctite, Lubriplate, Keps, K&N, Magnaflux,Marson Thread-Setter Tool Kit, MAXI fuse, Molex, Michelin,MPZ, Mulitilock, nano, NGK, Novus, Packard, Pirelli, Permatex,Philips, PJ1, Pozidriv, Robinair, S100, Sems, Snap-on, Teflon,Threadlocker, Torca, Torco, TORX, Tufoil, Tyco, Ultratorch,Velcro, X-Acto, XM Satellite Radio, and zmo are among thetrademarks of their respective owners.

H-D MICHIGAN, INC. TRADEMARKINFORMATIONBar & Shield, Cross Bones, Digital Tech, Digital Technician,Digital Technician II, Dyna, Electra Glide, Evolution, Fat Bob,Fat Boy, Forty-Eight, Glaze, Gloss, H-D, H-Dnet.com, Harley,Harley-Davidson, HD, Heritage Softail, Iron 883, Low Rider,Night Rod, Nightster, Night Train, Profile, Revolution, RoadGlide, Road King, Road Tech, Rocker, Screamin' Eagle, Sev-enty-Two, Softail, Sportster, Street Glide, Street Rod, Sun Ray,Sunwash, Super Glide, SuperLow, Switchback, SYN3, Tech-Link, TechLink II, Tour-Pak, Twin Cam 88, Twin Cam 88B,Twin Cam 96, Twin Cam 96B, Twin Cam 103, Twin Cam 103B,Twin Cam 110, Twin Cam 110B, Ultra Classic, V-Rod, VRSC,XR1200X and Harley-Davidson Genuine Motor Parts andGenuine Motor Accessories are among the trademarks of H-D Michigan, Inc.

CONTENTSAll photographs, illustrations and procedures may not neces-sarily depict the most current model or component, but arebased on the latest production information available at the timeof publication.

II FOREWORD

Since product improvement is our continual goal, Harley-Dav-idson reserves the right to change specifications, equipment

or designs at any time without notice and without incurringobligation.

FOREWORD III

IV FOREWORD

NOTES

MAINTENANCE

1.1 FASTENER TORQUE VALUESFastener Torque Values in this Chapter..............................1-1

1.2 BULB REQUIREMENTSGeneral...............................................................................1-2

1.3 MAINTENANCE SCHEDULEGeneral...............................................................................1-3

Disposal and Recycling...............................................1-3

1.4 AIR FILTERRemoval..............................................................................1-6Cleaning..............................................................................1-6Installation...........................................................................1-6

1.5 HYDRAULIC CLUTCH FLUIDGeneral...............................................................................1-7Fluid Inspection...................................................................1-7

1.6 ENGINE LUBRICATION SYSTEMGeneral...............................................................................1-8

1.7 TIRES AND WHEELSTires....................................................................................1-9

1.8 DRIVE BELT AND SPROCKETSChecking Belt Deflection...................................................1-10

1.9 STEERING HEAD BEARINGSAdjustment........................................................................1-11

Bearing Adjustment (Fall-away)................................1-11

1.10 SUSPENSION ADJUSTMENTSShock Absorbers..............................................................1-13

Calculate Number of Turns........................................1-13Adjustment.................................................................1-13

CHASSIS


2.2 SPECIFICATIONS: CHASSISGeneral...............................................................................2-3

2.3 VEHICLE IDENTIFICATION NUMBER(VIN)Vehicle Identification Number (VIN)....................................2-4

General........................................................................2-4Location.......................................................................2-4Abbreviated VIN..........................................................2-4

2.4 FRONT AXLE COVERSReplacement.......................................................................2-6

2.5 FRONT WHEELRemoval..............................................................................2-7Disassembly.......................................................................2-7Inspection...........................................................................2-8Assembly............................................................................2-8

Installation...........................................................................2-8

2.6 REAR WHEELRemoval..............................................................................2-9Disassembly.......................................................................2-9Maintenance and Cleaning.................................................2-9Assembly..........................................................................2-11Installation.........................................................................2-11

2.7 BRAKE PEDAL PADRemoval............................................................................2-12Installation.........................................................................2-12

2.8 FRONT FORKSRemoval............................................................................2-13Disassembly.....................................................................2-13Cleaning and Inspection...................................................2-13Assembly..........................................................................2-15Installation.........................................................................2-15

2.9 FOOTRESTSDisassembly.....................................................................2-16Assembly..........................................................................2-16

2.10 JIFFY STANDReplacement.....................................................................2-17

2.11 HANDGRIPS AND HAND CONTROLSGeneral.............................................................................2-18Switch Housings and Brackets: Removal.........................2-18Handlebar Wiring..............................................................2-18

Pulling Wire Leads.....................................................2-18Threading Wire Leads...............................................2-18

Throttle Grip Sensor (TGS)...............................................2-19Handgrips.........................................................................2-19

Left Handgrip.............................................................2-19Right Throttle Twist Grip............................................2-19

Switch Housings and Brackets: Installation......................2-20Turn Signals and Mirrors..................................................2-20

2.12 HANDLEBARS AND RISERSRemoval............................................................................2-22

Preparation................................................................2-22Handlebars................................................................2-22Lower Handlebar Clamp............................................2-22

Installation.........................................................................2-23Lower Clamp.............................................................2-23Handlebars................................................................2-23Return to Service.......................................................2-23

2.13 REAR FENDERRemoval............................................................................2-25Installation.........................................................................2-26

2.14 ABS HYDRAULIC CONTROL UNIT(HCU)Front HCU.........................................................................2-27

Removal....................................................................2-27Installation.................................................................2-27

2.15 CLUTCH MASTER CYLINDER ANDRESERVOIRRemoval............................................................................2-29Disassembly.....................................................................2-29Cleaning and Inspection...................................................2-30

V

TABLE

OFCONTE

NTS

Assembly..........................................................................2-31Installation.........................................................................2-31

2.16 CLUTCH HAND LEVERRemoval............................................................................2-33Installation.........................................................................2-33

2.17 CLUTCH FLUID LINEReplacement.....................................................................2-34


2.18 BLEEDING CLUTCH FLUID LINEDrain and Fill.....................................................................2-35

Drain..........................................................................2-35Fill..............................................................................2-35

Bleed Clutch Master Cylinder...........................................2-36Bleed Fluid Line and Secondary Clutch Actuator.............2-36

2.19 SHIFTER PEGDisassembly.....................................................................2-38Assembly..........................................................................2-38

2.20 REAR FORK PIVOT COVERSReplacement.....................................................................2-39

2.21 SEATReplacement.....................................................................2-40


2.22 HEADLAMP NACELLERemoval............................................................................2-41Installation.........................................................................2-41

ENGINE


3.2 SPECIFICATIONS: ENGINEGeneral...............................................................................3-2Manufacturing Tolerances..................................................3-2

3.3 SERVICE WEAR LIMITSGeneral...............................................................................3-4

3.4 TROUBLESHOOTINGCompression Test...............................................................3-6Cylinder Leakdown Test......................................................3-6

3.5 INSTALLING ENGINE IN CHASSISProcedure...........................................................................3-8

3.6 CYLINDER HEADGeneral.............................................................................3-10Removal............................................................................3-10Determining Service.........................................................3-10Disassembly.....................................................................3-10

Cleaning............................................................................3-11Inspection.........................................................................3-13

Cylinder Head............................................................3-13Valve Guides.............................................................3-13Valves........................................................................3-13Valve Springs.............................................................3-13Tapered Keepers.......................................................3-13Valve Seats................................................................3-13

Replacing Valve Guides....................................................3-14Removal....................................................................3-14Installation.................................................................3-15

Assembly..........................................................................3-18Installation.........................................................................3-20

3.7 PISTONSMeasuring Piston..............................................................3-21

3.8 BORING AND HONING CYLINDERSInspection.........................................................................3-22Cylinder Bore Finished Size.............................................3-23Piston Orientation.............................................................3-24

3.9 CRANKCASE ASSEMBLYGeneral.............................................................................3-25Assembly..........................................................................3-25

3.10 OIL TANKRemoval and Disassembly...............................................3-28

Oil Tank......................................................................3-28Oil Line Fittings/Retainers.........................................3-30

Installation.........................................................................3-31

FUEL SYSTEM

4.1 AIRCLEANERBACKPLATEASSEMBLYRepair.................................................................................4-1

Disassembly................................................................4-1Assembly.....................................................................4-1

4.2 CONSOLERemoval..............................................................................4-2Installation...........................................................................4-2

4.3 INDUCTION MODULERemoval..............................................................................4-4Throttle Control Actuator (TCA)..........................................4-5Temperature Manifold Absolute Pressure (TMAP).............4-5

Removal......................................................................4-5Installation...................................................................4-5

Installation...........................................................................4-5

4.4 EXHAUST SYSTEMMufflers...............................................................................4-7

Removal......................................................................4-7Assembly.....................................................................4-7

System................................................................................4-7Removal......................................................................4-7Installation...................................................................4-7

VI TABLE OF CONTENTS

TABLE OF CONTENTS

DRIVE


5.2 SPECIFICATIONS: DRIVEGeneral...............................................................................5-2

5.3 DRIVE COMPONENTSGeneral...............................................................................5-3

5.4CLUTCHRELEASEBEARINGANDPUSHRODGeneral...............................................................................5-4Removal..............................................................................5-4Installation...........................................................................5-4

Measure Release Plate Movement.............................5-4Install Clutch Inspection Cover....................................5-4

5.5 CLUTCHClutch Pack Only................................................................5-6

Partial Disassembly.....................................................5-6Cleaning And Inspection.............................................5-6Assembly.....................................................................5-6

TRANSMISSION


6.2 SPECIFICATIONS: TRANSMISSIONGeneral...............................................................................6-2

6.3 TRANSMISSON SIDE COVERSRemoval..............................................................................6-3Installation...........................................................................6-3Fill Transmission.................................................................6-3

6.4 SECONDARY CLUTCH ACTUATORReplacement.......................................................................6-4

ELECTRICAL


7.2 HEADLAMPHeadlamp Assembly Removal and Installation..................7-2

Removal......................................................................7-2Installation...................................................................7-2

Headlamp Bulb Replacement.............................................7-2Bulb Removal..............................................................7-2Bulb Installation...........................................................7-3

7.3 SPEEDOMETERRemoval..............................................................................7-5Installation...........................................................................7-5

7.4 INDICATOR LAMPSRemoval..............................................................................7-6Installation...........................................................................7-6

7.5 WHEEL SPEED SENSOR (WSS)Front WSS..........................................................................7-7

Removal......................................................................7-7WSS Wire Harness Bracket........................................7-7Installation...................................................................7-7

7.6 TURN SIGNALSBulb Replacement..............................................................7-9Front Turn Signals..............................................................7-9Rear Lamp Replacement....................................................7-9

7.7 ELECTRICAL PANELRemoval............................................................................7-10Installation.........................................................................7-10

7.8ELECTRONICCONTROLMODULE (ECM)Removal............................................................................7-11Installation.........................................................................7-11

7.9 SECURITY SIRENRemoval............................................................................7-12Installation.........................................................................7-12

7.10 BODY CONTROL MODULE (BCM)Removal............................................................................7-13Installation.........................................................................7-13

7.11 ELECTRONIC CONTROL UNIT (ECU)Removal............................................................................7-14Installation.........................................................................7-14

7.12 COMPONENT LOCATIONSComponent Locations.......................................................7-15

7.13 DIAGNOSTIC TOOLSHow To Use Diagnostic Tools...........................................7-18

GRX-3110 HD Battery Diagnostic Station.................7-18HD-26792 Spark Tester.............................................7-18HD-34730-2D Fuel Injector Test Light.......................7-18HD-39978 Digital Multimeter (Fluke 78)....................7-19HD-41404 Harness Connector Test Kit.....................7-19HD-42682 Breakout Box...........................................7-19HD-44687 Ignition Coil Circuit Test Adapter..............7-19HD-48637 Breakout Box (ECM)................................7-20HD-48642 Breakout Box (ABS).................................7-20HD-48650 Digital Technician II..................................7-20HD-50390-1 Breakout Box (BCM).............................7-20

7.14 INITIAL DIAGNOSTICSDescription and Operation................................................7-22Retrieving Trouble Codes.................................................7-22Odometer Self-Diagnostics...............................................7-22

Diagnostic Mode........................................................7-22Initial Diagnostics..............................................................7-22

1. Fuse Test...............................................................7-222. DTC Test................................................................7-22

TABLE OF CONTENTS VII

TABLE OF CONTENTS

3. Odometer Function Test........................................7-224. Odometer Inoperative Test....................................7-225. Battery Power Test................................................7-226. Starter Test............................................................7-237. LHCM Test.............................................................7-23

Diagnostics.......................................................................7-23Diagnostic Tips..........................................................7-23

Code Types.......................................................................7-30Current.......................................................................7-30Historic.......................................................................7-30

Multiple Trouble Codes.....................................................7-30Clearing DTCs..................................................................7-30Security Lamp...................................................................7-30Check Engine Lamp.........................................................7-30Symptoms.........................................................................7-31

7.15 CAN DATA COMMUNICATIONDescription and Operation................................................7-33Components.....................................................................7-33

Electronic Control Module (ECM)..............................7-33Speedometer.............................................................7-33BCM...........................................................................7-33ABS Module...............................................................7-33Hand Control Modules...............................................7-33Data Link Connector (DLC).......................................7-33

7.16 ODOMETER SELF-DIAGNOSTICSINOPERATIVE, DTC U0001, U0011, B2274Description and Operation................................................7-34

Diagnostic Tips..........................................................7-34Connector Information...............................................7-34

Odometer Self-Diagnostic Inoperative, DTC U0001, U0011,B2274...............................................................................7-36

1. CAN Bus Shorted Together Test...........................7-362. Speedometer Test.................................................7-363. ECM Test...............................................................7-364. LHCM Test.............................................................7-365. RHCM Test............................................................7-366. BCM Test...............................................................7-367. ABS Test................................................................7-368. CAN High Circuit Short to Voltage Test.................7-369. Speedometer Test.................................................7-3610. ECM Test.............................................................7-3611. LHCM Test...........................................................7-3612. RHCM Test..........................................................7-3713. BCM Test.............................................................7-3714. ABS Test..............................................................7-3715. CAN High Circuit Short to Ground Test...............7-3716. Speedometer Test...............................................7-3717. ECM Test.............................................................7-3718. LHCM Test...........................................................7-3719. RHCM Test..........................................................7-3720. BCM Test.............................................................7-3721. ABS Test..............................................................7-3722. CAN Low Circuit Short to Voltage Test................7-3723. Speedometer Test...............................................7-3724. ECM Test.............................................................7-3725. LHCM Test...........................................................7-3826. RHCM Test..........................................................7-3827. BCM Test.............................................................7-3828. ABS Test..............................................................7-3829. CAN Low Circuit Short to Ground Test................7-38

30. Speedometer Test...............................................7-3831. ECM Test.............................................................7-3832. LHCM Test...........................................................7-3833. RHCM Test..........................................................7-3834. BCM Test.............................................................7-3835. ABS Test..............................................................7-3836. CAN High Circuit Continuity Test.........................7-3837. CAN Low Circuit Continuity Test.........................7-3938. Speedometer Power Test....................................7-3939. Speedometer Ground Test..................................7-3940. ECM Power Test..................................................7-39

7.17 NO VEHICLE POWER, DTC U0100,U0121, U0140, U0141, U0142, U0156Description and Operation................................................7-40


DTC U0100.......................................................................7-411. ECM Voltage Test..................................................7-412. System Power Test................................................7-413. ECM Ground Test..................................................7-414. CAN High Circuit Continuity Test...........................7-425. CAN Low Circuit Continuity Test...........................7-42

DTC U0121.......................................................................7-421. ABS Voltage Test...................................................7-422. ABS Ground Test...................................................7-423. CAN High Circuit Continuity Test...........................7-424. CAN Low Circuit Continuity Test...........................7-42

No Vehicle Power, DTC U0140........................................7-421. BCM Ground Test..................................................7-422. CAN High Circuit Continuity Test...........................7-433. CAN Low Circuit Continuity Test...........................7-434. RHCM Test............................................................7-435. BCM Voltage Test..................................................7-43

Left Hand Controls Inoperative, DTC U0141....................7-431. LHCM Voltage Test................................................7-432. LHCM Test.............................................................7-433. CAN High Circuit Continuity Test...........................7-434. CAN Low Circuit Continuity Test...........................7-43

DTC U0142.......................................................................7-431. RHCM Voltage Test...............................................7-432. RHCM Ground Test...............................................7-433. CAN High Circuit Continuity Test...........................7-444. CAN Low Circuit Continuity Test...........................7-44

DTC U0156.......................................................................7-441. Speedometer Voltage Test....................................7-442. Speedometer Ground Test....................................7-443. CAN High Circuit Continuity Test...........................7-444. CAN Low Circuit Continuity Test...........................7-44

7.18 STARTING SYSTEM DIAGNOSTICSDescription and Operation................................................7-45Components.....................................................................7-45

Starter........................................................................7-45Starter Solenoid.........................................................7-45Engine Stop Switch...................................................7-45Start Switch...............................................................7-45BCM...........................................................................7-45Battery.......................................................................7-46Grinding Noise or Erratic Starting..............................7-46Job/Time Code Values..............................................7-46Connector Information...............................................7-46

VIII TABLE OF CONTENTS

TABLE OF CONTENTS

Starter Troubleshooting....................................................7-48Starter Testing...................................................................7-49

1. Starting System Operational Test..........................7-492. Audible Noise Test.................................................7-493. Starter Solenoid Test.............................................7-494. Checking DTCs Test..............................................7-49

Nothing Clicks...................................................................7-491. Battery Test............................................................7-492. Fuse Test...............................................................7-493. Ignition Circuit Test................................................7-494. Starter Solenoid Circuit Test..................................7-505. Starter Ground Test...............................................7-506. Neutral Switch Test................................................7-507. Start Solenoid Circuit Test.....................................7-508. BCM Test...............................................................7-50

Starter Solenoid Clicks.....................................................7-501. Battery Test............................................................7-502. Starter Voltage Drop Test......................................7-503. Starter Solenoid Voltage Drop Starter Side Test....7-504. Starter Solenoid Battery Side Voltage Drop Test....7-505. Starter Ground Circuit Voltage Drop Test..............7-516. Starter Ground Test...............................................7-517. Starter Draw Test...................................................7-518. Mechanical Binding Test........................................7-51

Starter Spins But Does Not Engage.................................7-511. Pinion Gear and Clutch Shell Test.........................7-51

Starter Stalls or Spins Too Slowly.....................................7-511. Battery Test............................................................7-512. Starter Stud Voltage Drop Test..............................7-513. Starter Ground Circuit Voltage Drop Test..............7-524. Starter Draw Test...................................................7-525. Starter Solenoid Voltage Drop Starter Side Test....7-526. Starter Solenoid Battery Side Voltage Drop Test....7-52

7.19 DTC P0562Description and Operation................................................7-53Diagnostics.......................................................................7-53


DTC P0562.......................................................................7-551. Battery Test............................................................7-552. Charging System Test...........................................7-553. ECM Switched Voltage Test..................................7-554. ECM System Power Voltage Drop Test.................7-555. ECM Ground Circuit Voltage Drop Test.................7-556. BCM System Power Test.......................................7-557. BCM Power Test....................................................7-558. Main Fuse Voltage Test.........................................7-559. Fuse Block Voltage Test........................................7-5510. Fuse Block Supply Voltage Test..........................7-5511. Repair Validation Test..........................................7-56

7.20 DTC B1210, B1211Description and Operation................................................7-57

Fuel Range................................................................7-57Low Fuel Warning......................................................7-57Connector Information...............................................7-57

DTC B1210.......................................................................7-581. Low Fuel Lamp Circuit Resistance Test................7-582. Fuel Pump and Sender Assembly Test.................7-583. Fuel Sender Resistor Assembly Test....................7-58

DTC B1211.......................................................................7-59

1. Low Fuel Lamp Circuit Voltage Test......................7-592. Fuel Sender Resistor Assembly Test....................7-593. Low Fuel Lamp Circuit Continuity Test..................7-594. Ground Circuit Continuity Test...............................7-59

7.21 TRIP ODOMETER FUNCTIONSINOPERATIVE, DTC B2255Description and Operation................................................7-60

Trip Odometer Reset Switch Closed.........................7-60Connector Information...............................................7-60

Trip Odometer Functions Inoperative, DTC B2255..........7-611. Odometer Test.......................................................7-612. Speedometer "WOW" Test....................................7-613. LHCM Test.............................................................7-614. LHCM Power Test..................................................7-625. LHCM Ground Test................................................7-626. CAN Low Circuit Open Test...................................7-627. CAN High Circuit Open Test..................................7-62

7.22 NO INSTRUMENT POWER, DTC B1200Description and Operation................................................7-63

Connector Information...............................................7-63No Instrument Power........................................................7-64

1. Battery Circuit Test ...............................................7-642. Accessory Function Test.......................................7-643. Battery Fuse Test...................................................7-644. Battery Circuit to Speedometer Test......................7-655. Battery Circuit Short to Ground Test......................7-656. Ground Circuit Test................................................7-65

7.23 INDICATOR LAMPSDescription and Operation................................................7-66

ABS Indicator.............................................................7-66Security Lamp............................................................7-66Check Engine Lamp..................................................7-66Low Battery Lamp......................................................7-66Low Fuel Indicator.....................................................7-66Neutral Indicator........................................................7-67Oil Pressure Indicator................................................7-67Turn Signal Indicators................................................7-67High Beam Indicator..................................................7-68Sixth Gear Indicator...................................................7-68Connector Information...............................................7-68

Oil Pressure Lamp Always On..........................................7-691. Oil Pressure Lamp Function Test..........................7-692. Engine Running Test.............................................7-693. Oil Pressure Sensor Test.......................................7-694. Oil Pressure Circuit Test........................................7-695. Mechanical Test.....................................................7-696. Oil Pressure Switch Circuit Test............................7-697. Speedometer Test.................................................7-69

Oil Pressure Lamp Inoperative.........................................7-691. Oil Pressure Lamp Function Test..........................7-692. Speedometer Test.................................................7-70

Neutral Lamp Always On..................................................7-701. Neutral Lamp Function Test..................................7-702. DTC Test................................................................7-703. Indicator Harness Test...........................................7-70

Neutral Lamp Inoperative.................................................7-701. Neutral Lamp Function Test..................................7-702. BCM Message Test...............................................7-703. Neutral Switch Test................................................7-70

TABLE OF CONTENTS IX

TABLE OF CONTENTS

4. Ground Wire Test...................................................7-705. Neutral Switch Power Circuit Open Test...............7-706. Speedometer Test.................................................7-71

High Beam Indicator Lamp Inoperative............................7-711. High Beam Indicator Function Test.......................7-712. High Beam Indicator Circuit Test ..........................7-71

Turn Signal Indicator Inoperative......................................7-711. Turn Signal Function Test......................................7-712. Turn Signal Indicator Circuit Test ..........................7-71

7.24 ACCESSORIES, DTC B2112, B2113,B2114Description and Operation................................................7-72

Conditions for Setting................................................7-72Diagnostic Tips..........................................................7-72Connector Information...............................................7-73

DTC B2112.......................................................................7-751. Accessory Power Circuit Short to Voltage Test.....7-752. BCM Test...............................................................7-75

DTC B2113, B2114...........................................................7-751. Accessory Power Circuit Short to Ground Test.....7-752. Accessory Circuit Test...........................................7-753. BCM Test...............................................................7-75

7.25 DTC B2151, B2153, B2154, B2156,B2158, B2159Description and Operation................................................7-76

Conditions for Setting................................................7-76Connector Information...............................................7-77

DTC B2151.......................................................................7-781. Bulb Test................................................................7-782. Ground Circuit Open Test......................................7-783. Power Circuit Open Test........................................7-78

DTC B2153, B2154...........................................................7-781. Bulb Test................................................................7-782. Power Circuit Short to Ground Test.......................7-78

DTC B2156.......................................................................7-791. Bulb Test................................................................7-792. Ground Circuit Open Test......................................7-793. Power Circuit Open Test........................................7-79

DTC B2158, B2159...........................................................7-791. Bulb Test................................................................7-792. Ground Circuit Open Test......................................7-79

7.26 STOP LAMPS, DTC B2161, B2163,B2164, B2223Description and Operation................................................7-80


Stop Lamp Always On, DTC B2223.................................7-821. Brake Switch Test..................................................7-822. Brake Switch Input Test.........................................7-823. Brake Light Power Test.........................................7-824. DTC Test................................................................7-82

DTC B2161.......................................................................7-821. Stop Lamp Test......................................................7-822. Ground Circuit Open Test......................................7-823. Power Circuit Open Test........................................7-82

DTC B2163, B2164...........................................................7-831. Bulb Test................................................................7-832. Stop Lamp Power Circuit Short to Ground Test.....7-83

DTC B2223.......................................................................7-831. Stop Lamp Switch Test..........................................7-832. Brake Switch Short to Ground Test.......................7-833. DTC Test................................................................7-83

7.27 RUNNING LAMPS, DTC B2107, B2108,B2109, B2166, B2168, B2169Description and Operation................................................7-84


Front Running Lamps Inoperative....................................7-871. Domestic Running Lamp Configuration Test.........7-872. Bulb Test................................................................7-873. Running Lamp Test...............................................7-874. Ground Circuit Test................................................7-87

Rear Running Lamps Inoperative.....................................7-871. Bulb Test................................................................7-872. Ground Circuit Test................................................7-87

DTC B2107.......................................................................7-871. Position Lamp Circuit Test.....................................7-872. DTC Test................................................................7-88

DTC B2108, B2109...........................................................7-881. Position Lamp Circuit Short to Ground Test..........7-882. Excessive Draw Test.............................................7-883. DTC Test................................................................7-88

DTC B2166 (Domestic Only)............................................7-881. Running Lamp Operation Test...............................7-882. Running Lamps Circuit Test..................................7-883. Bulb Test................................................................7-894. Running Lamp Open Circuit Test..........................7-89

DTC B2168, B2169: FXS and FLS...................................7-891. Right Rear Turn Lamp Circuit Test........................7-892. Left Rear Turn Lamp Circuit Test...........................7-893. Tail Lamp Circuit Test............................................7-894. Ground Circuit Open Test......................................7-895. BCM Test...............................................................7-89

LED Console Inoperative..................................................7-901. DTC Test................................................................7-902. LED Console Test..................................................7-90

7.28 SECURITY SYSTEMSecurity Lamp...................................................................7-91Security Immobilization.....................................................7-91Security System Features.................................................7-91Warnings...........................................................................7-92Arming..............................................................................7-92Disarming..........................................................................7-92

Automatic Disarming.................................................7-92Disarming with a PIN.................................................7-92

Alarm................................................................................7-93Activation...................................................................7-93Deactivation of Alarm................................................7-93

7.29 SERVICE AND EMERGENCYFUNCTIONS AND CONFIGURATIONSGeneral.............................................................................7-94Actuation...........................................................................7-94Selecting a PIN.................................................................7-94Initial PIN Entry.................................................................7-94Changing the PIN.............................................................7-94Transport Mode................................................................7-95

X TABLE OF CONTENTS

TABLE OF CONTENTS

To Enter Transport Mode...........................................7-95To Exit Transport Mode.............................................7-95

Service Mode....................................................................7-95Four-Way Flashing...........................................................7-95

To Arm the Security System with the Hazard WarningFlashers ON..............................................................7-95To Disarm the Security System and Turn the HazardWarning Flashers OFF..............................................7-95

ENGINE MANAGEMENT

8.1 EFI SYSTEMGeneral...............................................................................8-1

EFI Operation..............................................................8-1Heat Management System..........................................8-1Enable/Disable Engine Idle Temperature ManagementSystem (EITMS)..........................................................8-1

8.2 ELECTRONIC CONTROL MODULEGeneral...............................................................................8-3

ECM.............................................................................8-332-2 Flywheel..............................................................8-3Crank Position Signal Synchronization.......................8-4Engine Phase..............................................................8-4Engine Run Mode........................................................8-4Removal......................................................................8-4Installation...................................................................8-4

8.3 SENSORS AND DRIVERSDescription and Operation..................................................8-5Sensors...............................................................................8-5

Crank Position (CKP) Sensor......................................8-5Twist Grip Sensor (TGS).............................................8-5Throttle Control Actuator (TCA)...................................8-5Jiffy Stand Sensor (JSS).............................................8-5Accelerometer.............................................................8-5Clutch Switch...............................................................8-5Neutral Switch.............................................................8-5Engine Temperature (ET) Sensor................................8-5Temperature Manifold Absolute Pressure (TMAP)Sensor.........................................................................8-5Manifold Absolute Pressure (MAP) Sensor ................8-5Intake Air Temperature (IAT) Sensor...........................8-5Vehicle Speed Sensor (VSS)......................................8-6HO2S: Front and Rear.................................................8-6

Drivers................................................................................8-6Fuel Pump...................................................................8-6Ignition Coil and Spark Plugs......................................8-6Fuel Injectors...............................................................8-6Purge Solenoid (If Equipped)......................................8-6

8.4 DTC B2102, B2103, B2104Description and Operation..................................................8-8

Conditions for Setting..................................................8-8Diagnostic Tips............................................................8-8Connector Information.................................................8-8

DTC B2102.......................................................................8-101. System Power Circuit Short to Voltage Test..........8-10

DTC B2103, B2104...........................................................8-101. System Power Circuit Short to Ground Test..........8-102. Ignition Coil Test....................................................8-10

3. Rear Fuel Injector Test..........................................8-104. Front Fuel Injector Test..........................................8-105. Purge Solenoid Test..............................................8-106. Exhaust Actuator Test...........................................8-107. Rear ACR Test.......................................................8-118. Front ACR Test......................................................8-119. Front HO2 Test......................................................8-1110. Rear HO2 Test.....................................................8-1111. ECM Test.............................................................8-1112. BCM Test.............................................................8-11

8.5 DTC B2116, B2117, B2118, B2119Description and Operation................................................8-12

Conditions for Setting................................................8-12Diagnostic Tips..........................................................8-12Connector Information...............................................8-12

DTC B2116.......................................................................8-131. Fuel Pump Circuit Test..........................................8-132. Fuel Pump Ground Circuit Open Test...................8-133. Fuel Pump Power Circuit Open Test.....................8-13

DTC B2117.......................................................................8-141. Fuel Pump Power Circuit Short to Voltage Test.....8-142. Code Verification Test............................................8-14

DTC B2118, B2119...........................................................8-141. Fuel Test................................................................8-142. Fuel Pump Test......................................................8-143. Fuel Pump Power Circuit Short to Ground Test.....8-14

8.6 DTC P0107, P0108, P0112, P0113Description and Operation................................................8-15

TMAP: MAP Signal....................................................8-15TMAP: IAT Signal......................................................8-15Conditions for Setting................................................8-15Diagnostic Tips: MAP Portion of TMAP Sensor........8-15Diagnostic Tips: IAT Portion of TMAP Sensor...........8-15Connector Information...............................................8-16

DTC P0107.......................................................................8-161. MAP Sensor Test...................................................8-162. MAP Sensor Signal Voltage Test...........................8-163. MAP Sensor Signal Wire Continuity Test..............8-164. MAP Sensor Signal Wire Shorted to GroundTest............................................................................8-175. MAP Sensor Signal Wire Shorted to Sensor GroundTest............................................................................8-176. MAP Sensor 5V Reference Wire Open Test.........8-177. MAP Sensor 5V Reference Shorted to Signal GroundTest............................................................................8-17

DTC P0108.......................................................................8-171. MAP Sensor Test...................................................8-172. MAP Sensor Signal Wire Short to 5V Test............8-173. MAP Sensor Signal Wire Short to Voltage Test.....8-174. MAP Sensor 5V Reference Shorted to Battery VoltageTest............................................................................8-175. MAP Sensor Ground Wire Open Test...................8-17

DTC P0112.......................................................................8-181. IAT Sensor Test.....................................................8-182. IAT Sensor Signal Wire Shorted to Ground Test....8-183. IAT Sensor Signal Wire Shorted to Sensor GroundTest............................................................................8-18

DTC P0113.......................................................................8-181. IAT Sensor Test.....................................................8-182. IAT Sensor Signal Wire Open Test........................8-18

TABLE OF CONTENTS XI

TABLE OF CONTENTS

3. IAT Sensor Open Ground Wire Test......................8-184. IAT Sensor Signal Wire Shorted to Sensor PowerTest............................................................................8-18

8.7 DTC P0117, P0118Description and Operation................................................8-20


DTC P0117.......................................................................8-211. ET Sensor Test .....................................................8-212. ET Sensor Signal Wire Shorted to Ground Test.....8-213. ET Sensor Signal Wire Shorted to Sensor GroundTest............................................................................8-21

DTC P0118.......................................................................8-211. ET Sensor Test......................................................8-212. ET Sensor Signal Wire Open Test.........................8-223. ET Sensor Open Ground Wire Test.......................8-224. ET Sensor Signal Wire Shorted to Power Test......8-225. ET Sensor Resistance Test...................................8-22

8.8 DTC P0120, P0122, P0123, P0220, P0222,P0223Description and Operation................................................8-23

Connector Information...............................................8-24DTC P0120.......................................................................8-24

1. Sensor Power-1 Circuit Test..................................8-242. TPS-1 Circuit Shorted Test....................................8-243. TPS-1 Circuit Continuity Test................................8-244. TPS-1 Circuit Short to Ground Test.......................8-255. TPS-1 Circuit Short to Voltage Test.......................8-256. Sensor Ground Continuity Test.............................8-257. TCA Test................................................................8-25

DTC P0122.......................................................................8-251. TCA Sensor-1 Circuit Test.....................................8-252. TCA Sensor-1 Circuit Short to Ground Test..........8-253. TCA Power-1 Circuit Open Test............................8-254. TCA Sensor Test...................................................8-255. ECM Test...............................................................8-25

DTC P0123.......................................................................8-261. TPS-1 Voltage Test................................................8-262. TPS-1 Circuit Test..................................................8-263. Sensor Power Circuit Test.....................................8-264. TCA Test................................................................8-265. Sensor Ground Test..............................................8-266. Sensor Ground Circuit Shorted Test......................8-267. Sensor Ground Circuit Test...................................8-268. TPS-1 Circuit Function Test...................................8-269. Sensor Ground Continuity Test.............................8-2610. Ground Circuit Open Test....................................8-2611. TPS-1 Continuity Test..........................................8-27

DTC P0220.......................................................................8-271. Sensor Power-2 Circuit Test..................................8-272. Sensor Power-2 Short to Voltage Test..................8-273. TPS-2 Circuit Shorted Test....................................8-274. TPS-2 Circuit Continuity Test................................8-275. TPS-1 Circuit Short to Ground Test.......................8-276. TPS-1 Circuit Short to Voltage Test.......................8-277. Sensor Ground Continuity Test.............................8-278. TCA Test................................................................8-27

DTC P0222.......................................................................8-281. TCA Sensor-2 Circuit Test.....................................8-282. TCA Sensor-2 Circuit Short to Ground Test..........8-28

3. TCA Power-1 Circuit Open Test............................8-284. TCA 5V Ref Circuit Short to Ground Test..............8-285. ECM Test...............................................................8-28

DTC P0223.......................................................................8-281. TPS-2 Voltage Test................................................8-282. TPS-2 Circuit Test..................................................8-283. Sensor Power Circuit Test.....................................8-294. Sensor Ground Test..............................................8-295. Shorted 5V Circuit Test..........................................8-296. Sensor Ground Circuit Test...................................8-297. TPS-2 Circuit Test..................................................8-298. Sensor Ground Continuity Test.............................8-299. Ground Circuit Open Test......................................8-29

8.9 DTC P0031, P0032, P0131, P0132, P0134,P0151, P0152, P0154Description and Operation................................................8-30


DTC P0031.......................................................................8-331. HO2S Voltage Test................................................8-332. HO2S Ground Test................................................8-333. HO2S Resistance Test..........................................8-33

DTC P0032.......................................................................8-331. Rear HO2S Resistance Test.................................8-332. Front HO2S Resistance Test.................................8-333. HO2S Short to Voltage Test..................................8-33

DTC P0131.......................................................................8-331. Front HO2S Test....................................................8-332. Front HO2S Signal Wire Shorted to Sensor GroundTest............................................................................8-333. Front HO2S Signal Wire Shorted to Ground Test...8-344. Front HO2S Operation Test...................................8-34

DTC P0132.......................................................................8-341. Front HO2S Operation Test...................................8-34

DTC P0134.......................................................................8-341. Front HO2S Signal Wire Short Circuit VoltageTest............................................................................8-342. Front HO2S Open Sensor Ground Test................8-343. Front HO2S Signal Wire Open Test......................8-34

DTC P0151.......................................................................8-351. Rear HO2S Test....................................................8-352. Rear HO2S Signal Wire Shorted to Sensor GroundTest............................................................................8-353. Rear HO2S Signal Wire Shorted to Ground Test...8-354. Rear HO2S Operation Test...................................8-35

DTC P0152.......................................................................8-351. Rear HO2S Operation Test...................................8-35

DTC P0154.......................................................................8-351. Rear HO2S Signal Wire Short Circuit VoltageTest............................................................................8-362. Rear HO2S Open Sensor Ground Test.................8-363. Rear HO2S Signal Wire Open Test.......................8-36



1. Front Fuel Injector Test..........................................8-392. Front Fuel Injector Power Wire Open Circuit Test..8-393. Front Fuel Injector Power Wire Shorted to GroundTest............................................................................8-39

XII TABLE OF CONTENTS

TABLE OF CONTENTS

4. Injector Resistance Test........................................8-395. Driver Short to Ground Test...................................8-39

DTC P0262.......................................................................8-391. Front Fuel Injector Control Wire Shorted to VoltageTest............................................................................8-392. Injector Resistance Test........................................8-39

DTC P0264.......................................................................8-391. Rear Fuel Injector Test..........................................8-392. Rear Fuel Injector Power Wire Open Circuit Test...8-403. Rear Fuel Injector Power Wire Shorted to GroundTest............................................................................8-404. Injector Resistance Test........................................8-405. Driver Short to Ground Test...................................8-40

DTC P0265.......................................................................8-401. Rear Fuel Injector Control Wire Shorted to VoltageTest............................................................................8-402. Injector Resistance Test........................................8-40

8.11 DTC P0371, P0372, P0374Description and Operation................................................8-41


DTC P0371, P0372, P0374..............................................8-421. CKP Sensor Connections Test..............................8-422. CKP Sensor Signal Wire Continuity Test...............8-423. CKP Sensor Ground Wire Continuity Test.............8-424. CKP Sensor Signal Wire Shorted to CKP Ground WireTest............................................................................8-425. CKP Sensor Low Shorted to Ground Test.............8-426. CKP Sensor Output Test.......................................8-427. CKP Sensor Signal Wire Shorted to Ground Test..8-42


Purge Solenoid (CA and Select Foreign Market ModelsOnly)..........................................................................8-43Connector Information...............................................8-43

DTC P0444.......................................................................8-451. Purge Solenoid Test..............................................8-452. Purge Solenoid Voltage Test.................................8-453. Purge Solenoid Control Wire Shorted to GroundTest............................................................................8-454. Purge Solenoid Control Wire Open Test...............8-455. Purge Solenoid Power Wire Open Test.................8-45

DTC P0445.......................................................................8-451. Purge Solenoid Test..............................................8-452. Purge Solenoid Short to Voltage Test ...................8-45



1. VSS Connections Test...........................................8-482. VSS Sensor Power Short to Ground Test.............8-483. VSS Signal Wire Short to Ground Test..................8-484. VSS Signal Wire Open Test..................................8-485. VSS Dirty or Damaged Test..................................8-48

DTC P0503.......................................................................8-481. VSS Sensor Power Shorted to Voltage Test.........8-482. VSS Signal Wire Short to Voltage Test..................8-483. VSS Ground Wire Open Test................................8-484. VSS Signal Wire Shorted to Sensor Power Test....8-49

5. VSS Test................................................................8-49

8.14 DTC P0505Loss of Idle Speed Control...............................................8-50


1. Fuel Quality Test....................................................8-512. Vacuum Leak Test.................................................8-51

8.15 CRUISE CONTROLDescription and Operation................................................8-52System Operation.............................................................8-52Troubleshooting................................................................8-53

Diagnostic Tips..........................................................8-53Cruise Inoperative Diagnostics.........................................8-53Cruise Control Inoperative Conditions..............................8-54

8.16 DTC P0577Cruise Control...................................................................8-55

Conditions for Setting................................................8-55Diagnostic Tips..........................................................8-55

DTC P0577.......................................................................8-551. Switch Test............................................................8-55


DTC P0603 Test........................................................8-56DTC P0605 Test........................................................8-56

8.18 DTC P0641, P0651Description and Operation................................................8-57DTC P0641.......................................................................8-58

1. Sensor Power-1 Circuit Test..................................8-582. Sensor Power-1 Circuit Resistance Test...............8-583. TCA Test................................................................8-584. JSS Test................................................................8-585. TGS Test................................................................8-586. VSS Test................................................................8-58

DTC P0651.......................................................................8-581. Sensor Power-2 Circuit Test..................................8-582. Sensor Power-2 Circuit Resistance Test...............8-583. TMAP Test.............................................................8-594. TGS Test................................................................8-59

8.19 DTC P1009General.............................................................................8-60

Password Problem....................................................8-60DTC P1009.......................................................................8-60

1. Incorrect Password Test........................................8-602. BCM Replacement Test.........................................8-60

8.20 DTC P1270Description and Operation................................................8-61

TGS2 Validation.........................................................8-61Connector Information...............................................8-61

DTC P1270.......................................................................8-631. ECM Connector Test.............................................8-632. ECM Circuit Test....................................................8-63


TABLE OF CONTENTS XIII

TABLE OF CONTENTS

Connector Information...............................................8-64DTC P1353, P1356...........................................................8-66

1. Absence of Fuel Test.............................................8-662. Ignition Coil Primary Resistance Test....................8-663. Spark Plug Wire Test.............................................8-664. Ignition Coil Secondary Resistance Test ..............8-66

DTC P1357, P1358...........................................................8-661. Ion Sense Continuity Test......................................8-662. Ion Sense Resistance Test....................................8-663. Ion Sense Short to Voltage Test............................8-66



1. JSS 5V Reference Open Circuit Test....................8-692. JSS 5V Reference Shorted to Ground Test...........8-693. JSS Signal Wire Shorted to Ground Test..............8-694. JSS Signal Wire Open Circuit Test........................8-69

DTC P1502.......................................................................8-701. JSS Ground Wire Test...........................................8-702. JSS 5V Reference Wire Short to Voltage Test......8-703. JSS Signal Wire Short to Voltage Test..................8-704. JSS 5V Reference and Signal Shorted TogetherTest............................................................................8-70

Side Stand Displayed on Odometer.................................8-701. Starts, Then Stalls Test..........................................8-702. Neutral Test ..........................................................8-703. JSS Clearance Test...............................................8-70

8.23 DTC P1510, P1511, P1512Description and Operation................................................8-71

Throttle Actuation Control Management....................8-71DTC P1510, P1511, P1512..............................................8-71

1. DTC Verification Test.............................................8-71


Air Flow Fault.............................................................8-72DTC P1514.......................................................................8-72


8.25 DTC P1600Description and Operation................................................8-73DTC P1600.......................................................................8-73





1. Front ACR Test......................................................8-772. Rear ACR Test.......................................................8-773. Rear ACR Control Circuit Test...............................8-774. Front ACR Control Circuit Short to Ground Test....8-775. Rear ACR Control Circuit Short to Ground Test.....8-776. Shorted ACR Test..................................................8-777. ACR Supply Circuit Open Test..............................8-77

8. ACR Control Circuit Continuity Test......................8-77DTC P1656.......................................................................8-78

1. Front ACR Test......................................................8-782. Rear ACR Control Circuit Test...............................8-783. Rear ACR Test.......................................................8-784. Front ACR Control Circuit Test..............................8-78



1. TCA Test................................................................8-802. TCA High Circuit Test............................................8-803. TCA Low Circuit Test.............................................8-80

DTC P2101.......................................................................8-801. TCA Circuit Resistance Test..................................8-802. TCA Test................................................................8-803. TCA High Circuit Test............................................8-804. TCA Low Circuit Test.............................................8-80

DTC P2102.......................................................................8-811. TCA High Circuit Test............................................8-812. TCA Test................................................................8-81

DTC P2103.......................................................................8-811. TCA High Circuit Test............................................8-812. TCA Low Circuit Test.............................................8-81

8.29 DTC P2105, P2107Description and Operation................................................8-82DTC P2105.......................................................................8-84

1. DTC Verification Test.............................................8-84DTC P2107.......................................................................8-84

1. ECM Connector Test.............................................8-842. ECM Circuit Test....................................................8-84

8.30 DTC P2119Description and Operation................................................8-85DTC P2119.......................................................................8-85

1. Air Inlet Interference Test......................................8-852. Validation Test.......................................................8-85

8.31 DTC P2122, P2123, P2127, P2128Description and Operation................................................8-86DTC P2122.......................................................................8-87

1. TGS-1 Voltage Test...............................................8-872. TGS-1 Circuit Open Test.......................................8-873. TGS-1 Short to Ground Test..................................8-874. Twist Grip Sensor Test..........................................8-875. TGS-1 Test............................................................8-876. TGS-1 Open Test...................................................8-877. Sensor Power-1 Continuity Test............................8-878. Sensor Power Resistance Test.............................8-879. TCA Test................................................................8-8710. JSS Test..............................................................8-8711. VSS Test..............................................................8-88

DTC P2123.......................................................................8-881. TGS-1 Voltage Test...............................................8-882. TGS-1 Short to Voltage Test..................................8-883. TGS-1 Short to Ground Test..................................8-884. TGS Test................................................................8-885. TGS-1 Test............................................................8-886. TGS-1 Open Test...................................................8-887. Sensor Power-1 Continuity Test............................8-88

XIV TABLE OF CONTENTS

TABLE OF CONTENTS

8. Sensor Power Resistance Test.............................8-889. TCA Test................................................................8-88

DTC P2127.......................................................................8-891. TGS-2 Voltage Test...............................................8-892. TGS-2 Open Test...................................................8-893. TGS-2 Short to Ground Test..................................8-894. TGS Test................................................................8-895. TGS-2 Test............................................................8-896. TGS-2 Open Test...................................................8-897. Sensor Power-2 Continuity Test............................8-898. Sensor Power Resistance Test.............................8

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2013 HD Softail FXSBSE Supplement