2018 Introduction of HIGEN MV Motor (English) of HIGEN MV Motor... · 2020-01-29 · 1.1 CEO Greeting Despite economic downturn during the last 10 years of Higenera, HIGEN MOTOR made

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1.1 CEO Greeting1.1 CEO Greeting ……………..………………………….. 2……………..………………………….. 21.2 CEO Profile1.2 CEO Profile …………………………………………… 3…………………………………………… 31.3 HIGEN is …….…………..……………………………. 41.3 HIGEN is …….…………..……………………………. 41.4 History …………………………………………………. 51.4 History …………………………………………………. 51.5 Overview ………………………………………………. 61.5 Overview ………………………………………………. 61.6 Product Portfolio ……………………………………. 71.6 Product Portfolio ……………………………………. 71.7 Corporate Organization ……………………………. 81.7 Corporate Organization ……………………………. 81.8 HIGEN’s Customers ………………………………… 91.8 HIGEN’s Customers ………………………………… 91.9 Key Clients …………………………………………… 101.9 Key Clients …………………………………………… 101.10 Certificates1.10 Certificates ……….…………………………………. 11……….…………………………………. 111.11 Quality Assurance1.11 Quality Assurance …………………………………. 12…………………………………. 121.12 Overseas Networks1.12 Overseas Networks ……………………………….. 13……………………………….. 13

1. Introduction 1. Introduction

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1.1 CEO Greeting1.1 CEO Greeting ……………..………………………….. 2……………..………………………….. 21.2 CEO Profile1.2 CEO Profile …………………………………………… 3…………………………………………… 31.3 HIGEN is …….…………..……………………………. 41.3 HIGEN is …….…………..……………………………. 41.4 History …………………………………………………. 51.4 History …………………………………………………. 51.5 Overview ………………………………………………. 61.5 Overview ………………………………………………. 61.6 Product Portfolio ……………………………………. 71.6 Product Portfolio ……………………………………. 71.7 Corporate Organization ……………………………. 81.7 Corporate Organization ……………………………. 81.8 HIGEN’s Customers ………………………………… 91.8 HIGEN’s Customers ………………………………… 91.9 Key Clients …………………………………………… 101.9 Key Clients …………………………………………… 101.10 Certificates1.10 Certificates ……….…………………………………. 11……….…………………………………. 111.11 Quality Assurance1.11 Quality Assurance …………………………………. 12…………………………………. 121.12 Overseas Networks1.12 Overseas Networks ……………………………….. 13……………………………….. 13

1.1 CEO Greeting1.1 CEO Greeting

Despite economic downturn during the last 10 years of Higen era, HIGEN MOTOR madeInvestment in motor component manufacturing subsidiary in China (CSC). Stator corelamination and rotor die casting are processed in CSC Quingdao factory, and stators and rotorsare shipped to ChangWon, Korea, for subsequent quality sensitive processes of machining, winding, varnishing, assembly and testing. The synergy of these two factories makes Higen Motorproducts competitive in the global market. Higen Motor has continued R&D initiatives to diversifyits product portfolio and to upgrade motor and motion control technology. As a result, Higen

Motor has built solid position in the market as an industrial motor specialty manufacturer of 3 phase induction motors, servo motors and drives in the Korean domestic market and outside as well. In the high voltage sector, Higen supplies various types of technology intensive HV motors up to 13.4 KV in voltage and 3.5 MW in power to various customers, most significantly, thermalpower plants such as New Seochun, Gosung High, BukPyung in Korea and VinThan IV( Doosan

Heavy Industry) in Vietnam, SAPI ( Hyundai SamHo Heavy Industry) in Morocco, Seytomer (KC Cottrell, desulfurization unit builder ) in Turkey and vector driven motors to Hitachi in Japan. In the servo motor and motion control sector, Higenexpanded the 380V servo products portfolio to wider spectrum of industrial applications such as fully electrified controlsystem for plastic injection molding machine, 4D theater seating system, VR system and explosion proof servo motors. Currently, Higen is the process of developing and testing future celebrity robotics key components such as 24 v hollow shaft servo drive and servo motors to drive collaborative robots. Our role is not just limited to the technology intensive keyComponent manufacturing only, which is currently the main stream of our business. Furthermore, Higen is pursuing expanded role as a system integrator in the niche market to engineer and build machinery automation motion control system such as delta robot and notching press encompassing Higen products of servo drives, motors and motion control technology as well. Effective October, 2018, IE3 minimum efficiency requirement will be stepped up and enforced by theKorean government on even smaller electric motors of 40 hp or below and the Korean domestic motor market will evidently evolve to quality and technology competition to meet premium efficiency. Moreover, environment friendly EV and Industry 4.0 FA will also strongly drive the future emerging market to compete for high technology intelligent motors and motion control technologies. Higen will continuously challenge for these emerging opportunities and build our better future stepping up our technological competence on the emerging high tech products such as robotics, electric vehicle power train. The entire family of Higen will take ambitious steps forward in pursuit of our mission "Challenge to the World, Challenge to the Future"

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CEO CEO JaeHak, Kim

Despite economic downturn during the last 10 years of Higen era, HIGEN MOTOR madeInvestment in motor component manufacturing subsidiary in China (CSC). Stator corelamination and rotor die casting are processed in CSC Quingdao factory, and stators and rotorsare shipped to ChangWon, Korea, for subsequent quality sensitive processes of machining, winding, varnishing, assembly and testing. The synergy of these two factories makes Higen Motorproducts competitive in the global market. Higen Motor has continued R&D initiatives to diversifyits product portfolio and to upgrade motor and motion control technology. As a result, Higen

Motor has built solid position in the market as an industrial motor specialty manufacturer of 3 phase induction motors, servo motors and drives in the Korean domestic market and outside as well. In the high voltage sector, Higen supplies various types of technology intensive HV motors up to 13.4 KV in voltage and 3.5 MW in power to various customers, most significantly, thermalpower plants such as New Seochun, Gosung High, BukPyung in Korea and VinThan IV( Doosan

Heavy Industry) in Vietnam, SAPI ( Hyundai SamHo Heavy Industry) in Morocco, Seytomer (KC Cottrell, desulfurization unit builder ) in Turkey and vector driven motors to Hitachi in Japan. In the servo motor and motion control sector, Higenexpanded the 380V servo products portfolio to wider spectrum of industrial applications such as fully electrified controlsystem for plastic injection molding machine, 4D theater seating system, VR system and explosion proof servo motors. Currently, Higen is the process of developing and testing future celebrity robotics key components such as 24 v hollow shaft servo drive and servo motors to drive collaborative robots. Our role is not just limited to the technology intensive keyComponent manufacturing only, which is currently the main stream of our business. Furthermore, Higen is pursuing expanded role as a system integrator in the niche market to engineer and build machinery automation motion control system such as delta robot and notching press encompassing Higen products of servo drives, motors and motion control technology as well. Effective October, 2018, IE3 minimum efficiency requirement will be stepped up and enforced by theKorean government on even smaller electric motors of 40 hp or below and the Korean domestic motor market will evidently evolve to quality and technology competition to meet premium efficiency. Moreover, environment friendly EV and Industry 4.0 FA will also strongly drive the future emerging market to compete for high technology intelligent motors and motion control technologies. Higen will continuously challenge for these emerging opportunities and build our better future stepping up our technological competence on the emerging high tech products such as robotics, electric vehicle power train. The entire family of Higen will take ambitious steps forward in pursuit of our mission "Challenge to the World, Challenge to the Future"

Education :Education :Seoul National University, Korea, BSMassachusetts Institute of Technology, Cambridge, Massachusetts, MSUniversity of California, Berkeley, California, Ph. D.Harvard University, Graduate School of Business Administration,Boston, Massachusetts, MBA

Work experience :Work experience :HIGEN MOTORS CORPORATION (2008.1.1~ )Chairman and FounderHYOSUNG CORPORATION (2001. 12 ~ 2007. 6)President / CEO, Representative DirectorPower & Industrial Systems GroupDoosan Heavy Industries & Construction Co., Ltd. (1999~2001)(Formerly Korea Heavy Industries and Construction Co., Ltd.)Executive Vice President & Chief Operating Officer, Rep. DirectorPOSCO Engineering and Construction (1995~1999)Executive Vice President & Head of Overseas Business Division,Member of Board of DirectorsThe World Bank/IBRD (1992~1995)Task Manager in China and Mongolia Dept, managed industrialAnd Energy projects in China.Korea Heavy Industries and Construction Co., Ltd. (1977~1992)(Currently Doosan Heavy Industries and Construction Co., Ltd.)Executive Managing Director & Head of CorporatePlanning and Control Division.Member of Board of Directors

Professional Activities :Professional Activities :Presidential Advisory Council for Science & Technology,Member of Energy SubcommitteeKorea Engineers’ Club, Vice ChairmanThe Korean Society of Mechanical Engineers (KSME),Vice Chairman,Chairman of Pressure Vessel CommitteeNational Academy of Engineering of Korea, Full MemberSeoul National University Alumni Association,DirectorKorea Motion Control Association, ChairmanMechanical Engineering Alumni Association, Vice ChairmanThe Korean Society for New and Renewable Energy,Vice ChairmanThe Korea Association of Machinery Industry (KOAMI),Vice ChairmanThe Korea Electrical Manufacturers Association (KOEMA), Vice ChairmanKorea Electrical Engineering & Science Research Institute, DirectorKorea Plant Industries Association, Vice ChairmanThe Korea Atomic Industrial Forum, DirectorKorea-U.S. Economic Council, DirectorKorea Electrical Association, DirectorKorea Management Association, DirectorKorea Energy Association, Director

1.2 CEO Profile1.2 CEO Profile

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HIGEN MOTORS CORPORATION (2008.1.1~ )Chairman and FounderHYOSUNG CORPORATION (2001. 12 ~ 2007. 6)President / CEO, Representative DirectorPower & Industrial Systems GroupDoosan Heavy Industries & Construction Co., Ltd. (1999~2001)(Formerly Korea Heavy Industries and Construction Co., Ltd.)Executive Vice President & Chief Operating Officer, Rep. DirectorPOSCO Engineering and Construction (1995~1999)Executive Vice President & Head of Overseas Business Division,Member of Board of DirectorsThe World Bank/IBRD (1992~1995)Task Manager in China and Mongolia Dept, managed industrialAnd Energy projects in China.Korea Heavy Industries and Construction Co., Ltd. (1977~1992)(Currently Doosan Heavy Industries and Construction Co., Ltd.)Executive Managing Director & Head of CorporatePlanning and Control Division.Member of Board of Directors

Presidential Advisory Council for Science & Technology,Member of Energy SubcommitteeKorea Engineers’ Club, Vice ChairmanThe Korean Society of Mechanical Engineers (KSME),Vice Chairman,Chairman of Pressure Vessel CommitteeNational Academy of Engineering of Korea, Full MemberSeoul National University Alumni Association,DirectorKorea Motion Control Association, ChairmanMechanical Engineering Alumni Association, Vice ChairmanThe Korean Society for New and Renewable Energy,Vice ChairmanThe Korea Association of Machinery Industry (KOAMI),Vice ChairmanThe Korea Electrical Manufacturers Association (KOEMA), Vice ChairmanKorea Electrical Engineering & Science Research Institute, DirectorKorea Plant Industries Association, Vice ChairmanThe Korea Atomic Industrial Forum, DirectorKorea-U.S. Economic Council, DirectorKorea Electrical Association, DirectorKorea Management Association, DirectorKorea Energy Association, Director

1.3 HIGEN is …1.3 HIGEN is …

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HIGH EFFICIENCYHIGH EFFICIENCY SERVO SYSTEMSERVO SYSTEM

50 years of the legacy of HIGEN in motor business under the brand namesof LG and HIGEN showcases remarkable milestones as chronicled belowas one of the big 3 motor manufacturers in Korea covering variety of

industrial applications such as pumps, reducers, plastic extruders, hydraulic, cooling towers, elevators and air handling machinery markets. In the motion control industry, HIGEN is the first in Korea to obtain EtherCAT conformance certificate and pioneers the EtherCAT based servo control industry.

50 years of the legacy of HIGEN in motor business under the brand namesof LG and HIGEN showcases remarkable milestones as chronicled belowas one of the big 3 motor manufacturers in Korea covering variety of

industrial applications such as pumps, reducers, plastic extruders, hydraulic, cooling towers, elevators and air handling machinery markets. In the motion control industry, HIGEN is the first in Korea to obtain EtherCAT conformance certificate and pioneers the EtherCAT based servo control industry.

1.4 History1.4 HistoryYears Years of Experienceof Experience

- 1963 Commenced the production of ordinary motors from Geumsung- 1987 Commenced the production of direct current brush-less motor- 1995 Changed the trade name to LG Electronics and developed inverter motor - 1997 Affiliated for technology on high voltage motor with YASKAWA- 1998 Changed to LG Industrial Systems & Moved to Changwon Plant - 2000 Launched LG·OTIS - 2001 Affiliated for technology on refrigerant resistant motor with YASKAWA- 2002 Commenced the production of refrigerant resistant motor- 2005 Changed the Coporate Identity to OTIS Elevator Korea- 2008 Spun off Motor Division from Otis Elevator to establish HIGEN Motor Co., Ltd.- 2009 Acquired the ATEX and IECEx certification for the flameproof motor- 2010 Awarded the Presidential award in the National Quality Mgmt Contest - 2011 Obtained ISO/TS 16949 - 2012 Passed EtherCAT Conformance Test for servo driver- 2013 Registered Vendor with HITACHI

Acquired SQ certificate from HYUNDAI Vehicle Company - 2014 Supplied HIGEN's motor to water intake station of K-water (3500kw 12p)- 2015 Developed 3kW explosion-proof servo motor for the first time in Korea

Shipped high voltage motors for pulverizer to Vinh Tan TPP in Vietnam- 2016 Supplied high voltage motor at SEYITOMER coal fired p/p in Turkey

Launched 3kW explosion-proof servo motor & expanded lineup (0.8~1.6kW)Awarded Best R&D Team of 2016 in Changwon city

- 2017 Acquired IECEx certification for dust ignition proof motors (Fr.71~355)Awarded Best company of 2017 in quality management sector by KMR

- 2018 Launched the expanded line-up of servo explosion proof motors (0.2~4 kW)

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- 1963 Commenced the production of ordinary motors from Geumsung- 1987 Commenced the production of direct current brush-less motor- 1995 Changed the trade name to LG Electronics and developed inverter motor - 1997 Affiliated for technology on high voltage motor with YASKAWA- 1998 Changed to LG Industrial Systems & Moved to Changwon Plant - 2000 Launched LG·OTIS - 2001 Affiliated for technology on refrigerant resistant motor with YASKAWA- 2002 Commenced the production of refrigerant resistant motor- 2005 Changed the Coporate Identity to OTIS Elevator Korea- 2008 Spun off Motor Division from Otis Elevator to establish HIGEN Motor Co., Ltd.- 2009 Acquired the ATEX and IECEx certification for the flameproof motor- 2010 Awarded the Presidential award in the National Quality Mgmt Contest - 2011 Obtained ISO/TS 16949 - 2012 Passed EtherCAT Conformance Test for servo driver- 2013 Registered Vendor with HITACHI

Acquired SQ certificate from HYUNDAI Vehicle Company - 2014 Supplied HIGEN's motor to water intake station of K-water (3500kw 12p)- 2015 Developed 3kW explosion-proof servo motor for the first time in Korea

Shipped high voltage motors for pulverizer to Vinh Tan TPP in Vietnam- 2016 Supplied high voltage motor at SEYITOMER coal fired p/p in Turkey

Launched 3kW explosion-proof servo motor & expanded lineup (0.8~1.6kW)Awarded Best R&D Team of 2016 in Changwon city

- 2017 Acquired IECEx certification for dust ignition proof motors (Fr.71~355)Awarded Best company of 2017 in quality management sector by KMR

- 2018 Launched the expanded line-up of servo explosion proof motors (0.2~4 kW)

1.5 Overview1.5 Overview

BusanOffice

DaeguOffice

Seoul Office : 2F, Korea Association of Machinery Industry Bldg., 13-6, Yeouido-Dong, Yeongdeungpo-Gu, Seoul, Korea Tel : +82-70-7708-8037Fax : +82-2-369-8229

South KoreaSouth Korea

NW+ES

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Products

• High Voltage Motors• Low Voltage Motors• Explosion Proof Motors• Vector Inverter Motors• Elevator Motors• Single Phase Motors• Electric Vehicle Motors• Spindle Motors• Servo Motors & Drives

Landscape SiteAnd Employees

• 33,058 m²• 270 People

ProductionCapacity

800,000 Sets/Year

ChangWonChangWonFactoryFactory

KwangJooOffice

BusanOffice

DaeguOffice

Head Office / Factory : 57 Gongdan-ro 473beon-gil, Seongsan-gu,Changwon-city, Gyeongsangnamdo, KoreaTel : +82-70-7708-8030

ANNUAL Turnover• 2013 : 72.9Mil. USD• 2014 : 80.8Mil. USD• 2015 : 88.5Mil. USD• 2016 : 88.9Mil. USD• 2017 : 89.1Mil. USD• 2018 : 91.5Mil. USD

NW+ES

1.6 1.6 Product PortfolioProduct Portfolio

ProductsProducts ApplicationApplication OutputRangeOutputRange

ProductionCapacity

ProductionCapacity Outline pictureOutline picture

Low VoltageMotors

Low VoltageMotors

General Industrial UsePump, Fan/Blower,Compressor etc.

General Industrial UsePump, Fan/Blower,Compressor etc.

0.1~2,500kW(based on 4p)0.1~2,500kW(based on 4p)

500,000Sets/year500,000

Sets/year• 200~690V• 1Φ, 3Φ• TE, DP

• 200~690V• 1Φ, 3Φ• TE, DP

Explosion Proof Motors

Used in a location whereexplosive gas is present.Used in a location whereexplosive gas is present. 0.4~2,500kW

ATEX Certificate(LV 0.2~260kW)

0.4~2,500kWATEX Certificate(LV 0.2~260kW)

5,000Sets/year

• 200~6,900V• Exd, Exe, Exn• T4/T5/T6

• 200~6,900V• Exd, Exe, Exn• T4/T5/T6

High VoltageMotors

High VoltageMotors

Power Plants, Water SupplyPulp/Paper, Petro-ChemicalMining, Other Industries

Power Plants, Water SupplyPulp/Paper, Petro-ChemicalMining, Other Industries

75~3,000kW(based on 4p) 75~3,000kW(based on 4p)

1,000sets/year

1,000sets/year

• 690~13,800V• TE, DP• 690~13,800V• TE, DP

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Used in a location whereexplosive gas is present.Used in a location whereexplosive gas is present. 0.4~2,500kW

ATEX Certificate(LV 0.2~260kW)

0.4~2,500kWATEX Certificate(LV 0.2~260kW)

5,000Sets/year

5,000Sets/year

• 200~6,900V• Exd, Exe, Exn• T4/T5/T6

• 200~6,900V• Exd, Exe, Exn• T4/T5/T6

Servo Motors& Drives

Servo Motors& Drives

Factory Auto. SystemCNC SystemRobot

Factory Auto. SystemCNC SystemRobot

0.05~75kW0.05~75kW 40,000sets/year

40,000sets/year

• H.Inertia PMSM• L.Inertia PMSM• H.Inertia PMSM• L.Inertia PMSM

ElevatorMotors

ElevatorMotors

ElevatorTraction machineElevatorTraction machine 5.5~75kW5.5~75kW 30,000

Sets/year30,000

Sets/year• Geared Type• Gearless Type• Geared Type• Gearless Type

Elec.VehicleMotors

Elec.VehicleMotors

3~20kW18~150kW

200~300kW

3~20kW18~150kW

200~300kW

ProtoProducing

ProtoProducing

• InductionType• PMSM Type• InductionType• PMSM Type

High speed CarLow speed CarSubway,Train

High speed CarLow speed CarSubway,Train

CEOCEO

CPOCPO CFOCFO

Dr. Jae-Hak, KimDr. Jae-Hak, Kim

Hyung-Gook, KimHyung-Gook, Kim Ki-Jin, KimKi-Jin, Kim Dr. Chul, ChoiDr. Chul, Choi

CTOCTO (R&D Center)(R&D Center)

1.7 Corporate Organization1.7 Corporate Organization

CareerCareer(Years)(Years) DesignDesign R&DR&D MFGMFG

techtech MFGMFG TestTest QCQC Etc.Etc. TotalTotal

~ 5~ 5 7 4 0 0 0 0 32 435 ~ 105 ~ 10 1 2 0 0 0 0 23 2610 ~1510 ~15 8 3 2 7 3 3 65 91

15 ~15 ~ 7 6 7 28 6 4 52 110TotalTotal 23 15 9 35 9 7 172 270270

Employees by occupation and careerEmployees by occupation and career

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LV MotorDesignTeam

(180Fr↓)

LV MotorDesignTeam

(180Fr↓)

D. J. ParkD. J. Park T. I. ParkT. I. ParkY. K. Yeo

Steve HwangY. K. Yeo

Steve Hwang

M. E. SongS. H. MoonY. S. Joo

M. E. SongS. H. MoonY. S. JooK. I. HaK. I. Ha B. U. OhB. U. Oh

H. J. PaengH. J. Paeng M. J. ParkM. J. Park K. T. NohK. T. Noh H. T. KimH. T. KimH. J. LeeK. I. KimH. J. LeeK. I. Kim S. H. ChoiS. H. Choi

MOTION& ROBOTMOTION& ROBOT

S. J. KimS. J. Kim

DevelopmentEV MotorDesign

DevelopmentEV MotorDesign

B. S. ParkB. S. Park

StructureDesignTeam

StructureDesignTeam

PowerElectronics

Team

PowerElectronics

Team

J. K. LeeH. S. OhJ. K. LeeH. S. Oh J. S. BaekJ. S. Baek

MaterialLogistics

Team

PurchasingTeam

ProductionManagement

Team

QualityAssurance

Team

ProductionTeam

(LV, MV)

ProductionTeam

(SERVO)

LV MotorDesignTeam

(200Fr↑)

LV MotorDesignTeam

(200Fr↑)

MV MotorDesignTeam

MV MotorDesignTeam

ExportSales TeamLA Office

DomesticSales Team Servo

Sales Team

Iron & Steel

INDUSTRYINDUSTRY CUSTOMERSCUSTOMERS

Power Plant

1.8 HIGEN’s Customers1.8 HIGEN’s Customers

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Pump

Compressor

Fan

POSCO KOREA ELECTRIC POWER Co.

1.9 Key Clients1.9 Key Clients

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POSCO

OTIS Elevator( Seoul Yeouido SIFC )

YoungPoong PrecisionKorea Zinc

KOREA ELECTRIC POWER Co.

UNDERWRITERS LABORATORIES INC. (UL)

- Induction Motor - UL Insulation System (F Class)

ISO QUALITY CERTIFICATIONS

ISO 9001: Quality assurance inDesign, Development, Production,Installation, Servicing





- ATEX & IECEx- Construction and verification test

of explosion proof enclosure of electrical apparatus





International Automotive Task Force

- ISO/ TS 16949 : 2009 - Electric Vehicle Motors



1.10 Certificates1.10 Certificates

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- Servo Drives ( COC )- Induction Motors ( DOC )- Servo Drives ( COC )- Induction Motors ( DOC )

CANADIAN STANDARDS ASSOCIATION (CSA)

- Induction Motors ( TEFC )

CANADIAN STANDARDS ASSOCIATION (CSA)

- Induction Motors ( TEFC )





1.11 Quality Assurance1.11 Quality AssuranceHIGEN’s Quality Assurance System meets the demands of ISO 9001. As a global company, we are committed to comprehensive quality management system with focus on customer satisfaction.

QualityQualityPolicyPolicy

CustomerCustomerCustomerCustomerQUALITY POLICY : Customer Service is the Company’s top priority through not only meeting the requirements and demand of customers, but also offering top products and services beyond their expectation.For this in mind, the Company strives to realize the following 3 plans:

1. To secure Product ReliabilityProduct Reliability is given top priority to secure competitive advantage, and consequently, all employees of the Company shall strive their best to secure product reliability; Customer requirements should be reflected in the overall product development activities, and in consultation with other divisions such as Sales, Design, Purchase, Quality and Service.

2. Quick Response to Customers’ requirementsThe Company shall operate a system that can promote prompt response to the customers’ requirements and remove the cause of problems.The Company shall also hold regular Meetings with its distributors torealize customer satisfaction and identify improvement opportunities.

3. Continuous Product ImprovementThe Company shall measure and analyze the performanceindexes established by the Company for its work proceduresso as to make continuous improvement.

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Instructions/Manuals & Standards for WorkingInstructions/Manuals & Standards for Working

Procedure for Quality ControlProcedure for Quality Control

QA ManualQA Manual

QualityQualityPolicyPolicy

QUALITY POLICY : Customer Service is the Company’s top priority through not only meeting the requirements and demand of customers, but also offering top products and services beyond their expectation.For this in mind, the Company strives to realize the following 3 plans:

1. To secure Product ReliabilityProduct Reliability is given top priority to secure competitive advantage, and consequently, all employees of the Company shall strive their best to secure product reliability; Customer requirements should be reflected in the overall product development activities, and in consultation with other divisions such as Sales, Design, Purchase, Quality and Service.

2. Quick Response to Customers’ requirementsThe Company shall operate a system that can promote prompt response to the customers’ requirements and remove the cause of problems.The Company shall also hold regular Meetings with its distributors torealize customer satisfaction and identify improvement opportunities.

3. Continuous Product ImprovementThe Company shall measure and analyze the performanceindexes established by the Company for its work proceduresso as to make continuous improvement.

1.12 Overseas Networks1.12 Overseas Networks

Gemtek International (Tokyo)

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2. Low Voltage Motors2. Low Voltage Motors2.1 HIGEN LV Motors ………………….…………………. 152.1 HIGEN LV Motors ………………….…………………. 152.2 General Purpose Motors …………………………… 162.2 General Purpose Motors …………………………… 162.3 Motors for Pumps2.3 Motors for Pumps ………….………………………… 17………….………………………… 172.4 Explosion Proof Motors2.4 Explosion Proof Motors ……..……………………… 18……..……………………… 182.5 Electric Vehicle Motors2.5 Electric Vehicle Motors ………………….……..…… 19………………….……..…… 192.6 Special Purpose Motors2.6 Special Purpose Motors …………………….………. 20…………………….………. 202.7 Manufacturing Facilities (LV, MV) ………………….2.7 Manufacturing Facilities (LV, MV) …………………. 2121

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2.1 HIGEN LV Motors ………………….…………………. 152.1 HIGEN LV Motors ………………….…………………. 152.2 General Purpose Motors …………………………… 162.2 General Purpose Motors …………………………… 162.3 Motors for Pumps2.3 Motors for Pumps ………….………………………… 17………….………………………… 172.4 Explosion Proof Motors2.4 Explosion Proof Motors ……..……………………… 18……..……………………… 182.5 Electric Vehicle Motors2.5 Electric Vehicle Motors ………………….……..…… 19………………….……..…… 192.6 Special Purpose Motors2.6 Special Purpose Motors …………………….………. 20…………………….………. 202.7 Manufacturing Facilities (LV, MV) ………………….2.7 Manufacturing Facilities (LV, MV) …………………. 2121

HIGEN based on high technology accumulated since 1963 in producing General Purpose LV Motors through modern equipment. Standard motors meet requirements of IEC, NEMA and are recognized by CSA, UL, CE, ATEX and ISO 9001. To satisfy customer’s needs, HIGEN is also producing various Special Purpose Motors.

HIGEN based on high technology accumulated since 1963 in producing General Purpose LV Motors through modern equipment. Standard motors meet requirements of IEC, NEMA and are recognized by CSA, UL, CE, ATEX and ISO 9001. To satisfy customer’s needs, HIGEN is also producing various Special Purpose Motors.

2.1 HIGEN LV Motors2.1 HIGEN LV Motors

-- STATOR AND WINDINGSSTATOR AND WINDINGS. Used high quality silicon steel with low core loss.. Secured high insulation by high class varnish treatment.

-- ROTORROTOR. Made through aluminum die casting with end rings and cooling blades.. Reliable operation with low vibration ensured with CNC balancing machines.

-- COOLING FAN & FAN COVERCOOLING FAN & FAN COVER. Low noise and wind loss minimized through optimum air circulation.. Optimum size selection for each frame sizes.. Steel fan cover is designed for adequate air circulation and strength

-- FRAME & END BRACKETFRAME & END BRACKET. Precision machining to ensure center for accurate combination of bearing and durability of structure.

-- BEARINGSBEARINGS. High quality double shielded, pre lubricated ball bearings.. Open bearings for easy maintenance.

-- CONDUIT BOXCONDUIT BOX. Rotates 90 degrees.. Gasket is installed to prevent damages to lead wires and for easy mounting on the frame.

-- NAME PLATE & FINISHINGNAME PLATE & FINISHING. Each component is finished with high quality corrosion resistant paint.

FEATURESFEATURES

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-- STATOR AND WINDINGSSTATOR AND WINDINGS. Used high quality silicon steel with low core loss.. Secured high insulation by high class varnish treatment.

-- ROTORROTOR. Made through aluminum die casting with end rings and cooling blades.. Reliable operation with low vibration ensured with CNC balancing machines.

-- COOLING FAN & FAN COVERCOOLING FAN & FAN COVER. Low noise and wind loss minimized through optimum air circulation.. Optimum size selection for each frame sizes.. Steel fan cover is designed for adequate air circulation and strength

-- FRAME & END BRACKETFRAME & END BRACKET. Precision machining to ensure center for accurate combination of bearing and durability of structure.

-- BEARINGSBEARINGS. High quality double shielded, pre lubricated ball bearings.. Open bearings for easy maintenance.

-- CONDUIT BOXCONDUIT BOX. Rotates 90 degrees.. Gasket is installed to prevent damages to lead wires and for easy mounting on the frame.

-- NAME PLATE & FINISHINGNAME PLATE & FINISHING. Each component is finished with high quality corrosion resistant paint.

2.2 General Purpose Motors2.2 General Purpose Motors

- MOUNTING TYPE Horizontal, Vertical - ROTATION CCW from the view of shaft extension- RATING Continuous - INSTALLATION Indoor/Outdoor- AMBIENT TEMPERATURE -10℃ ~ 40℃ - SERVICE FACTOR 1.0, 1.15- SITE ALTITUDE Below 1000m - DEGREE OF PROTECTION IP44/IP55, IP22(ODP)

GENERAL SPEC.GENERAL SPEC.

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TEFC FOOT-MOUNTED (B3) TEFC FOOTLESS-MOUNTED (B5) ODP FOOT-MOUNTED

HIGH EFFICIENCY MOTORSHIGH EFFICIENCY MOTORSHIGEN High Efficiency Motors are designed with CAD and FEA(Finite Element Analysis) to minimize losses and reduce energy costs. The motors have been tested by IEEE 112 Method B and the Efficiency values are greater than EPACT’s. PERFORMANCE AND CONSTRUCTION FEATURESPERFORMANCE AND CONSTRUCTION FEATURES1. Stainless steel nameplate.2. High grade, insulated electromagnetic steel laminations.3. Class F non-hygroscopic insulation with low temperature rise.4. Fully tested and documented per IEEE 122, Method B or CSA standard 390.

HIGH EFFICIENCYMOTORS

2.3 Motors for Pumps2.3 Motors for PumpsThe heritage of our solid market leadership in motor/pump industry in Korea dates back to 1969 when LG started pump production. WILO acquired pump business from LG in 2000, and HIGEN supplies 90% of WILO’s motor needs. Besides, Young Poong, KSB, Armstrong and other leading pump manufacturer selected HIGEN brand.

The heritage of our solid market leadership in motor/pump industry in Korea dates back to 1969 when LG started pump production. WILO acquired pump business from LG in 2000, and HIGEN supplies 90% of WILO’s motor needs. Besides, Young Poong, KSB, Armstrong and other leading pump manufacturer selected HIGEN brand.

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Identification Code0575 is the identification number of DNV responsible for the

approval

2.4 Explosion Proof Motors2.4 Explosion Proof MotorsIf internal explosion happens by the explosive gas that has penetrated into the inside of an airtight container, explosion structure should bear the explosion pressure and prevent the flame from spreading to the external explosive surroundings.

If internal explosion happens by the explosive gas that has penetrated into the inside of an airtight container, explosion structure should bear the explosion pressure and prevent the flame from spreading to the external explosive surroundings.

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[ATEX Certificate]280M~315M110~160kW 4P

Exd 355Fr.260kW 4P

Identification Code0575 is the identification number of DNV responsible for the

approval

Exd 71~250M0.2~90kW 4P

2.5 Electric Vehicle Motors2.5 Electric Vehicle MotorsIn 2009, then President Myung Bak Lee, Republic of Korea, hosted a Presidential panel of the National Economic Committee to review the policy for the promotion of electrical vehicle (EV) as a strategic industry for Korea’s future economy. Dr. JAE-HAK KIM, CEO of HIGEN MOTOR (seated next to President M.B. Lee) and Hyun-Soon Lee, then Vice Chairman of HYUNDAI Motor Company were invited to brief on current industrial issues to high ranking government economic policy makers.

In 2009, then President Myung Bak Lee, Republic of Korea, hosted a Presidential panel of the National Economic Committee to review the policy for the promotion of electrical vehicle (EV) as a strategic industry for Korea’s future economy. Dr. JAE-HAK KIM, CEO of HIGEN MOTOR (seated next to President M.B. Lee) and Hyun-Soon Lee, then Vice Chairman of HYUNDAI Motor Company were invited to brief on current industrial issues to high ranking government economic policy makers.

At the close of the policy session held at HYUNDAI Motor R&D center, M.B. Lee took a test ride on a HYUNDAI’s prototype EV model powered by a water cooled AC motor designed and made by HIGEN Motor. Beside the HYUNDAI models, HIGEN Motor is currently exporting other types of EV motors abroad. HIGEN plans to launch additional heavy duty EV motor units of various applications such as bus, truck and yacht for the domestic and export markets.


Dr. JAE-HAK KIMCEO of HIGEN MOTOR

PRESIDENTM.B.LEE

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- Securing structural stability at high speed - Spline Shaft Driving Method- Reinforcement of Insulation for Inverter Voltage Surge - Minimize the size & weight through High Power Density. Application of High Quality Silicon Steel. Maximize Cooling Efficiency by High Current Density

of Winding through the use of Water Cooling System.

- Securing structural stability at high speed - Spline Shaft Driving Method- Reinforcement of Insulation for Inverter Voltage Surge - Minimize the size & weight through High Power Density. Application of High Quality Silicon Steel. Maximize Cooling Efficiency by High Current Density

of Winding through the use of Water Cooling System.



FEATURESFEATURES

30kW120kW2000NmMotor & Inverter

For Large BUS

2.6 Special Purpose Motors2.6 Special Purpose MotorsHIGEN is producing many kind of Special Purpose Motors.

TE AIR OVER MOTORS(COOLING TOWER TYPE)

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SINGLE PHASE IND. MOTORS HYDRAULIC UNIT MOTORSTE AIR OVER MOTORS

(COOLING TOWER TYPE)

ALUMINUM FRAME MOTORS

VECTOR INVERTER MOTOR

SPINDLE MOTORS EV(Elecric Vehicle) MOTORS Traction MachineFor Elevator

2.7 Manufacturing Facilities2.7 Manufacturing FacilitiesProcess Name of Facility Q'ty Authorized Capacity Maker Date Remarks

Casting - Outsourcing - - Castec Korea : 750-1 Hakjang-dong, Sasang-gu, Busan / 051-310-1141 LT,HTCore Punching& Laminating - Outsourcing - - Hangnam : 539-1 An-dong, Kimhae-city, Gyeongnam / 055-324-1074 LT,HT

Machining

- Frame Machining (MIFEL) 1 - 80~180Fr Frame Machining MITSUBISHI 1990.6 LT- Bracket Machining 1 - 80~180Fr Bracket Machining NISHIDA 1990.6 LT

- Turning M/C(FRAME Machining) 1

- Swing:1,600mm- Table Capacity:3,000kg- Table Outside diameter:1250mm- Table revolution: Max 312rpm

HOMMA 1989.8 LT,HT

- Turning M/C(BRACKET Machining) 1


HOMMA 1989.8 LT,HT

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- Turning M/C(BRACKET Machining) 1


HOMMA 1989.8 LT,HT

- RADIAL DRILL 1- Applicable size: Max M30- Table:1000L*500W- Head stroke:300MM

JeongKongSa 1978.10 LT,HT

Mush Winding

- Winding & Inserting M/C(Automatic Line) 1

- External Diameter:110~170mm- Internal Diameter:50~85mm- Slot No.:16~36

ODAWARA 1989.6 LT

- Winding & Inserting M/C(P16-1S,GSW2RS) 1

- External Diameter:195~260mm- Internal Diameter:120~185mm- Slot No.:36~72

SANKO KIKI 1987.6 LT

Form Winding

- Winding M/C (#1) 1- M type:max1500ML, F type:max1580ML- 3p, 220V, 10Kw- Vertical moving device

YASKAWA 1989.4 HT

- Winding M/C (#2) 1- M/F type:max1720ML- 3p, 220V, 15Kw- Vertical moving device

OTIS 2009.6 HT

- COIL HEATER PRESS M/C 1- Max Temp:200˚C- Pressure:Side 6TON, Down 9TON- Capa:L=~1200mm, W=~150mm

SSEDA 2012.7 HT

2.7 Manufacturing Facilities2.7 Manufacturing Facilities

Process Name of Facility Q'ty Authorized Capacity Maker Date Remarks

Form Winding

- Spreading M/C(#1)Hydroric control 1

- COIL weight:MAX 6kg- COIL length:400~1400mm- COIL cross section:Max 30*15mm

YASKAWA 1997.12 HT

- Spreading M/C(#2)Full automatic servo control 1


SFA 2010.11 HT

- Auto TAPING M/CHydroric control 1


YASKAWA 1997.12 HT

- Auto TAPING M/CFull automatic servo control 1


SSEDA 2013.3 HT

- Output Voltage:Max. 30kV Impulse- Pulse speed:10counts/sec- Rising Time:Approx. 0.2~0.5us- Capacitor:20nF, ± 10 %- Size:1800(H)*750(D)*600(W), 100Kg

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- INDING SURGE TESTER 1

- Output Voltage:Max. 30kV Impulse- Pulse speed:10counts/sec- Rising Time:Approx. 0.2~0.5us- Capacitor:20nF, ± 10 %- Size:1800(H)*750(D)*600(W), 100Kg

KAST 2013.12 HT

Varnish Impregnation(Low Voltage)

- Automatic Varnish Line 1 - Preheating ~ Dry- 100~200℃ Auto Temp Controlled Donghae ENG 1989.8 LT

- Manual Impregnation Device 3 - Impregnation Device(3sets) BooSeong 1991.7 LT

Curing - Drying Furnace 3 - Drying Furnace(5sets) ShinShin 1987.4 LT

Varnish Impregnation(VPI for High voltage)

- Vacuum PressureImpregnation(VPI) Facility 1

- Size:Φ3000*H3000- Vacuum:0.05mbar- Pressure:7bar- Temperature:30~60℃

GUOJIVacuum 2013.10 HT

Curing - Drying Oven 1

- Electricity:3P,380V,45Kw- Size:W3000*H3000*L4000

(inner effective 2700*2500*3700)- Temp:Max.200˚C(normal 0~180˚C)- Heater type:Aerofin 3Kw (12EA/36Kw)

PNP 2013.10 HT


Die-Casting - Die-Casting M/C 1

- Shot Force :300ton- Clamp Force :300ton- Shot Sleeve Diameter:254~406.4mm- Shot Standard Sleeve:406.4mm- Max Shot Weight :45.4kg

T.H.T 1991.2 LT,HT

Rotor assembly

- TIG Welder 1 - Electricity:220V 12KVA, 4~300A- Wire dia: 0.9~1.2mm ACE 2011.8 HT

- CO2 Welder 1 - Electricity:220V 15.8KW, 0~350A- Wire dia: 0.9~1.2mm HS 2011.11 HT

- PRESS for Rotor assembly 1- Electricity:220V 10Kw- Pressure: Max 60ton- Height: 2100mm

Seill 1989.4 HT


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- PRESS for Rotor assembly 1- Electricity:220V 10Kw- Pressure: Max 60ton- Height: 2100mm

Seill 1989.4 HT

Rotor gap Machining

- Rotor external diameter(PAN-20) 1 - Bed Swing:520mm

- Center Distance:1500mm DAEWOO 1983.12 LT

- Rotor external diameter(PROTEC-710) 1 - Bed Swing:710mm

- Center Distance:3000mmHankook Machine

Tools 1997.8 LT,HT

- Lathe 1 - Bed Swing:1000mm- Center Distance:4000mm SEIBU 2004.5 HT

Balancing

- Rotor Balancing M/C(HM-19.1) 1

- External Diameter:600↓- Weight:450Kg↓- Length Capacity:1900mm

HOFFMAN 1989.1 LT

- Rotor Balancing M/C(SCHENCK) 1

- External Diameter:30~600- Weight:1500Kg↓- Whole Length:2000

NAGAYAMA 1997.8 LT,HT

- Rotor Balancing M/C(JCH-3000HB) 1

- External Diameter:~1200- Weight:3000Kg↓- Whole Length:3000

JinWon 2009.3 HT


Assembly

- Hydraulic Press(Stator Forcer) 1 - Pressure:30ton, Stroke:800

- Hydraulic Motor:7.5Hp 4P HoWon Hydrolic 1989.4 LT

- Hydraulic Press(Bearing Forcer) 1 - Pressure:10ton, Stroke:500

- Hydraulic Motor:7.5Hp 4P HoWon Hydrolic 1989.4 LT

- Oven for FRAME assembly 1

- Electricity:3P,380V,60Kw- Size:2450*3200*2300

(inner effective 1370*1450*1960)- Temp:Max.200˚C(normal 0~150˚C)- Heater type:Aerofin (51Kw)

HANSUNG 2004.6 HT


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- Electricity:3P,380V,60Kw- Size:2450*3200*2300

(inner effective 1370*1450*1960)- Temp:Max.200˚C(normal 0~150˚C)- Heater type:Aerofin (51Kw)

- Oven for BEARING assembly 1 - Electricity:3P,220V,6Kw- Size:1500*1500*1500H

NAMBUHeater 1997.2 HT

Painting- Paint Booth & Dry Oven 1

- Booth Type:WaterScreen- Wind Speed:1.0~1.6M/Sec- Dry Oven Temperature:50~150- Drying Time:10~20분- Heater Type:Far Infrared Lighting

HanSung 1989.4 LT

- Paint Booth 1 - Booth Type:Dry type- Size:4500*4500* Φ600 ISU 2008.9 HT

3.1 HIGEN HV Motors ……………………………………. 263.1 HIGEN HV Motors ……………………………………. 263.2 3.2 PolytightPolytight--T Insulation SystemT Insulation System ……………………. 27……………………. 273.3 Features ….……………………………………………. 293.3 Features ….……………………………………………. 293.4 New Products …….…………..………………………. 333.4 New Products …….…………..………………………. 333.5 Supply Records3.5 Supply Records ….………………….……………….….………………….………………. 3434

3. High Voltage Motors3. High Voltage Motors

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3.1 HIGEN HV Motors ……………………………………. 263.1 HIGEN HV Motors ……………………………………. 263.2 3.2 PolytightPolytight--T Insulation SystemT Insulation System ……………………. 27……………………. 273.3 Features ….……………………………………………. 293.3 Features ….……………………………………………. 293.4 New Products …….…………..………………………. 333.4 New Products …….…………..………………………. 333.5 Supply Records3.5 Supply Records ….………………….……………….….………………….………………. 3434

HIGEN has supplied high voltage induction motors for power stations, pumping stations and many other kinds of industrial applications for decades. Through these years, reliability and quality of HV motors have greatly improved with experience accumulated on each stage of production from design, manufacturing, testing, and installation. Especially, HIGEN has successfully developed a high voltage insulation system of 15,000volts class for power plants. HIEGN’s HV motor employs class F excellent insulation systems, and its structure is designed and manufactured for low vibration and noise. Its deep slot or double cage rotor structure and special varnish finishing allows HIGEN HV motor to run perfectly under a wide variety of loading conditions for a wide spectrum of moment of inertia. HIGEN provides the motors either in cast iron frames or steel fabricated frames complying with IEC standards. HIGEN’s experience of half century has designed, produced and built to provide a highly versatile, easy-to-maintain range of drives suitable for the most power applications.

3.1 HIGEN HV Motors3.1 HIGEN HV Motors

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-- Output range Output range : 75~3,000kW(based on 4P), 2~28P-- Time Rating Time Rating : Continuous-- Rated Voltage Rated Voltage : 3000V/50Hz, 3300V/60Hz, 6000V/50Hz,

6600V/60Hz, 10kV/50Hz, 13kV/60Hz-- Insulation, Temperature rise Insulation, Temperature rise : Class F insulation, 80K rise-- Ambient Temperature Ambient Temperature : -20 ~ +40℃-- Bearings Bearings : Regreasable ball or roller bearings, Sleeve bearings-- Connection to Load Connection to Load : Direct drive or V-belt drive

(for Below 400 Frame Motor only)-- Direction of Rotation Direction of Rotation : Counterclockwise viewed from drive end.-- Finish in Finish in munsellmunsell Notation Notation : 5PB 8 / 2.5(Blue)-- Applicable Standards Applicable Standards : IEC60034, NEMA MG1

2200kw 6P 6.6kV 60Hz HV Motor2200kw 6P 6.6kV 60Hz HV Motor

[Stator Assembly after VPI]

3.2 3.2 PolytightPolytight--T Insulation SystemT Insulation System

“Polytight T” Insulation system is based on full vacuum pressure impregnation(shortly VPI) with epoxy resin varnish and mica. The system guarantees excellent heat-resistance and power-durability.

“Polytight T” Insulation system is based on full vacuum pressure impregnation(shortly VPI) with epoxy resin varnish and mica. The system guarantees excellent heat-resistance and power-durability.

- Thermal class F, but can be extended for use in 180℃(class H)- Insulation Life is about 2 times of the polyesterimide resin system. - High adhesion of epoxy impregnating with assembly of core andcoil recovers the insulation resistance in submersion within 1 day.

- Polytight-T Insulation System motors may be used in humidityof over 90%.

FEATURESFEATURES

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[Stator Assembly after VPI]

[Cycle Life for BDV ]

TYPICAL

HIGEN Motors

Life (h)

Brea

kDow

nVolt

age (

KV)

[Cycle Life for heat]

TYPICAL

HIGEN Motors

Temp (℃)

Cyc

le L

ife (h

)

- Thermal class F, but can be extended for use in 180℃(class H)- Insulation Life is about 2 times of the polyesterimide resin system. - High adhesion of epoxy impregnating with assembly of core andcoil recovers the insulation resistance in submersion within 1 day.

- Polytight-T Insulation System motors may be used in humidityof over 90%.

[Excellent for external environment] Vibration, Humidity and Chemical

3.2 3.2 PolytightPolytight--T Insulation SystemT Insulation System[Process of Coil making][Process of Coil making]

[Coil winding] [Spreading] [Inserting/Connection]

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[Coil winding] [Spreading]

[Inserting/Connection]

[Inserting/Connection]

Vacuum0.08 torr 3hrVacuum0.08 torr 3hr

Pressure6.5bar 5hrPressure6.5bar 5hr

Curing175℃ 10hrCuring175℃ 10hr

[VPI Facility(Φ3000)][Insulation Diagnosis]

3.3 Features3.3 Features

Structures are designed for sufficient safety margin to ensure reliable operation of HIGEN HV motors.

HIGEN standard products offer cast iron frames for FE/NFE type(TEFC) and steel fabricated steel frames for HE type(CACA) respectively, and they have high structural strengths, corrosive resistance and durability.Especially cast iron frames(250Fr ~ 560Fr) are kept in stock to respond to customers’ short delivery schedules. HIGEN designs its shaft diameter comparatively larger than its competitors to ensure that the rotor’s critical speed is sufficiently outside of the operating speed range. Designs with the use of analysis programs and prototype tests leads HV motors to achieve low vibration and high operational stability. The rotor end brazing is done by technicians with over 20 years experience, which further assures the rotor safety & stability during its operation.

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[Structure analysis] [Cast iron Frames in Stock ] [Brazing Job on Rotor]

Structures are designed for sufficient safety margin to ensure reliable operation of HIGEN HV motors.

HIGEN standard products offer cast iron frames for FE/NFE type(TEFC) and steel fabricated steel frames for HE type(CACA) respectively, and they have high structural strengths, corrosive resistance and durability.Especially cast iron frames(250Fr ~ 560Fr) are kept in stock to respond to customers’ short delivery schedules. HIGEN designs its shaft diameter comparatively larger than its competitors to ensure that the rotor’s critical speed is sufficiently outside of the operating speed range. Designs with the use of analysis programs and prototype tests leads HV motors to achieve low vibration and high operational stability. The rotor end brazing is done by technicians with over 20 years experience, which further assures the rotor safety & stability during its operation.

Cooling fans are optimally designed through repeated tests to reach a low level of temperature and noise.

For example, heat dissipation of TEFC motor(fin cooled) is maximized through higher fin heights of cast frames and precision machining of outside of stator cores and the resulting maximum contact between stator cores and their frames. A internal fan is assembled to a rotor shaft to force hot air inside the motor to circulate and the inside temperature to cool down effectively. HIGEN’s thermal analysis(Computational Fluid Dynamics) of the motor and rich experience delivers efficient cooling system, reduction in machine losses and low level noise. Cooling fans and fan covers are chosen to adequately meet rotational speeds and motor sizes that minimize noises. Further, noise absorbing materials may be used in accordance with customers’ specific requests. Magnetic noise level is reduced by using optimal slot combination and the other technics.


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[High cooling fins, Machined Stator] [Circulation Internal fan] [Low Noise Fan cover and axial fan]

Cooling fans are optimally designed through repeated tests to reach a low level of temperature and noise.

For example, heat dissipation of TEFC motor(fin cooled) is maximized through higher fin heights of cast frames and precision machining of outside of stator cores and the resulting maximum contact between stator cores and their frames. A internal fan is assembled to a rotor shaft to force hot air inside the motor to circulate and the inside temperature to cool down effectively. HIGEN’s thermal analysis(Computational Fluid Dynamics) of the motor and rich experience delivers efficient cooling system, reduction in machine losses and low level noise. Cooling fans and fan covers are chosen to adequately meet rotational speeds and motor sizes that minimize noises. Further, noise absorbing materials may be used in accordance with customers’ specific requests. Magnetic noise level is reduced by using optimal slot combination and the other technics.

.

The ball and roller bearings can be greased while the motor is running. Waste grease is collected in a grease trap mounted on each end bracket. The used grease is removed with a single stroke of the discharge handle, simplifying inspection and maintenance. In frame sizes 450 or above, roller bearings at each end absorb radial load, and ball bearings at the drive end absorb thrust load. This design assures stability and a longer life.Sleeve bearings employ efficient sealing between shaft and bearing to prevent lubricants from leaking either into the motor housing or outside the housing. The sleeve bearings are split into two halves. Removing the upper half exposes the bearing interior. Basically opposite side bracket should be insulated for HV Motors.


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[Waste grease trap] [Insulated, opp side BRG][Single BRG type]

[Ball/Roller BRG] [Sleeve BRG]

[Double BRG type]

The ball and roller bearings can be greased while the motor is running. Waste grease is collected in a grease trap mounted on each end bracket. The used grease is removed with a single stroke of the discharge handle, simplifying inspection and maintenance. In frame sizes 450 or above, roller bearings at each end absorb radial load, and ball bearings at the drive end absorb thrust load. This design assures stability and a longer life.Sleeve bearings employ efficient sealing between shaft and bearing to prevent lubricants from leaking either into the motor housing or outside the housing. The sleeve bearings are split into two halves. Removing the upper half exposes the bearing interior. Basically opposite side bracket should be insulated for HV Motors.

BRG

SHAFT

[Forced air cooling, Explosion proof models and Flange types. ]

HIGEN customizes designs to satisfy customers’ convenience and easy maintenance.HIGEN Motor responds to various specific requirement of customers with design variations. Terminal boxes could be attached on top or sides of a motor. Protective instruments such as space heaters, temperature sensors or vibration measuring devices could be attached by customers’ requests.


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[Terminal boxes on top and sides of a motor ] [For Replacement, Sun cover for outdoor use]

[Forced air cooling, Explosion proof models and Flange types. ]

[Temp. Sensors]

HIGEN customizes designs to satisfy customers’ convenience and easy maintenance.HIGEN Motor responds to various specific requirement of customers with design variations. Terminal boxes could be attached on top or sides of a motor. Protective instruments such as space heaters, temperature sensors or vibration measuring devices could be attached by customers’ requests.

Various Kinds of Customized modelsVarious Kinds of Customized models

3.4 New Products3.4 New ProductsMotor integrated with a deep sea water pump was successfully developed by HIGEN Motor.FPSO is a floating production platform for deep sea oil drilling, and requires a lot of sea water as coolant of production facility and also for desalination facility for workers living on the platform. A sea water pump with capacity of 1,000㎥ was replaced by a new pump of 3,000 m3 capacity by a Korean shipbuilder and HIGEN Motor developed and supplied the first set of motors of 1250kW 4P 3300V to that Korean pump developer. This motor uses oil as coolant for motor inside and sea water for motor outside with a perfect sealing in between. This structure ensures cooling motor inside and bearing lubricant as well in an environmentally friendly manner.

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FPSO [Floating FPSO [Floating Production Storage and Production Storage and Offloading]Offloading]

3.5 Supply Records3.5 Supply RecordsHIGEN has supplied various kinds of HV Motors for Korean/overseas power stations, iron works, water supply stations and other industrial sites proving excellent performance and reliability.HIGEN has supplied various kinds of HV Motors for Korean/overseas power stations, iron works, water supply stations and other industrial sites proving excellent performance and reliability.

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3.5 Supply Records3.5 Supply RecordsHIGEN has supplied various kinds of HV Motors for Korean/overseas power stations, iron works, water supply stations and other industrial sites proving excellent performance and reliability.HIGEN has supplied various kinds of HV Motors for Korean/overseas power stations, iron works, water supply stations and other industrial sites proving excellent performance and reliability.

35/44

WP1(For Pumps) 3500kW, 12P, 6600VWP1(For Pumps) 3500kW, 12P, 6600V TEWAC (For BFP) 2900kW, 2P, 6600VTEWAC (For BFP) 2900kW, 2P, 6600V TEAAC (For Pulverizer) 1360kW, 8P, 11000VTEAAC (For Pulverizer) 1360kW, 8P, 11000V

TEFC (Sleeve BRG) 350HP, 10P, 6.6kV, Fr.315TEFC (Sleeve BRG) 350HP, 10P, 6.6kV, Fr.315 Ex Proof (Ex-d) 375kW, 4P, 380V, Fr.355Ex Proof (Ex-d) 375kW, 4P, 380V, Fr.355TEFC (For Vector inverter use)600kW, 4P, 440V, Fr.400

TEFC (For Vector inverter use)600kW, 4P, 440V, Fr.400

Date ofSupply

Type & CapacityCustomer Q'ty

Type kW P V11-Dec ODP 480 2 6600 Micom Korea 111-Dec ODP 580 2 6600 Micom Korea 112-Jan TEFC 600 4 440 POSCO 1612-Mar TEFC 710 4 6600 DEWA, Jebel Ali Power Station, UAE 112-Sep ODP 525 12 6600 HANSUNG Industry 112-Sep ODP 950 8 6600 HANSUNG Industry 412-Sep TEAAC 1270 2 6600 ICL (Bromine Compounds), Israel 112-Sep TEAAC 1295 6 6600 Dongbu Steel 112-Sep ODP 2500 4 6000 HITACHI Setsubi 112-Nov ODP 390 14 3300 HANSUNG Industry 212-Dec ODP 630 2 3300 Micom Korea 112-Dec TEAAC 1120 6 690 POSCO 1

Date ofSupply


Type kW P V14-Apr TEFC 750 4 11000 Menzel Elektromotoren GmbH 114-Apr TEAAC 1200 2 6600 MYCOM Korea 214-May TEFC 490 8 6600 Korea South East Power / DangJin TPP 114-May TEFC 515 8 6600 Korea South East Power / DangJin TPP 114-Jun TEFC 450 6 6600 Korea Western Power / Tae-An TPP 314-Jun ODP 1000 6 380 Hitachi Plant Technologies, Lt 214-Aug WP2 522 6 6600 Korea Southern Power / Hadong TPP 114-Aug WP2 600 6 6600 Korea Southern Power / Hadong TPP 114-Aug WP2 2200 8 6600 Korea Southern Power / Hadong TPP 114-Aug ODP 3500 12 6600 K Water/PalDang plant 214-Sep WP2 2250 2 6600 Korea Nam-JejuTPP 114-Oct TEFC 315 6 6000 Menzel Elektromotoren GmbH 1

3.5 Supply Records3.5 Supply Records

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12-Dec TEAAC 1120 6 690 POSCO 113-May WP2 635 6 6600 Korea Western Power Co., LTd. 113-Jun WP2 700 2 6900 Korea Midland Power / BoRyeong TPP 113-Jun ODP 1195 8 3300 Korea Water Resources Corp. 213-Jul WP2 500 8 6600 Korea Southern Power / Busan N.Gas P/P 113-Jul WP2 630 6 6600 Korea South East Power / Samchunpo TPP 113-Aug DP 500 8 6600 Korea Southern Power / Busan N.Gas P/P 113-Aug TE 500 6 6600 Dongbu Steel Dangjin 113-Aug ODP 1200 8 3300 K Water 213-Oct TEFC 460 4 6000 Menzel Elektromotoren GmbH 113-Oct DP 500 8 6600 HANSUNG Industry Paju 213-Oct DP 590 6 6600 HANSUNG Industry Hapcheon 313-Nov DP 1715 6 6600 Busan Purification Plant 113-Dec TEFC 600 2 6600 Mycom Korea 114-Jan TEFC 320 2 6000 Menzel Elektromotoren GmbH 114-Jan ODP 450 4 4000 Flowserve 114-Jan TEFC 750 4 3300 POSCO 114-Feb TEFC 350 4 6000 Menzel Elektromotoren GmbH 314-Mar TEAAC 2500 8 690 HS Corporation 1

14-Oct TEFC 315 6 6000 Menzel Elektromotoren GmbH 114-Oct TEFC 400 6 6000 Menzel Elektromotoren GmbH 114-Oct ODP 600 8 3300 Sinkwang Pump/POSCO 114-Oct TEFC 660 6 6000 Menzel Elektromotoren GmbH 114-Nov TEAAC 1000 6 3300 Sinkwang Pump/POSCO 314-Dec TEAAC 1600 10 3300 POSCO 114-Dec TEAAC 2150 6 3300 POSCO 115-Jan ODP 360 2 11000 Jewang TerboTec/TaeAn TPP 315-Jan TEFC 550 10 11000 DaeDong ENG/Sin-BoRyung TPP 215-Jan TEFC 220~600 6 11000 ROTEM/Sin-Boryung TPP 1415-Jan ODP 1200 2 6600 Korea Midland Power / BoRyeong TPP 215-Mar ODP 1300 6 3300 POSCO 115-Apr TEAAC 1000 4 6600 Menzel Elektromotoren GmbH 215-May TEFC 522 10 6600 DOOSAN/Yeosoo TPP 215-Aug TEFC 850 6 11000 DOOSAN/Vietnam TPP 1215-Sep ODP 600 24 3300 KumJeon Pump / Suncheon city 115-Oct ODP 600 20 3300 Hansung Pump / Seoul water 115-Nov WP2 630 6 6600 Korea Middle Power/Yongwol TPP 115-Nov WP2 1900 2 6600 Korea Middle Power/Yongwol TPP 1

Date ofSupply


Type kW P V16-Jan WP2 1150 4 6600 Korea South East Power/YonHeong TPP 116-Jan TEAAC 1150 4 6600 Youngheong Thermal Power 116-Jan WP2 2600 4 6600 Korea South East Power/YonHeong TPP 116-Feb TEFC 500 6 6600 Chuncheon Group Energy (Daeah Pump) 216-Feb TEAAC 1000 8 6600 Korea South East Power/YonHeong TPP 116-Feb TEAAC 1400 4 6600 POSCO 116-Feb WP2 2800 8 6600 Korea South East Power/YonHeong TPP 116-Feb WP2 3600 10 6600 Korea South East Power/YonHeong TPP 116-Mar TEFC 450 14 3300 New Wolrd Pump 116-Mar TEFC 510 6 6600 SN 116-Mar TEAAC 1400 4 6600 POSCO 116-Mar TEFC 210~740 4 11000 Hyundai Samho Heavy Industries 10

Date ofSupply


Type kW P V17-Oct WP I 336 2 4000 SinHanul Neclear Power Plant 117-Oct WP I 552 6 4000 SinHanul Neclear Power Plant 117-Oct WP I 630 2 3300 JeWang Turbo Tech 117-Oct WP II 650 6 6600 Korea Midland Power 117-Oct WP II 1200 6 6600 Korea South East Power / Samchunpo TPP 117-Oct TEFC 550 외 10 11000 Korea East West Power/DangJin TPP 717-Nov TEFC 580 4 6600 WILO-LGD 217-Nov ODP 820 16 6600 Korea Rural Community Crop. 517-Nov TEFC 400~550 6 11000 Korea East West Power 1018-Jan TEFC 320~440 2 3300 Micom Korea 1918-Mar TEFC 500 10 6600 Korea Middle Power/Boryung TPP 118-Mar TEAAC 850 6 11000 Doosan - Vinhtan4 Extension 6

3.5 Supply Records3.5 Supply Records

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16-Mar TEFC 210~740 4 11000 Hyundai Samho Heavy Industries 1016-Apr TEFC 450 4 5000 Menzel Elektromotoren GmbH 616-Apr ODP 520 6 3300 POSCO 3rd Ph.2(Slurry) 316-Apr TEFC 630 2 3300 Domestic Sewage Treatment 116-Apr TEFC 710 4 6000 Menzel Elektromotoren GmbH 116-Apr TEFC 800 10 6600 BDH / LIBO 416-Apr TEFC 830 4 6600 Menzel Elektromotoren GmbH 116-Jun TEFC 720 2 6600 TeaAn Power 116-Jun WP2 1600 18 6600 West Incheon Power 316-Jul TEFC 709 2 6600 Hadong Thermal Power 116-Jul TEAAC 1400 4 6600 Dangjin Thermal Power 116-Aug TEFC 520 6 6600 Hadong Thermal Power 116-Sep TEFC 540 4 6600 Donghae Bio Power 116-Sep TEFC 650 6 6600 Hansung Industrial machinery 116-Sep TEWAC 2900 2 6600 AndongTPP 117-Feb TEFC 450~620 4 6300 KC Cottrell - Moroco 417-Jul ODP 800 8 3300 K-Water 117-Aug ODP 520 6 3300 POSCO 3rd Ph.2(Slurry) 217-Sep WP I 597 6 4000 Korea Hydro Nuclear Power 1

18-Mar TEAAC 850 6 11000 Doosan - Vinhtan4 Extension 618-Mar TEAAC 1300 6 6600 POTIS-POSCO 218-Apr TEFC 400 4 11000 PT. M D S I (Indonesia P/P) 218-May TEAAC 1100 8 11000 Doosan - Goseonghai TPP 1218-Jun TEFC 320 2 6000 NIDEC ASI 118-Jun TEFC 380 4 11000 HANWHA Power System 218-Jun WP II 493 8 6600 Korea South East Power / Samchunpo TPP 318-Jun TEFC 750 4 6000 NIDEC ASI 118-Jul TEFC 450 6 6000 Menzel Elektromotoren GmbH 118-Jul WP II 620 2 6600 Korea West/Taean TPP 118-Jul TEAAC 1360 8 11000 Korea Midland Power / Sinseocheom TPP 618-Jul TEAAC 3100 4 6600 KUWAHARA Electric Korea 118-Sep TEAAC 522 10 6600 Korea South East Power / Yeosoo TPP 118-Sep WP I 1350 6 6600 Korea South East Power / Yeosoo TPP 118-Sep WP I 1850 22 6600 Korea South East Power / Yeosoo TPP 118-Oct ODP 900 4 6600 POTIS-POSCO 118-Oct WP II 1220 6 6600 Korea West Power / Taean TPP 118-Oct WP II 1940 2 6600 Korea Middle Power/Jeju TPP 118-Nov ODP 900 6 6600 Korea Rural Community Crop. 8

4. Servo Products4. Servo Products4.1 Servo Motor …………………….………..…………. 394.1 Servo Motor …………………….………..…………. 394.2 Explosion Proof Servo Motor …………………….4.2 Explosion Proof Servo Motor ……………………. 40404.3 Servo Driver4.3 Servo Driver ……..…………………….…………… 41……..…………………….…………… 414.4 Motion Controller Integrated Servo ………..……4.4 Motion Controller Integrated Servo ………..…… 42424.5 Network Servo ……….....…………..…………….... 4.5 Network Servo ……….....…………..…………….... 43434.6 Application Area4.6 Application Area ………….……………..……..……………….……………..……..…… 4444

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4.1 Servo Motor …………………….………..…………. 394.1 Servo Motor …………………….………..…………. 394.2 Explosion Proof Servo Motor …………………….4.2 Explosion Proof Servo Motor ……………………. 40404.3 Servo Driver4.3 Servo Driver ……..…………………….…………… 41……..…………………….…………… 414.4 Motion Controller Integrated Servo ………..……4.4 Motion Controller Integrated Servo ………..…… 42424.5 Network Servo ……….....…………..…………….... 4.5 Network Servo ……….....…………..…………….... 43434.6 Application Area4.6 Application Area ………….……………..……..……………….……………..……..…… 4444

Type Series Rated speed Max speed Rated power Model Outline picture

Low InertiaMotor

CJ Series 3,000 RPM 5,000 RPM 0.05~0.4 kW 4 models

CN Series 3,000 RPM 5,000 RPM 0.1~5.0 kW 15 models

KN Series 2,000 RPM 3,000 RPM 0.3~7.0 kW 12 models

TN Series 1,500 RPM 3,000 RPM 0.45~15 kW 11 models

4.1 Servo Motor4.1 Servo MotorHIGEN servo motor is compact and reliable with optimized design and advanced production technologies. Various series offers the freedom of choice for the motor optimization on each usage & mechanical characteristics.HIGEN servo motor is compact and reliable with optimized design and advanced production technologies. Various series offers the freedom of choice for the motor optimization on each usage & mechanical characteristics.

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TN Series 1,500 RPM 3,000 RPM 0.45~15 kW 11 models

LN Series 1,000 RPM 2,000 RPM 0.3~5.5 kW 9 models

High InertiaMotor

KF Series 2,000 RPM 3,000 RPM 0.75~5.0 kW 6 models

TF Series 1,500 RPM 3,000 RPM 0.45~4.4 kW 6 models

LF Series 1,000 RPM 2,000 RPM 0.3~3.0 kW 6 models

FEATURES

• Output : 0.05 ~ 37 kW(1/15HP ~ 50HP) • High Speed(32 bit) DSP Technology• Rapid Position & Speed Control• Low Noise by IGBT-IPM• Feed-forward Compensation Function

USAGE

• Low Inertia- Robot, Chip Mount, Factory- Automation

• High Inertia- CNC System , Transfer Machine

Type Series Rated speed Max speed Rated power Voltage Outline picture

70Fr * L188 FMAEX02-AA01 2,000 RPM 5,000 RPM 0.2 kW 200 V

90Fr * L203FMAEK05-**** 2,000 RPM 3,000 RPM 0.45 kW

200 V(400 V)

FMAEC06-**** 3,000 RPM 5,000 RPM 0.6 kW

90Fr * L224FMAEK06-**** 2,000 RPM 5,000 RPM 0.55 kWFMAEC08-**** 3,000 RPM 5,000 RPM 0.8 kW

F(H)MAEL09-**** 1,000 RPM 2,000 RPM 0.9 kW

70Fr

90Fr

4.2 4.2 Explosion Proof Servo MotorExplosion Proof Servo MotorHIGEN developed the explosion proof servo motor that used in explosive areas. In addition, we obtain ATEX & IEC certification and provide it to customers who need a product for harzardous zone.HIGEN developed the explosion proof servo motor that used in explosive areas. In addition, we obtain ATEX & IEC certification and provide it to customers who need a product for harzardous zone.

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150Fr * L316

F(H)MAEL09-**** 1,000 RPM 2,000 RPM 0.9 kW

200 V(400 V)

F(H)MAET13-**** 1,500 RPM 3,000 RPM 1.3 kWF(H)MAEK16-**** 2,000 RPM 3,000 RPM 1.6 kWF(H)MAEC22-**** 3,000 RPM 5,000 RPM 2.2 kW

150Fr * L388

F(H)MAEL15-**** 1,000 RPM 2,000 RPM 1.5 kWF(H)MAET20-**** 1,500 RPM 3,000 RPM 1.8 kWF(H)MAEK30-**** 2,000 RPM 5,000 RPM 3.0 kWF(H)MAEC40-**** 3,000 RPM 5,000 RPM 4.0 kW

90Fr

150Fr

FEATURES

• Explosion Proof Ex IIBT4, ATEX.IECEx certificated • 8 pole, IP65, Brake type is applicable for 150Fr.

USAGE

• Semi-conductor• Petrochemical plant & Paint line

4.3 Servo Driver4.3 Servo DriverHIGEN MOTOR is the first company in Korea whose servo drive passed EtherCAT Confermance Test assuring compatibilities with EtherCAT based network systems. HIGEN EDA-7000 Series opens a new horizon unfolding the era of EtherCAT based Motion Network application.

HIGEN MOTOR is the first company in Korea whose servo drive passed EtherCAT Confermance Test assuring compatibilities with EtherCAT based network systems. HIGEN EDA-7000 Series opens a new horizon unfolding the era of EtherCAT based Motion Network application.

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ADA-7000 Series EDA-7000 Series FDA-7000 Series

FEATURES

• Realization of 600Hz speed Response Frequency• Built-in Duflex Notch Filter Resonance Suppressor • On line Resonance Frequency Analyzer• Built-in Analog Command Auto Offset Control Function• Elegant & Compact Exterior with 32% reduced size • Real time Auto Gain Tuning with Adjustment • Digital Interface Supporting by RS-232, RS-485 and Adapter Type

USAGE

• Machine Tool, Material Handling• Pharmaceutical Industry• Packing Machine• Pobots, Automotive Industry, AGV• Logistics, Semiconductor Manufacturing• Inspection Machine• Wafer/Flat Panel Transfer

4.4 4.4 Motion Controller Integrated ServoMotion Controller Integrated Servo

MDA-7000 (Motion Controller Integrated Servo)MDA-7000 (Motion Controller Integrated Servo)

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[ Servo ][ Servo ] [ 1Axis Motion Controller ][ 1Axis Motion Controller ]

. Real time communication control byintegrating servo and motion

. Single position operation by DPRAMcommunication

. Network connection by EtherNet

. Simple Wiring by directing connection

. Position, Speed and Torque Control

. Linear, Limited/Unlimited Rotation Operation

FEATURES SPEC.

. Output : 50[W] ~ 3[kW]

. Encoder : 17bit Serial ABS ENC.

. Control Mode : Speed, Position, Torque, Sync, I-Mark

. Program : Motion & PLC (Ladder) Program

. Communication : EtherNet(100Mbps),RS422/485(1Ch), RS232C(1Ch)

. Position Point : 7000

. Operating Mode : Single or Network (Max. 255)

[ Integrated Servo][ Integrated Servo]

FDA-N000EDA-7000

4.5 Network Servo4.5 Network ServoHIGEN motor features a wide range of multi-axial motion control network servo, which is distinguished by variouscommunication systems. From now on, the HIGEN network servo system will also move on to the top.HIGEN motor features a wide range of multi-axial motion control network servo, which is distinguished by variouscommunication systems. From now on, the HIGEN network servo system will also move on to the top.

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Articulated Robots

Wafer Handling Robots

Pick and Place

Robots

LED Line

4.6 Application Area4.6 Application Area

8 ~255 Axes Synchronous Control Servo System

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Pick and Place

Robots

SMT

Machine Tool

Take-Out Robots

Auto Inspection Equipments

8 ~255 Axes Synchronous Control Servo System

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Documents

2018 Introduction of HIGEN MV Motor (English) of HIGEN MV Motor... · 2020-01-29 · 1.1 CEO Greeting Despite economic downturn during the last 10 years of Higenera, HIGEN MOTOR made