210G and 210GLC Excavator(PIN: 1FF210GX E520001— )moffatpipe.com/Equipment-Manuals/EXC 14 - JD210GLC/EXC 14...210Gand210GLC Excavator (PIN:1FF210GX__E520001—) OMT306201 210Gand210GLCExcavator

210G and 210GLCExcavator

(PIN: 1FF210GX_ _E520001— )*OMT306201* OPERATOR'S MANUAL

210G and 210GLC Excavator(PIN: 1FF210GX_ _E520001— )OMT306201 ISSUE H4 (ENGLISH)

CALIFORNIAProposition 65 Warning

Diesel engine exhaust and some of its constituentsare known to the State of California to cause cancer,

birth defects, and other reproductive harm.

If this product contains a gasoline engine:

WARNING

The engine exhaust from this product containschemicals known to the State of California to causecancer, birth defects or other reproductive harm.

The State of California requires the above two warnings.

Additional Proposition 65 Warnings can be found in this manual.

Worldwide ConstructionAnd Forestry Division

LITHO IN U.S.A.

Introduction

VD76477,00004EB -19-07JUL14-1/1

Foreword

READ THIS MANUAL carefully to learn how to operateand service your machine correctly. Failure to do socould result in personal injury or equipment damage. Thismanual and safety signs on your machine may also beavailable in other languages; see your John Deere dealerto order.

THIS MANUAL SHOULD BE CONSIDERED a permanentpart of your machine and should remain with the machinewhen you sell it.

MEASUREMENTS in this manual are given in bothmetric and customary U.S. unit equivalents. Use onlycorrect replacement parts and fasteners. Metric and inchfasteners may require a specific metric or inch wrench.

RIGHT-HAND AND LEFT-HAND sides are determined byfacing in the direction of forward travel.

WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.)in the Machine Numbers section. Accurately record all thenumbers to help in tracing the machine if machine is everstolen. Your dealer also needs these numbers when youorder parts. File the identification numbers in a secureplace off the machine.

WARRANTY is provided as part of John Deere's supportprogram for customers who operate and maintain theirequipment as described in this manual. The warranty isexplained on the warranty certificate or statement whichyou should have received from your dealer.

This warranty provides you the assurance that JohnDeere will back its products where defects appear withinthe warranty period. In some circumstances, John Deerealso provides field improvements, often without chargeto the customer, even if the product is out of warranty.Should the equipment be abused, or modified to changeits performance beyond the original factory specifications,the warranty will become void and field improvementsmay be denied. Setting fuel delivery above specificationsor otherwise overpowering machines will result in suchaction.

If you are not the original owner of this machine, it is inyour interest to contact your local John Deere dealer toinform them of this unit's serial number. This will help JohnDeere notify you of any issues or product improvements.

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Manual Identification—READ THIS FIRST!IMPORTANT: Use only supporting manuals

designated for your specific machine. Ifincorrect manual is chosen, improper servicemay occur. Verify product identification number(PIN) when choosing the correct manual.

Choosing the Correct Supporting Manuals

John Deere excavators are available in different machineconfigurations based on the various markets into whichthey are sold. Different supporting manuals exist fordifferent machine configurations.

When necessary, product identification numbers are listedon the front covers of excavator manuals. These numbersare used to identify the correct supporting manual for yourmachine.

Product Identification Number

The product identification number (PIN) plate (1) is locatedon the front, right corner of the cab. Each machine has a17-character PIN (2) shown on PIN plate.

TX1160624—UN—13MAY

14

PIN Plate Location—Early Production

TX1156411—UN—27MAR14

PIN Plate Location—Late Production

TX1160830—UN—16MAY

14

Example of PIN Plate

1—PIN Plate 2—17-Character PIN

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The PIN identifies the producing factory, machine modelnumber, machine option, year of manufacture, engineemission level, and machine serial number.

The following is an example for a machine that meetsInterim Tier 4 and Stage III B emission levels:

17-Character PIN Examples1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 171 F F 2 1 0 G X _ _ E 5 2 0 0 0 1

• (1—3) World Code: Identifies location where machineis manufactured.

1FF .................. World Code (manufacturing location)1DW ............. Davenport Works1T8 ............... Thibodaux Works1T0 ............... Dubuque Works1FF ............... Deere—Hitachi (Kernersville, NC, USA)1F9 ............... Deere—Hitachi (Indaiatuba, São Paulo, Brazil)

• (4—8) Machine Model Identifier: Identifies modelnumber.

210G ................ Machine Model Identifier

NOTE: Characters 7—8 identify series and majormachine configuration options. These characterswill change from one machine to another.

X ..................... Machine Option CodeX .................. Base MachineR ................. HYEX Military Excavators

• (9) Check Letter: This is a random character assignedby the factory. This is not used in machine identification.

_ ..................... Check Letter (variable)• (10) Manufacturing Year Code: Identifies year ofmachine manufacture.

_ ..................... Manufacturing Year Code (variable)B .................. 2011C ................. 2012D ................. 2013E .................. 2014

• (11) Engine Emission Code: Represents engineemission certification.

E ..................... Engine Emission CodeC ................. Tier 2 and Stage IID ................. Tier 3 and Stage III AE .................. Interim Tier 4 and Stage III BF .................. Final Tier 4 and Stage IV

• (12—17) Machine Serial Number: Identifies machineserial number. This character will change from onemachine to another.

520001 ............. Machine Serial Number

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OUT4001,0000A74 -19-21MAY14-3/3

Engine Model Number Identification

The engine serial number plate (3) is located on the front,right side of the engine. Each engine has a 9-characterengine model number (4) shown on this plate.

Engine Emissions Level Identification

The 9-character engine model number corresponds to aspecific engine emissions level.

Engine Model Number Engine Emissions Level6068HT086 Interim Tier 4/Stage III B6068HT069 Tier 3/Stage III A6068HT085 Stage II

3—Engine Serial Number Plate 4—9-Character Engine ModelNumber

TX1105176A

—UN—10JA

N12

Engine Serial Number Plate Location

DEERE & COMPANY MOLINE, ILLINOIS MADE IN MEXICO

6068HT086

*PE6068R123456*Engine Serial Number

3 4

TX1100221—UN—03NOV11

Engine Serial Number Plate (Interim Tier 4/Stage III B)


6068HT069


3 4

TX1100778—UN—11NOV11

Engine Serial Number Plate (Tier 3/Stage III A)


6068HT085


3 4

TX1100777—UN—11NOV11

Engine Serial Number Plate (Stage II)

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VD76477,000104D -19-27JUN12-1/1

Continued on next page DX,EMISSIONS,EPA -19-12DEC12-1/2

IMPORTANTWarranty will not apply to engine and drivetrain failuresresulting from unauthorized adjustments to this engine.

Unauthorized adjustments are in violation of the emissionsregulations applicable to this engine and may result insubstantial fines and penalties.

EPA Non-road Emissions Control Warranty Statement—Compression Ignition

DXLOGOV1 —UN—28APR09

U.S. AND CANADA EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS

To determine if the John Deere engine qualifies for the additional warranties set forth below, look for the "Emissions Control Information" labellocated on the engine. If the engine is operated in the United States or Canada and the Emissions Control information label states: "This enginecomplies with US EPA regulations for nonroad and stationary diesel engines”, or “This engine conforms to US EPA nonroad compression-ignitionregulations”, refer to the "U.S. and Canada Emission Control Warranty Statement." If the engine is operated in California, and the label states: "Thisengine complies with US EPA and CARB regulations for nonroad diesel engines”, or “This engine conforms to US EPA and California nonroadcompression-ignition emission regulations”, also refer to the "California Emission Control Warranty Statement.”

Warranties stated on this certificate refer only to emissions-related parts and components of your engine. The complete engine warranty, lessemissions-related parts and components, is provided separately. If you have any questions about your warranty rights and responsibilities,you should contact John Deere at 1-319-292-5400.

JOHN DEERE'S WARRANTY RESPONSIBILITY

John Deere warrants to the ultimate purchaser and each subsequent purchaser that this off-road diesel engine including all parts of itsemission-control system was designed, built and equipped so as to conform at the time of the sale with Section 213 of the Clean Air Act and is freefrom defects in materials and workmanship which would cause the engine to fail to conform with applicable US EPA regulations for a period of fiveyears from the date the engine is placed into service or 3,000 hours of operation, whichever first occurs.

Where a warrantable condition exists, John Deere will repair or replace, as it elects, any part or component with a defect in materials orworkmanship that would increase the engine’s emissions of any regulated pollutant within the stated warranty period at no cost to you, includingexpenses related to diagnosing and repairing or replacing emission-related parts. Warranty coverage is subject to the limitations and exclusionsset forth herein. Emission- related components include engine parts developed to control emissions related to the following:Air-Induction SystemFuel SystemIgnition SystemExhaust Gas Recirculation Systems

Aftertreatment DevicesCrankcase Ventilation ValvesSensorsEngine Electronic Control Units

EMISSION WARRANTY EXCLUSIONS

John Deere may deny warranty claims for malfunctions or failures caused by:

• Non-performance of maintenance requirements listed in the Operator’s Manual• The use of the engine/equipment in a manner for which it was not designed• Abuse, neglect, improper maintenance or unapproved modifications or alterations• Accidents for which it does not have responsibility or by acts of GodThe off-road diesel engine is designed to operate on diesel fuel as specified in the Fuels, Lubricants and Coolants section in the Operators Manual.Use of any other fuel can harm the emissions control system of the engine/equipment and is not approved for use.

To the extent permitted by law John Deere is not liable for damage to other engine components caused by a failure of an emission-relatedpart, unless otherwise covered by standard warranty.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTYOF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. REMEDIES UNDER THIS WARRANTY ARE LIMITED TO THEPROVISIONS OF MATERIAL AND SERVICES AS SPECIFIED HEREIN. WHERE PERMITTED BY LAW, NEITHER JOHN DEERE NOR ANYAUTHORIZED JOHN DEERE ENGINE DISTRIBUTOR, DEALER, OR REPAIR FACILITY OR ANY COMPANY AFFILIATED WITH JOHNDEERE WILL BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Emission_CI_EPA (18Dec09)

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DX,EMISSIONS,EPA -19-12DEC12-2/2

TS1721

—UN—15JU

L13

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Continued on next page DX,EMISSIONS,CARB -19-12DEC12-1/4

CARB Non-road Emissions Control Warranty Statement—Compression Ignition

DXLOGOV1 —UN—28APR09

CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS

To determine if the John Deere engine qualifies for the additional warranties set forth below, look for the “Emission Control Information” label locatedon the engine. If the engine is operated in the United States or Canada and the engine label states: “This engine complies with US EPA regulationsfor nonroad and stationary diesel engines”, or “This engine complies with US EPA regulations for stationary emergency diesel engines”, refer to the“U.S. and Canada Emission Control Warranty Statement.” If the engine is operated in California, and the engine label states: “This engine complieswith US EPA and CARB regulations for nonroad diesel engines” also refer to the “California Emissions Control Warranty Statement.”

Warranties stated on this certificate refer only to emissions-related parts and components of your engine. The complete engine warranty, lessemission-related parts and components, is provided separately. If you have any questions about your warranty rights and responsibilities,you should contact John Deere at 1-319-292-5400.

CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT:

The California Air Resources Board (CARB) is pleased to explain the emission-control system warranty on 2013 through 2015 off-road dieselengines. In California, new off-road engines must be designed, built and equipped to meet the State’s stringent anti-smog standards. John Deeremust warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse, neglect orimproper maintenance of your engine.

Your emission control system may include parts such as the fuel injection system and the air induction system. Also included may be hoses, belts,connectors and other emission-related assemblies.

John Deere warrants to the ultimate purchaser and each subsequent purchaser that this off-road diesel engine was designed, built, and equippedso as to conform at the time of sale with all applicable regulations adopted by CARB and is free from defects in materials and workmanship whichwould cause the failure of a warranted part to be identical in all material respects to the part as described in John Deere's application for certificationfor a period of five years from the date the engine is delivered to an ultimate purchaser or 3,000 hours of operation, whichever occurs first for allengines rated at 19 kW and greater. In the absence of a device to measure hours of use, the engine shall be warranted for a period of five years.

EMISSIONS WARRANTY EXCLUSIONS:

John Deere may deny warranty claims for failures caused by the use of an add-on or modified part which has not been exempted by the CARB. Amodified part is an aftermarket part intended to replace an original emission-related part which is not functionally identical in all respects and whichin any way affects emissions. An add-on part is any aftermarket part which is not a modified part or a replacement part.

In no event will John Deere, any authorized engine distributor, dealer, or repair facility, or any company affiliated with John Deere be liablefor incidental or consequential damage.

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JOHN DEERE'S WARRANTY RESPONSIBILITY:

Where a warrantable condition exists, John Deere will repair or replace, as it elects, your off-road diesel engine at no cost to you, includingdiagnosis, parts or labor. Warranty coverage is subject to the limitations and exclusions set forth herein. The off-road diesel engine is warrantedfor a period of five years from the date the engine is delivered to an ultimate purchaser or 3,000 hours of operation, whichever occurs first.The following are emissions-related parts:

Air Induction System

• Intake manifold• Turbocharger• Charge air coolerFuel Metering system

• Fuel injection systemExhaust Gas Recirculation

• EGR valveCatalyst or Thermal Reactor Systems

• Catalytic converter• Exhaust manifold

Emission control labels

Particulate Controls

• Any device used to capture particulateemissions• Any device used in the regeneration of thecapturing system• Enclosures and manifolding• Smoke Puff LimitersPositive Crankcase Ventilation (PCV) System

• PCV valve• Oil filler cap

Advanced Oxides of Nitrogen (NOx) Controls

• NOx absorbers and catalystsSCR systems and urea containers/dispensingsystems

Miscellaneous Items used in Above Systems

• Electronic control units, sensors, actuators,wiring harnesses, hoses, connectors, clamps,fittings, gasket, mounting hardware

Any warranted emissions-related part scheduled for replacement as required maintenance is warranted by John Deere for the period of time priorto the first scheduled replacement point for the part. Any warranted emissions-related part not scheduled for replacement as required maintenanceor scheduled only for regular inspection is warranted by John Deere for the stated warranty period.

OWNER'S WARRANTY RESPONSIBILITIES:

As the off-road diesel engine owner you are responsible for the performance of the required maintenance listed in your Operator’s Manual. JohnDeere recommends that the owner retain all receipts covering maintenance on the off-road diesel engine, but John Deere cannot deny warrantysolely for the lack of receipts or for the owner’s failure to ensure the performance of all scheduled maintenance. However, as the off-road dieselengine owner, you should be aware that John Deere may deny you warranty coverage if your off-road diesel engine or a part has failed due toabuse, neglect, improper maintenance or unapproved modifications.

The off-road diesel engine is designed to operate on diesel fuel as specified in the Fuels, Lubricants and Coolants section in the Operators Manual.Use of any other fuel may result in the engine no longer operating in compliance with applicable emissions requirements.

The owner is responsible for initiating the warranty process, and should present the machine to the nearest authorized John Deere dealer as soonas a problem is suspected. The warranty repairs should be completed by the authorized John Deere dealer as quickly as possible.

Emissions regulations require the customer to bring the unit to an authorized servicing dealer when warranty service is required. As a result, JohnDeere is NOT liable for travel or mileage on emissions warranty service calls.

Emission_CI_CARB (19Sep12)

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TS1722

—UN—17DEC12

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DX,EMISSIONS,CARB -19-12DEC12-4/4

TS1723

—UN—15JU

L13

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MM16284,000196F -19-07JUL14-1/1

FCC Notifications to User

FCC Notification

These devices comply with Part 15 of the FCC Rules.Operation is subject to the following two conditions: (1)These devices may not cause harmful interference, and(2) these devices must accept any interference received,including interference that may cause undesired operation.

These devices must be operated as supplied by JohnDeere Ag Management Solutions. Any changes ormodifications made to these devices without the expressedwritten approval of John Deere Ag Management Solutionsmay void the user’s authority to operate these devices.

Modular Telematics Gateway and Satellite Module

This equipment has been tested and found to comply withthe limits for Class B digital devices, pursuant to part 15of the FCC Rules. These limits are designed to providereasonable protection against harmful interference in a

residential installation. This equipment generates, uses,and can radiate radio frequency energy, and if not installedand used in accordance with the instructions, may causeharmful interference to radio communications. However,no guarantee shall be made that interference will not occurin a particular installation. If this equipment does causeharmful interference to radio or television reception, whichcan be determined by turning the equipment off and on,the user is encouraged to try to correct the interference byone or more of the following measures:

• Reorient or relocate the receiving antenna.• Increase the separation between the equipment andreceiver.• Connect the equipment into an outlet on a circuitdifferent from that to which the receiver is connected.• Consult the dealer or an experienced radio/TVtechnician for help.

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Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS

IMPORTANT -- READ CAREFULLY: THIS SOFTWARELICENSE AGREEMENT IS A LEGAL CONTRACTBETWEEN YOU AND THE LICENSOR ("LICENSOR")IDENTIFIED BELOW AND GOVERNS YOUR USE OFTHE SOFTWARE DELIVERED TO YOUR MACHINE(THE “MACHINE”).

BY INDICATING YOUR ACCEPTANCE ON A DISPLAYON THE MACHINE, BY INSTALLING SOFTWARETO THE MACHINE, OR USING SOFTWARE ON THEMACHINE, YOU ARE ACCEPTING AND AGREEING TOTHE TERMS OF THIS LICENSE AGREEMENT WITHRESPECT TO THE SOFTWARE (THE "Software") THATIS DELIVERED TO YOURMACHINE. YOU AGREE THATTHIS SOFTWARE LICENSE AGREEMENT, INCLUDINGTHE WARRANTY DISCLAIMERS, LIMITATIONS OFLIABILITY AND TERMINATION PROVISIONS BELOW,IS BINDING UPON YOU, AND UPON ANY COMPANYON WHOSE BEHALF YOU USE THE SOFTWAREAS WELL AS THE EMPLOYEES OF ANY SUCHCOMPANY (COLLECTIVELY REFERRED TO AS"YOU" IN THIS SOFTWARE LICENSE AGREEMENT).IF YOU DO NOT AGREE TO THE TERMS OF THISAGREEMENT, OR IF YOU ARE NOT AUTHORIZEDTO ACCEPT THESE TERMS ON BEHALF OF YOURCOMPANY OR ITS EMPLOYEES, PLEASE CLICK THE[Decline] ICON ON THE DISPLAY ON THE MACHINETO DECLINE THESE TERMS AND CONDITIONS.THIS LICENSE AGREEMENT REPRESENTS THEENTIRE AGREEMENT CONCERNING THE SOFTWAREBETWEEN YOU AND THE LICENSOR.

1. Delivery of Software. Software may be delivered toyour Machine by Licensor wirelessly or via an agent ofLicensor, such as a dealer. If it is delivered wirelessly,you may be responsible for any data transmission feesincurred due to such delivery.

2. License. Licensor hereby grants to you, and youaccept, a nonexclusive license to use the Software inmachine-readable, object code form, only as authorizedin this License Agreement and the applicable provisionsof the Operators' Manuals, which you agree to reviewcarefully prior to using the Software. The Software maybe used only on the Machine to which it was initiallydelivered. You agree that you will not assign, sublicense,transfer, pledge, lease, rent, or share your rights underthis License Agreement, except that you may permanentlytransfer all of your rights under this License Agreementin connection with the sale of the Machine on which theSoftware covered by this Agreement is installed.

3. Licensor's Rights. You acknowledge and agree thatthe Software is proprietary to Licensor and is protectedunder copyright law. You further acknowledge and agreethat all right, title, and interests in and to the Software,including associated intellectual property rights, are andshall remain with Licensor. This License Agreement doesnot convey to you any title or interest in or to the Software,but only a limited right of use revocable in accordancewith the terms of this License Agreement. You agree

that you will not: (a) reverse assemble, reverse compile,modify, or otherwise translate the Software, or attempt todefeat the copyright protection and application enablingmechanisms therein; (b) copy or reproduce the Software;or, (b) remove or obliterate any copyright, trademark orother proprietary rights notices from the Software. Youalso agree not to permit any third party acting under yourcontrol to do any of the foregoing.

4. License Fees. The license fees paid by you, if any, arepaid in consideration of the licenses granted under thisLicense Agreement.

5. Limited Warranty. Licensor warrants, for yourbenefit alone and not for the benefit of any other party,that during the "Warranty Period" defined below, theSoftware will operate substantially in accordance with theapplicable functional specifications ("Specifications")set forth in the Operators' Manuals. If, prior to expirationof the Warranty Period, the Software fails to performsubstantially in accordance with the Specifications, youmay return the Machine to the place of purchase forrepair or replacement of the non-performing Software.The Warranty Period is ninety (90) days from the date ofinstallation of the Software or the duration of the warrantyperiod of the component of the Machine on which theSoftware is installed, whichever is longer. The SoftwareWarranty Period does not affect the warranty period of theMachine itself or any component thereof.

6. DISCLAIMER OF WARRANTIES. YOU HEREBYAGREE THAT THE LIMITED WARRANTY PROVIDEDABOVE (THE "LIMITED WARRANTY") CONSTITUTESYOUR SOLE AND EXCLUSIVE REMEDY FOR ANYPROBLEM WHATSOEVER WITH THE SOFTWARE.EXCEPT AS PROVIDED IN THE LIMITED WARRANTY,THE SOFTWARE IS LICENSED “AS IS,” ANDLICENSOR, ITS AFFILIATES AND THIRD PARTYSUPPLIERS EXPRESSLY DISCLAIM AND YOUEXPRESSLY WAIVE, RELEASE AND RENOUNCE ALLWARRANTIES ARISING BY LAW OR OTHERWISEWITH RESPECT TO THE SOFTWARE, INCLUDING,BUT NOT LIMITED TO: ANY IMPLIED WARRANTY OFMERCHANTABILITY OR FITNESS FOR A PARTICULARPURPOSE; ANY IMPLIED WARRANTY ARISINGFROM COURSE OF PERFORMANCE, COURSE OFDEALING OR TRADE USAGE; ANY WARRANTY OFTITLE OR NON-INFRINGEMENT; AND, ANY OTHERWARRANTY ARISING UNDER ANY THEORY OFLAW, INCLUDING TORT, NEGLIGENCE, STRICTLIABILITY, CONTRACT OR OTHER LEGAL OREQUITABLE THEORY. NO REPRESENTATION OROTHER AFFIRMATION OF FACT INCLUDING, BUT NOTLIMITED TO, STATEMENTS REGARDING SUITABILITYFOR USE, SHALL BE DEEMED TO BE A WARRANTYBY LICENSOR OR ANY OF ITS AFFILIATES OR THIRDPARTY SUPPLIERS. LICENSOR DOES NOT WARRANTTHAT THE SOFTWARE IS ERROR-FREE OR WILLOPERATE WITHOUT INTERRUPTION.

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7. LIMITATION OF LIABILITY. EXCEPT AS SETFORTH IN THE LIMITED WARRANTY, UNDER NOCIRCUMSTANCES SHALL LICENSOR, ITS AFFILIATESOR ITS THIRD PARTY SUPPLIERS BE LIABLE TOYOU OR TO ANY THIRD PARTIES FOR DIRECT,INDIRECT, INCIDENTAL OR CONSEQUENTIALDAMAGES OF ANY KIND, INCLUDING ANY LOSSOR DAMAGE CAUSED BY THE SOFTWARE; ANYPARTIAL OR TOTAL FAILURE OF THE SOFTWARE;PERFORMANCE, NONPERFORMANCE OR DELAYSIN CONNECTION WITH ANY INSTALLATION,MAINTENANCE, WARRANTY OR REPAIRS OF THESOFTWARE, DAMAGES FOR CROP LOSS, DAMAGETO LAND, LOST PROFITS, LOSS OF BUSINESS ORLOSS OF GOODWILL, LOSS OF USE OF EQUIPMENTOR SERVICES OR DAMAGES TO BUSINESS ORREPUTATION ARISING FROM THE PERFORMANCEOR NON-PERFORMANCE OF ANY ASPECT OF THISAGREEMENT, WHETHER IN CONTRACT, TORT OROTHERWISE, AND WHETHER OR NOT LICENSOR,ITS AFFILIATES OR ITS THIRD PARTY SUPPLIERSHAVE BEEN ADVISED OF THE POSSIBILITY OFSUCH DAMAGES. IN NO EVENT SHALL LICENSOR’SCUMULATIVE LIABILITY TO YOU OR TO ANY OTHERPARTY FOR ANY LOSSES OR DAMAGES RESULTINGFROM ANY CLAIMS, LAWSUITS, DEMANDS, ORACTIONS ARISING FROM OR RELATING TO USE OFTHE SOFTWARE EXCEED YOUR TOTAL PAYMENTFOR THE MACHINE AND FOR THE LICENSE OF THESOFTWARE.

8. Termination of License. Licensor may terminate thelicense granted under this Agreement upon written noticeof termination provided to you if you violate any materialterm of this Agreement pertaining to your use of theSoftware or Licensor's rights, including, without limitation,the provisions of Sections 2 and 3 above.

9. Compliance with Law. You agree that you will use theSoftware in accordance with United States law and thelaws of the country in which you are located, as applicable,including foreign trade control laws and regulations. TheSoftware may be subject to export and other foreigntrade controls restricting re-sales and/or transfers toother countries and parties. By accepting the terms ofthis Agreement, you acknowledge that you understandthat the Software may be so controlled, including, butnot limited to, by the Export Administration Regulationsand/or the foreign trade control regulations of the TreasuryDepartment of the United States. Any other provisionof this Agreement to the contrary notwithstanding, youagree that the Software will not be resold, re-exported orotherwise transferred. The Software remains subject toapplicable U.S. laws.

10. Indemnification. You agree to defend, indemnifyand hold Licensor, its affiliates and third party supplier,and their, officers, directors, employees, agents andrepresentatives (each an "Indemnified Party"), harmless

from and against all claims, demands proceedings,injuries, liabilities, losses, or costs and expenses (includingreasonable legal fees) brought by any third party againstany such persons arising from or in connection with youruse of the Software, regardless of whether such lossesare caused, wholly or partially, by any negligence, breachof contract or other fault of an Indemnified Party.

11. Costs of Litigation. If any claim or action is broughtby either party to this License Agreement against the otherparty regarding the subject matter hereof, the prevailingparty shall be entitled to recover, in addition to any otherrelief granted, reasonable attorney fees and expensesof litigation.

12. Severability and Waiver. Should any term of thisAgreement be declared void or unenforceable by anycourt of competent jurisdiction, such declaration shallhave no effect on the remaining terms hereof. The failureof either party to enforce any rights granted hereunderor to take action against the other party in the event ofany breach hereunder shall not be deemed a waiverby that party as to subsequent enforcement of rights ofsubsequent actions in the event of future breaches.

13. Language Clause. If you are a resident of Canadaat the time you accept this Agreement, then the partieshereby acknowledge that they have required thisAgreement, and all other documents relating hereto,be drawn up in the English language only. Les partiesreconnaissent avoir demandé que le présent contrat ainsique toute autre entente ou avis requis ou permis à êtreconclu ou donné en vertu des stipulations du présentcontrat, soient rédigés en langue anglaise seulement. Ifyou are a resident of any country other than the UnitedStates, Canada, Great Britain, Australia or New Zealandthen you agree as follows: there may be a translatedversion of this Agreement. If there is an inconsistencyor contradiction between the translated version and theEnglish version of this Agreement, the English version ofthis Agreement shall control.

14. Assignment by Licensor. Licensor may assign thisAgreement without your prior consent to any companyor entity affiliated with Licensor, or by an assignmentassociated with a corporate restructuring, merger oracquisition.

15. Governing Law and Forum. This Agreement willbe governed by and construed in accordance with thesubstantive laws identified in the table in Section 18, belowThe respective courts of the venue identified in the tablein Section 18, below, for the location of the Machine shallhave non-exclusive jurisdiction over all disputes relatingto this Agreement. This Agreement will not be governedby the conflict of law rules of any jurisdiction or the UnitedNations Convention on Contracts for the International Saleof Goods, the application of which is expressly excluded.

16. Specific Exceptions.

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16.1 Limited Warranty for Users Residing in EuropeanEconomic Area Countries or Switzerland. If youobtained the Software in any European Economic Areacountry or Switzerland, and you usually reside in suchcountry, then Section 6 does not apply, instead, Licensorwarrants that the Software provides the functionalitiesset forth in the Operators Manuals (the "agreed uponfunctionalities") for the Warranty Period. As usedin this Section, "Warranty Period" means one (1)year. Non-substantial variation from the agreed uponfunctionalities shall not be considered and does notestablish any warranty rights. THIS LIMITED WARRANTYDOES NOT APPLY TO SOFTWARE PROVIDED TOYOU FREE OF CHARGE, FOR EXAMPLE, UPDATES,OR SOFTWARE THAT HAS BEEN ALTERED BY YOU,TO THE EXTENT SUCH ALTERATIONS CAUSED ADEFECT. To make a warranty claim, during the WarrantyPeriod you must return, at our expense, the Software andproof of purchase to the location where you obtained it.If the functionalities of the Software vary substantiallyfrom the agreed upon functionalities, Licensor is entitled-- by way of re-performance and at its own discretion --to repair or replace the Software. If this fails, you areentitled to a reduction of the purchase price (reduction)or to cancel the purchase agreement (rescission). Forfurther warranty information, please contact Licensor atthe address listed in Section 18.

16.2 Limitation of Liability for Users Residing inEuropean Economic Area Countries or Switzerland.

(a) If you obtained the Software in any EuropeanEconomic Area country or Switzerland, and you usuallyreside in such country, then Sections 7 and 10 do notapply, Instead, Licensor's statutory liability for damagesshall be limited as follows: (a) Licensor shall be liable onlyup to the amount of damages as typically foreseeableat the time of entering into this Agreement in respectof damages caused by a slightly negligent breach of amaterial contractual obligation and (b) Licensor shall

not be liable for damages caused by a slightly negligentbreach of a non-material contractual obligation.

(b) The aforesaid limitation of liability shall not apply to anymandatory statutory liability, in particular, to liability underthe German Product Liability Act, liability for assuming aspecific guarantee or liability for culpably caused personalinjuries.

(c) You are required to take all reasonable measures toavoid and reduce damages, in particular to make back-upcopies of the Software and your computer data subject tothe provisions of this Agreement.

17. Representations of Licensee. BY ACCEPTINGTHIS AGREEMENT, YOU: (A) ACKNOWLEDGETHAT YOU HAVE READ AND UNDERSTAND THISAGREEMENT; (B) REPRESENT THAT YOU HAVE THEAUTHORITY TO ENTER INTO THIS AGREEMENT; (C)AGREE THAT THIS AGREEMENT IS ENFORCEABLEAGAINST YOU AND ANY LEGAL ENTITY THATOBTAINED THE SOFTWARE AND ON WHOSE BEHALFIT IS USED; AND, (D) AGREE TO PERFORM THEOBLIGATIONS OF THIS AGREEMENT.

18. Identification of Licensor and Notices. TheLicensor is the entity identified in the table below. Allnotices to Licensor shall be sent by certified or registeredmail to the corresponding address for the Licensor givenbelow. In each case a copy of the notice shall also besent to John Deere Intelligent Solutions Group, ATTN:Legal, 4140 114th Street Urbandale, IA 50322 U.S.A. Allnotices to Licensor shall be effective upon receipt. Allnotices required to be given to you shall, in Licensor’s solediscretion, either be sent via certified or registered mailto the address given to Licensor in connection with yourpurchase of the Machine. Either method of notificationused by Licensor shall be effective upon dispatch. Youagree to notify Licensor of any change in your address inthe manner set forth above.

Place of Purchase Address Governing Law VenueUnited States of America John Deere Shared Services, Inc.

One John Deere PlaceMoline, IL 61265 U.S.A.

State of Illinois, USA Rock Island County, Illinois, USA

Argentina Industrias John Deere Argentina, S.A.Casilla de Correo 80Rosario (Santa Fe), 2000, Argentina

Province of Santa Fe, Argentina Province of Santa Fe, Argentina

Australia or New Zealand John Deere Limited (Australia)P.O. Box 2022Crestmead, Queensland, Australia 4132

State of Queensland, Australia State of Queensland, Australia

Canada John Deere Limited295 Hunter RoadP.O. Box 1000Grimsby, ON L9K 1M3

Province of Ontario, Canada Province of Ontario, Canada

Chile John Deere Water, S.A.Cerro Santa Lucia 9990Quilicura, Santiago, Chile

Province of Santiago, Chile Province of Santiago, Chile

Mexico Industrias John Deere, S.A. de C.V.Boulevard Diaz Ordaz #500Garza GarciaNuevo Leon 66210, Mexico

State of Nuevo Leon, Mexico State of Nuevo Leon, Mexico

081214

PN=15

Introduction

OUT4001,00006C5 -19-08NOV10-4/4

TX,TM,FAX -19-03JUL01-1/1

Europe ETICStrassburgerallee 567657 Kaiserslautern, Germany

Federal Republic of Germany Kaiserslautern, Germany

Other The John Deere entity identifiedfor the location of your Machineon www.JDLink.com.

The John Deere entity identifiedfor the location of your Machineon www.JDLink.com.

The John Deere entity identifiedfor the location of your Machineon www.JDLink.com.

Technical Information Feedback FormWe need your help to continually improve our technicalpublications. Please copy this page and FAX or mail yourcomments, ideas and improvements.SEND TO: John Deere Dubuque Works

18600 South John Deere RoadAttn: Publications, Dept. 324Dubuque, IA 52004-0538USA

FAX NUMBER: 1-563-589-5800 (USA)

Publication Number:

Page Number:

Ideas, Comments:

Name:

Phone:

Email Address:

THANK YOU!

081214

PN=16

Contents

Page

Safety—Safety and Operator ConveniencesSafety and Operator Convenience Features .....1-1-1

Safety—General PrecautionsRecognize Safety Information ...........................1-2-1Follow Safety Instructions..................................1-2-1Operate Only If Qualified ...................................1-2-1Wear Protective Equipment...............................1-2-2Avoid Unauthorized Machine Modifications.......1-2-2Control Pattern Selector—If Equipped ..............1-2-2Add Cab Guarding for Special Uses..................1-2-2Inspect Machine ................................................1-2-3Stay Clear of Moving Parts................................1-2-3Avoid High-Pressure Fluids ...............................1-2-3Avoid High-Pressure Oils ..................................1-2-4Work In Ventilated Area.....................................1-2-4Avoid Static Electricity Risk When Refueling.....1-2-5Prevent Fires .....................................................1-2-5Prevent Battery Explosions ...............................1-2-6Handle Chemical Products Safely .....................1-2-6Dispose of Waste Properly ................................1-2-6Exhaust Filter Ash Handling and Disposal ........1-2-7Prepare for Emergencies...................................1-2-7Clean Debris from Machine...............................1-2-7

Safety—Operating PrecautionsUse Steps and Handholds Correctly .................1-3-1Start Only From Operator's Seat .......................1-3-1Use and Maintain Seat Belt ...............................1-3-1Prevent Unintended Machine Movement ..........1-3-1Avoid Work Site Hazards...................................1-3-2Keep Riders Off Machine ..................................1-3-2Avoid Backover Accidents .................................1-3-3Inspect and Maintain ROPS ..............................1-3-3Avoid Machine Tip Over ....................................1-3-4Use Special Care When Lifting Objects ............1-3-4Use Special Care When Operating ...................1-3-4Travel Safely......................................................1-3-5Prevent Acid Burns............................................1-3-5Add and Operate Attachments Safely ...............1-3-5

Safety—Maintenance PrecautionsPark and Prepare for Service Safely .................1-4-1Service Cooling System Safely .........................1-4-1Remove Paint Before Welding or Heating.........1-4-2Make Welding Repairs Safely ...........................1-4-2

Page

Drive Metal Pins Safely .....................................1-4-2Clean Exhaust Filter Safely ...............................1-4-3

Safety—Safety SignsSafety Signs ......................................................1-5-1Hydraulic Coupler Safety Signs—If

Equipped .....................................................1-5-14

Operation—Operator's StationPedals, Levers, and Panels...............................2-1-1Switch Panel......................................................2-1-2Switch Panel Functions .....................................2-1-3Rear Left Panel..................................................2-1-4Horn...................................................................2-1-4Power Dig Button...............................................2-1-4Pilot Shutoff Lever .............................................2-1-5Left Console ......................................................2-1-5Travel Alarm and Travel Alarm Cancel Switch ..2-1-5Seat Heater Switch—If Equipped......................2-1-6Reversing Fan Switch—If Equipped..................2-1-6Right Console ....................................................2-1-6Exhaust Filter Parked Cleaning Switch .............2-1-7Right Enable Switch ..........................................2-1-7Service ADVISOR™ Remote (SAR) Switch......2-1-8Cab Heater and Air Conditioner ........................2-1-9Selecting Display Between Celsius and

Fahrenheit ...................................................2-1-10Operating the AM/FM Radio............................2-1-11Fire Extinguisher Mounting Location ...............2-1-12Secondary Exit Tool.........................................2-1-12Cab Dome Light Switch ...................................2-1-13Opening Upper Front (Secondary Exit)

Window .......................................................2-1-13Removing and Storing the Lower Front

Window .......................................................2-1-14Opening Cab Door Window.............................2-1-14Opening and Closing the

Polycarbonate Type Roof Exit Cover ..........2-1-15Adjusting the Mechanical Suspension Seat ....2-1-15Adjusting the Air Suspension Seat—If

Equipped .....................................................2-1-16Adjusting Pilot Control Lever Console Height ..2-1-16

Operation—Monitor OperationMonitor...............................................................2-2-1Monitor Functions..............................................2-2-2

Continued on next page

Original Instructions. All information, illustrations and specifications in thismanual are based on the latest information available at the time of publication.

The right is reserved to make changes at any time without notice.COPYRIGHT © 2014DEERE & COMPANY

Moline, IllinoisAll rights reserved.

A John Deere ILLUSTRUCTION ® ManualPrevious Editions

Copyright © 2012, 2013

i 081214PN=1

Contents

Page

Monitor Start-Up ................................................2-2-3Main Menu.........................................................2-2-4Main Menu—Alarm List .....................................2-2-5Main Menu—Air Conditioner ...........................2-2-11Main Menu—Radio..........................................2-2-13Main Menu—Work Mode.................................2-2-14Main Menu—Setting Menu..............................2-2-15Main Menu—Setting Menu—Date and Time...2-2-16Main Menu—Setting Menu—Attach-

ment Name Input.........................................2-2-16Main Menu—Setting Menu—Auto Shutdown ..2-2-17Main Menu—Setting Menu—Auto

Exhaust Filter Cleaning ...............................2-2-18Main Menu—Setting Menu—Sub

Meter Selection ...........................................2-2-19Main Menu—Setting Menu—Rear

View Camera Monitor..................................2-2-20Main Menu—Setting Menu—Display

Item Selection .............................................2-2-21Main Menu—Setting Menu—Bright-

ness Adjustment..........................................2-2-21Main Menu—Setting Menu—Language ..........2-2-21Main Menu—Setting Menu—Unit Selection ....2-2-22Main Menu—Setting Menu—Main

Menu Sequence Change ............................2-2-22Main Menu—Information Menu .......................2-2-23Main Menu—Information Menu—Operation....2-2-24Main Menu—Information

Menu—Maintenance ...................................2-2-25Main Menu—Information

Menu—Troubleshooting ..............................2-2-25Main Menu—Information Menu—Monitoring...2-2-26

Operation—Operating the MachineBefore Starting Work .........................................2-3-1Operator's Daily Machine Check

Before Starting ..............................................2-3-1Engine Break-In Period .....................................2-3-2Starting Engine..................................................2-3-3Cold Weather Start Aid......................................2-3-4Cold Weather Warmup ......................................2-3-5Travel Pedals and Levers..................................2-3-6Exhaust Filter.....................................................2-3-7Exhaust Filter Parked Cleaning.........................2-3-9Service ADVISOR™ Remote (SAR)

Software Delivery Process ..........................2-3-10Service ADVISOR™ Remote (SAR)

Operation ....................................................2-3-11Locking the Hydraulic Coupler to the

Attachment—If Equipped ............................2-3-13Unlocking the Hydraulic Coupler From

the Attachment—If Equipped ......................2-3-15Control Lever Pattern Operation......................2-3-16Mechanical Control Lever Pattern

Selector—If Equipped .................................2-3-17Control Lever Pattern Conversion ...................2-3-18Operating in Water and Mud ...........................2-3-19

Page

Driving Up a Steep or Slippery Slope..............2-3-19Lifting...............................................................2-3-19Lower Boom With Engine Stopped..................2-3-20Parking the Machine........................................2-3-21Loading and Unloading for Transport ..............2-3-22Towing Machine...............................................2-3-23Lifting the Machine ..........................................2-3-23

Maintenance—MachineDiesel Fuel.........................................................3-1-1Diesel Fuel Specifications .................................3-1-1Lubricity of Diesel Fuel ......................................3-1-2Handling and Storing Diesel Fuel ......................3-1-2Biodiesel Fuel ....................................................3-1-3Testing Diesel Fuel ............................................3-1-4Fuel Filters.........................................................3-1-4Minimizing the Effect of Cold Weather

on Diesel Engines .........................................3-1-5Alternative and Synthetic Lubricants .................3-1-6Mixing of Lubricants...........................................3-1-6Lubricant Storage ..............................................3-1-6John Deere Break-In Plus™ Engine Oil ............3-1-7Diesel Engine Oil—Interim Tier 4 and

Stage III B Engines .......................................3-1-8Engine Oil and Filter Service Intervals

— Interim Tier 4, Final Tier 4, StageIIIB, and Stage IV Engines ............................3-1-9

Oil Filters ...........................................................3-1-9Hydraulic Oil ....................................................3-1-10Swing Gear Case and Travel Gear

Case Oils.....................................................3-1-11Pump Drive Gear Case Oil ..............................3-1-11Track Adjuster, Working Tool Pivot,

Swing Bearing, and Swing BearingGear Grease ...............................................3-1-12

Diesel Engine Coolant (engine withwet sleeve cylinder liners) ...........................3-1-13

Drain Intervals for Diesel Engine Coolant........3-1-14John Deere COOL-GARD™ II Coolant

Extender......................................................3-1-14Supplemental Coolant Additives......................3-1-15Operating in Warm Temperature Climates ......3-1-15Additional Information About Diesel

Engine Coolants and John DeereCOOL-GARD™ II Coolant Extender ...........3-1-16

Testing Diesel Engine Coolant.........................3-1-17Disposing of Coolant .......................................3-1-17

Maintenance—Periodic MaintenanceService Machine at Specified Intervals..............3-2-1Check the Hour Meter Regularly .......................3-2-1Prepare Machine for Maintenance ....................3-2-2Open Access Doors for Service ........................3-2-3Open Engine Cover for Service.........................3-2-3Fuel Tank...........................................................3-2-3Hydraulic Breaker and Crusher Attachments ....3-2-4


ii 081214PN=2

Contents

Page

Fluid Analysis Program Test Kits and3-Way Coolant Test Kit..................................3-2-4

Service Intervals ................................................3-2-5Required Parts...................................................3-2-7

Maintenance—As RequiredRemove and Clean Fuel Tank Inlet Screen.......3-3-1Check Windshield Washer Fluid Level ..............3-3-1Check and Clean Air Cleaner Dust

Unloader Valve..............................................3-3-1Check and Adjust Track Sag .............................3-3-2Clean Rear Camera Lens—If Equipped............3-3-3Check Coolant ...................................................3-3-4Service Exhaust Filter........................................3-3-5

Maintenance—10 Hours or DailyCheck Engine Oil Level .....................................3-4-1Check Engine Coolant Level .............................3-4-2Check Hydraulic Tank Oil Level.........................3-4-3Lubricate Hydraulic Coupler—If Equipped ........3-4-4

Maintenance—Every 50 Hours or WeeklyDrain Water and Sediment from Fuel

Tank Sump ....................................................3-5-1Drain Primary Fuel Filter and Water Separator ..3-5-1Drain Final Fuel Filter ........................................3-5-2Drain Auxiliary Fuel Filter and Water

Separator—If Equipped.................................3-5-2

Maintenance—Every 100 HoursLubricate Working Tool Pivots ...........................3-6-1Inspect and Re-Torque Track Hardware............3-6-2

Maintenance—Every 250 HoursCheck Swing Gear Case Oil Level ....................3-7-1Drain Water and Sediment from

Hydraulic Tank...............................................3-7-2Check Pump Drive Gear Case Oil Level ...........3-7-3Check Battery Electrolyte Level and Terminals ..3-7-4Check Travel Gear Case Oil Level ....................3-7-6Take Engine Oil Sample ....................................3-7-6

Maintenance—Every 500 HoursLubricate Front End Pin Joints ..........................3-8-1Lubricate Swing Bearing....................................3-8-2Lubricate Swing Bearing Gear...........................3-8-2Replace Primary Fuel Filter and Water

Separator ......................................................3-8-3Replace Final Fuel Filter....................................3-8-4Replace Auxiliary Fuel Filter and Water

Separator—If Equipped.................................3-8-5Check Air Intake Hoses.....................................3-8-5Drain and Refill Engine Oil and Replace Filter ..3-8-6Clean Cab Fresh Air and Cab

Recirculating Air Filters .................................3-8-7Take Fluid Samples ...........................................3-8-7

Page

Maintenance—Every 1000 HoursDrain and Refill Swing Gear Case Oil ...............3-9-1Replace Hydraulic Tank Oil Filter ......................3-9-2Replace Pilot Oil Filter .......................................3-9-3Drain and Refill Pump Drive Gear Case Oil ......3-9-4Remove and Clean Open Crankcase

Ventilation (OCV) Hose .................................3-9-4Inspect Serpentine Belt .....................................3-9-5Replace Air Cleaner Elements ..........................3-9-6Replace Air Cleaner Dust Unloader Valve.........3-9-7Check Coolant ...................................................3-9-8

Maintenance—Every 2000 HoursCheck and Adjust Engine Valve Lash..............3-10-1Drain and Refill Travel Gear Case Oil .............3-10-1Replace Open Crankcase Ventilation

(OCV) Filter .................................................3-10-1

Maintenance—Every 5000 HoursDrain and Refill Hydraulic Tank Oil ..................3-11-1Replace Hydraulic Tank Vent Cap Filter ..........3-11-3

Maintenance—Every 6000 HoursDrain Cooling System......................................3-12-1Cooling System Fill and Deaeration

Procedure....................................................3-12-2

Miscellaneous—MachineBleed Fuel System ............................................4-1-1Clean Radiator, Oil Cooler, Charge Air

Cooler, and Fuel Cooler ................................4-1-1Do Not Service or Adjust Injection

Nozzles or High-Pressure Fuel Pump...........4-1-2Do Not Service Control Valves,

Cylinders, Pumps, or Motors.........................4-1-2Precautions for Alternator and Regulator ..........4-1-2Handling, Checking, and Servicing

Batteries Carefully.........................................4-1-3Using Battery Charger .......................................4-1-4Using Booster Batteries—24-Volt System.........4-1-5Replacing Batteries ...........................................4-1-5Fluid Sampling Test Ports—If Equipped............4-1-6Welding On Machine .........................................4-1-6Clean the Machine Regularly ............................4-1-7Adding 12—Volt Accessories ............................4-1-7JDLink™ Machine Monitoring System

(MMS)—If Equipped......................................4-1-7Replacing Fuses................................................4-1-8Replacing Bucket Teeth...................................4-1-11Replacing Bucket Tooth

Tip—Heavy-Duty Bucket .............................4-1-13Replacing Bucket Teeth—TK Series ...............4-1-13Removing the Bucket ......................................4-1-14Track Sag General Information .......................4-1-14Check Track Shoe Hardware ..........................4-1-14


iii 081214PN=3

Contents

Page

Hardware Torque Specifications......................4-1-14Unified Inch Bolt and Screw Torque Values.....4-1-15Metric Bolt and Screw Torque Values..............4-1-16

Miscellaneous—Operational CheckoutOperational Checkout........................................4-2-1

Miscellaneous—TroubleshootingTroubleshooting Procedure ...............................4-3-1Engine ...............................................................4-3-2Hydraulic System...............................................4-3-5Electrical System...............................................4-3-7

Miscellaneous—StoragePrepare Machine for Storage ............................4-4-1Monthly Storage Procedure...............................4-4-2

Miscellaneous—Machine NumbersRecord Product Identification Number (PIN) .....4-5-1Record Engine Serial Number...........................4-5-1Record Travel Motor Serial Numbers ................4-5-2Record Swing Motor Serial Number ..................4-5-2Record Hydraulic Coupler Serial

Number—If Equipped....................................4-5-3Hydraulic Pump Serial Number .........................4-5-3Keep Proof of Ownership ..................................4-5-4Keep Machines Secure .....................................4-5-4

Miscellaneous—Specifications210G and 210GLC Engine Specifications.........4-6-1210G and 210GLCDrain and Refill Capacities ..4-6-1210G and 210GLC Machine Specifications.......4-6-2210G and 210GLC Working Ranges.................4-6-4210G Lift Capacity—Arm: 2.42 m (7 ft

11 in.); Bucket: 666 kg (1468 lb.);Shoe: 600 mm (24 in.) ..................................4-6-6

210G Lift Capacity—Arm: 2.42 m (7 ft11 in.); Bucket: 666 kg (1468 lb.);Shoe: 700 mm (28 in.) ..................................4-6-7

210G Lift Capacity—Arm: 2.42 m (7 ft11 in.); Bucket: 666 kg (1468 lb.);Shoe: 800 mm (32 in.) ..................................4-6-8

210G Lift Capacity—Arm: 2.91 m (9ft 7 in.); Bucket: 666 kg (1468 lb.);Shoe: 600 mm (24 in.) ..................................4-6-9

210G Lift Capacity—Arm: 2.91 m (9ft 7 in.); Bucket: 666 kg (1468 lb.);Shoe: 700 mm (28 in.) ................................4-6-10

210G Lift Capacity—Arm: 2.91 m (9ft 7 in.); Bucket: 666 kg (1468 lb.);Shoe: 800 mm (32 in.) ................................4-6-11

210GLC Lift Capacity—Arm: 2.42 m (7ft 11 in.); Bucket: 666 kg (1468 lb.);Shoe: 600 mm (24 in.) ................................4-6-12


Page





iv 081214PN=4

Safety—Safety and Operator Conveniences

OUT4001,0000A69 -19-04JAN12-1/1

Safety and Operator Convenience Features

TX1101573

11

9

10

14

8

7

313

1

212

54

6

15

TX1101573—UN—12JA

N12

Excavator Safety and Operator Convenience Features

Please remember that the operator is the key topreventing accidents.

1. Seat belt with Retractors. Seat belt retractors helpkeep belts clean and convenient to use.

2. Window Guarding. The stationary window with barsprevent contact with a moving boom.

3. Rearview Mirrors. Rearview mirrors offer the operatora view of activity along side of the excavator.

4. Secondary Exit. The front window provides a largeexit path if the cab door is blocked in an emergencysituation. The rear window is an alternate secondary exit,a secondary exit tool is also provided.

5. Pilot Shutoff Lever. A lever near the cab exit remindsthe operator to deactivate hydraulic functions beforeleaving the machine.

6. Steps. Wide, slip-resistant steps make entry and exiteasier. Steps also provide a place to clean shoes.

7. Handholds. Large, conveniently placed handholdsmake it easy to enter or exit the operator's station orservice area.

8. Swing Brake. Swing brake engages automaticallywhen the swing is not operated. Helps secureupperstructure when transporting the machine.

9. Bypass Start Protection. Shielding over the starterhelps prevent dangerous bypass starting.

10. Travel Alarm. Alerts bystanders of forward or reversemachine movement.

11. Engine Fan Guard. A fan guard inside the enginecompartment helps prevent contact with the hydraulicallydriven fan.

12. Horn. Standard horn is useful when driving orsignaling coworkers.

13. Cab with Heater, Defroster, and Air Conditioner.Ventilation system circulates both outside and inside airthrough filters for a clean working environment. Builtin defroster vents direct air flow for effective windowdefogging/deicing. Air conditioner provides a comfortable,temperature-controlled working environment.

14. Counterweight Mirror. The counterweight mirroroffers the operator a view directly behind the excavator.

15. ROPS and FOPS. Integrated rollover protectivestructure (ROPS) and falling object protective structure(FOPS) are designed to protect the operator. Theenclosed lockable cabin also provides protection from theweather and reduces vandalism.

1-1-1 081214PN=21

Safety—General Precautions

TX,RECOGNIZE -19-28JUN10-1/1

TX,FOLLOW -19-20JAN11-1/1

TX,QUALIFIED -19-18JAN11-1/1

Recognize Safety InformationThis is the safety alert symbol. When you see thissymbol on your machine or in this manual, be alertfor the potential of personal injury.

Follow the precautions and safe operating practiceshighlighted by this symbol.

A signal word — DANGER, WARNING, or CAUTION —is used with the safety alert symbol. DANGER identifiesthe most serious hazards.

On your machine, DANGER signs are red in color,WARNING signs are orange, and CAUTION signs areyellow. DANGER and WARNING signs are located nearspecific hazards. General precautions are on CAUTIONlabels.

T133555—UN—15APR13

T133588—19—28AUG00

Follow Safety InstructionsCarefully read all safety messages in this manual and onyour machine safety signs. Keep safety signs in goodcondition. Replace missing or damaged safety signs. Usethis operator’s manual for correct safety sign placement.Be sure that new equipment components and repair partsinclude the current safety signs. Replacement safetysigns are available from your John Deere dealer.

There can be additional safety information contained onparts and components sourced from suppliers that is notreproduced in this operator's manual.

Learn how to operate the machine and how to use controlsproperly. Do not let anyone operate without instruction.

Keep your machine in proper working condition.Unauthorized modifications to the machine could impairthe function or safety and affect machine life.

TS201—UN—15APR13

If you do not understand any part of this manual and needassistance, contact your John Deere dealer.

Operate Only If QualifiedDo not operate this machine unless the operator's manualhas been read carefully, and you have been qualified bysupervised training and instruction.

Operator should be familiar with the job site andsurroundings before operating. Try all controls and

machine functions with the machine in an open areabefore starting to work.

Know and observe all safety rules that may apply to everywork situation and work site.

1-2-1 081214PN=22


TX,WEAR,PE -19-22SEP10-1/1

AM40430,00000A9 -19-20AUG09-1/1

DB84312,00000A5 -19-04JAN12-1/1

TX,CABGUARD -19-12FEB13-1/1

Wear Protective EquipmentGuard against injury from flying pieces or metal or debris;wear goggles or safety glasses.

Wear close fitting clothing and safety equipmentappropriate to the job.

Operating equipment safely requires the full attention ofthe operator. Do not wear radio or music headphoneswhile operating machine.

Prolonged exposure to loud noise can cause impairmentor loss of hearing. Wear suitable hearing protection suchas earmuffs or earplugs to protect against objectionable oruncomfortable loud noises. Radio or music headphonesare not suitable to use for hearing protection.


Avoid Unauthorized Machine Modifications

John Deere recommends using only genuine John Deerereplacement parts to ensure machine performance.Never substitute genuine John Deere parts with alternateparts not intended for the application as these cancreate hazardous situations or hazardous performance.Non-John Deere parts, or any damage or failures resultingfrom their use are not covered by any John Deere warranty.

Modifications of this machine, or addition of unapprovedproducts or attachments, may affect machine stability or

reliability, and may create a hazard for the operator orothers near the machine. The installer of any modificationwhich may affect the electronic controls of this machine isresponsible for establishing that the modification does notadversely affect the machine or its performance.

Always contact an authorized dealer before makingmachine modifications that change the intended use,weight or balance of the machine, or that alter machinecontrols, performance or reliability.

Control Pattern Selector—If EquippedThis machine may be equipped with a control patternselector valve. Ensure all personnel are clear of machine

and area is large enough to operate machine functions.Verify the machine response to each control movement.

Add Cab Guarding for Special UsesSpecial work situations or machine attachments couldcreate an environment with falling or flying objects.Working near an overhead bank, demolition work, usinga hydraulic hammer or winch, working in a forestryapplication or wooded area, or working in a wastemanagement application, for example, could requireadded guarding to protect the operator.

Additional level II FOPS (falling object protectivestructure), forestry protection packages, and specialscreens or guarding should be installed when fallingor flying objects could enter or damage the machine.A rear screen should always be used with a winch toprotect against a snapping cable. Before operating in anyspecial work environments, follow the operator protectionrecommendations of the manufacturer of any specializedattachment or equipment. Contact your authorized JohnDeere dealer for information on protective guarding.

1-2-2 081214PN=23


TX,INSPECT -19-08SEP10-1/1

TX,MOVING,PARTS -19-20JAN11-1/1

DX,FLUID -19-11DEC12-1/1

Inspect MachineInspect machine carefully each day by walking around itbefore starting.

Keep all guards and shields in good condition and properlyinstalled. Fix damage and replace worn or broken partsimmediately. Pay special attention to hydraulic hoses andelectrical wiring.

T6607A

Q—UN—15APR13

Stay Clear of Moving PartsEntanglements in moving parts can cause serious injury.

Stop engine before examining, adjusting, or maintainingany part of machine with moving parts.

Keep guards and shields in place. Replace any guardor shield that has been removed for access as soon asservice or repair is complete. T

133592

—UN—15APR13

Avoid High-Pressure FluidsEscaping fluid under pressure can penetrate the skincausing serious injury.

Avoid the hazard by relieving pressure beforedisconnecting hydraulic or other lines. Tighten allconnections before applying pressure.

Search for leaks with a piece of cardboard. Protect handsand body from high-pressure fluids.

If an accident occurs, see a doctor immediately. Any fluidinjected into the skin must be surgically removed withina few hours or gangrene may result. Doctors unfamiliarwith this type of injury should reference a knowledgeablemedical source. Such information is available from Deere& Company Medical Department in Moline, Illinois, U.S.A.

X9811

—UN—23AUG88

1-2-3 081214PN=24


TX,HPOILS -19-20JAN11-1/1

DX,AIR -19-17FEB99-1/1

Avoid High-Pressure OilsThis machine uses a high-pressure hydraulic system.Escaping oil under pressure can penetrate the skincausing serious injury.

Never search for leaks with your hands. Protect hands.Use a piece of cardboard to find location of escaping oil.Stop engine and relieve pressure before disconnectinglines or working on hydraulic system.

If hydraulic oil penetrates your skin, see a doctorimmediately. Injected oil must be removed surgicallywithin hours or gangrene could result. Contact aknowledgeable medical source or the Deere & CompanyMedical Department in Moline, Illinois, U.S.A.

T133509—UN—15APR13

T133840—UN—20SEP00

Work In Ventilated AreaEngine exhaust fumes can cause sickness or death. Ifit is necessary to run an engine in an enclosed area,remove the exhaust fumes from the area with an exhaustpipe extension.

If you do not have an exhaust pipe extension, open thedoors and get outside air into the area.


1-2-4 081214PN=25


DX,FUEL,STATIC,ELEC -19-12JUL13-1/1

TX,PREVENT,FIRE -19-20JAN11-1/1

Avoid Static Electricity Risk When RefuelingThe removal of sulfur and other compounds in Ultra-LowSulfur Diesel (ULSD) fuel decreases its conductivity andincreases its ability to store a static charge.

Refineries may have treated the fuel with a staticdissipating additive. However, there are many factors thatcan reduce the effectiveness of the additive over time.

Static charges can build up in ULSD fuel while it is flowingthrough fuel delivery systems. Static electricity dischargewhen combustible vapors are present could result in afire or explosion.

Therefore, it is important to ensure that the entire systemused to refuel your machine (fuel supply tank, transferpump, transfer hose, nozzle, and others) is properlygrounded and bonded. Consult with your fuel or fuelsystem supplier to ensure that the delivery system is incompliance with fueling standards for proper groundingand bonding practices.

RG22142—UN—17MAR14

RG21992—UN—21AUG13

Prevent FiresHandle Fuel Safely: Store flammable fluids away fromfire hazards. Never refuel machine while smoking or whennear sparks or flame.

Clean Machine Regularly: Keep trash, debris, greaseand oil from accumulating in engine compartment, aroundfuel lines, hydraulic lines, exhaust components, andelectrical wiring. Never store oily rags or flammablematerials inside a machine compartment.

Maintain Hoses and Wiring: Replace hydraulic hosesimmediately if they begin to leak, and clean up any oilspills. Examine electrical wiring and connectors frequentlyfor damage.

Keep A Fire Extinguisher Available: Always keep amultipurpose fire extinguisher on or near the machine.Know how to use extinguisher properly.

T133552—UN—15APR13

T133553 —UN—07SEP00

T133554 —UN—07SEP00

1-2-5 081214PN=26


DX,SPARKS -19-03MAR93-1/1

DX,MSDS,NA -19-03MAR93-1/1

DX,DRAIN -19-03MAR93-1/1

Prevent Battery ExplosionsKeep sparks, lighted matches, and open flame away fromthe top of battery. Battery gas can explode.

Never check battery charge by placing a metal objectacross the posts. Use a volt-meter or hydrometer.

Do not charge a frozen battery; it may explode. Warmbattery to 16°C (60°F).


Handle Chemical Products SafelyDirect exposure to hazardous chemicals can causeserious injury. Potentially hazardous chemicals used withJohn Deere equipment include such items as lubricants,coolants, paints, and adhesives.

A Material Safety Data Sheet (MSDS) provides specificdetails on chemical products: physical and health hazards,safety procedures, and emergency response techniques.

Check the MSDS before you start any job using ahazardous chemical. That way you will know exactly whatthe risks are and how to do the job safely. Then followprocedures and recommended equipment.

(See your John Deere dealer for MSDS’s on chemicalproducts used with John Deere equipment.)

TS1132

—UN—15APR13

Dispose of Waste ProperlyImproperly disposing of waste can threaten theenvironment and ecology. Potentially harmful waste usedwith John Deere equipment include such items as oil, fuel,coolant, brake fluid, filters, and batteries.

Use leakproof containers when draining fluids. Do not usefood or beverage containers that may mislead someoneinto drinking from them.

Do not pour waste onto the ground, down a drain, or intoany water source.

Air conditioning refrigerants escaping into the air candamage the Earth’s atmosphere. Government regulationsmay require a certified air conditioning service center torecover and recycle used air conditioning refrigerants.

Inquire on the proper way to recycle or dispose of wastefrom your local environmental or recycling center, or fromyour John Deere dealer.

TS1133

—UN—15APR13

1-2-6 081214PN=27


TX,ASH,DISP -19-20JAN11-1/1

DX,FIRE2 -19-03MAR93-1/1

TX,DEBRIS -19-20JAN11-1/1

Exhaust Filter Ash Handling and Disposal

CAUTION: Under federal, state, and local laws orregulations, exhaust filter ash can be classifiedas a hazardous waste. Hazardous waste mustbe disposed of in accordance with all applicablefederal, state, and local laws or regulations

governing hazardous waste disposal. Only aqualified service provider should remove ash fromthe exhaust filter. Personal protective equipmentand clothing, maintained in a sanitary and reliablecondition, should be used when handling andcleaning exhaust filter. See your authorized dealerfor exhaust filter ash handling and disposal.

Prepare for EmergenciesBe prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service,hospital, and fire department near your telephone.


Clean Debris from MachineKeep engine compartment, radiator, batteries, hydrauliclines, exhaust components, fuel tank, and operator'sstation clean and free of debris.

Clean any oil spills or fuel spills on machine surfaces.

Temperature in engine compartment could go upimmediately after engine is stopped. BE ON GUARDFOR FIRES DURING THIS PERIOD.

Open access door(s) to cool the engine faster, and cleanengine compartment. T6

669A

G—UN—15APR13

1-2-7 081214PN=28

Safety—Operating Precautions

TX,STEPS -19-09FEB11-1/1

TX,SOFOS -19-20JAN11-1/1

TX,SEAT,BELT -19-20JAN11-1/1

VD76477,000036D -19-19APR11-1/1

Use Steps and Handholds CorrectlyPrevent falls by facing the machine when you get on andoff. Maintain 3-point contact with steps and handrails.Never use machine controls as handholds.

Use extra care when mud, snow, or moisture presentslippery conditions. Keep steps clean and free of greaseor oil. Never jump when exiting machine. Never mount ordismount a moving machine. T1

33468—UN—15APR13

Start Only From Operator's SeatAvoid unexpected machine movement. Start engine onlywhile sitting in operator's seat. Ensure that all controls andworking tools are in proper position for a parked machine.

Never attempt to start engine from the ground. Do notattempt to start engine by shorting across the startersolenoid terminals. T1

33715—UN—15APR13

Use and Maintain Seat BeltUse seat belt when operating machine. Remember tofasten seat belt when loading and unloading from trucksand during other uses.

Examine seat belt frequently. Be sure that webbing is notcut or torn. Replace seat belt immediately if any part isdamaged or does not function properly.

The complete seat belt assembly should be replacedevery three years, regardless of appearance.

T133716—19—17APR13

Prevent Unintended Machine MovementBe careful not to accidentally actuate control levers whencoworkers are present. Pull pilot shutoff lever to locked(UP) position during work interruptions. Pull pilot shutofflever to locked (UP) position and stop engine beforeallowing anyone to approach machine.

Always lower work equipment to the ground and pull pilotshutoff lever to locked (UP) position before standing up orleaving the operator's seat. Stop engine before exiting.

T216779—UN—22NOV05

1-3-1 081214PN=29


TX03679,0001748 -19-09JUL12-1/1

TX03679,0001726 -19-03JAN07-1/1

Avoid Work Site HazardsAvoid contact with gas lines, buried cables and waterlines. Call utility line location services to identify allunderground utilities before you dig.

Prepare work site properly. Avoid operating nearstructures or objects that could fall onto the machine. Clearaway debris that could move unexpectedly if run over.

Avoid boom or arm contact with overhead obstaclesor overhead electrical lines. Never move any part ofmachine or load closer than 3 m (10 ft.) plus twice the lineinsulator length to overhead wires.

Keep bystanders clear at all times. Keep bystandersaway from raised booms, attachments, and unsupportedloads. Avoid swinging or raising booms, attachments, orloads over or near personnel. Use barricades or a signalperson to keep vehicles and pedestrians away. Use asignal person if moving machine in congested areas orwhere visibility is restricted. Always keep signal person inview. Coordinate hand signals before starting machine.

Operate only on solid footing with strength sufficient tosupport machine. When working close to an excavation,position travel motors away from the hole.

Reduce machine speed when operating with tool on ornear ground when obstacles may be hidden (e.g., duringsnow removal or clearing mud, dirt, etc). At high speeds,hitting obstacles (rocks, uneven concrete or manholes)can cause a sudden stop. Always wear your seat belt.

T134986—UN—31OCT0

0T1

33650—UN—27SEP00

T133549—UN—24AUG00

Keep Riders Off MachineOnly allow operator on machine.

Riders are subject to injury. They may fall from machine,be caught between machine parts, or be struck by foreignobjects.

Riders may obstruct operator’s view or impair his abilityto operate machine safely.

T7273A

H—UN—08JU

N90

1-3-2 081214PN=30


TX,AVOID,BACKOVER -19-25OCT10-1/1

TX,ROPS -19-20JAN11-1/1

Avoid Backover AccidentsBefore moving machine, be sure that all persons areclear of machine path. Turn around and look directly forbest visibility. Use mirrors to assist in checking all aroundmachine. Keep windows and mirrors clean, adjusted, andin good repair.

Be certain reverse warning alarm is working properly.

Use a signal person when backing if view is obstructedor when in close quarters. Keep signal person in view atall times. Use prearranged hand signals to communicate.

Do not rely on the rear camera and radar object detectionsystems to determine if personnel are behind the machine.The system has limitations due to maintenance practices,environmental conditions, and operating range.

PC10857X

W—UN—15APR13

Inspect and Maintain ROPSA damaged rollover protective structure (ROPS) shouldbe replaced, not reused.

The protection offered by ROPS could be impaired ifROPS is subjected to structural damage, is involved inan overturn incident, or is in any way altered by welding,bending, drilling, or cutting.

If ROPS was loosened or removed for any reason, inspectit carefully before operating the machine again.

To maintain the ROPS:

• Replace missing hardware using correct gradehardware.• Check hardware torque.• Check isolation mounts for damage, looseness, orwear; replace them if necessary.• Check ROPS for cracks or physical damage.

1-3-3 081214PN=31


TX03679,00016DF -19-03JAN07-1/1

TX03679,00016E1 -19-03JAN07-1/1

DB84312,00000CA -19-11APR14-1/1

Avoid Machine Tip OverUse seat belt at all times.

Do not jump if the machine tips. You will be unlikely tojump clear and the machine may crush you.

Load and unload from trucks or trailers carefully. Besure truck is wide enough and on a firm level surface.Use loading ramps and attach them properly to truck bed.Avoid trucks with steel beds because tracks slip moreeasily on steel.

Be careful on slopes. Use extra care on soft, rockyor frozen ground. Machine may slip sideways in theseconditions. When traveling up or down slopes, keep thebucket on uphill side and just above ground level.

Be careful with heavy loads. Using oversize buckets orlifting heavy objects reduces machine stability. Extendinga heavy load or swinging it over side of undercarriagemay cause machine to tip.

Ensure solid footing. Use extra care when operatingnear banks or excavations that may cave-in and causemachine to tip or fall.

T133716—19—17APR13

T133545—UN—15SEP00

T133803—UN—27SEP00

Use Special Care When Lifting ObjectsNever use this machine to lift people.

Never lift a load above another person. Keep bystandersclear of all areas where a load might fall if it breaks free.Do not leave the seat when there is a raised load.

Do not exceed lift capacity limits posted on machine andin this manual. Extending heavy loads too far or swingingover undercarriage side may cause machine to tip over.

Use proper rigging to attach and stabilize loads. Be sureslings or chains have adequate capacity and are in goodcondition. Use tether lines to guide loads and prearrangedhand signals to communicate with co-workers.

T133839—UN—27SEP00

Use Special Care When OperatingNever use the attachment to lift people. Do not allowanyone to ride on attachment or use it as a workplatform.

Operate carefully with raised loads. Raising the loadreduces machine stability, especially on side slopes or anunstable surface. Drive and turn slowly with a raised load.

Be careful when lifting loads. Never attempt to lift loadstoo heavy for your machine. Assure machine stability andhydraulic capability with a test lift before attempting othermaneuvers. Keep bystanders away from raised loads.

1-3-4 081214PN=32


CN93077,00000B3 -19-14FEB13-1/1

DX,POISON -19-21APR93-1/1

TX,ATTACH -19-20JAN11-1/1

Travel SafelyNOTE: When working on steep slopes, travel as straight

up and down as possible to prevent roll-over.

DO NOT PARK ON A HILLSIDE OR AN INCLINE.

Always park the machine on level ground.

Know the location of bystanders before moving themachine.

Always keep the reverse warning alarm in workingcondition. The alarm warns bystanders when the machinestarts to move in reverse.

Use a signal person when moving the machine incongested areas. Coordinate hand signals before startingthe machine.

T6964A

D—UN—20DEC88

Travel Safely

Prevent Acid BurnsSulfuric acid in battery electrolyte is poisonous. It is strongenough to burn skin, eat holes in clothing, and causeblindness if splashed into eyes.

Avoid the hazard by:

1. Filling batteries in a well-ventilated area.2. Wearing eye protection and rubber gloves.3. Avoiding breathing fumes when electrolyte is added.4. Avoiding spilling or dripping electrolyte.5. Use proper jump start procedure.

If you spill acid on yourself:

1. Flush your skin with water.2. Apply baking soda or lime to help neutralize the acid.3. Flush your eyes with water for 15—30 minutes. Get

medical attention immediately.

If acid is swallowed:

1. Do not induce vomiting.2. Drink large amounts of water or milk, but do not

exceed 2 L (2 quarts).3. Get medical attention immediately.

TS203—UN—23AUG88

Add and Operate Attachments SafelyAlways verify compatibility of attachments by contactingyour authorized dealer. Adding unapproved attachmentscould affect machine stability or reliability and could createa hazard for others near the machine.

Ensure that a qualified person is involved in attachmentinstallation. Add guards to machine if operator protection

is required or recommended. Verify that all connectionsare secure and attachment responds properly to controls.

Carefully read attachment manual and follow allinstructions and warnings. In an area free of bystandersand obstructions, carefully operate attachment to learn itscharacteristics and range of motion.

1-3-5 081214PN=33

Safety—Maintenance Precautions

OUT4001,000089A -19-30JAN12-1/1

TX,SURGE -19-19JAN11-1/1

Park and Prepare for Service SafelyWarn others of service work. Always park and prepareyour machine for service or repair properly.

• Park machine on a level surface and lower equipmentto the ground.• Place pilot shutoff lever in locked (UP) position. Stopengine and remove key.• Attach a “Do Not Operate” tag in an obvious place inthe operator's station.

Securely support machine or attachment before workingunder it.

• Do not support machine with any hydraulically actuatedequipment.• Do not support machine with cinder blocks or woodenpieces that may crumble or crush.• Do not support machine with a single jack or otherdevices that may slip out of place.

Understand service procedures before beginning repairs.Keep service area clean and dry. Use two peoplewhenever the engine must be running for service work.

T133332—19—17APR13

TS229—UN—23AUG88

Service Cooling System SafelyExplosive release of fluids from pressurized coolingsystem can cause serious burns.

Do not service radiator through the radiator cap. Only fillthrough the surge tank filler cap. Shut off engine. Onlyremove surge tank filler cap when cool enough to touchwith bare hands. Slowly loosen cap to relieve pressurebefore removing completely.


1-4-1 081214PN=34


DX,PAINT -19-24JUL02-1/1

MB60223,0000212 -19-04FEB14-1/1

TX,PINS -19-20JAN11-1/1

Remove Paint Before Welding or HeatingAvoid potentially toxic fumes and dust.

Hazardous fumes can be generated when paint is heatedby welding, soldering, or using a torch.

Remove paint before heating:

• Remove paint a minimum of 100 mm (4 in.) from areato be affected by heating. If paint cannot be removed,wear an approved respirator before heating or welding.• If you sand or grind paint, avoid breathing the dust.Wear an approved respirator.• If you use solvent or paint stripper, remove stripper withsoap and water before welding. Remove solvent orpaint stripper containers and other flammable materialfrom area. Allow fumes to disperse at least 15 minutesbefore welding or heating.

Do not use a chlorinated solvent in areas where weldingwill take place.


Do all work in an area that is well ventilated to carry toxicfumes and dust away.

Dispose of paint and solvent properly.

Make Welding Repairs SafelyIMPORTANT: Disable electrical power before welding.

Turn off main battery switch and disconnectpositive and negative battery cables.

Do not weld or apply heat on any part of a reservoir ortank that has contained oil or fuel. Heat from welding andcutting can cause oil, fuel, or cleaning solution to creategases which are explosive, flammable, or toxic.

Avoid welding or heating near pressurized fluid lines.Flammable spray may result and cause severe burns ifpressurized lines fail as a result of heating. Do not let heatgo beyond work area to nearby pressurized lines.

Remove paint properly. Do not inhale paint dust or fumes.Use a qualified welding technician for structural repairs.

T133547—UN—15APR13

Avoid Heating Near Pressurized Fluid Lines

Make sure there is good ventilation. Wear eye protectionand protective equipment when welding.

Drive Metal Pins SafelyAlways wear protective goggles or safety glasses andother protective equipment before striking hardenedparts. Hammering hardened metal parts such as pins andbucket teeth could dislodge chips at high velocity.

Use a soft hammer or a brass bar between hammer andobject to prevent chipping. T1

33738—UN—15APR13

1-4-2 081214PN=35


DX,EXHAUST,FILTER -19-12JAN11-1/1

Clean Exhaust Filter SafelyDuring exhaust

Documents

210G and 210GLC Excavator(PIN: 1FF210GX E520001— )moffatpipe.com/Equipment-Manuals/EXC 14 - JD210GLC/EXC 14...210Gand210GLC Excavator (PIN:1FF210GX__E520001—) *OMT306201* 210Gand210GLCExcavator

210G and 210GLC Excavator(PIN: 1FF210GX E520001— )moffatpipe.com/Equipment-Manuals/EXC 14 - JD210GLC/EXC 14...210Gand210GLC Excavator (PIN:1FF210GX__E520001—) OMT306201 210Gand210GLCExcavator