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23rd April, 2007
Presentation on
Growth of Textile and Clothing Industry in Bangladesh
A. Matin ChowdhuryManaging DirectorMalek Spinning Mills Ltd.
Hotel Dhaka Sheraton 23rd April, 2007
Bangladesh Cotton & Textile Convention 2006
Opportunities for Increased Trade In Cotton Textiles
23rd April, 2007
Background
Traditionally a textile country. Jute exports supported economy. Declined in 80’s due to technology and nationalization; had to look for alternative.
Textile & Clothing (T & C) replaced jute as the major export :
(a) East Asian wages were going up
(b) Problems in Sri Lanka
(c) Labour intensive industry
(d) Favorable quotas and GSP Policy from EU and USA
23rd April, 2007
T & C Export Journey
Initially garments produced with imported yarn & fabric.
Growth could net be sustained with imported inputs :
Cost too high Smaller margins.
Inconsistent quality leading to claims / rejections.
Undependable deliveries Extended lead times.
Unable to respond to fashion changes.
23rd April, 2007
Post MFA Policy Statement• In a quota free world, all textile manufacturers will have free access and
hence will be competing against Bangladesh for garment export. • Competing countries are trying to reduce export of basic and intermediary raw materials / products and pushing for finished goods.
• As these countries opt for value added products, supply of yarn and fabric will be reduced. Bangladesh, relying on these countries for raw material, will be at a disadvantage. • All buyers give preference to countries / companies with vertical operation
to meet lead time and fashion changes, local fabric availability is necessary.
Therefore, in order to maintain its competitive advantage in garment exports, Bangladesh supported local textile industry.
23rd April, 2007
Policy Result :Domestic Market
Growth in population & per capita consumption, multifold increase in demand
BTMA members & handloom weavers met market needs & kept foreign competition out. In spite of lowering import duties and lifting all import bans/restrictions.
Year Yarn (in mil kgs) Fabric (in mil mtrs)
Demand in 1995 172.91 1,265.22
Demand in 2006 358.00 2,010.32
Projected 2010 425.00 2,600.00
23rd April, 2007
Description 1994 2006Spinning Capacity
Ring - Spindle
Open end - Rotor
1.40 million 5.72 million
3,000 7,876
Looms 3,314 17,814
Export using local fabric
Negligible US$ 4.78 bill.
Foreign Exchange retention using local fabric
Negligible US$ 3.58 bill.
Value addition on Knit and Woven
25 % 75 %
Lead time 16 weeks 6 weeks
T & C Growth
23rd April, 2007
0500
1,0001,5002,0002,5003,0003,5004,0004,5005,000
Mil
lio
n U
S$
020406080100120140160180
Mil
lio
n D
oze
ns
Pcs
.
Knit mil $ 264 1,035 2,148 3,817 4,725
Woven mil $ 1,292 2,984 3,538 4,083 4,736
Knit mil dozens 11 44 92 165
Woven mil dozens 34 78 92 108
1993-001999-2000
2003-04 2005-062007-08
Est.
Knit garment export fueled by the supply of indigenous yarn has
overtaken woven garment export
Positive Impact of Using Local Inputs
23rd April, 2007
World T&C market growing at 5% annually.
Buyers moving to targeted countries. Large volumes and economies of scale needed. Bangladesh is strong in sweater, knit, denim and home textiles.
Bangladesh only nation excelling in dual supply chain management for export using
Local Inputs
Imported inputs
Growth potential very large. Can aim at $20 billion export by 2011 with 65% local inputs.
Challenges
23rd April, 2007
EU Growth
Results:• Export under GSP to the EU increased eleven fold. • 1998 - Euro 329 mil• 2005 - Euro 3.625 mil • Huge local inputs & foreign exchange retention.
Massive domestic investment in T & C.
USA Market
Total T & C import
Year Import % Change2004 64,767 mill. $ -
2005 68,713 mill. $ 6.09
2006 71,629 mill. $ 4.24
23rd April, 2007
Country 2004 2005 2006 % change2005 - 2006
China 8,927.86 15,142.87 18,517.52 22.29
Indonesia 2,402.83 2,875.42 3,670.48 27.65
Vietnam 2,562.46 2,724.66 3,222.12 18.26
India 2,217.11 2,976.18 3,186.9 7.08
Bangladesh 1,977.56 2,371.73 2,914.16 22.87
Cambodia 1,428.99 1,712.84 2,135.71 24.69
Sri Lanka 1,549.39 1,650.21 1,682.43 1.95
Pakistan 1,137.67 1,258.87 1,411.97 12.16
Thailand 1,799.37 1,807.79 1,839.67 1.76
Nicaragua 594.71 715.59 879.33 22.88
Total 24,597.95 33,236.16 39,460.29 18.73
Top Ten Gainers in USA Market 2004 - 2006
Source : OTEXA. USA
23rd April, 2007
Top Ten Losers in USA Market 2004 - 2006
Country 2004 2005 2006 % change 2005 - 2006
Mexico 6,684.84 6,078.33 5,296.52 -12.86
Hong Kong 3,848.98 3,510.57 2,810.96 -19.93
Honduras 2,673.35 2,622.31 2,440.25 -6.94
Guatemala 1,946.69 1,816.24 1,666.25 -8.26
Domical Republic
2,058.80 1,849.16 1,547.68 -16.30
Salvador 1,720.26 1,619.19 1,407.73 -13.06
Canada 1,504.41 1,273.40 1,166.73 -8.38
Taiwan 1,548.92 1,134.43 1,004.81 -11.43
Korea Republic 1,808.82 1,154.62 912.73 -20.95
Turkey 1,168.60 943.77 726.07 -23.07
Total 24,963.67 24,002.02 18,979.73 -13.74Source : OTEXA. USA
23rd April, 2007
USA Market
Gainer* China * Indonesia * Vietnam * India * Bangladesh
Looser* Mexico * Canada * Central America * Korea * Taiwan *Hong Kong
Bangladesh has taken steps to fill the space created by the above countries.
Article 2005 2006 Growth %
T & C 2,371 2,914 22.87
Cotton Shirts 105 180 70.99
Cotton Trousers 308 545 76.83
Opportunities
Post-MFA US Market Growth In Million $
23rd April, 2007
2006 Bangladesh T & C business & FE retention:
(all figures in mil US $)
Items Total Export
Export using local inputs
Export using foreign inputs
Value Retention
Value Retention
Woven Garments
4,545 1,136 852 3,409 852
Knit Garments
4,388 3,510 2,632 878 220
Home Textile
213 138 104 75 19
Total 9,146 4,784 3,588 4,362 1,091
Value Retention Using Local Fabric
23rd April, 2007
Home Textile – Bangladesh in the EU market
Bangladesh fastest growing exporter.
Grew from €49 mil 2004 to €98 mil in 2005.
Country 2000 2003 2004
Turkey 484,392 601,944 662,376
Pakistan 381,694 533,203 567,470
Portugal 394,085 332,122 322,354
India 254,863 242,025 298,544
China 244,763 238,562 265,600
Bangladesh 45,344 49,642 98,515
Source : EUROSTAT
23rd April, 2007
DENIM
Local availability of yarn stimulated growth in Denim fabric manufacturing :
Denim fabric manufacturing capacity – per day
2005 85,000 yrd
2006 550,000 yrd
2007 (Estimated) 700,000 yrd
This results in :
Bangladesh top denim supplier to EU 2006 – 26.76% market share
- Growth- 26.15% for Man denim- 91.00% for Woman & Girl’s denim
Export to USA 2005 - 850,000 doz.Growth - 160.00%
23rd April, 2007
Yarn Requirement
Ring spinning meeting demands for knit.
Open End yarn required for woven especially denim.
Yarn for sweater.
FUTURE
Raw cotton requirement will continue to grow Bangladesh domestic & export market based on cotton
products.
All types of cotton demand is developing.
23rd April, 2007
Bangladesh Textile & Clothing Export in Post MFA – Era Strengths Aggressive investors Efficient and trainable labour force Duel Supply Chain Management :
Export with local inputs Export with imported
inputs Backward linkage Market access
Areas for Growth1. Knitting2. Sweater3. Denim4. Bed sheet5. Woven Garments
23rd April, 2007
THANK YOU FOR YOUR KIND ATTENTION