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Solar Cells Background• 1839 - French physicist A. E. Becquerel first recognized the photovoltaic
effect.
• Photo+voltaic = convert light to electricity
• 1883 - first solar cell built, by Charles Fritts, coated semiconductor selenium with an extremely thin layer of gold to form the junctions.
• 1954 - Bell Laboratories, experimenting with semiconductors, accidentally found that silicon doped with certain impurities was very sensitive to light. Daryl Chapin, Calvin Fuller and Gerald Pearson, invented the first practical device for converting sunlight into useful electrical power. Resulted in the production of the first practical solar cells with a sunlight energy conversion efficiency of around 6%.
• 1958 - First spacecraft to use solar panels was US satellite Vanguard 1
2
Solar Cell and Photoelectric Effect
1. Light absorptionh
-
+ 2. Generation of „free“ charges
3. effective separation of the charges
Result: wearless generation of electrical Power by light absorption
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
3
energy-states in solids:Band-Pattern
Atom Molecule/Solid
ener
gy-s
tate
s
• • • • • • • •
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
4
energy-states in solids:Insulator
electron-energyconduction-band
valence-band
Fermi-level EF
bandgap EG
(> 5 eV)
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
5
Terms:Fermilevel EF: limit between occupied and non
occupied energy-states at T = 0 K (absolute zero)
valence-band: completely occupied energy-band just be-
low the Ferminiveau at T = 0 K, theelectrons are „fixed“ (tightly bound)
inside the atomic structure
conduction-band:energy-band just above the valence-band, the electrons can move „freely“
bandgap EG: distance between valance-band andconduction band
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
6
energy-states in solids :metal / conductor
electron-energy
conduction-band
Fermi-level EF
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
7
energy-states in solids:semiconductor
electron-energy
conduction-band
valence-band
Fermi-level EF
bandgap EG
( 0,5 – 2 eV)
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
8
Electron-EnergyAt T=0 (absolute zero of temperature) the electrons occupy the
lowest possible energy-states. They can now gain energy in two ways:
• Thermal Energy: kT (k = Boltzmanns Constant, 1.381x10-23 J/K, T = absolute temperature in Kelvin)
• Light quantum absorption: h (h = Plancks Constant, h = 6.626x10-34 Js, = frequency of the light quantum in s-1).
If the energy absorbed by the electron exceeds that of the bandgap, they can leave the valence-band and enter the conduction-band:
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
9
energy-states in semiconductorsphysical properties:
thermal viewpoint: The larger the bandgap the lower is the conductivity. Increasing temperature reduces the electrical resistance (NTC, negative temperature coefficient resistor)
optical viewpoint: the larger the bandgap the lower is the absorption of light quantums. Increasing light irradiation decreases the electrical resistance (Photoresistor)
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
10
doping of semiconductorsIn order to avoid recombination of photo-induced charges and to „extract“ their energy to an electric-device we need a kind of internal barrier. This can be achieved by doping of semiconductors:
IIIB IVB VB
Si14
B 5
P15
„Doping“ means in this case the replacement of original atoms of the semiconductor-material (e.g. Si) by different ones (with slightly different electron configuration). Semiconductors like Silicon have four covalent electrons, doping is done e.g. with Boron or Phosphorus:
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
11
N - Doping
Si Si
Si
Si
Si
Si
Si
Si
Si
P+
-
n-conducting Silicon
-
crystal view
conduction-band
valence-band
EF
- - - - -P+ P+ P+ P+ P+
majority carriers
donator level
energy-band view
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
12
P - Doping
Si Si
Si
Si
Si
Si
Si
Si
Si
p-conducting Silicon
B- +
+
crystal
conduction band
valence-band
EF B- B- B- B- B-
majority carriersacceptor level
+ + + + +
energy-band view
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
13
p – type region
EFB- B- B- B- B-
+ + + +
n – type region
- - - -P+ P+ P+ P+ P+
p/n-junction without lightBand pattern view
+
--Diffusion
+
Diffusion
internal electrical field
+ -Ed
Ud
depletion-zone
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
14
p–type region
EFB- B- B- B- B-
+ + + +
n–type region
- - - -P+ P+ P+ P+ P+
irradiated p/n-junctionband pattern view (absorption p-zone)
+
-
+
photocurrent
Internal electrical field
+ -Ed
Ud
depletion-zoneE = h
-
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
15
p/n–junction without irradiation(semiconductor diode)
crystal view
n-silicon
- - - - - - - - - - - -
- - - - - - - - - - - -
- - - - - - - - - - - -
- - - - - - - - - - - -
p-silicon
+ + + + + + + + + + + +
+ + + + + + + + + + + +
+ + + + + + + + + + + +
+ + + + + + + + + + + +
+
-diffusion -
+electrical fieldE
- - - - - - - - - - - -+ + + + + + + + + + + ++ + + + + + + + + + + +
+ + + + + + + + + + + +
- - - - - - - - - - - -
- - - - - - - - - - - --
+
depletion zone
+
-
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
16
p/n–junction with irradiationcrystal view
n-silicon
- - - - - - - - - - - -
- - - - - - - - - - - -
- - - - - - - - - - - -
- - - - - - - - - - - -
p-silicon
+ + + + + + + + + + + +
+ + + + + + + + + + + +
+ + + + + + + + + + + +
+ + + + + + + + + + + +
+
-diffusion -
+electrical fieldE
- - - - - - - - - - - -+ + + + + + + + + + + +
+-
h
-
-
-
+
depletion zone-
+
drift
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
17
Charge carrier separation within p/n–junction
diffusion:from zones of high carrier concentration to zones of low carrier concentration (following a gradient of electrochemical potential)
drift:driven by an electrostatic field established across the device
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
18
Antireflection-coating
The real Silicon Solar-cell
~0,2µm
~300µm
Front-contact
Backside contact
n-region
p-region
-
+
h
depletion zone
- - - - - - - - - -+ + + + + + + + + +
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
19
Equivalent circuit of a solar cell
RP
USG
RSISG
RL
UL
ILID
UD
currentsource
IPH
IPH: photocurrent of the solar-cell
ID /UD: current and voltage of the internal p-n diode
RP: shunt resistor due to inhomogeneity of the surface and loss-current at the solar-cell edges
RS: serial resistor due to resistance of the silicon-bulk and contact materialISG/USG: Solar-cell current and voltage
RL/IL/UL: Load-Resistance, current and voltage
ISG = IL, USG = UL
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
20
Solar-Cell characteristics
ID ISG
RLUD=USG
ID
ISG / PSG
USG
solar-cellcharacteristics
ISG = I0 = IK
RL=0 RL=
Power
UD
diode-characteristic
ID
U0
Load resistance
UMPP
MPP
IMPP
MPP = Maximum Power Point
simplified circuit
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
21
Solar-cell characteristics
• Short-current ISC, I0 or IK:• mostly proportional to irradiation• Increases by 0,07% per Kelvin
• Open-voltage U0, UOC or VOC:• This is the voltage along the internal diode• Increases rapidly with initial irradiation• Typical for Silicon: 0,5...0,9V• decreases by 0,4% per Kelvin
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
22
Solar cell characteristics
• Power (MPP, Maximum Power Point)• UMPP (0,75 ... 0,9) UOC
• IMPP (0,85 ... 0,95) ISC
• Power decreases by 0,4% per Kelvin
• The nominal power of a cell is measured at international defined test conditions(G0 = 1000 W/m2, Tcell = 25°C, AM 1,5) in WP (Watt peak).
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
23
Solar cell characteristics
• The fillfactor (FF) of a solar-cell is the relation of electrical power generated (PMPP) and the product of short current IK and open-circuit voltage U0
FF = PMPP / U0 IK
• The solar-cell efficiency is the relation of the electrical power generated (PMPP) and the light irradiance (AGG,g) impinging on the solar-cell :
= PMPP / AGG,g
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
24
Production process1. Silicon Wafer-technology (mono- or multi-crystalline)
Tile-production
Plate-production
cleaning
Quality-control
Wafer
Most purely silicon99.999999999%
Occurence:
Siliconoxide (SiO2)
= sand
melting / crystallization
SiO2 + 2C = Si + 2CO
Mechanical cutting:
Thickness about 300µm
Minimum Thickness:
about 100µm
typical Wafer-size:
10 x 10 cm2
Link to
Producers of Silicon Wafers
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
25
Production- Processmono- or multi-
crystalline Siliconcrystal growth process
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
26
Production - Process
EFG: Edge-defined Film-fed Growth
Less energy-consumptively than crystal-growth process
Thickness: about 100µm
Only few Silicon waste, since no cutting necessary
Silicon Band-Growth Process
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
27
Production Process
semiconductor materials are evaporated on large areas
Thickness: about 1µm
Flexible devices possible
less energy-consumptive than c-Silicon-process
only few raw material needed
Typical production sizes:1 x 1 m2
Thin-Film-Process (CIS, CdTe, a:Si, ... )
CIS Module
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
28
Solar-Cell Manufacturer
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
29
PV-Systems
The basic photovoltaic or solar cell typically produces only a small amount of power. To produce more power, cells can be interconnected to form modules, which can in turn be connected into arrays to produce yet more power. Because of this modularity, PV systems can be designed to meet any electrical requirement, no matter how large or how small.
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
30
PV ModuleA PV-Module usually is assembled by a certain amount of series-connected solar-cells
typical open-.circuit Voltage using 36 cells: 36 * 0,7V = 25V
Problem: due to series connection, the failure of one cell (defective or shadow) reduces the current through all cells!
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
31
PV Modulein order to avoid this kind of failure, cells or cell strings are bypassed by diodes which shortcut the defective orshaded cell(s) :
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
32
Grid-connected PV-System
Solar-Generator
inverter(virtualload)
DC
AC
protection-Diode
load utility-grid
Grid
The grid is involved as a temporary energy storage
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
33
PV – Solar Home System (SHS)with AC-Load
Solar-Generator
charge-regulator
DC
DC
Protection-Diode
Fuse
inverter
DC
AC
loadAccumulator
(storage)
Main difference to a grid connected System:- a local DC energy storage and DC/DC regulator is necessary- an additional DC/AC converter is necessary
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
34
4. Building Integrated PV
• PV as a multifunctional part of buildings
• Examples
• further informationen
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
35
4.1 Weather Protection
• Rain and wind tightness
• storm resistant
• climate-change resistant
• durable
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
36
Example: Utility Tower in Duisburg
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
37
Example: roof
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
38
4.2 Thermal insulation
• In combination with usual heat-insulating materials
• In combination with heat insulating glass
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
39
4.3 Heating / Air conditioning
• Combination of PV and thermal Energy-conversion (Air / Water)
• Optimization of PV Efficiency
4.6.07 - 6.6.07 Clemson Summer School 2007Dr. Karl Molter / FH Trier / [email protected]
40
Information sources in the Internet (selected)
• U.S. Department of Energy (http://www1.eere.energy.gov/solar/technologies.html)and links within these pages
• Wikipedia(http://en.wikipedia.org/wiki/Solar_cells)and links within this page
• Clemson Summer School 2007 Dr. Karl Molter / FH Trier / [email protected]