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    Available online at www.sciencedirect.com

    Journal of Membrane Science 310 (2008) 577585

    Preparation and characterization of CPPO/BPPO blend membranesfor potential application in alkaline direct methanol fuel cell

    Liang Wu, Tongwen Xu, Dan Wu, Xin Zheng

    Functional Membrane Laboratory, School of Chemistry and Material Science, University of Science and Technology

    of China (USTC), Hefei, Anhui 230026, PR China

    Received 11 September 2007; received in revised form 25 November 2007; accepted 27 November 2007

    Available online 4 December 2007

    Abstract

    A series of hydroxyl-conducting anion-exchange membranes were prepared by blending chloroacetylated poly(2,6-dimethyl-1,4-phenylene

    oxide) (CPPO) with bromomethylated poly(2,6-dimethyl-1,4-phenylene oxide) (BPPO), and their fuel cell-related performances were evaluated.

    The resulting membranes exhibited high hydroxyl conductivities (0.0220.032 S cm1 at 25 C) and low methanol permeability (1.35 107 to

    1.46 107 cm2 s1). All the blend membranes proved to be miscible or partially miscible under the investigations of scanning electron microscopy

    (SEM) and differential scanning calorimeters (DSC). By condition optimization, the blendmembranes with 3040 wt% CPPO are recommended for

    application in direct methanolalkalinefuel cells because theyshowedlow methanolpermeability, excellent mechanical propertiesand comparatively

    high hydroxyl conductivity.

    2007 Elsevier B.V. All rights reserved.

    Keywords: Poly(2,6-dimethyl-1,4-phenylene oxide) (PPO); Blend membrane; Hydroxyl ion conductivity; Methanol permeability; Alkaline fuel cell

    1. Introduction

    The direct methanol fuel cell (DMFC) has attracted con-

    siderable attention as an alternative energy source due to its

    high power density, slight pollution, high efficiency, and instant

    refueling. DMFC, which produces a power of about 500 W

    and runs at the temperature ranging from 20 to 50 C, is

    one of the ideal substitutes for batteries in portable devices,

    such as laptops, cellular phones, digital cameras, and human

    portable power packs [1,2]. Generally speaking, there are two

    kinds of DMFC: (i) proton-conducting DMFC, which uses a

    cation-exchange membrane with sulfuric acid groups, such as

    Nafion and sulfonated polymeric membranes and (ii) hydroxyl-

    conducting DMFC, which uses an anion-exchange membrane

    instead.

    In recent years, proton-conducting membrane-based DMFC

    has attracted much attention. This research treats of mem-

    brane development [3,4], the oxidative mechanism inside the

    electrodes and in the interface between electrode and mem-

    Corresponding author. Tel.: +86 55 1360 1587.

    E-mail address: [email protected] (T. Xu).

    brane, and fuel cell performances [58]; however, there are stillsome obstacles to proton-conducting membrane-based DMFCs

    application: (i)the relatively slow methanol oxidation kinetics

    on the anode catalyst; (ii) CO poisoning of electrode catalyst at

    low temperature; (iii) high costs of the membrane, catalyst, and

    separator; (iv) parasitic methanol crossover [913].

    Direct methanol alkaline fuel cell (DMAFC) also deserves

    equal attention since it has a number of potential advantages

    as follows [1418]: (i) Methanol oxidation in alkaline media is

    kinetically faster than that in acidic media; (ii) Non-precious

    metal catalysts, such as Ni and Ag, can be used due to the

    methanol oxidation catalysts are less sensitive in alkaline media

    than in acidic media; (iii) Methanol crossover from the anode

    to the cathode can be reduced by the alkaline anion-exchange

    membrane since the electro-osmotic ion transport occurs in the

    opposite direction. If crossover can be eliminated, it is possible

    to keep methanol from being diluted and employ thin mem-

    branes with low electrical resistance, which will lead to the

    maximization of energy density.

    Therefore,in recent years, more researchers turned theirinter-

    est to DMAFC [1418,5,6], and they focused on preparation

    of anion exchange membranes with both lower methanol per-

    meability [19] and manufacturing cost than those of Nafion.

    0376-7388/$ see front matter 2007 Elsevier B.V. All rights reserved.

    doi:10.1016/j.memsci.2007.11.039

    mailto:[email protected]://localhost/var/www/apps/conversion/tmp/scratch_3/dx.doi.org/10.1016/j.memsci.2007.11.039http://localhost/var/www/apps/conversion/tmp/scratch_3/dx.doi.org/10.1016/j.memsci.2007.11.039mailto:[email protected]
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    578 L. Wu et al. / Journal of Membrane Science 310 (2008) 577585

    A series of membrane materials have been thus reported for

    application in DMAFC, such as polysiloxane containing qua-

    ternary ammonium groups [20]; aminated poly(oxyethylene)

    methacrylates [21]; quaternized polyethersulfone cardo [22],

    radiation-grafted poly(vinylidene fluoride) (PVDF) and poly

    (tetrafluoroethene-co-hexafluoropropylene) (FEP) [16,23], and

    quaternized poly(phthalazinon ether sulfone ketone), etc. [24].

    The corresponding methods used for material preparing include

    chemical modification and pore grafting. In spite of their diver-

    sity, these membrane materials are not suitable for further

    application in DMAFC due to some practical reasons. For

    examples, non-fluorinated polymer membranes have poor fuel

    cell-related performances, and fluorinated polymer such as FEP

    are high in cost.

    Among engineering plastics, poly(2,6-dimethyl-1,4-

    phenylene oxide) (PPO) is a unique material in view of

    its strong hydrophobicity, high glass transition temperature

    (Tg =212C) and hydrolytic stability [25]. Despite the simplic-

    ity in structure when compared with other aromatic polymers,

    PPO can easily conduct many polymer-analogous reactionsin both aryl- and benzyl-positions, such as electrophilic

    substitution on the benzene ring of PPO, radical substitution of

    the hydrogen from the methyl groups of PPO, and nucleophilic

    substitution of the bromomethylated PPO [26]. It can be

    expected that these substituted materials have good miscibility

    since they all have PPO backbones. Therefore, to explore

    the miscible blend membranes for DMAFC, in this paper,

    new composite anion-exchange membranes for fuel cells will

    be prepared from the blends of chloroacetylated poly(2,6-

    dimethyl-1,4-phenylene oxide) (CPPO) and bromomethylated

    PPO (BPPO), and their structures and fundamental properties

    will be discussed upon their relative contents.

    2. Experimental

    2.1. Materials

    Poly (2,6-dimethyl-1,4-phenylene oxide) (PPO) of intrin-

    sic viscosity 0.57 dl g1 in chloroform at 25 C was obtained

    from Institute of Chemical Engineering of Beijing (PR China).

    CP-grade trimethylamine (TMA) aqueous solution (33.3%),

    AR-grade ethanol, chloroform chlorobenzene and bromine were

    purchased from Shanghai Sinopham Chemical Reagent Co. Ltd.

    (China). Anhydrous aluminum chloride was purchased from

    Shanghai Meixing Chemical and Engineering Co. Ltd. and pul-verized and dried (120 C) before use. Deionized water was used

    in experiments throughout.

    2.2. Bromination and chloroacetylation

    PPO was brominated according to the method reported in

    detail in our previous paper [27]. In brief, 12 g of PPO was

    dissolved in chlorobenzene to form an 8 wt% solution, and

    this solution was taken to bromination at the boiling point

    (130132 C) after addition of 16 g of bromine (diluted with

    cholorobenzene). After precipitation (in methanol), washing,

    and drying (80

    C for 1 day), brominated PPO (BPPO) was

    obtained. The benzyl substitution was about 100% according

    to 1H NMR (Unity plus 400) measurements.

    Chloroacetylation of PPO was conducted by FriedelCrafts

    reaction [28] and theparticular procedures areas follows:(i) 12 g

    of PPO was dissolved in 100 ml chloroform to form an 8 wt%

    solution in a 250 ml three-neck flask which was equipped with

    a tube filled with CaCl2 and a stirrer; (ii) 13.5 g of anhydrous

    aluminum chloride was then added into the solution with stren-

    uous stirring so as to achieve a complete dissolution; (iii) 8 ml

    1,3-bis-chloroacetyl was added dropwise into the solution and

    the mixture was stirred at 40 C for 4 h. The final chloroacety-

    lated PPO (CPPO) was obtained by depositing the solution in

    ethanol and then drying it at 60 C for 48h. The 1H NMR mea-

    surement (Unity plus 400) showed that CPPO used here was

    the one with a phenylic substitution degree of about 50.3%

    [29].

    2.3. Membrane preparation

    The blend membranes were prepared by casting thechlorobenze solution of CPPO and BPPO mixture on a cleaning

    glass plate and evaporating the solvent at 30 C in a con-

    vection oven over 24 h. The base membranes, which were

    detached without mechanical stress from the glass plate, were

    then washed with 0.01 mol dm3 sodium hydroxide solution,

    0.01 mol dm3 hydrochloric acid solution, and water in turn.

    Then they were quaternary-aminated in a trimethylamine aque-

    ous solution (0.91 mol dm3) for 48 h. Finally, the membranes

    were rinsed with 0.5 mol dm3 HCl solution and changed into

    Cl form in 1moldm3 NaCl solution. The blend ratio is

    calculated as the relative content of CPPO in the total poly-

    mers regardless of the solvent. The final membranes weredesignated using the weight ratio of CPPO in the base blend

    membrane (i.e., before quaternary-amination), e.g., CPPO-x

    represents the weight ratio of CPPO is x% in the base blend

    membrane.

    2.4. Ion exchange capacity and water uptake

    The ion exchange capacity (IEC) of the membrane was deter-

    mined by using the Mohr method, in which the membrane in

    Cl form was converted into SO42 form after immersing in

    a Na2SO4 aqueous solution (0.5 mol dm3) for 8 h. The chlo-

    ride ions released from the membrane were titrated with an

    0.1moldm3 AgNO3 aqueous solution. The IEC values were

    calculated from the released chloride ions and expressed as

    mequiv. g1 of dry membrane (in Cl form).

    For water uptake measurement, the dried and pre-weighed

    CPPO/BPPO membranes (W0) were immersed in deionized

    water at 25 C for 24h and thentaken out of the bath. The excess

    liquid was carefully removed from the membrane surface by fil-

    ter papers, and the wet weight (W1) was then determined. The

    water uptake (WU) was calculated according to the following

    equation:

    WU% = 100(W1 W0)

    W0

    (1)

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    2.5. Hydroxyl conductivity

    The hydroxyl conductivity measurement is similar to the

    proton conductivity measurement using the normal four-point

    probe technique [30] and the procedures are as follows: (1)

    Specify the frequency region in the Bode Plot where the phase

    angle is very low (near zero) and (2) Draw the Nyquist Plot

    for this frequency region and read the membrane resistance

    from the plot. In our manuscript, the entire testing frequency

    region is from 1 MHz to 50 Hz, and the determined frequency

    region (where phase angle is near zero) from Bode Plot is about

    104 to 500 Hz. The ionic conductivity () was calculated from

    the membrane resistance according to the following equation

    [30,31]:

    =L

    RWd(2)

    where R is the obtained membrane resistance, L the dis-

    tance between potential-sensing electrodes (here 1 cm) and W

    and d are the width (here 1 cm) and thickness of the mem-brane, respectively. During the measurement, the cell was

    immersed in purified water, so the ionic conductivity obtained

    was corresponding to the fully hydrated membrane at room

    temperature.

    2.6. Methanol permeability

    The methanol permeability was measured using a home-

    made permeation-measuring cell with two compartments and

    magnetic stirring. Compartment A was filled with 150 cm3 of

    20% (v/v) methanol solution, compartment B was filled with

    150 cm3 of deionized water. The membrane was positioned

    between these two compartments, and the diameter of the diffu-

    sion area was 1.0 cm. During experiment, the diffusion cell kept

    stirring slowly, and the methanol concentration of compartment

    A was kept unchanged by feeding continuously from a container

    filled with 20% (v/v) methanol solution. The concentration of

    methanol diffused from compartment A to B across the mem-

    brane was monitored with time using refractive index detector

    (RI750F, Younglin Instrument Co., Korea), which was driven by

    a Masterflex pump through a 1 mm diameter silicon pipe at a con-

    stant speed of 1.0 cm3 min1. This detector was also connected

    to compartment B and calibrated with various methanol concen-

    trations. The output signal was converted to the digital signal by

    data module (Autochro, Younglin Instrument Co., Korea) andtransferred for a programmed computer.

    After measuringthe change in methanol concentration during

    permeation and calculating the slope of the resulting curves,

    the methanol permeability (P) was obtained using the following

    equation [31]:

    CB(t) =A

    VB

    P

    LCA(t t0) (3)

    where CA is the initial methanol concentration of the methanol

    solution, CB(t) the methanol concentration in the deionized

    water-filled compartment at time t, VB the liquid volume in the

    deionized water-filled compartment,L the thicknessof themem-

    brane, A the effective permeation area and t0 is the time lag, i.e.,

    the selected starting point for linear regressions.

    2.7. Thermal analysis: DSC and TGA

    The DSC spectra of the un-aminated base membranes were

    obtained on DSC model 60, while the TGA spectra of the

    aminated membranes were obtained on the DTG model 60H

    fromShimadzu Company, respectively. Measurements wereper-

    formed in nitrogen in the temperature range of 10600 C at a

    heating rate of 10 Cmin1.

    2.8. Morphological observations

    The surface morphologies of prepared membranes were

    investigated using scanning electron microscopy (XT30 ESEM-

    TMP PHILIP). Those membranes were dried and then coated

    with gold before observation.

    2.9. Mechanical analysis

    The tensile strength of dry membrane was measured using

    a Microtest 5000 tensile stage from Gatan, Inc. The cross-

    sectional area of the sample was calculated according to its

    known width and thickness. The films were then placed between

    the flat-faced grips of the testing machine. The speed of testing

    was set at the rate of 100 N min1.

    3. Results and discussion

    3.1. IEC

    IEC canprovide information on the density of ionizable func-

    tional groups in the membrane which are responsible for the

    charge nature of the membrane and thus for membrane con-

    ductivity. Fig. 1 plots the IEC data of membranes prepared

    from the blends of BPPO and CPPO. It is demonstrated that

    IEC decreases as CPPO content increases. This trend can be

    ascribed to the membrane composition and amination degree of

    each component. As mentioned in the experimental section, the

    employed BPPO has 100% benzyl substitution, and CPPO has

    Fig. 1. IEC and water uptake of blend membranes.

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    a phenyl substitution of about 50%. After treating with tertiary

    amine (trimethyl amines (TMA) aqueous solution in this paper),

    both bromomethyl groups and chloroacetyl groups can form the

    quaternary ammonium groups and contribute to the IEC. How-

    ever, bromomethyl groups are more reactive than its polystyrene

    counterpart [32] while chloroacetyl groups are hard to react with

    TMA due to the steric hindrance. This may be responsible for

    the trend of change in IEC.

    Fig. 1 also lists the theoretical IEC values, which are cal-

    culated from the bromination and chloroacetylation degrees by

    assuming the complete reaction with TMA. It can be observed

    that, in comparison with the experimental IEC, the theoretical

    IEC is relatively large. Moreover, this difference increases as

    CPPO content increases. For example, in the case of CPPO-10,

    the difference between experimental and theoretical IEC value

    is 1 mequiv. g1 dry, but in the case of CPPO-50, the difference

    increases to 1.9 mequiv. g1. This can be ascribed to the fact that

    the amination cannot be conducted completely in experiments,

    and that there exists a competition between bromomethyl groups

    and chloroacetyl groups while aminating, which was discussedabove.

    As for a further explanation on the difference mentioned

    above, one may take into consideration that bromomethyl

    groups and chloroacetyl groups have different competences for

    electrophilic reaction during base membrane treatment. In par-

    ticular, because of the electron withdrawing effect of carbonyl

    groups, it is more likely for chloroacetyl groups, in com-

    parison with bromomethyl groups, to undergo FriedelCrafts

    reaction with the hydrogen of phenyl at a low temperature and

    even without any catalyst [28]. The corresponding chemical

    equation is shown in Scheme 1. This leads to the difficulty

    when chloroacetyl groups are being aminated, and furtherresults in the difference between theoretical and experimental

    IECs.

    3.2. Water uptake

    As expected, water uptake shows the same trend as IEC. i.e.,

    it decreases as CPPO content increases (Fig. 1). In particular,

    the water uptakes for the membranes with CPPO contents of 10,

    20, 30, 40, and 50 wt% are 280.3, 179.2, 137.4, 79.7, and 44.3%,

    respectively. Notably, the decrease is very sharp. In our previous

    studies, it was found that anion exchange membrane prepared

    from BPPO had an extremely high water uptake and swelling

    degree due to the formation of hydrophilic quaternary ammo-

    nium groups during the reaction of bromomethyl groups with

    TMA [27]. In contrast, the membrane prepared by quaternary-

    aminating CPPO with TMA had an extremely low water uptake

    dueto thehydrophobiceffect of chloroacetyl groups [29]. There-

    fore, although it is usually accepted that a high IEC leads to a

    high water uptake and both of quaternary-aminated bromethyl

    groups (in BPPO) and chloroacetyl groups (in CPPO) can con-

    tribute to IEC, a desired anion-exchange membrane with high

    IEC and low water uptake can be achieved if one controls the

    hydrophobicity by adjusting the CPPO content in BPPO/CPPOblends.

    3.3. Thermal behavior

    The thermal behaviorsof studied blends were examinedusing

    DSC, TGA. Our preliminary results proved that the trends are

    similar between membranes with different blend ratios, so Fig. 2

    shows the DSC data for three CPPO/BPPO blend base mem-

    branes CPPO-10, CPPO-30, CPPO-40 as well as BPPO and

    CPPO pure polymeric membranes. It is observed that these

    blend membranes exhibit only one broad Tg peak, in the region

    between the twopure polymers. And those broad Tg peaks mightbe considered as two overlapping Tg peaks of the respective

    polymer. This kind of characteristic indicates the miscibility or

    Scheme 1. FriedelCrafts reaction of chloroacetyl groups during heat treatment.

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    Fig. 2. DSC curves of CPPO/BPPO blend membranes.

    partial miscibility between blend components at these mixing

    ratios [33].

    The thermal stability of the final membrane, as a function

    of weight loss ratio, was investigated via TGA at a heating

    rate of 10 Cmin1 in nitrogen, and the corresponding results

    are shown in Fig. 3. Obviously, the thermal degradation course

    Fig. 3. TGA curves of blend membranes.

    can be divided into four stages for those membranes. The ini-

    tial weight loss of those blend membranes, which starts below

    100 C and continues to 160 C, is attributed to the bond water.

    But aminated CPPO almost have no weight loss in this tem-

    perature region. According to the discussion in Section 3.1, the

    chloroacetyle substitution degree of CPPO is only 50wt%, and

    Fig. 4. SEM micrographs of CPPO/BPPO blend membranes with different CPPO contents: (a) CPPO-20; (b) CPPO-30; (c) CPPO-40; (d) CPPO-50.

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    those chloroacetyl groups are difficult to be quaternized. Hence,

    it is reasonable that aminated CPPO has little weight loss in

    this temperature region for little water absorbed in it. The sec-

    ond degradation stage of blend membranes appeared at around

    300 C,while that of aminated CPPO startsat about 200 C. This

    kind of degradation is ascribed to the splitting-off of quaternized

    bromomethyl or chloroacetyl groups in the membranes. More-

    over, the beginning temperature of this decomposition in the

    TGA curves shifts from 290 to 310 C when the BPPO content

    increasesfrom 60 to 90%. Therefore, allof those indicate that the

    thermal stability of the blend is enhanced by increasing BPPO

    content. The third thermal degradation region is at about 340 C

    and can be ascribed to the decomposition of chemical bonds that

    are formed according to the chemical equation in Section 3.1.

    The last weight loss region at about 420 C is attributed to the

    decomposition of the main chain of the polymers. These results

    indicate that all those blend membranes are thermally stable at

    about 300 C, which is good enough for usage in DMAFC. On

    the other hand, the blends with higher BPPO contents have a

    higher amount of char residue (Fig. 3), indicative of a higherthermal stability. All of those results suggest that BPPO is more

    heat stable than CPPO, and thus the thermal stability of blends

    can be enhanced by increasing BPPO content.

    3.4. Miscibility and mechanical properties

    The morphology of the membranes fracture surface was

    observed using field emission scanning electron microscopy

    (XT30ESEM-TMP PHILIP), and the micrographs are presented

    in Fig. 4ad for the samples CPPO-20, CPPO-30, CPPO-40, and

    CPPO-50, respectively. Obviously, the dense fracture surfaces

    can be observed, suggesting that the two blended componentsare miscible or partially miscible. The result is consistent with

    the earlier DSC observations, where a single broad peak was

    observed for the blend membranes with different weight ratios.

    All of those micrographs show rough fracture surfaces,which

    provides some information regarding membranes mechanical

    properties since the roughness may be associated with co-

    continuous blend morphologies. The patterns, formed in the

    process of fracture energy dissipating during tensile failure, can

    be ascribed to plastic deformation of the CPPO domains when

    CPPO presents as the dispersed phase in this blend system.

    The rumpled surface accompanying cavitations (Fig. 4ac), are

    indicative of ductile fracture. In contrast, the smooth, semicircu-

    lar zones andnext ripplezonesin Fig.4d indicate brickle fracture[34], which results in a low tensile strength. These qualitative

    judgments are confirmed by the tensile strength data which are

    plotted in Fig. 5. Obviously, CPPO-20, CPPO-30, and CPPO-

    40 membranes have rougher fractures than CPPO-50 membrane

    does. Additionally, the blend does not become remarkably

    rougher until CPPO content increases over 30 wt%. One reason-

    able explanation is that the morphology of the blend undergoes

    a remarkable change from a discrete CPPO/continuous BPPO

    pattern at low CPPO contents to a co-continuous blend morphol-

    ogyat higherCPPO contents such as 40 wt%CPPO content [35].

    Thus, as the tensile strength increase with an increase in CPPO

    content. For example, CPPO-40 shows a relatively high tensile

    Fig. 5. Tensile strength of blend membranes with different CPPO contents.

    strength (c.f. Fig. 5). Nevertheless, as discussed in Section 3.1, it

    is easier for chloroacetyl groups to undergo FriedelCrafts reac-tion with hydrogen of phenyl than bromomethyl groups due to

    the electron withdrawing effect of carbonyl groups. Therefore,

    the membranes with higher CPPO content such as CPPO-50

    has more chances to form a partially-crosslinking structure than

    other membranes, which results in a brickle fracture as shown

    in Fig. 4d, and further a decrease in tensile strength as shown in

    Fig. 5. The round dark regions shown in Fig. 4d are pores formed

    by gas bubbles during membrane preparation. As described in

    Section 2.3, solution casting method was adopted for membrane

    preparation here, and those bubbles in the casting solution can-

    notbe removed completely duringbase membrane treatmentdue

    to the formation of partially-crosslinking structures. Notably,

    there are few round dark regions in the micrographs of mem-braneCPPO-20,membrane CPPO-30, andmembrane CPPO-40,

    which have less dense structures than membrane CPPO-50.

    3.5. Hydroxyl conductivity

    Four-probe longitudinal measurement was adopted here to

    determine hydroxyl conductivity in the plane of the membrane.

    As shown in the experimental section, the quaternized mem-

    branes were first soaked in 2 mol dm3 NaOH solution for

    8 h to turn into OH form, and then they were taken out and

    washed several times with deionized water to remove absorbed

    ions. Then 1 cm 4 cm membranes were mounted for hydroxylconductivity determination in the measuring cell, which was

    immersed in purified water.

    Fig. 6 shows the ionic conductivity of blending membrane

    as a function of CPPO content. The blend membranes which

    contain 20, 30, and 40 wt% of CPPO show the conductivities

    of 0.0325, 0.0276, and 0.0221 S cm1, respectively. Those high

    values show consistency to the high IEC or water uptake as

    discussed above. Surprisingly, the hydroxyl conductivities of

    these membranes are much higher than those of reported anion-

    exchange membranes. For example, the initial studies of fuel

    cell conducted by Yu and Scott showed that the conductivity

    of a commercial anion exchange membrane, Morgane

    -ADP

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    Fig. 6. Hydroxyl ion conductivity of blend membranes.

    (Solvay, S.A.), was 600% lowerthan those of Nafion membranes

    [14]. As well known, the proton conductivity for Nafion 117 isabout 0.08 S cm1. It suggests that the hydroxyl ion conduc-

    tivity of the present membranes can attain 3040% of proton

    conductivity in Nafion 117. In general, from the viewpoint of

    conductivity, CPPO/BPPO blend membranes reported in this

    paper are qualified for application in DMAFC.

    More interestingly, when CPPO content increases to 50%,

    the conductivity has a sharp decrease, e.g., the conduc-

    tivity decreases from 0.0221 for membrane CPPO-40 to

    0.000558 S cm1 for membrane CPPO-50 (c.f. Fig. 6). The

    results can be explained by conductive ion cluster formation

    mechanism. The clustering theory of ions in organic polymers

    holds that ions in organic media exist probably as pairs orhigher multiplets [36], which could aggregate to form a clus-

    ter at relatively low temperatures. For CPPO/BPPO blending

    membranes, the hydrophilic quaternary ammonium groups may

    aggregate into hydrophilic ionic clusters in the hydrophobic

    polymer matrix. Furthermore, the clustering theory also sug-

    gests that there is a critical concentration below which cluster

    formation is energetically unfavorable. Hence, the ionic clus-

    ters are isolated in the continuous hydrophobic domain if the

    density of quaternary ammonium groups is low. However, when

    BPPO content is high, these ionic clusters aggregate energet-

    ically and form a random distribution of ion channels with

    good connectivity, where the hydroxyl ions can transport eas-

    ily. The introduction of hydrophobic CPPO component reducesthe density of hydrophilic quaternary ammonium groups, so it

    is reasonable that the decreasing tendency in ionic conductiv-

    ity was mainly influenced by the introduction of hydrophobic

    CPPO into the hydrophilic aminated BPPO matrix. As for the

    CPPO-50 membrane, the quaternary bromomethylated ammo-

    nium groups are not enough to form ion clusters and thus the

    conduction of hydroxyl ions therein is restricted. Furthermore,

    the conductivity of the CPPO-50 membrane decreased sharply

    when compared to other blending membranes. There may be

    two reasons: the first one is related to the clustering theory men-

    tioned above, and the other is related to the formation of dense

    microstructures. There are more chances for the CPPO-50 mem-

    Fig. 7. Methanol permeability of blend membranes.

    brane to undergo FriedelCraft reaction than other membranes

    since it has a high CPPO content and thus denser microstructure

    as compared with others. Therefore, the mobility and size of theion clusters in the blend membranes might be restricted. Both

    of these two reasons resulted in so lower hydroxyl conductivity

    for CPPO-50.

    3.6. Methanol permeability

    Apart from high hydroxyl conductivity, low methanol per-

    meability is another requirement for practical application

    in fuel cells. Fig. 7 shows the methanol permeability of

    blend membranes. Obviously, all the membranes show low

    methanol permeability for the opposite transfer direction of

    hydroxyl ions and methanol. For example, CPPO-20, CPPO-30, CPPO-40, and CPPO-50 membranes have the methanol

    permeability of 1.46 107, 1.44 107, 1.35 107, and

    1.30 107 cm2 s1, respectively. It is difficult to compare the

    methanol permeability with a standard anion-exchange mem-

    brane for alkaline fuel cells since the reported experimental

    conditions aredifferent in cases by cases. However, Nafion 117

    is thestandardmembranefor protonconductive fuel cells,whose

    methanol permeability was measured as 21.4 107 cm2 s1

    under the identical conditions. In comparison, all the blend

    membranes prepared in this work have much less methanol

    permeability than this Nafion membrane.

    It is possible that there exists barriers to methanol in the blend

    membranes and the mechanism may be related to the hydropho-bicity as well as the poor methanol affinity of the CPPO matrix

    as compared with perfluorinated hydrocarbon. The connective

    channels formed by the aggregation of hydrophilic clusters is

    favorable for methanol transport in membrane, but the interac-

    tion between CPPO and BPPO, mentioned above, restricts the

    formation of large hydrophilic clusters due to the hydrophobicity

    of CPPO, and correspondingly leads to a much lower methanol

    permeability than Nafion 117.

    In summary, considering the requirements for practical appli-

    cation in fuel cells, the blend membranes with CPPO content

    ranging from 3040 wt% are good choices since they have high

    conductivity (i.e., high IEC and water uptake), dimensional

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    584 L. Wu et al. / Journal of Membrane Science 310 (2008) 577585

    stability (low swelling degree), and low methanol permeabil-

    ity.

    4. Conclusions

    New hydroxyl-conducting membranes were prepared by

    blending CPPO with BPPO. The similar structures and inter-

    action of the two components endued the resulting membranes

    with good miscibility and mechanical properties as well as high

    thermal stability.

    All the membranes were characterized by conventional prop-

    erties, such as water uptake and IEC, and the fuel cell-related

    performances, such as conductivity and methanol permeabil-

    ity. The results showed that the properties, such as water

    uptake, IEC, hydroxyl conductivity, and methanol perme-

    ability, decrease as CPPO content increases. By properly

    balancing these properties, blend membranes with 3040 wt%

    CPPO are strongly recommended for application in DMAFC.

    Such membranes showed high hydroxyl ion conductivity

    of 0.0210.027 S cm1 and low methanol permeability of1.351.44 107 cm2 s1.

    Acknowledgements

    This research was supported in part by the National

    Science Foundation of China (No. 20636050) and the NSFC-

    KOSEF Scientific Cooperation Program (No. 20611140649).

    Special thanks will be given to Prof. Moon (the Laboratory

    for the Environment-Oriented Electrochemical Engineering of

    Gwangju Institute of Science and Technology, Korea) for his

    kindly providing the facilities for measuring hydroxyl ion con-

    ductivity and methanol permeability.

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