30 Series PC low resolution.pdf

ENGINEEngine Complete, Major Crankcase Assembly ......................................... 2 - 3

Valve Housing Cover ................................................................................... 4 - 5

Exhaust System ........................................................................................... 6 - 7

Air Intake System ........................................................................................ 8 - 9

Air Intake System ........................................................................................ 10 - 11

Cylinder Head Assembly ............................................................................. 12 - 13

Valve Train.................................................................................................... 14 - 15

Crankcase Front Cover ............................................................................... 16 - 17

Crankcase with Oil Pan............................................................................... 18 - 21

Crankshaft Assembly ................................................................................... 22 - 23

Sleeve Piston & Connecting Rod Assembly .............................................. 24 - 25

Lubrication System (Oil Pump) ................................................................... 26 - 27

Lubrication Oil Filter Assembly ................................................................... 28 - 29

Cooling System ............................................................................................ 30 - 31

Radiator Assembly ....................................................................................... 32 - 33

Fuel Injection System .................................................................................. 34 - 37

Package Gasket, O’ Rings, Sleeve & Piston Rings, Valves .................... 38 - 41

Ref:6030-6530-7030/4WD/PC/JUNE-08

Engine Complete, Major Crankcase Assembly

2

M&M Part Ref. Description of Part Remarks /Number Service

Bulletin No.

Unit Quantity pertractor 4WD

6030 6530 7030RSMA RSMN PSMF PSMA PSMX

Ref:6030-6530-7030/4WD/PC/JUNE-08

006002531C92 * ENGINE Assembly Complete 1 1 – – –

006003158C92 * MAJOR CRANKCASE Assembly 1 1 – – –

006007313C91 * ENGINE Assembly Complete – – 1 1 1

006007337C91 * MAJOR CRANKCASE Assembly – – 1 1 1

Engine Complete, Major Crankcase Assembly

* Parts not illustrated 3

Ref:6030-6530-7030/4WD/PC/JUNE-08

Valve Housing Cover

4

1

2

3

5

8

9

6

7

1211

13

1514

16

17

18

19

20

10

18a

19

4


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Valve Housing Cover

006003108C11 1 COVER Cylinder Head 4 Cylinder 1 1 1 1 1

006003111C91 2 OIL FILLER Cap 1 1 1 1 1

000020628E05 3 O’ RING Oil Filler Cap 1 1 1 1 1

000020791E05 4 BOLT M8 x 1.25 x 95 for Mtg. Cvr. Cylinder Head 8 8 8 8 8

40.287 5 GASKET Liquid A/R A/R A/R A/R A/R

000020704E05 6 BOLT Banjo M16 x 1.5 1 1 1 1 1

000020706E05 7 SEALING WASHER 16 x 20 Copper 2 2 2 2 2

006002899C1 8 HOSE Cover to Oil Separator – 4 Cylinder 1 1 1 1 1

005556668R91 9 CLIP for Hose – Cover to Oil Separator 1 1 1 1 1

006000227F1 10 HEX. Bolt M8 x 100 1 1 1 1 1

006002227B1 11 OIL SEPARATOR 1 1 1 1 1

005553932R1 12 BRACKET for Oil Separator Mounting 1 1 – – –

005559256B1 12 BRACKET for Oil Separator Mounting – – 1 1 1

000020312E05 13 BOLT M6 x 20 for Mounting Oil Separator 1 1 1 1 1

001233807R1 14 NUT M61 1 1 1 1

000120393 15 WASHER Plain for Oil Separator Mounting 1 1 1 1 1

006002496B1 16 HOSE from Oil Separator to IPG Cover 1 1 1 1 1

000020708E05 17 CLIP for Hose – Cover to Oil Separator 2 2 2 2 2

006002494B1 18 HOSE Oil Separator to CPI Manifold – 4 Cylinder 1 1 – – –

006002901C1 18a HOSE Oil Separator to CPI Manifold – 4 Cylinder – – 1 1 1

005556668R91 19 CLIP for Hose – Oil Separator to CPI Manifold 2 2 2 2 2

006002890C11 20 COVER Comp. F.I.P. Gear 1 1 1 1 1

5A/R - As Required

Ref:6030-6530-7030/4WD/PC/JUNE-08

Exhaust System

1

2

3

4

5

7

9

10

6

8

12

11

43

6


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

E006000128F1 1 SILENCER Assembly 1 1 1 1 1

000020254E05 2 HEX. BOLT 4 4 4 4 4

000020567E05 3 GASKET Stub Pipe 2 2 2 2 2

000934309R1 4 WASHER Spring Lock M8 8 8 8 8 8

000020777E05 5 NUT M8 4 4 4 4 4

006000105F1 6 STUB Pipe 4 Cylinder Export 1 1 1 1 1

000020310E05 7 BOLT Hex. M8 x 35 4 4 4 4 4

000021606E09 8 MANIFOLD Exhaust 1 1 1 1 1

000020026E05 9 GASKET Exhaust Manifold 4 4 4 4 4

000020777E05 10 NUT M8 8 8 8 8 8


E007602511B1 12 HEAT Shield 1 1 1 1 1

Exhaust System

7

Ref:6030-6530-7030/4WD/PC/JUNE-08

Air Intake System

15

20

2324

25

21

22

18

17a

17

17b

10

11129

2

14

20

87

6

1

16

3

26

27

4

5

19

20

A

Air Cleaner Side

IntakeManifold Side

13

8


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Air Intake System

‡ Not Serviceable Separately

006000225F1 1 MANIFOLD Intake - 4 Cylinder 1 1 – – –

000020777E05 2 NUT M8 9 9 – – –

000020609E05 3 GASKET Intake Manifold 4 4 – – –

005558187R1 4 HEATER Air intake for Cold Starting 1 1 – – –

000020291E05 5 WASHER Copper for Heater Plug 1 1 – – –

006003018C11 6 END PLATE CI Intake Manifold 1 1 – – –

001233808R1 7 WASHER M6 Spring 4 4 – – –

000020311E05 8 BOLT M6 x 16 Hex. Head 4 4 – – –

006003189C1 9 BRACKET Shield Intake Heater 1 1 – – –

006003277C1 10 SHIELD Intake Heater 1 1 – – –

005555976R1 11 WASHER M5 Spring 2 2 – – –

005555975R1 12 BOLT M5 x 15 2 2 – – –

E006000454F91 13 AIR CLEANER Assembly Consist of 1 1 – – –

‡ 14 BODY ASSEMBLY Air Cleaner 1 1 – – –

‡ 15 DUST Cover 1 1 – – –

006000455F1 16 PAPER Element 1 1 – – –

006000456F1 17 SAFETY Cartridge 1 1 – – –

006000490F1 17a DUST Unloader Valve 1 1 – – –

006000492F1 17b CLIP Dust Unloader Valve 1 1 – – –

006000439F1 18 BRACKET Assembly Air Cleaner Consist of 1 1 – – –

000061197M01 19 NUT Wing M6 1 1 – – –

E006003381C91 A ASSLEMBLY AIR CLEANER Hose Consist of 1 1 – – –

000021941E09 20 CLIP Hose 4 4 – – –

006005176C1 21 HOSE Intake at Air Cleaner Side 1 1 – – –

006003380C1 22 METALLIC Pipe 1 1 – – –

000020690E05 23 HOSE Intake Manifold Side 1 1 – – –

000020671E05 24 SPRING Air Intake Hose Manifold Side 1 1 – – –

007700271C1 25 SERVICE Indicator Assembly 1 1 – – –

007700571B91 26 TIMER KSB - Blue 1 1 – – –

007700572B91 27 SHORT Link (Connector) 1 1 – – –

9

Ref:6030-6530-7030/4WD/PC/JUNE-08

Air Intake System

15

20

1817

19

7

14

1

16

21

3

5

4

9

68

11

12

22

23

24

2526

IntakeManifold Side

AirCleaner Side

2

22

22

10

13

A

10


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Air Intake System


006000123F1 1 MANIFOLD Intake - 4 Cylinder – – 1 1 1

000020609E05 2 GASKET Intake Manifold – – 9 9 9

000020259E05 3 BOLT Hex. M8 x 85 – – 2 2 2

000020310E05 4 BOLT Hex. M8 x 35 – – 1 1 1

000020641E05 5 CONNECTING Pipe Intake Manifold – – 1 1 1

000020777E05 6 NUT M8 – – 9 9 9

000020247E05 7 GASKET For Connecting Pipe – – 1 1 1

005558187R1 8 HEATER Air intake for Cold Starting – – 4 4 4

000020291E05 9 WASHER Copper for Heater Plug – – 1 1 1

007700271C1 10 SERVICE Indicator Assembly – – 1 1 1

007700571B91 11 TIMER KSB - Blue – – 1 1 1

007700572B91 12 SHORT Link (Connector) – – 1 1 1

E006000454F91 13 AIR CLEANER Assembly Consist of – – 1 1 1

‡ 14 BODY ASSEMBLY Air Cleaner – – 1 1 1

‡ 15 DUST Cover – – 1 1 1

006000455F1 16 PAPER Element – – 1 1 1

006000456F1 17 SAFETY Cartridge – – 1 1 1

006000490F1 18 DUST Unloader Valve – – 1 1 1

006000492F1 19 CLIP Dust Unloader Valve – – 1 1 1

006000439F1 20 BRACKET Assembly Air Cleaner Consist of – – 1 1 1

000061197M01 21 NUT Wing M6 – – 1 1 1

E006005011C91 A ASSEMBLY Air Cleaner Hose Consist of – – 1 1 1

000021941E09 22 CLIP Hose – – 4 4 4

006000450F1 23 HOSE Intake at Air Cleaner Side – – 1 1 1

006005012C1 24 METALLIC Pipe – – 1 1 1

000020690E05 25 HOSE Intake Manifold Side – – 1 1 1

000020671E05 26 SPRING Air Intake Hose Manifold Side – – 1 1 1

11

Ref:6030-6530-7030/4WD/PC/JUNE-08

Cylinder Head Assembly

78

9

610 2a

11

12

13

4

33

2a

2a

2

2

1

14

1516

21

2019

18

22

23

24

25

17

A

5

2a

2a

2a

2

12


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

000020780E05 A CYLINDER HEAD with Valve Guide 1 1 1 1 1& Valve Seats Consist of

‡ 1 CYLINDER HEAD 1 1 1 1 1

000020298E05 2 EXPANSION Plugs 1 1 8 8 8

000020299E05 2a EXPANSION Plugs 7 7 7 7 7

‡ 3 VALVE Seat Exhaust 4 4 4 4 4

‡ 4 VALVE Seat Intake 4 4 4 4 4

‡ 5 VALVE Guide 8 8 8 8 8

000020266E05 6 STUD M8 x 45 4 4 4 4 4

000020777E05 7 NUT M8 For Clamp Nozzle Holder 4 4 4 4 4

000020289E05 8 WASHER 8.4 For Clamp Nozzle Holder 4 4 – – –

000020170E05 8 WASHER 8.4 For Clamp Nozzle Holder – – 4 4 4

000020571E05 9 CLAMP Nozzle Holder 4 4 4 4 4

000020308E05 10 BOLT Flanged Hex. Head M8 x 1.25 x 16 2 2 2 2 2

000020267E05 11 STUD M8 x 70 5 5 5 5 5

000020265E05 12 STUD M8 x 40 4 4 4 4 4

006000773F91 13 SET of Valve Seats Consist of

‡ 3 VALVE Seat Exhaust 4 4 4 4 4

‡ 4 VALVE Seat Intake 4 4 4 4 4

006000798F1 14 GASKET Cylinder Head 1 1 1 1 1

000020786E05 15 PLUG Hex. Socket Pipe M10 x 1 for Oil Gallery 2 2 2 2 2

006002302C11 16 LIFTING Eye – Front 1 1 1 1 1

006002380F1 17 LIFTING Eye – Rear 1 1 1 1 1

000020565E05 18 BOLT Hex. M10 x 1.5 x 20 1 1 1 1 1

000020313E05 19 BOLT Hex. M10 x 25 1 1 1 1 1

000020265E05 20 STUD M8 x 40 4 4 4 4 4

000020267E05 21 STUD M8 x 70 4 4 4 4 4

006000812F1 22 BOLT Cylinder Head 10 10 10 10 10

006000659F1 23 STUD M8 x 70 4 4 4 4 4

006000662F1 24 STUD M8 x 80 4 4 4 4 4

000020345E05 25 VALVE Stem Seal 8 8 8 8 8

Cylinder Head Assembly

‡ Not Serviceable Separately 13

Ref:6030-6530-7030/4WD/PC/JUNE-08

Valve Train

15

16

17

18

21

19

20 3

2

1

4

5 6 7 1013

14

1211

10 98 7 6 5

A

14


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Valve Train

006004975F91 1 EXTENDED Camshaft Sub – Assembly 1 1 – – –

006004577F91 1 EXTENDED Camshaft Sub – Assembly – – 1 1 1

006002300D1 2 TAPPET 8 8 8 8 8

000020107E05 3 PUSH ROD 8 8 – – –

000021602E11 3 PUSH ROD – – 8 8 8

000020172E05 A ARM ROCKER Complete Consist of 4 4 4 4 4

000020062E05 4 SCREW Adjusting 8 8 8 8 8

000020799E05 5 PLUG Tapper 8 8 8 8 8

000022034RD 6 RING Seeger 22 x 1.2 8 8 8 8 8

000022033RD 7 WASHER Valve Lever Shaft 8 8 8 8 8

000020796E05 8 NUT M8 x 1 8 8 8 8 8

000020843E05 B ROCKER ARM INTAKE Assembly Consists of 4 4 4 4 4

‡ 9 ROCKER ARM Intake 4 4 4 4 4

‡ 10 BUSH For Rocker Arm 4 4 4 4 4

000020064E05 11 SHAFT Rocker Arm 4 4 4 4 4

000020031E05 12 PEDESTAL Rocker Arm 4 4 4 4 4

000020844E05 C ROCKER ARM EXHAUST Assembly Consists of 4 4 4 4 4

‡ 10 BUSH For Rocker Arm 4 4 4 4 4

‡ 13 ROCKER ARM Exhaust 4 4 4 4 4

006000663F1 14 NUT M8 For Pedestal 8 8 8 8 8

006000002F1 15 VALVE Lock – Half 16 16 16 16 16

0000000xC 16 VALVE Spring 8 8 8 8 8

006000077F1 17 RETAINER Upper for Valve Spring 8 8 8 8 8

000020562E05 18 WASHER Valve Spring Retainer Lower 8 8 8 8 8

000020857E05 19 SET OF VALVES Consist of

‡ 20 VALVE Engine Intake 4 4 4 4 4

‡ 21 VALVE Engine Exhaust 4 4 4 4 4

006004965F91 * KIT for Extended Camshaft Arrangement 1 1 – – –

006004964F91 * KIT for Extended Camshaft Arrangement – – 1 1 1

* Parts not illustrated‡ Not Serviceable Separately

15

Ref:6030-6530-7030/4WD/PC/JUNE-08

Crankcase Front Cover

1

2

4

5

6

7

8

9

10

21

20

12

13

14

15

11

3

16

17

18

19

27

28

24

25 22

23

26

16


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

000020727E05 1 BOLT Hex. M12 x 60 1 1 1 1 1

000020163E05 2 PULLEY Main Drive 1 1 1 1 1

000020381E05 3 O’ RING 1 1 1 1 1

006004978F91 A FRONT COVER Sub Assembly Consisting of 1 1 1 1 1

006004547C1 4 COVER Front 1 1 1 1 1

000020283E05 5 BALL Bearing 6007.2 1 1 1 1 1

000020118E05 6 SPACER 1 1 1 1 1

000020288E05 7 BALL Bearing 6207.2 1 1 1 1 1

000704385R1 8 SEEGER Ring 72 x 2.5 ( Circlip ) 1 1 1 1 1

000020369E05 9 OIL SEAL Front 1 1 1 1 1

000020364E05 10 GEAR Hydraulic Pump Drive 1 1 1 1 1

006000879F91 11 IDLER Gear Assembly with Bush 1 1 1 1 1

‡ 12 IDLER Gear 1 1 1 1 1

000020339E05 13 BUSH Idler Gear 1 1 1 1 1

006005610C1 14 SHAFT Idler Gear 1 1 1 1 1

000020253E05 15 BOLT Hex. M8 x 35 3 3 3 3 3

000020254E05 16 BOLT Hex. M8 x 45 22 22 22 22 22

006000099F1 17 GASKET Cover Injection Pump Gear 1 1 1 1 1

006002890C11 18 COVER Injection Pump Gear 1 1 1 1 1

000020307E05 19 BOLT Hex. M8 x 20 4 4 4 4 4

000020198E05 20 CLUTCH Gear Hydraulic Pump 1 1 1 1 1

007202389C1 21 RUBBER Clutch 1 1 1 1 1

006004929F1 22 BEARING Housing 1 1 1 1 1

006000099F1 23 GASKET 1 1 1 1 1

000020309E05 24 BOLT M8 x 25 3 3 3 3 3

000020308E05 25 BOLT M8 x 16 1 1 1 1 1

006004882F1 26 PIPE Lubrication 1 1 1 1 1

001081723R1 27 BOLT Banjo M10 x 1 2 2 2 2 2

000000017 28 WASHER 4 4 4 4 4

Crankcase Front Cover


Ref:6030-6530-7030/4WD/PC/JUNE-08

Crankcase with Oil Pan

10

11

11

12

13

112

14

15

7

8

97

10

56

2

3

4

17

18

16

20 19

22

23

24

25

26

21

18

25b

25a


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08



006000937F91 A ASSEMBLY Crankcase 4 Cylinder Consist of 1 1 – – –

‡ 1 CRANKCASE 4 Cylinder NEF 1 1 – – –

‡ 2 CAP Main Bearing – Rear 1 1 – – –

‡ 3 CAP Main Bearing – Front 4 4 – – –

006000777F91 B ASSEMBLY Crankcase 4 Cylinder Consist of – – 1 1 1

‡ 1 CRANKCASE 4 Cylinder NEF – – 1 1 1

‡ 2 CAP Main Bearing – Rear – – 1 1 1

‡ 3 CAP Main Bearing – Front – – 4 4 4

000020145E05 4 BOLT Main Bearing Cap 10 10 10 10 10

006002987C1 5 BUSH Camshaft Front 1 1 1 1 1

006000015F1 6 BUSH Camshaft – Rear 4 4 4 4 4

000020300E05 7 PLUG 36 2 2 2 2 2

000020903E05 8 EXPANSION Plug 40 4 4 4 4 4

000020279E05 9 PIN Parallel 8 M6 x 12 2 2 2 2 2

000020787E05 10 PLUG M14 x 1.5 6 6 6 6 6

000020786E05 11 PLUG Hex. Socket Pipe M10 x 1 3 3 3 3 3

000020507E05 12 SLEEVE 2 2 2 2 2

000020808E05 13 ADAPTOR Oil Pressure Pipe 1 1 1 1 1

000020299E05 14 PLUG 30 1 1 1 1 1

000020301E05 15 PLUG 56 1 1 1 1 1

005551963R1 16 DOWEL PIN 2 2 2 2 2

000020280E05 17 PIN Parallel 2 2 2 2 2

000020541E05 18 OIL SEAL Retainer Rear 1 1 1 1 1

000020524E05 19 OIL SEAL Rear 1 1 1 1 1

000020309E05 20 BOLT Hex. M8 x 25 8 8 8 8 8

000020787E05 21 PLUG M14 for oil pan 1 1 1 1 1

000020495E05 22 GASKET Water Drain Plug 1 1 1 1 1

006000385F1 23 HOUSING Water Drain Plug 1 1 1 1 1

006000519F1 24 DRAIN PLUG Water 1 1 1 1 1

006008910C1 25 ASSEMBLY DIPSTICK TYM – – 1 1 1

006000208F1 25a ASSEMBLY DIPSTICK 1 1 – – –

000020664E05 25b O’RING for Dipstick 1 1 – – –

E007604566C91 26 GUIDE Assembly Dipstick TYM – – 1 1 1

19

Ref:6030-6530-7030/4WD/PC/JUNE-08

2930

31

32


28

20

27


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

006000006F1 27 OIL PAN – 4 Cylinder 4WD 1 1 1 1 1

006000130F1 28 BOLT Hex. M8 x 145 25 25 25 25 25

000020286E05 29 SEALING Ring A26 x 31 For Oil Drain 1 1 1 1 1

006000110F1 30 DRAIN PLUG M26 x 1.5 For Oil Drain 1 1 1 1 1

000020751E05 31 PIN Sealing for Fuel Timing Hole 1 1 1 1 1

000020255E05 32 BOLT M8 x 50 4 4 4 4 4


21

Ref:6030-6530-7030/4WD/PC/JUNE-08

Crankshaft Assembly

1

2

3

4

5

6

9

10 7 11

8

12a

12b

13a

13b

22


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

000020281E05 1 PARALLEL PIN 8 M6 x 18 1 1 1 1 1

000020884E05 2 BOLT Hex. M10 x 1 x 20 4 4 4 4 4

006000871F1 3 GEAR Crankshaft 1 1 1 1 1

0000000LC 4 CRANKSHAFT – 4 Cylinder 1 1 – – –

000021810E11 4 CRANKSHAFT – 4 Cylinder S.S. – – 1 1 1

000020368E05 5 GEAR Oil Pump Drive Crankshaft 1 1 1 1 1

0000000B7 6 BEARING Clutch Pilot – 4WD 1 1 1 1 1

000020269E05 7 PARALLEL PIN 10 M6 x 20 1 1 1 1 1

006002335C91 8 FLYWHEEL Assembly Consist of 1 1 1 1 1

000704436R1 9 RING GEAR 1 1 1 1 1

‡ 10 FLYWHEEL 1 1 1 1 1

000020860E05 11 BOLT Hex. M14 x 1.5 x 33 6 6 6 6 6

000020332E05 12a MAIN BEARING Top 5 5 5 5 5

000020340E05 12b MAIN BEARING Bottom 5 5 5 5 5

000020889E05 13a THRUST WASHER Without Lug 2 2 2 2 2

000020890E05 13b THRUST WASHER With Lug 2 2 2 2 2

Crankshaft Assembly


Ref:6030-6530-7030/4WD/PC/JUNE-08

Sleeve Piston & Connecting Rod Assembly

1

2

2

15 3

4

5

6

8

7

8

10

12

14

14

11

13

9

16

24


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Sleeve Piston & Connecting Rod Assembly


000020899E05 1 CYLINDER Liner 4 4 – – –

000021637E11 1 CYLINDER Liner – – 4 4 4

000020375E05 2 O’ RING For Cylinder Liner 8 8 8 8 8

006004420F91 A RING Set Piston – for Consist of

008000025F1 3 RING Top 4 4 – – –

008000026F1 4 RING Piston – Second 4 4 – – –

008000027F1 5 RING Piston Oil Control 4 4 – – –

006004552F91 B RING Set Piston – for Consist of

‡ 3 RING Top – – 4 4 4

‡ 4 RING Piston – Second – – 4 4 4

‡ 5 RING Piston Oil Control – – 4 4 4

006000783F91 C PISTON with Pin – for Consist of

‡ 6 PISTON 4 4 – – –

‡ 7 PIN Piston 4 4 – – –

‡ 8 RETAINER Piston Pin 8 8 – – –

006000775F91 D PISTON with Pin – for Consist of

‡ 6 PISTON – – 4 4 4

‡ 7 PIN Piston – – 4 4 4

‡ 8 RETAINER Piston Pin – – 8 8 8

006004203F91 9 ASSEMBLY Connecting Rod Each Consist of 4 4 4 4 4

‡ 10 CONNECTING ROD W/o Cap 1 1 1 1 1

‡ 11 CAP Connecting Rod 1 1 1 1 1

000020337E05 12 BUSH Connecting Rod 1 1 1 1 1

000020027E05 13 BOLT Connecting Rod 2 2 2 2 2

000020335E05 14 BEARING Shell Connecting Rod Upper & Lower 8 8 8 8 8

000020778E05 15 PISTON Cooling Jet with Gasket 4 4 4 4 4

000020818E05 16 BOLT M6 x 30 for Cooling Jet Mounting 4 4 4 4 4

25

Ref:6030-6530-7030/4WD/PC/JUNE-08

Lubrication System (Oil Pump)

6

7

17

10

7

11

7

12

13

98

14114

2

3

5

4

15

16

7

26


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Lubrication System (Oil Pump)


006002746C92 ASSEMBLY OIL PUMP Consist of 1 1 1 1 1

‡ 1 HOUSING Oil Pump 1 1 1 1 1

‡ 2 PLUG 18 1 1 1 1 1

‡ 3 PISTON - Oil Relief Valve 1 1 1 1 1

‡ 4 SPRING - Oil Relief Valve 1 1 1 1 1

‡ 5 PLUG for Relief Valve 1 1 1 1 1

‡ 6 PLUG 14 1 1 1 1 1

‡ 7 BUSH For Oil Pump 4 4 4 4 4

‡ 8 GEAR Oil Pump 1 1 1 1 1

‡ 9 DRIVESHAFT Oil Pump 1 1 1 1 1

‡ 10 SHAFT Oil Pump 1 1 1 1 1

‡ 11 PARALLEL PIN M6 x 12mm 2 2 2 2 2

‡ 12 PLATE Oil Pump Cover 1 1 1 1 1

‡ 13 GEAR Oil Pump Drive 1 1 1 1 1

000020275E05 14 LOCATION Sleeve for Oil Pump 2 2 2 2 2

006000195F1 15 STRAINER Assembly 4WD 1 1 1 1 1

000021720E11 16 GASKET For Suction Pipe 1 1 1 1 1

000020302E05 17 BOLT Hex. M10 x 65 For Oil Pump Housing 2 2 2 2 2

27

Ref:6030-6530-7030/4WD/PC/JUNE-08

Lubrication Oil Filter Assembly

5

61 3

2

1113

9

10

15

14

12

8

17

16

15

14

4

7

2a

28


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

006002819C1 1 BRACKET Oil Filter (Casting) 1 1 1 1 1

006000336F1 2 CONNECTING PLUG Oil Cooler 1 1 – – –

006000622F1 2a CONNECTING PLUG Oil Cooler – – 1 1 1

008000046F1 3 GASKET Oil Filter Bracket 1 1 1 1 1

000020316E05 4 OIL FILTER Assembly 1 1 1 1 1

000020254E05 5 BOLT Flanged M8 x 1.25 x 45 1 1 1 1 1

000020791E05 6 BOLT Flanged M8 x 70 2 2 2 2 2

006000339F1 7 OIL Cooler – 5 Plate 1 1 – – –

006000646F1 7 OIL Cooler – 10 Plate – – 1 1 1

000020820E05 8 PIPE from Crankcase Rear to Hose Connector 1 1 1 1 1at Oil Cooler

000021720E11 9 GASKET For Oil Cooler Pipe Flange – MNEF 1 1 1 1 1

000020311E05 10 BOLT Flanged Hex. Head M6 x 1 x 16 4 4 4 4 4



001233808R1 13 WASHER Plain M6 1 1 1 1 1

006005659F1 14 HOSE Connector at Oil Cooler 2 2 2 2 2

005552915R91 15 CLIP for Oil Cooler Hoses 6 6 6 6 6

000020821E05 16 PIPE from Oil Cooler to Water Pump – 4 Cylinder 1 1 1 1 1

006004883F1 17 HOSE Connector (Bent) at Water Pump Adapter 1 1 1 1 1

Lubrication Oil Filter Assembly

29

Ref:6030-6530-7030/4WD/PC/JUNE-08

Cooling System

24

23

22

21

18

15

13

14

13

19

20

29

27

4

1 2

3 6

117

128

910

5

25

26

28

17

16

3031

30

30


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

000020255E05 1 BOLT Hex. M8 x 50 3 3 3 3 3

006000153F1 2 FAN Wheel Assembly 1 1 1 1 1

006000219F1 3 ADAPTER 1 1 1 1 1

000020325E05 4 BELT Fan 1 1 1 1 1

006002033C91 5 ASSEMBLY Water Pump Consist of 1 1 1 1 1

‡ 6 PULLEY Fan Drive 1 1 1 1 1

‡ 7 HOUSING Water Pump Bearing 1 1 1 1 1

‡ 8 SPINDLE Water Pump 1 1 1 1 1

‡ 9 SEAL Water Pump 1 1 1 1 1

‡ 10 IMPELLER 1 1 1 1 1

000020306E05 11 BOLT Hex. M8 x 30 3 3 3 3 3

000020379E05 12 O’ RING 1 1 1 1 1

005556103R91 13 CLIP For Bypass Tube 2 2 2 2 2

000020591E05 14 HOSE 1 1 1 1 1

000020581E05 15 THERMOSTAT Housing 1 1 1 1 1

000020258E05 16 BOLT Hex. M8 x 65 1 1 1 1 1

000020254E05 17 BOLT Hex. M8 x 45 2 2 2 2 2

000020067E05 18 GASKET Thermostat Housing 1 1 1 1 1

0000000MU 19 SENSOR Water Temp. 1 1 1 1 1

005550766R3 20 WASHER 1 1 1 1 1

006004365F91 21 THERMOSTAT Assembly 1 1 1 1 1

000020320E05 22 THERMOSTAT Gasket 1 1 1 1 1

006000101F1 23 COVER Thermostat Housing 1 1 1 1 1

000020312E05 24 BOLT Hex. M6 x 20 3 3 3 3 3

E007535625C11 25 FAN Guard 1 1 1 1 1

000020164E05 26 PLATE Tensioner 1 1 1 1 1

000020509E05 27 ALTERNATOR Bracket 1 1 1 1 1

000020255E05 28 BOLT Hex. M8 x 50 1 1 1 1 1

000020314E05 29 BOLT Hex. M10 x 35 1 1 1 1 1

000020324E05 30 BOLT M10 x 16 2 2 2 2 2

000020313E05 31 BOLT M10 x 25 1 1 1 1 1

Cooling System


Ref:6030-6530-7030/4WD/PC/JUNE-08

Radiator Assembly

9

20

18

19

21

21

22

3 1 5

2

7616

8

13

12

6

14 15

11

4 11 10

10

9

623

32

17


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

E006003547C91 A RADIATOR Assembly With Cowl 1 1 1 1 1

006005227C91 1 RADIATOR Sub Assey. Alumnium Without Cowl 1 1 1 1 1

006005160C1 2 RADIATOR Cowl 1 1 1 1 1

006005159C91 3 ASSEMBLY Trash Guard (Split) 1 1 1 1 1

006005162C91 4 CAP Radiator 1 1 1 1 1

006001122R1 5 DRAIN Plug 1 1 1 1 1

005556103R91 6 CLIP Hose Pipe 8 8 8 8 8

006004567C1 7 INLET Hose Radiator 1 1 1 1 1

006000430F1 8 OUTLET Hose Radiator 1 1 1 1 1

001233808R1 9 WASHER Spring 6 6 6 6 6

003047325R1 10 WASHER Plain 6 6 6 6 6

000060434M01 11 BOLT Support Plate 6 6 6 6 6

006005043C1 12 RADIATOR Outlet Plastic Pipe Of Three Piece Pipe 1 1 1 1 1

006005042C1 13 RADIATOR Outlet Hose Of Three Piece Pipe 1 1 1 1 1

000020310E05 14 MTG BOLTS – Front End Assy. & Rad Assy. Side 4 4 4 4 4

000934309R1 15 WASHER Spring 4 4 4 4 4

006004762F11 16 PLATE Partition 1 1 1 1 1

006002260C91 17 RECOVERY Tank Assembly 1 1 1 1 1

006002259C1 18 CAP Recovery Tank 1 1 1 1 1

006002258C1 19 RECOVERY Tank 1 1 1 1 1

006002261C1 20 TUBE Tank Recovery 1 1 1 1 1

006004939C1 21 CLIP Hose Recovery 1 1 1 1 1

006002302C11 22 LIFTING EYE (Engine Lifting bracket) 1 1 1 1 1

006005044C1 23 SUPPORT Bracket Radiator Outlet Three Piece Pipe 1 1 1 1 1

Radiator Assembly

33

Ref:6030-6530-7030/4WD/PC/JUNE-08

Fuel Injection System

14

5

6

2

4

3

1

19

17

88

11

15

16

18

21

23

22

25

12

7

109 20

109

13

24

26

34


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08


006000882F1 1 ROTARY Injection Pump 1 1 – – –

006000905F1 1 ROTARY Injection Pump – – 1 1 1

006000821F1 2 GEAR Injection Pump 1 1 1 1 1

006000870F1 3 INJECTOR With Copper Washer 4 4 4 4 4

006000138F1 4 WASHER Injector 4mm 4 4 – – –

000020170E05 4 WASHER Injector 2mm – – 4 4 4

000020777E05 5 FLANGED Nut M8 x 1 for FIP Mounting 3 3 3 3 3

006000557F1 6 STUD M8 for FIP Mounting 3 3 3 3 3

000021354E08 7 FILTER Fuel Consists of 1 1 1 1 1

0000000F4 8 ELEMENT Filter 2 2 2 2 2

0000000HF 9 BOLT Banjo M14 x 1.5 4 4 4 4 4

001081721R2 10 WASHER Copper 2 2 2 2 2

006002381C1 11 PIPE Filter to Pump 1 1 1 1 1

000020726E05 12 BOLT Flange M12 x 40 2 2 2 2 2

000020565E05 13 BOLT Flange M10 x 20 2 2 2 2 2

006002397C1 14 FUEL Return Pipe 1 1 1 1 1

001081721R2 15 WASHER Copper 2 2 2 2 2

000000092 16 BOLT Banjo M14 x 1.5 1 1 1 1 1

006002387C1 17 BRACKET Fuel Filter 1 1 1 1 1

006000813F1 18 PIPE Complete Spill Injector to Tank 1 1 1 1 1

006000896F91 19 PIPE High Pressure Set for 4 Cylinder 1 1 1 1 1

001233066R92 20 TAP FUEL 1 1 1 1 1

001081727R2 21 BOLT Banjo M8 x 1 1 1 1 1 1

0000000KT 22 BOLT Banjo For Spill Pipe 4 4 4 4 4

0000000K2 23 WASHER Copper For Pipe 8 8 8 8 8

001081728R2 24 WASHER Copper M8 x 1 2 2 2 2 2

001082011R2 25 WASHER Spring Lock for FIP Mounting 3 3 3 3 3

000120393 26 WASHER Plain for Injection Pump Mounting 3 3 3 3 3

35

Ref:6030-6530-7030/4WD/PC/JUNE-08

31

27

3428

33

33

36

35

38

373939

36

3537

38

32

29

32

3232

30


36


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08


006000222F1 27 GASKET Rotary FIP Mounting 1 1 1 1 1

006000814F1 28 BRACKET Support MICO Rotary FIP 1 1 1 1 1

006000331F1 29 BOLT Banjo FIP M12 1 1 1 1 1

005550753R1 30 NUT Hex. M12 x 1.75 2 2 2 2 2

006002388C1 31 PIPE Tank to Fuel Filter 1 1 1 1 1

000020695E05 32 WASHER Copper 4 4 4 4 4

000020307E05 33 BOLT Flanged Hex. Bolt Head M8 x 20 2 2 2 2 2

000020777E05 34 NUT Flanged M8 1 1 1 1 1

000022201RD 35 CLAMP Injector Pipe Male 2 2 2 2 2

000022202RD 36 CLAMP Female 2 2 2 2 2

001233808R1 37 WASHER Spring Lock 2 2 2 2 2

001233807R1 38 NUT M6 Hex. Zinc Plated 2 2 2 2 2

000020311E05 39 BOLT M6 x 1 x 16 2 2 2 2 2

37

Ref:6030-6530-7030/4WD/PC/JUNE-08

Package Gasket, O’ Rings, Sleeve & Piston Rings, Valves

38


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

000020855E05 A PACKAGE Gasket Engine Complete Consist of 1 1 – – –

000020608E05 1 GASKET Valve Housing Cover 1 1 – – –

000020026E05 2 GASKET Exhaust Manifold 4 4 – – –

000020567E05 3 GASKET Stub Pipe 2 2 – – –

000020609E05 4 GASKET Air Intake Manifold 4 4 – – –

000020084E05 5 GASKET Cylinder Head 1 1 – – –

000020495E05 6 GASKET Water Drain Plug 1 1 – – –

008000046F1 7 GASKET Lubrication Oil Filter Bracket 1 1 – – –

000020067E05 8 GASKET Thermostat Housing 1 1 – – –

000020320E05 9 GASKET Thermostat 1 1 – – –

000703851R1 10 GASKET Hydraulic Pump Opening Cover 1 1 – – –

006000772F91 B PACKAGE Gasket Engine Complete Consist of – – 1 1 1

000020608E05 1 GASKET Valve Housing Cover – – 1 1 1

000020026E05 2 GASKET Exhaust Manifold – – 4 4 4

000020567E05 3 GASKET Stub Pipe – – 2 2 2

000020609E05 4 GASKET Air Intake Manifold – – 4 4 4

000020247E05 4a GASKET Connecting Pipe – – 1 1 1

006000440F1 5a GASKET Cylinder Head – – 1 1 1

000020495E05 6 GASKET Water Drain Plug – – 1 1 1

008000046F1 7 GASKET Lubrication Oil Filter Bracket – – 1 1 1

000020067E05 8 GASKET Thermostat Housing – – 1 1 1

000020320E05 9 GASKET Thermostat – – 1 1 1

000703851R1 10 GASKET Hydraulic Pump Opening Cover – – 1 1 1

000020856E05 C SET of Crankshaft Main Bearing Consist of 1 1 1 1 1

000020332E05 11 MAIN BEARING Top 5 5 5 5 5

000020340E05 12 MAIN BEARING Bottom 5 5 5 5 5

000020890E05 13 THRUST WASHER Without Lug 2 2 2 2 2

000020889E05 14 THRUST WASHER With Lug 2 2 2 2 2

Package Gasket, O’ Rings, Sleeve & Piston Rings,

39

Ref:6030-6530-7030/4WD/PC/JUNE-08

Package Gasket, O’ Rings, Sleeve & Piston Rings, Valves

40


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

006004633F91 * SET OF SLEEVE, Piston, Rings 1 1 – – –

006007495F91 * SET OF SLEEVE, Piston, Rings – – 1 1 1

000020861E05 * KIT O’ RINGS For Engine Consist of 1 1 1 1 1

000020628E05 * O’ RING Oil Filler Cap 1 1 1 1 1

000020381E05 * O’ RING Crankcase Front Cover 1 1 1 1 1

000020664E05 * O’ RING Dipstick 1 1 1 1 1

000020375E05 * O’ RING For Cylinder Liners 8 8 8 8 8

000020383E05 * O’ RING For Suction Strainer 1 1 1 1 1

000020379E05 * O’ RING For Water Pump Housing 1 1 1 1 1

000020377E05 * O’ RING Cover Injection Pump 1 1 1 1 1

006000773F91 * SET OF VALVE SEATS Consist of 1 1 1 1 1

‡ * VALVE SEAT Exhaust 4 4 4 4 4

‡ * VALVE SEAT Intake 4 4 4 4 4

000020857E05 * SET OF VALVES Consist of 1 1 1 1 1

‡ * VALVE Intake 4 4 4 4 4

‡ * VALVE Exhaust 4 4 4 4 4

Package Gasket, O’ Rings, Sleeve & Piston Rings,


41

FRONT AXLE & WEIGHTSFRONT AXLE

Central Housing ........................................................................................... 42 - 43

Differential .................................................................................................... 44 - 47

Hub Reduction ............................................................................................. 48 - 51

Steering ........................................................................................................ 52 - 53

Trunnion ........................................................................................................ 54 - 55

Front Axle Support and Drive ..................................................................... 56 - 57

WEIGHTS

Jerry Can Weight Attachment (Optional Fitment) ..................................... 58 - 59

Ref:6030-6530-7030/4WD/PC/JUNE-08

Central Housing

21

43 1

2

42

M&M Part Ref. Vendor Description of Part Remarks /Number Part No. Service

Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Central Housing

006506098C1 1 3427185M1 SEAL Washer 2 2 2 2 2

006506099C1 2 3429400M1 PLUG 2 2 2 2 2

006506100C1 3 3428657M3 BUSHING 1 1 1 1 1

006506101C1 4 3765981M91 STEERING Axle Housing 1 1 1 1 1

E006505455C91 * — FRONT Axle Complete 1 1 1 1 1

* Part not illustrated 43

Ref:6030-6530-7030/4WD/PC/JUNE-08

Differential2

34

56

7

13

11

12

89

10

17

20

18

19

21

22

21

16

19

1

44

14

15


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Differential

006506102C1 1 3426023M1 NUT 1 1 1 1 1

006506103C1 2 3429043M1 SPACER 1 1 1 1 1

006506104C1 3 366434X1 O’ RING 1 1 1 1 1

006506105C1 4 3428942M1 SEAL 1 1 1 1 1

006506106C1 5 339394X1 BEARING 1 1 1 1 1

006506107C1 6 3428289M1 SHIM 1 1 1 1 1

006506108C1 6 3428290M1 SHIM 1 1 1 1 1

006506109C1 6 3428291M1 SHIM 1 1 1 1 1

006506110C1 6 3428292M1 SHIM 1 1 1 1 1

006506111C1 6 3428293M1 SHIM 1 1 1 1 1

006506112C1 6 3428294M1 SHIM 1 1 1 1 1

006506113C1 7 3428900M1 SPACER 1 1 1 1 1

006506114C1 8 3428923M1 SHIM 1 1 1 1 1

006506115C1 8 3428924M1 SHIM 1 1 1 1 1

006506116C1 8 3428925M1 SHIM 1 1 1 1 1

006506117C1 8 3428926M1 SHIM 1 1 1 1 1

006506118C1 8 3428927M1 SHIM 1 1 1 1 1

006506119C1 8 3428928M1 SHIM 1 1 1 1 1

006506120C1 9 3765690 M1 BEARING 1 1 1 1 1

006506121C91 10 730.04.516.01 BEVEL Gear Set 1 1 1 1 1

006506122C1 11 393596X1 DOWEL 2 2 2 2 2

006506123C91 12 730.04.719.01 SUPPORT 1 1 1 1 1

006506124C1 13 3764140M2 FLANGE 1 1 1 1 1

006506145C1 14 3427079M1 SPACER 1 1 1 1 1

006506146C1 15 3764700M1 DOWEL 2 2 2 2 2

006506127C1 16 016.03.3134 BOLT 12 12 12 12 12

006506128C1 17 1444071X1 BOLT 1 1 1 1 1

006506129C1 18 730.04.051.01 RING Nut 1 1 1 1 1

006506130C1 19 391339X1 BEARING 2 2 2 2 2

006506131C1 20 3427466M1 SHEET 1 1 1 1 1

006506132C91 21 730.04.720.01 DIFFERENTIAL Carrier 1 1 1 1 1

006506133C91 22 730.04.721.01 GEAR 1 1 1 1 1

45

Ref:6030-6530-7030/4WD/PC/JUNE-08

Differential

24

23

25

27

24

26

46


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

006506134C1 23 014.03.0743 ROLL Pin 1 1 1 1 1

006506135C91 24 750.04.602.01 DISC 2 2 2 2 2

006506136C1 25 750.04.006.01 FRICTION Washer 2 2 2 2 2

006506137C1 26 730.04.005.01 DIFFERENTIAL Shaft 1 1 1 1 1

006506138C1 27 3427281M1 SHIM 1 1 1 1 1

006506139C1 27 3427282M1 SHIM 1 1 1 1 1

006506140C1 27 3427283M1 SHIM 1 1 1 1 1

006506141C1 27 3427284M1 SHIM 1 1 1 1 1

006506143C1 27 3427285M1 SHIM 1 1 1 1 1

006506144C1 27 3427286M1 SHIM 1 1 1 1 1

Differential

47

Ref:6030-6530-7030/4WD/PC/JUNE-08

Hub Reduction

24

27

26

25

23

22

25

43

21

5

6

78

21

17

18

20 14

191112

13

131211109

14

20

15

Le

ft1

6 R

igh

t

48


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Hub Reduction

006506153C1 1 3426938M1 BUSHING 2 2 2 2 2

006506154C1 2 760.01.005.01 SEAL 2 2 2 2 2

006506155C1 3 3428090M1 RING 2 2 2 2 2

006506156C1 4 139355 REDUCTION Bushing 2 2 2 2 2

006506157C1 5 3765985M1 HALF SHAFT Differential Side 1 1 1 1 1

006506158C1 6 3765988M1 HALF SHAFT Differential Side 1 1 1 1 1

006506159C1 7 730.06.049.01 SEAL 2 2 2 2 2

006506160C1 8 390984X1 BEARING 2 2 2 2 2

006506161C1 9 3429321M1 COVER 2 2 2 2 2

006506162C1 10 3426230M1 SHIM 1 1 1 1 1

006506163C1 10 3426231M1 SHIM 1 1 1 1 1

006506164C1 10 3426232M1 SHIM 1 1 1 1 1

006506165C1 10 3426233M1 SHIM 1 1 1 1 1

006506166C1 10 3426234M1 SHIM 1 1 1 1 1

006506167C1 11 338511X1 BEARING 4 4 4 4 4

006506168C1 11 338512X1 BEARING 4 4 4 4 4

006506169C1 12 3429317M1 SEAL 4 4 4 4 4

006506170C1 13 3429319M1 PIVOT Pin 4 4 4 4 4

006506171C1 14 3428397M1 BOLT 16 16 16 16 16

006506172C1 15 3765754M1 STEERING Case 1 1 1 1 1

006506173C1 16 3765753M1 STEERING Case 1 1 1 1 1

006506174C1 17 3428648M1 BOLT 2 2 2 2 2

006506175C1 18 3764827M1 NUT 2 2 2 2 2

006506176C1 19 3429323M1 COVER 2 2 2 2 2

006506177C1 20 339003X1 GREASE Fitting 4 4 4 4 4

006506178C1 21 3766340M1 WHEEL Hub 2 2 2 2 2

006506179C1 22 3428238M3 WHEEL Stud 16 16 16 16 16

006506180C1 23 730.06.050.01 SEAL 2 2 2 2 2

006506181C1 24 002.01.0068 CIRCLIP 2 2 2 2 2

006506182C1 25 3429350M1 FRICTION Washer 12 12 12 12 12

006506183C1 26 3429984M1 PLANET Gear 6 6 6 6 6

006506184C1 27 3429983M1 PINION 2 2 2 2 2

49

Ref:6030-6530-7030/4WD/PC/JUNE-08

Hub Reduction

40

39

38

37

34

36

32

33

42

41

28

48

28

29

30

31

32

44

45

46

49

47

43

35

44

= 5

+4

5+

46

+4

7+

49

50


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

006506185C1 28 3426852M3 ROLLER 2 2 2 2 2

006506186C1 29 3765178M1 PIN 6 6 6 6 6

006506187C1 30 3764823M1 ROLLER 6 6 6 6 6

006506188C1 31 3765179M2 CIRCLIP 6 6 6 6 6

006506189C1 32 3426850M2 BEARING 4 4 4 4 4


006506191C1 34 3428523M1 CIRCLIP 4 4 4 4 4

006506192C1 35 730.06.048.01 RING Gear Support 2 2 2 2 2

006506193C1 36 3429497M1 RING Nut 2 2 2 2 2

006506194C1 37 3764515M1 RING Gear 2 2 2 2 2


006506196C1 39 3766339M1 PLANET Gear Carrier 2 2 2 2 2

006506197C1 40 1440965X1 CYLINDER Bolt 32 32 32 32 32

006506198C1 41 3427185M1 SEAL Washer 2 2 2 2 2

006506199C1 42 3429400M1 PLUG 2 2 2 2 2

006506200C1 43 1442560X1 PLUG 2 2 2 2 2

006506201C1 44 730.06.637.01 JOINT 2 2 2 2 2

006506202C1 45 3429449X1 CIRCLIP 8 8 8 8 8

006506203C1 46 3429435M1 JOINT Centre Section 1 1 1 1 1

006506204C1 46 3765114M1 JOINT Centre Section 1 1 1 1 1

006506205C1 47 3765990M1 HALF SHAFT 1 1 1 1 1

006506206C1 47 3765993M1 HALF SHAFT 1 1 1 1 1

006506207C1 48 730.06.047.01 SPACER 6 6 6 6 6

006506208C1 49 3429436M1 JOINT Cross 2 2 2 2 2

OR

006506209C1 49 3765113M1 JOINT Cross 2 2 2 2 2

Hub Reduction

51

Ref:6030-6530-7030/4WD/PC/JUNE-08

Steering

5

4

1

3

2

52


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

006506210C1 1 730.24.642.01 CYLINDER 1 1 1 1 1

006506211C1 2 730.24.644.01 TRACTION Rod 2 2 2 2 2

006506212C1 3 730.24.643.01 ARTICULATION 2 2 2 2 2

006506213C1 4 3764202M1 BOLT 4 4 4 4 4

006506214C91 5 730.24.450.25 SEALS Kit 1 1 1 1 1

Steering

53

Ref:6030-6530-7030/4WD/PC/JUNE-08

Trunnion

7

18

56

3

9

2

4

7

10

54


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

006506215C1 1 730.25.012.01 SUPPORT 1 1 1 1 1

006506216C1 2 730.25.013.01 THRUST Bushing 1 1 1 1 1

006506217C1 3 001.11.3813 RING 1 1 1 1 1

006506218C1 4 730.25.011.01 SUPPORT 1 1 1 1 1

006506219C1 5 001.05.3974 O’ RING 1 1 1 1 1

006506220C91 6 730.25.620.01 SUPPORT 1 1 1 1 1

006506221C1 7 008.01.0213 GREASE Fitting 1 1 1 1 1

006506222C1 8 730.25.014.01 THRUST Bushing 1 1 1 1 1

006506223C1 9 730.25.017.01 RING 1 1 1 1 1

006506224C91 10 730.25.619.01 SUPPORT 1 1 1 1 1

Trunnion

55

Ref:6030-6530-7030/4WD/PC/JUNE-08

Front Axle Support and Drive

1

4

5

6

7

8

6

7

9

1213

12

14

15

2219

18

13

23

11

16

10

21 20

1917

2

3

2

3

5a

22

2324

16

8

25

22a

56


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

E007602688B2 1 SUPPORT Front Axle 4WD 1 1 1 1 1

E007602656D1 2 BOLT Rear Pillow Block 4WD 2 2 2 2 2

E007602657D1 3 BOLT Front Pillow Block 2 2 2 2 2

000010778P03 4 ROLL Pin 2 2 2 2 2

006503468C1 5 SLEEVE Axle End 76 mm (4 WD) 1 1 1 1 1

007600630D1 5a SLEEVE Drop Box End 1 1 1 1 1

007600411C1 6 SHIM Front Axle Support - 0.5 2 2 2 2 2



E006505472C1 9 SHAFT Propeller Dana Axle 1 1 – – –

E006505468C1 9 SHAFT Propeller Dana Axle – – 1 1 1

008002063C11 10 COVER Input Shaft Front Axle - Front 1 1 1 1 1

E007602243B11 11 COVER Input Shaft Front Axle - Rear 1 1 1 1 1

000040341C08 12 BOLT M16 x 85 6 6 6 6 6


E007535270C1 14 BRACKET Intermediate Brg. Support 1 1 1 1 1

E006500998C1 15 BEARING Intermediate Support 1 1 1 1 1

000020313E05 16 BOLT Flange Hex. Head M10 x 1.5 - 25 Long 4 4 4 4 4

005555988R1 17 WASHER M10 Spring Lock 4 4 4 4 4

000020313E05 18 BOLT M10 x 1.5 - 25 Long 2 2 2 2 2

005555988R1 19 WASHER Spring M10 2 2 2 2 2

000030184R1 20 WASHER Plain M10 4 4 4 4 4

005554365R1 21 NUT M10 x 1.5 2 2 2 2 2

E007602240B1 22 BRACKET for Rear Guard Mounting 1 1 – – –

E007603231B91 22a BRACKET for Rear Guard Mounting – – 1 1 1

001081607R1 23 BOLT M8 x 1.25 - 20 Long 2 2 2 2 2



Front Axle Support and Drive

57

Ref:6030-6530-7030/4WD/PC/JUNE-08

Jerrycan Weight Attachment

1

3

2

4

8

11

109

5 6 7

58


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Jerrycan Weight Attachment

007900242C91 * KIT of Jerrycan Weight 1 – – 1 –

E007601599C1 1 WEIGHT for Jerrycan – 6 6 – 6

E000010769P03 2 BRACKET Weight Mounting – 1 1 – 1

005555986R1 3 BOLT G 19.05 mm x 57.15 mm ZP – 4 4 – 4

005555990R1 4 WASHER G 19.05 mm Spring Lock ZP – 4 4 – 4

005555987R1 5 BOLT G 19.05 mm x 44.45 mm ZP – 6 6 – 6

005555989R1 6 WASHER G 15.875 mm Spring Lock ZP – 6 6 – 6

005551798R2 7 WASHER – 6 6 – 6

005555446R1 8 BOLT G 12.7 mm x 152.4 mm ZP – 2 2 – 2

000120378 9 NUT – 2 2 – 2

001082014R2 10 WASHER Spring Lock – 2 2 – 2

005551798R2 11 WASHER Plain – 4 4 – 4


Note : Jerrycan Weight is an optional Fitment forRSMA & PSMA, for procuring Jerrycan Weightrefer KIT No. 007900242C91.

STEERING & LINKAGESSteering Wheel, Knuckles, Arms (Power Steering) ................................... 60 - 61

Power Steering Pipes & Fittings ................................................................. 62 - 63

Ref:6030-6530-7030/4WD/PC/JUNE-08

Steering Wheel, Knuckles, Arms (Power Steering)

1

2

60


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

E000060520M01 1 WHEEL Steering 1 1 1 1 1

000061341M01 2 STEERING WHEEL Cap 1 1 1 1 1

Steering Wheel, Knuckles, Arms (Power Steering)

61

Ref:6030-6530-7030/4WD/PC/JUNE-08

Power Steering Pipes & Fittings

1

2

14g

2829

30

29

27

15

16

1819

18a

1819

17

26

17a

13

19

87

66

5

4a3

4

25241110

22

21

23 20

9/9a

12

14

14e

14b

14c

14d

14h

14f

3

3

5a

62


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Power Steering Pipes & Fittings

007604206C91 * KIT - Pipe Pressure Pump to HSU with Connector 1 1 1 1 1E007201885C92 1 PUMP Hydraulic Assembly 18+8 with 1 1 1 1 1

Common Suction ManifoldE007202166C1 2 CONNECTOR 1/2” BSP x M20 1 1 1 1 1000704337R1 3 WASHER Dowty 3 3 3 3 3006505597C1 4 BANJO Body 1 1 – – –007200348C1 4 BANJO Body – – 1 1 1007202319C1 4a BOLT Banjo (1/2” BSP) 1 1 1 1 1007201890C1 5 PIPE Trans. to Union Return Line 1 1 – – –E007203770C1 5a PIPE HSU to Transcase – – 1 1 1005552915R91 6 CLIP Hose 2 2 – – –E007201951C1 7 HOSE Return Line 18 ID 1 1 – – –E007201786C1 8 PIPE HSU to Union Return Line 1 1 – – –000051417D01 9 ADAPTER (T Port of HSU) 1 1 – – –007200811C1 9a ADAPTER (T Port of HSU) – – 1 1 1000051410D01 10 ADAPTER (L, R Port of HSU) 2 2 2 2 2007200811C1 11 ADAPTER (P Port of HSU) 1 1 1 1 1E007603330B91 12 PIPE HSU to Dana Axle RH 1 1 1 1 1E007603331B91 13 PIPE HSU to Dana Axle LH 1 1 1 1 1E007203728C91 14 PIPE Pump to Check Valve 1 1 – – –E007603391C91 14 PIPE Pump to Check Valve – – 1 1 1000051686D01 14b MALE Stud Coupling 2 2 2 2 2000704337R1 14c DOWTY Washer 2 2 2 2 2E007203739B91 14d CHECK Valve 1 1 1 1 1E007203729C91 14e PIPE Check Valve to HSU 1 1 1 1 1007201579D1 14f PIPE Clamps 1 1 1 1 1007201608D1 14g CLAMP Plate 1 1 1 1 1000020311E05 14h BOLT Flanged Hexagonal Head M6 x 16 1 1 1 1 1000051685D01 15 STRAIGHT Coupling 12mm OD - H3 1 1 1 1 1000013777P04 16 FLEXIBLE HOSE (L&R) Port 2 2 2 2 2E007604156C91 17 BRACKET L&R Pipe Mounting 1 1 1 1 1007201304C1 17a RUBBER Packing for Bracket 1 1 1 1 1007201243C1 18 CLAMP Top Plate 1 1 1 1 1007201242C1 18a CLAMP Base Plate 1 1 1 1 1001121502R1 19 CLAMP Screw (M5 x 20) 1 1 1 1 1E007202736C91 20 HSU Unit (Series 5) 1 1 1 1 1E007200736C91 21 COLUMN Steering 1 1 1 1 1000051420D01 22 BOLT HSU Mounting Hex. Head M10 x 35 3 3 3 3 3E007201994C11 23 BRACKET HSU Mounting 1 1 1 1 1000179860 24 BOLT 7/16” UNC 4 4 4 4 4000115550 25 WASHER 7/16” UNC 4 4 4 4 4000020324E05 26 BOLT M10 x 1.5 x 16 2 2 2 2 2E007603405C91 27 PIPE Flexible to Cylinder LH Port 1 1 1 1 1007202225D1 28 BANJO Bolt M14 2 2 2 2 2007202239D1 29 COPPER Washer M14 4 4 4 4 4007202226D1 30 BANJO Body for M14 Banjo Bolt 2 2 2 2 2


THROTTLE LINKAGESHand Throttle Linkages ............................................................................... 64 - 65

Foot Throttle Linkages................................................................................. 66 - 67

Ref:6030-6530-7030/4WD/PC/JUNE-08

Hand Throttle Linkages

1

10

8

11

12

13

2

36

54

7

9

14

1516

64


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

E007602381B91 1 GOVERNOR Control Complete - 4WD 1 1 1 1 1

005556823R2 2 KNOB Hand Accelerator 1 1 1 1 1

000225507 3 SCREW 1/4" UNC x 1-3/4" 1 1 1 1 1

003047325R1 4 WASHER Governor Control 4 4 4 4 4

000704681R2 5 WASHER Governor Control Friction 2 2 2 2 2

003047323R1 6 SPRING Governor Control 1 1 1 1 1

000114492 7 NUT 1/4” UNC 1 1 1 1 1

000179793 8 BOLT Hex. Head 1/4” 2 2 2 2 2

001082010R2 9 WASHER Spring 2 2 2 2 2

000016559R1 10 WASHER Plain 1 1 1 1 1

007535552C1 11 CABLE Hand Accelerator 1 1 1 1 1

007535552C1 12 CABLE Foot Accelerator 1 1 1 1 1

007603144C1 13 BRACKET Foot Accelerator Cable 1 1 1 1 1

000179838 14 BOLT Hex. Head 1 1 1 1 1

000120394 15 WASHER Plain 1 1 1 1 1


Hand Throttle Linkages

65

Ref:6030-6530-7030/4WD/PC/JUNE-08

Foot Throttle Linkages

12

1314

8

91011

2

37

64

1

5

66


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

000061151M01 1 FOOT Rest Foot Accelerator 1 1 1 1 1

E007535642C1 2 BRACKET Foot Accelerator Mounting Complete 1 1 1 1 1

000060724M01 3 PIN Cable Mounting 2 2 2 2 2

007535381C1 4 BRACKET Accelarator Cable Mounting 1 1 1 1 1

000017047R1 5 PIN Slotted 1 1 1 1 1

000446161 6 WASHER 2 2 2 2 2

000103361 7 PIN Cotter 2 2 2 2 2

000020309E05 8 BOLT M8 x 1.25 x 25 2 2 2 2 2

000061115M01 9 WASHER Plain 2 2 2 2 2

000934309R1 10 WASHER Spring M8 2 2 2 2 2

005553017R1 11 NUT M8 x 1.25 2 2 2 2 2

007535346C1 12 PIVOT Accelerator Cable 1 1 1 1 1

005555955R1 13 WASHER Plain 1 1 1 1 1

000103361 14 PIN Cotter 1/16” x 1/2” 1 1 1 1 1

Foot Throttle Linkages

67

CLUTCHDual Clutch Assembly ................................................................................. 68 - 69

Clutch Housing and Connections ............................................................... 70 - 73

Ref:6030-6530-7030/4WD/PC/JUNE-08

Dual Clutch Assembly

21

68


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Dual Clutch Assembly

E006501539C1 1 CLUTCH Cover Assembly Rane (11” x 11”) 1 1 – – –

E006505460C91 1 CLUTCH Cover Assembly Luk – – 1 1 1

E000032601B12 1 11” DRIVEN Assembly Main 1 1 – – –

E006505466C91 1 MAIN DRIVEN Plate – – 1 1 1

000032602B12 * PTO Driven Plate with Ceremic Pads 1 1 – – –

006500156C91 * PRESSURE Plate for PTO Clutch 1 1 – – –

006500157C91 * PRESSURE Plate for Main Clutch 1 1 – – –

006500158C91 * DIAPHRAGM Spring 1 1 – – –

006500159C91 * FULCRUM Ring 1 1 – – –

006500160C91 * COVER Housing 1 1 – – –

006500161C91 * KIT - Clutch Repair PTO 1 1 – – –

006500162C91 * KIT - Clutch Repair Main 1 1 – – –

000020259E05 2 BOLT Clutch Mounting 12 12 – – –

000020258E05 2 BOLT Clutch Mounting – – 6 6 6


Ref:6030-6530-7030/4WD/PC/JUNE-08

Clutch Housing and Connections

1

3

2

4

5

6

89

10

11

1213

14

16

18

19

20

19

19 1821

22

1314

17

15

4a

4d4f

4b

4e 4g4c

3a

4h

7

70


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08


006501533C1 1 CLUTCH Housing IPTO 1 1 – – –

006505273C1 1 CLUTCH Housing SLPTO – – 1 1 1

006501644C91 2 FORK Main Clutch 1 1 1 1 1

006501643C91 3 FORK IPTO Clutch Release 1 1 – – –

006507106C1 3a FORK SLPTO Clutch Release – – 1 1 1

006501640C1 4 BEARING Clutch Release 1 1 – – –

E006506805C1 4a PTO Clutch Shaft – – 1 1 1

006505516C1 4b BEARING HOUSING Main Clutch – – 1 1 1

006505517C1 4c PTO Housing – – 1 1 1

006505518C1 4d THRUST Sleeve Main Clutch – – 1 1 1

006505519C1 4e THRUST Sleeve PTO Clutch – – 1 1 1

006505933C1 4f BEARING Main Clutch – – 1 1 1

006505578C1 4g BEARING PTO Clutch – – 1 1 1

006505521C1 4h BEARING Retainer – – 1 1 1

000000038 5 NIPPLE Grease 2 2 2 2 2

000032580B12 6 GASKET Hand Hole Cover 1 1 1 1 1

000032546B12 7 COVER Hand Hole 1 1 1 1 1

000179837 8 BOLT 3/8” UNC x 3/4” 8 8 8 8 8

001082012R2 9 WASHER 3/8” 8 8 8 8 8

006500205C1 10 OIL PAN 1 1 1 1 1

000032545B12 11 GASKET Oil Pan 1 1 1 1 1

005556422R2 12 MAGNETIC Drain Plug 1 1 1 1 1

000179840 13 BOLT 3/8” UNC x 1-1/8” L 13 13 13 13 13

001082012R2 14 WASHER Spring 3/8” 13 13 13 13 13

007601859C1 15 BOLT Hex. Head M12 x 1.75 x 180 2 2 2 2 2

000141284 16 PIN Dowell Steering Mounting 1/2” x 1-1/8” 2 2 2 2 2

005550700R1 17 WASHER Spring M12 2 2 2 2 2

000032145B12 18 BOLT Clutch Hsg. - Trans Case 1/2” UNC x 1-3/4” 8 8 8 8 8

001082012R2 19 SPRING Washer 1/2” 10 10 10 10 10

000120396 20 WASHER Plain 6 6 6 6 6

000032825B12 21 BOLT Clutch Hsg. Trans Case 2 2 – – –

000180183 21 BOLT Clutch Hsg. Trans Case 1/2 UNC x 2-1/4 Hex. – – 2 2 2

000751124R3 22 GASKET Clutch Hsg. Trans Case 1 1 – – –

006505824C1 22 GASKET Clutch Hsg. Trans Case – – 1 1 1

71

Ref:6030-6530-7030/4WD/PC/JUNE-08


33

34

39

36

37

38

32

24

25

2627

28

30

31

29

23

35

43

40

4241

44

45

46

474849

5050

72


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08


E007602502B91 23 BRACKET Clutch Pedal Mounting 1 1 1 1 1

E007602501B91 24 CLUTCH Pedal Assembly 1 1 1 1 1

005552116R1 25 WASHER 1 1 1 1 1

E007602503B91 26 LINK Connecting 1 1 – – –

E007603258B11 26 LINK Connecting – – 1 1 1

000120393 27 WASHER 0.343” x 0.687” x 0.051” 2 2 2 2 2

000103374 28 PIN Cotter 3/32" x 1" 2 2 2 2 2

000039374D 29 PIN 2 2 2 2 2

005552392R91 30 CLUTCH Shaft Lever 1 1 1 1 1

000181379 31 BOLT 3/8” UNF x 2 Hex. Head 2 2 2 2 2

000751872R1 32 NUT Clutch Pedal 2 2 2 2 2

001082012R2 33 WASHER 3/8” Spring Lock 2 2 2 2 2

000705252R3 34 SPRING Clutch Pedal Lever 1 1 1 1 1

000103411 35 PIN Cotter 1 1 1 1 1

000019992R1 36 BOLT 1/2” UNC x 2-1/4” 5 5 5 5 5

000340340R1 37 BOLT 1/2” UNC x 1-1/2” 2 2 2 2 2


000020726E05 39 BOLT M12 x 1.75 x 40 2 2 – – –

000013898P04 39 BOLT M12 x 1.74 x 40 – – 2 2 2

000060434M01 40 BOLT M6 – – 1 1 1

001233808R1 41 SPRING WASHER – – 1 1 1

001233807R1 42 NUT M6 – – 1 1 1

000120396 43 WASHER – – 3 3 3

006504462D1 44 SHOULDER Bolt Coupling Holding Spring – – 1 1 1

006504413D1 45 COUPLING Holding Spring – – 1 1 1

006505316C1 46 SHAFT Lever FWD/REV – – 1 1 1

000012465P04 47 O’ RING - 15 x 1.8 NBK – – 1 1 1

000020308E05 48 FLANGED Hex Bold M8 x 1.25 x 16 – – 1 1 1

000016322P04 49 PLATE Locking 4WD – – 1 1 1

000012282P04 50 ROLL Pin M8 x 40 – – 2 2 2

73

IPTO, SLPTO& TRANSMISSION

IPTO Gears & Shafts................................................................................... 74 - 75

SLPTO Gears & Shafts ............................................................................... 76 - 77

Transmission Case ...................................................................................... 78 - 79

Transmission Gears & Shafts (Full Synchromesh) ................................... 80 - 83

Rail Housing Assembly................................................................................ 84 - 87

Gear Shifter Mechanism-Cross Shaft Assembly ....................................... 88 - 89

Side Shift Main Assembly ........................................................................... 90 - 91

Range Shifting Mechanism ......................................................................... 92 - 93

4WD Engagement Linkages ....................................................................... 94 - 95

Dropbox ........................................................................................................ 96 - 99

Direction Control Arrangement ................................................................... 100 - 101

Forward-Reverse Housing Assembly ......................................................... 102 - 109

IPTO Mechanism ......................................................................................... 110 - 111

SLPTO Mechanism ...................................................................................... 112 - 113

PTO Lever Assembly ................................................................................... 114 - 115

Rear PTO Shaft & Operating Lever ........................................................... 116 - 117

Ref:6030-6530-7030/4WD/PC/JUNE-08

IPTO Gears & Shafts

8

9

10

11

12

1314

16

15

19

18

20

21

22

23

2524

31

29

30

32

2928

2627

7

1

23

45

6

17

74


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

IPTO Gears & Shafts

006504955C1 1 CIRCLIP Internal 42 x 1.75 1 1 – – –

006504957C1 2 SPACER 42 x 30 x 3.5 1 1 – – –

000032120B12 3 CIRCLIP Spline Shaft Front End 1 1 – – –

006504269C91 4 BEARING NRB 30 x 42 x 30 1 1 – – –

000016632P04 5 OIL Seal 30 x 40 x 8 1 1 – – –

006504714C1 6 SHAFT Split Drive 1 1 – – –

0000000K6 7 BEARING Drive Shaft 1 1 – – –

006504715C2 8 DRIVE Shaft Hollow 1 1 – – –

0000000XQ 9 BEARING Hollow Drive Shaft 1 1 – – –

000032604B12 10 CIRCLIP Hollow Drive Shaft 3 3 – – –

0000000US 11 GASKET Bearing Retainer 1 1 – – –

006501629C1 12 BEARING Retainer Hollow Drive Shaft 1 1 – – –

000706732R1 13 BOLT Bearing Retainer 4 4 – – –

001082011R2 14 WASHER 5/16” Ø Spring Lock 4 4 – – –

0000000HJ 15 COUPLING PTO Shaft (Front) 1 1 – – –

005552639R1 16 CIRCLIP PTO Coupling 40mm Dia. 1 1 – – –

0000000VC 17 PTO Shaft Front 1 1 – – –

0000000UZ 18 GEAR Driven PTO (540 rpm) 1 1 – – –

005551703R1 19 SPACER PTO Shaft Front 1 1 – – –

005558405R91 20 ROLLER Bearing PTO Shaft Front 1 1 – – –

000751638R1 21 CIRCLIP PTO Shaft Front 1 1 – – –

006500264C1 22 GASKET End Cover 1 1 – – –

006500208C1 23 COVER End 1 1 – – –

005552891R1 24 BOLT 1/4” - 20 UNC x 3/4” L 3 3 – – –

001082010R2 25 WASHER 1/4” Ø 3 3 – – –

005552634R1 26 SHIMS A/R A/R – – –

005552635R1 26 SHIMS A/R A/R – – –

005552636R1 26 SHIMS A/R A/R – – –

000032861B12 26 SHIMS (.005”) A/R A/R – – –

000032862B12 26 SHIMS (.008”) A/R A/R – – –

000751638R1 27 CIRCLIP Internal 50mm Dia. 1 1 – – –

0000000BK 28 BEARING Hollow Counter Shaft 1 1 – – –

005551769R91 29 BEARING Needle 2 2 – – –

006503912C1 30 COUNTER SHAFT Hollow 1 1 – – –

006501391C1 31 BEARING Rear Counter Shaft 1 1 – – –

0000000EG 32 SHAFT PTO Center 1 1 – – –

75A/R - As Required

Ref:6030-6530-7030/4WD/PC/JUNE-08

SLPTO Gears & Shafts

8

9

10

11

12

1314

16

15

19

18

20

21

22

23

2524

31

29

30

32

2928

2627

7

1

23

45

6

17

76


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

SLPTO Gears & Shafts

006504955C1 1 CIRCLIP Internal 42 x 1.75 – – 1 1 1

006504957C1 2 SPACER 42 x 30 x 3.5 – – 1 1 1

000032120B12 3 CIRCLIP Spline Shaft Front End – – 1 1 1

006504269C91 4 BEARING NRB 30 x 42 x 30 – – 1 1 1

000016632P04 5 OIL Seal 30 x 40 x 8 – – 1 1 1

006505060C1 6 SHAFT Split Drive – – 1 1 1

0000000K6 7 BEARING Drive Shaft – – 1 1 1

006505520C1 8 DRIVE Shaft Hollow – – 1 1 1

0000000XQ 9 BEARING Hollow Drive Shaft – – 1 1 1

000032604B12 10 CIRCLIP Hollow Drive Shaft – – 3 3 3

0000000US 11 GASKET Bearing Retainer – – 1 1 1

006505521C1 12 BEARING Retainer Hollow Drive Shaft – – 1 1 1

000706732R1 13 BOLT Bearing Retainer – – 4 4 4

001082011R2 14 WASHER 5/16” Ø Spring Lock – – 4 4 4

005552638R1 15 COUPLING PTO Shaft (Front) – – 1 1 1

005552639R1 16 CIRCLIP PTO Coupling 40mm Dia. – – 1 1 1

006504806C1 17 PTO Shaft Front – – 1 1 1

0000000UZ 18 GEAR Driven PTO (540 rpm) – – 1 1 1

005551703R1 19 SPACER PTO Shaft Front – – 1 1 1

005558405R91 20 ROLLER Bearing PTO Shaft Front – – 1 1 1

000751638R1 21 CIRCLIP PTO Shaft Front – – 1 1 1

005551709R1 22 GASKET End Cover – – 1 1 1

000032826B12 23 COVER End – – 1 1 1

005552891R1 24 BOLT 1/4” - 20 UNC x 3/4” L – – 3 3 3

001082010R2 25 WASHER 1/4” Ø – – 3 3 3

005552634R1 26 SHIMS – – A/R A/R A/R

005552635R1 26 SHIMS – – A/R A/R A/R

005552636R1 26 SHIMS – – A/R A/R A/R

000032861B12 26 SHIMS (.005”) – – A/R A/R A/R

000032862B12 26 SHIMS (.008”) – – A/R A/R A/R

000751638R1 27 CIRCLIP Internal 50mm Dia. – – 1 1 1

0000000BK 28 BEARING Hollow Counter Shaft – – 1 1 1

005551769R91 29 BEARING Needle – – 2 2 2

006505006C1 30 COUNTER SHAFT Hollow – – 1 1 1

006501391C1 31 BEARING Rear Counter Shaft – – 1 1 1

006504759C1 32 SHAFT PTO Center – – 1 1 1

77A/R - As Required

Ref:6030-6530-7030/4WD/PC/JUNE-08

Transmission Case

4

2

31

2

6

5

2a

78


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

006506433C1 1 TRANSMISSION Case 1 1 – – –

006504821C1 1 TRANSMISSION Case – – 1 1 1

000141284 2 PIN Dowel 1/2" x 1-1/8" 4 4 4 4 4

000141284 2a PIN Dowel 1/2" x 1-1/8" 2 2 2 2 2

005555715R1 3 PLUG Expansion 1 1 1 1 1

000000038 4 NIPPLE Grease 2 2 2 2 2

007000089C1 5 ROPS Mounting Plate LH 2 – 2 2 2

007000090C1 6 ROPS Mounting Plate RH 2 – 2 2 2

000271560 * BOLT 5/8” UNC x 1-3/4” HX HD 4 – 4 4 4

001082015R2 * WASHER 5/8” Spring Lock 4 – 4 4 4

000050684D99 * WASHER Plain 4 – 4 4 4

Transmission Case


Ref:6030-6530-7030/4WD/PC/JUNE-08

Transmission Gears & Shafts (Full Synchromesh)

1518

171413

1413

12

11

16

1b

34

5

76

8910

2

2

1a

1

16

19

20

80


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08


006505465C91 1 SET of Two Assembly Consist of 1 1 – – –

‡ 1a SHAFT Splined 1 1 – – –

‡ 1b GEAR Bevel 1 1 – – –

006504078C91 1 SET Of Two Assembly Consist of – – 1 1 1

‡ 1a SHAFT Splined – – 1 1 1

‡ 1b GEAR Bevel – – 1 1 1

0000000BR 2 BRG. Taper Spline Shaft-rear 2 2 2 2 2

000031996B12 3 OIL Collecter 1 1 1 1 1

001232925R1 4 SHIM Spline Shaft Brg. Cage-0.002" A/R A/R A/R A/R A/R








005551732R1 4 SHIM Spline Shaft Brg. Cage A/R A/R A/R A/R A/R

000031137B12 5 BEARING Cage Spline Shaft 1 1 1 1 1

003044035R1 6 LOCK NUT Transmission Spline Shaft 2 2 2 2 2

000032060B12 7 CIRCLIP Spline Shaft Rear End 1 1 1 1 1

000186334 8 BOLT 1/2“ UNF x 2-5/8” Hex. Head (Brg. Cage S.Shift) 3 3 3 3 3

001127763R1 9 WASHER 1/2" 3 3 3 3 3

000103028 10 NUT 1/2" UNF Lock Nut 3 3 3 3 3

006503892C1 11 GEAR Driving 4WD 1 1 1 1 1

006503891C1 12 GEAR Driven 1st Speed 1 1 – – –

006505007C1 12 GEAR Driven 1st Speed – – 1 1 1

006501489C1 13 BUSH Gear Driven 1st & 2nd Speed 2 2 2 2 2

0000000ZO 14 SPLINED ADAPTER Gear Driven 1st & 2nd 2 2 2 2 2

0000000VH 15 BUSH Gear Drive 3rd Speed 1 1 1 1 1

000032851B12 16 SYNCRO Assembly 2 2 2 2 2

006503827C1 17 GEAR Driven 2nd Speed 1 1 1 1 1

006501404C1 18 SPACER Gear Driven 2nd & 3rd Speed (2-5mm Type) 1 1 1 1 1

006503693C1 19 GEAR Driven 3rd Speed 1 1 1 1 1

005554802R91 20 BEARING Pilot Transmission 1 1 1 1 1

‡ Not Serviceable SeparatelyA/R - As Required

81

Ref:6030-6530-7030/4WD/PC/JUNE-08


4342

4140

3938

26

2725

24

23

28

3736

34

35

3444

33322931

3029

2221

45

82


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08


* Parts not illustrated

0000000VE 21 COUPLING High Speed 1 1 1 1 1

000032120B12 22 CIRCLIP Spline Shaft (Quill Gear End) 30 Dia. 1 1 1 1 1

000031207B12 23 SPACER Spline Shaft 1 1 1 1 1

000031142B12 24 CIRCLIP Splined Adaptor 4th Speed 1 1 1 1 1

006500657C1 25 SPACER Gear Driven 4th Speed 1 1 1 1 1

0000000WH 26 ADAPTER - Synchro 4th 1 1 1 1 1

006503886C1 27 GEAR Driven - 4th 1 1 1 1 1

000032143B12 28 OIL Collecter Complete 1 1 1 1 1

006500242C1 * LOCK Plate Spline Shaft Lock Nut 1 1 1 1 1

003044037R1 * SPACER Trans. Spline Str. Brg. 1 1 1 1 1

000703984R1 29 CIRCLIP Trans. Camshaft Rear 2 2 2 2 2

006501508C1 30 SPACER Rear Camshaft Hollow 1 1 1 1 1

006501391C1 31 ROLLER Bearing NUP 209 TVP 1 1 1 1 1

006504877C1 32 SPACER C’Shaft Hollow 1 1 1 1 1

006503893C1 33 GEAR Idler C’Shaft (22T) 1 1 1 1 1

005551769R91 34 NEEDLE Bearing 2 2 2 2 2

006503912C1 35 COUNTERSHAFT Hollow 1 1 – – –

006505006C1 35 COUNTERSHAFT Hollow – – 1 1 1

006503889C1 36 GEAR 2nd Driving Camshaft 1 1 1 1 1

006503887C1 37 GEAR 3rd Driving 1 1 1 1 1

006504023C1 38 GEAR Driving 4th Speed 1 1 1 1 1

0000000EK 39 RING Control Shifting 1 1 1 1 1

000033035B12 40 BUSH Constant Mesh Gear 1 1 1 1 1

006503822C1 41 GEAR Constant Mesh 1 1 – – –

006504683C1 41 GEAR Constant Mesh – – 1 1 1

000751059R1 42 SPACER Camshaft 1 1 1 1 1

0000000BK 43 BEARING Trans. Camshaft Front 1 1 1 1 1

006501388C1 44 NEEDLE Roller Bearing 45 x 50 x 27 1 1 1 1 1

006506324C1 45 SPACER Driving 2nd – – 1 1 1

83

Ref:6030-6530-7030/4WD/PC/JUNE-08

Rail Housing Assembly

1c 1d

1a

1b

1

2

612/12a 11

7

5a5

8c

8b

88a

3a

3b

3

413

14a

910b

10a10

15

16a

16b16c

16

17

17a

14

84


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

006504165C1 1 COVER Shifter 1 1 1 1 1

000032312B12 1a BOLT Lever Hsg. Trans Case 7/16" UNC x 3-1/4"L 6 6 6 6 6

001082013R2 1b WASHER 11.113 Spring Lock 6 6 6 6 6

000032334B12 1c BOLT Lever Hsg. To Rail HSG 1/16" UNC x 2-1/2"L 4 4 4 4 4

001082012R2 1d WASHER 9.525 Spring Lock 4 4 4 4 4

006504481C1 2 GASKET Cover Shifter to Rail Housing 1 1 1 1 1

006504144C1 3 HOUSING Rail 1 1 1 1 1

000032313B12 3a BOLT RAIL HSG TO Base Plate 3/8UNC x 1-3/4"L 2 2 2 2 2

001082012R2 3b WASHER 9.525 Spring Lock 2 2 2 2 2

006504206C91 4 OIL Seal Housing Rail 2 2 2 2 2

000031349B12 5 BOLT Interlock Pin Hole M10 x 12l 1 1 1 1 1

000120394 5a WASHER Plain .406 x .813 x .051 1 1 1 1 1

006502304R1 6 SPRING Ball Shifter Assembly 6 6 6 6 6

001082178R1 7 BALL Spring Shifter Assembly 13/32" Dia. 6 6 6 6 6

000031189B12 8 END COVER Rail Housing 2 2 2 2 2

006502875C1 8a GASKET End Cover Rail Housing 2 2 2 2 2

000031296B12 8b BOLT M8 x 1.25 x 14L End Plate 10 10 10 10 10

001082013R2 8c WASHER Spring Lock 10 10 10 10 10

007700040C91 9 SWITCH Neutral Safety 1 1 1 1 1

000031188B12 10 BRACKET Rail Stopper 1 1 1 1 1

000031240B12 10a LOCK-PLATE Rail Stopper 1 1 1 1 1

000031296B12 10b BOLT M8 x 1.25 x 14L Stopper Plate 2 2 2 2 2

006505044C1 11 STUD M10 x 1.5 x 50 Cross-shaft 1 1 1 1 1

000017244R1 12 SLOTTED Spring Pin 1 1 1 1 1

000032482B12 12a ROLL Pin Inner 1 1 1 1 1

006504162C1 13 CROSS Shaft High-low 1 1 1 1 1

006504161C1 14 CAM Inner High-low 1 1 1 1 1

000012282P04 14a ROLL Pin 8 x 40 1 1 1 1 1

0000000UT 15 GASKET Rail Housing to Base Plate 1 1 1 1 1

006502310C1 16 BASE PLATE Rail Housing 1 1 1 1 1

000179860 16a BOLT Base Plate to Transcase 3/8" UNC x 1"L 2 2 2 2 2

001082013R2 16b WASHER Spring Lock 2 2 2 2 2

60.049 16c PLASTIC Plug Size 1/2" UNC 1 1 1 1 1

000031987B12 17 CHANNEL Oil Complete 1 1 1 1 1

000032479B12 17a BOLT Oil Channel Mounting 2 2 2 2 2


85

Ref:6030-6530-7030/4WD/PC/JUNE-08


18

19

19a

2022

26

26a26b

21

24

25a

25b

25

27a

27b27c

27

23

86


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08


006504152C1 18 RAIL High-Low Side Shift 1 1 1 1 1

0000000MM 19 FORK High-Low 1 1 1 1 1

000031994B12 19a LOCK Plate High-Low 1 1 1 1 1

006504182C1 20 SECTION Shifter High-Low 1 1 1 1 1

006505868C1 21 RAIL 1st, 2nd, 3rd & 4th Synchromesh 2 2 2 2 2

006503802C1 22 FORK 1,2,3,4 Synchromesh 2 2 2 2 2

006504160C1 23 SECTION Shifter 1st & 2nd 1 1 1 1 1

000030902B11 24 PIN Interlock 1 1 1 1 1

006505000C1 25 MAIN BLOCK 3rd-4th Section Shifter 1 1 1 1 1

006505001C1 25a ADJUSTABLE Block 3rd-4th Section Shifter 1 1 1 1 1

006503097D1 25b BOLT M10 x 1.25 x 30 1 1 1 1 1

000031249B12 26 SCREW Grub Fork Clamping 6 6 6 6 6

000031251B12 26a NUT Fork Clamping 6 6 6 6 6

000032375B12 26b LOCK Plate Sec Shifters & 1-2, 3-4 Forks 5 5 5 5 5

006504167C1 27 RETAINER Rail 2 2 2 2 2

000031257B12 27a SCREW Grub Cam Clamp 2 2 2 2 2

000031258B12 27b NUT Cam Clamp 2 2 2 2 2

006504493C1 27c LOCK Plate Retainer Rail 2 2 2 2 2

87

Ref:6030-6530-7030/4WD/PC/JUNE-08

Gear Shifter Mechanism-Cross Shaft Assembly

34

33

32

3130

2726

2322

21

14

15

16

12 13

11

9

10

8

67

1917

1 53

2

4

2928

25

2420

18

17a

88


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

006504752C1 1 HOUSING Cross Shaft 1 1 1 1 1

006504839C1 2 ACTUATING Shaft Sector 1 1 1 1 1

006504750C1 3 SECTOR Actuating Shaft 1 1 1 1 1

000012282P04 4 ROLL Pin 8 x 40 3 3 3 3 3

006504751C91 5 ASSEMBLY Sector Cross-shaft 1 1 1 1 1

006504156C1 6 SHAFT Cam Operating 1 1 1 1 1

006504186C1 7 SPACER Cross Shaft 1 1 1 1 1

000012020P04 8 SPACER BIG Cam 1 1 1 1 1

006505493C1 9 SPRING Inner Cam 1 1 1 1 1

000012019P04 10 SPACER Small Cam 1 1 1 1 1

006504446C1 11 RETAINER Spring 1 1 1 1 1

000020818E05 12 FLANGED Hex. Head Bolt M6 x 1 x 30 2 2 2 2 2

001233807R1 13 NUT M6 1 1 1 1 1

006504158C1 14 CAM Link 1 1 1 1 1

000013939P04 15 BUSH Cam Link 1 1 1 1 1

000704589R1 16 CIRCLIP External 24mm 1 1 1 1 1

000109462 17 GREASE Nipple 1 1 1 1 1

000109461 17a GREASE Nipple 1 1 1 1 1

000020299E05 18 WELCH Plug 1 1 1 1 1



006505032C1 21 HOUSING Gear Shifter Lever 1 1 1 1 1

006503408C1 22 SEAT Gear Shifter Lever 2 2 2 2 2

006505309C1 23 PIVOT Pin Bolt 2 2 2 2 2

000031276B12 24 SHIM Gear Shifter Lever 3 3 3 3 3

000031023B11 25 CIRCLIP Internal 38mm Dia. 1 1 1 1 1

000032843B12 26 WASHER Felt 1 1 1 1 1

000032808B12 27 RUBBER Boot Inner 1 1 1 1 1

006505960B1 28 SHIELD Shifter Swivel Housing 1 1 1 1 1

000615190R1 29 WASHER Plain 1 1 1 1 1

000029547D 30 SPRING Gear Shifter Lever 1 1 1 1 1

000710953R1 31 STOP Gear Shift Lever Spring 1 1 1 1 1

000103409 32 PIN Cotter 3/16 x 1 1/2" 1 1 1 1 1

006504153C91 33 LEVER Gear Shifter 1 1 1 1 1

007600472D1 34 KNOB Gear Shifter Lever 1 1 1 1 1

Gear Shifter Mechanism-Cross Shaft Assembly

89

Ref:6030-6530-7030/4WD/PC/JUNE-08

10

7

4

5

8

6

31

2

7

9

Side Shift Main Assembly

90


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

006504147C1 1 CAM Inner 1 1 1 1 1

000020256E05 2 BOLT Hex. Head M8 x 1.25 x 55 1 1 1 1 1

000020742E05 3 NUT Nylock M8 x 1.25 1 1 1 1 1

006504187C1 4 COVER Cross Shaft Housing 1 1 1 1 1


000030184R1 6 WASHER Plain 10mm x 24mm x 3mm 4 4 4 4 4


000179840 8 BOLT 3/8" UNC 1-1/8" Hex. Head 3 3 3 3 3

000186284 9 BOLT 3/8" UNC 3-3/4" 1 1 1 1 1

005554365R1 10 NUT M10 x 1.5 1 1 1 1 1

Side Shift Main Assembly

91

Ref:6030-6530-7030/4WD/PC/JUNE-08

Range Shifting Mechanism

9

9a

6a

6b

7

6

8a

8

55a

5c

4

5b

4a

4b

3

1

1a

1b

1c

11d2a11c

11b

10a

10

11

11a

2

8b

92


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

E007603007C1 1 LINK High-Low Sideshift 1 1 1 1 1

006502578C1 1a PIN Gear Shift Link Trans Side 2 2 2 2 2

000022079RD 1b WASHER Plain M10 2 2 2 2 2

000103374 1c PIN Cotter 3/32" x 1" 2 2 2 2 2

E006502717C91 2 ASSEMBLY Bracket Gear Shift Linkages Sideshift 1 1 1 1 1

000020313E05 2a BOLT Flanged Hex. Head M10 x 1.5 x 25 4 4 4 4 4

E007603008C1 3 SHAFT High-Low Linkages Side Shift 1 1 1 1 1

E006503248C1 4 LEVER Actuating High-Low Fender Side 1 1 1 1 1

006500324C1 4a ROLL Pin 0.250 x 1.4 1 1 1 1 1

000017047R1 4b PIN Slotted 1 1 1 1 1

E006502720C91 5 ASSY GEAR Shift Selector Sideshift 1 1 1 1 1

006502579C1 5a PIN Gear Shift Link Selector Side 2 2 2 2 2

000022079RD 5b WASHER Plain M10 2 2 2 2 2

000103374 5c PIN Cotter 3/32" x 1" 2 2 2 2 2

E006503249C1 6 BRACKET High-Low Lever Sideshift 1 1 1 1 1

000020313E05 6a BOLT Flanged Hex. Head M10 x 1.5 x 25 3 3 3 3 3

005555988R1 6b WASHER M10 Spring Lock 3 3 3 3 3

007602043C1 7 GREASE Nipple M6 x 90 Deg. 1 1 1 1 1

E006503251C91 8 ASSY Lever High-Low Sideshift 1 1 1 1 1

006502304R1 8a SPRING Gear Shifter Poppet 1 1 1 1 1

001082178R1 8b BALL Steel 13/32" 1 1 1 1 1

007535955C1 9 KNOB High-Low Lever 1 1 1 1 1

007535368D1 9a SCREW M6 x 1 x 12 1 1 1 1 1

E006503250C1 10 BRACKET Support High-Low Lever 1 1 1 1 1

000020324E05 10a BOLT M10 x 1.5 x 16 1 1 1 1 1

001233891R1 11 BOLT Hex. M10 x 1.5 x 30LG 1 1 1 1 1

000022079RD 11a WASHER Plain M10 1 1 1 1 1

000030184R1 11b WASHER Plain 10mm x 24mm x 3mm 1 1 1 1 1

005555988R1 11c WASHER M10 Spring Lock 1 1 1 1 1

000022055RD 11d NUT M10 x 1.5 1 1 1 1 1

Range Shifting Mechanism

93

Ref:6030-6530-7030/4WD/PC/JUNE-08

4WD Engagement Linkages

8

4

7

3

5

1

6

5

12

11

9

10

215

4

4

6

5

13 14

6

94


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

4WD Engagement Linkages

007602362B11 1 LEVER Actuating 2WD/4WD Side 1 1 1 1 1

006500324C1 2 ROLL PIN 0.250 x 1.4 1 1 1 1 1

E007536027C1 3 LINK Actuating 2WD/4WD 1 1 1 1 1

000039374D 4 PIN Rod End 3 3 3 3 3

000120393 5 WASHER Plain 0.343 x 0.687 x 0.051 3 3 3 3 3

000103374 6 PIN Cotter 3/32 x 1” 3 3 3 3 3

E007602509B91 7 ASSEMBLY Lever Actuating 2WD/4WD 1 1 1 1 1

007602510B91 8 ASSEMBLY Lever Operating 2WD/4WD 1 1 1 1 1

006502304R1 9 SPRING Gear Shifter Poppet 1 1 1 1 1

001082178R1 10 BALL Steel 13/32” 1 1 1 1 1

007600472D1 11 KNOB 1 1 1 1 1

000020549R1 12 BOLT 1/2” UNC 3-3/4” Hex. Head 2 2 2 2 2

000120378 13 NUT 1/2” UNC Hex. Head 1 1 1 1 1

007536161C1 14 PIN Spring Guide 2WD/4WD 1 1 1 1 1

000017047R1 15 PIN Slotted 1 1 1 1 1

95

Ref:6030-6530-7030/4WD/PC/JUNE-08

Dropbox

26

26

27

26

27

5

21

3

1

2

15

20

1725

24

14

7

16

19

6

21

4

22

26

27

23

11

1012

13

29

18

8

9

9

28

26

96


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

006503684C1 1 DROP-DOWN Gearbox 1 1 – – –

006505456C1 1 DROP-DOWN Gearbox – – 1 1 1

006505458C1 2 IDLER GEAR Dropbox (28 Teeth) 1 1 – – –

006503646C1 2 IDLER GEAR Dropbox (26 Teeth) – – 1 1 1

006505474C1 3 GEAR 57 Teeth Dropbox 1 1 – – –

006505457C1 3 GEAR 41 Teeth Dropbox – – 1 1 1

006503970C1 4 END COVER - Front Dropbox 1 1 1 1 1

006501285C1 5 END COVER - Rear Dropbox 1 1 1 1 1

006505473C1 6 OUTPUT Shaft Dropbox 1 1 1 1 1

006501287C1 7 COUPLING Dropbox 1 1 1 1 1

0000000JO 8 COUPLING Hub Dropbox 1 1 1 1 1

006501289C1 9 SPRING Coupling Retension 6 6 6 6 6

006501294C1 10 FORK Dropbox 1 1 1 1 1

006503651C1 11 RAIL Dropbox 1 1 1 1 1

006501297C1 12 SHIFTING Cam Dropbox 1 1 1 1 1

006501302C1 13 SHAFT Shifting Cam 1 1 1 1 1

000031278B12 14 OILSEAL Lever Housing 1 1 1 1 1

006506350C1 15 IDLER Shaft Dropbox 1 1 1 1 1

006501321C1 16 END WASHER Dropbox 1 1 1 1 1

006501530C1 17 PLUG POPPET Retaining Dropbox 1 1 1 1 1

006501377C1 18 KEY Coupling Hub Dropbox 1 1 1 1 1

000032604B12 19 CIRCLIP Coupling Hub Dropbox Dia. 55 1 1 1 1 1

000032120B12 20 CIRCLIP 30mm Dia. Quill Gear End 1 1 1 1 1

0000000B2 21 BEARING Output Shaft 2 1 1 1 1

006503874C1 22 OIL SEAL 1 1 1 1 1

005555814R1 23 ROLL PIN Fork Dropbox 1 1 1 1 1

006503662C1 24 BALL Poppet 1 1 1 1 1

006502304R1 25 SPRING Poppet 1 1 1 1 1

000031296B12 26 BOLT Hex. Cover M8 x 1.25 - 16 8 8 8 8 8

000751472R1 27 WASHER Plain M8 8 8 8 8 8

000020309E05 28 MOUNTING BOLT End Cover M8 x 25 3 3 3 3 3

005556422R2 29 MAGNETIC Drain Plug 1 1 1 1 1

Dropbox

97

Ref:6030-6530-7030/4WD/PC/JUNE-08

Dropbox

35

36

35

41

37

39

37

38

38

4033

34

98

30

3132


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Dropbox

000031257B12 30 GRUB Screw ldler Shaft 1 1 1 1 1

006503686C1 31 PLUG Dropbox 1 1 1 1 1

005552905R1 32 COPPER Washer 1 1 1 1 1

000031993B12 33 LOCK PLATE 1 1 1 1 1

000031258B12 34 NUT 1 1 1 1 1

000031207B12 35 SPACER Rear Idler Shaft 2 2 2 2 2

000012119P04 36 NEEDLE Bearing Idler Shaft 1 1 1 1 1

006502597R1 37 BOLT Hex. 7/16" 8 8 8 8 8

001082185R2 38 WASHER Bull Pinion Bearing Cage 8 8 8 8 8

000179840 39 BOLT 3/8 UNC x 1-1/8 Hex. Head 2 2 2 2 2

001082012R2 40 WASHER 318” Spring Lock 2 2 2 2 2

005555814R1 41 ROLL PIN Shaft Shifting Cam 1 1 1 1 1

006504407C91 * NEW DROP-DOWN Gearbox Complete 1 1 1 1 1


Ref:6030-6530-7030/4WD/PC/JUNE-08

Direction Control Arrangement

12

11

11

1413

1413

4

17

169

8

7

6

91510

12

5

2

1

18

3

19

20

21

2223

6a

24

100


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Direction Control Arrangement

007535699C1 1 LEVER Direction Control 1 1 1 1 1

007535117C1 2 KEY Direction Control 1 1 1 1 1

007535084C1 3 CIRCLIP External 16mm 1 1 1 1 1

E007602296C11 4 ASSEMBLY Bracket Control Support - TY 1 1 1 1 1

E007602139C11 5 SHAFT Direction Control - LH 1 1 1 1 1

E006503248C1 6 LEVER Actuating High-Low 1 1 – – –

E007603017C11 6a LEVER Actuating on F/R Shaft – – 1 1 1

006500324C1 7 ROLL Pin 0.250 x 1.4 1 1 1 1 1

006500931C91 8 BALL Joint Assembly 1 1 1 1 1

005554365R1 9 NUT M10 x 1.50 Plated 2 2 2 2 2

007535616C1 10 LINK Direction Control Front 1 1 1 1 1

007515027C1 11 STUD Fuel Tank Mounting - 4WD 4 4 4 4 4

E007535322C1 12 SPACER Control Support Mounting 2 2 2 2 2

000271500 13 NUT 7/16 UNC 4 4 4 4 4

001082012R2 14 WASHER Spring 3/8” 4 4 4 4 4

000039374D 15 PIN Rod End 1 1 1 1 1

000060686M01 16 WASHER Plain M8 1 1 1 1 1

000103374 17 PIN Cotter 3/32 x 1” 1 1 1 1 1

005556823R2 18 KNOB Governor Control Lever 1 1 1 1 1

000022079RD 19 PLAIN Washer 2 2 2 2 2

E007603018C11 20 LEVER Actuating Trans. F/R Shaft – – 1 1 1

E007603394C91 21 BUNDY Tube for F/R – – 1 1 1

007202321C1 22 WASHER Copper M6 – – 6 6 6

007200824C1 23 BOLT Banjo M6 – – 3 3 3

006000139F1 24 SPACER 2 2 – – –

101

Ref:6030-6530-7030/4WD/PC/JUNE-08

Forward-Reverse Housing Assembly

10

15

8

13

14

3

2

9

6

5

4

11

7

12

1

102


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

006503988C1 1 HOUSING FWD/REV 1 1 – – –

006503881C1 2 GEAR Input FWD/REV 21T 1 1 – – –

006501327C1 3 NEEDLE Bearing Input Gear 40 x 45 x 27 1 1 – – –

006503884C1 4 GEAR Idler FWD/REV 20T 1 1 – – –

006501482C1 5 NEEDLE Roller Bearing 20 x 26 x 17 1 1 – – –

006503883C1 6 GEAR Cluster FWD/REV 19-22 T 1 1 – – –

006501329C1 7 NEEDLE Bearing (Cluster) 20 x 27 x 30 2 2 – – –

006503882C1 8 GEAR Output FWD/REV 24 T 1 1 – – –

006504713C1 9 SHAFT Hollow Front FWD/REV 1 1 – – –

006503914C1 10 SHAFT Drive Rear FWD /REV 1 1 – – –

006501481C1 11 SHAFT ldler Gear FWD/REV 1 1 – – –

006501343C1 12 SHAFT Cluster Gear 1 1 – – –

006501590C1 13 BEARING DRIVE Shaft Front (6208 NR) 1 1 – – –

006501337C1 14 SPACER Input Gear FWD/REV 1 1 – – –OR006505737C1 14 SPACER Graded 40 x 55 x 6.9 1 1 – – –OR006505738C1 14 SPACER Graded 40 x 55 x 7.1 1 1 – – –OR006505739C1 14 SPACER Graded 40 x 55 x 7.3 1 1 – – –OR006505740C1 14 SPACER Graded 40 x 55 x 7.5 1 1 – – –OR006505741C1 14 SPACER Graded 40 x 55 x 7.7 1 1 – – –OR006505742C1 14 SPACER Graded 40 x 55 x 7.9 1 1 – – –OR006505951C1 14 SPACER Graded 40 x 55 x 8.1 1 1 – – –OR006505952C1 14 SPACER Graded 40 x 55 x 8.3 1 1 – – –

006501493C1 15 SPACER Output Gear FWD/REV 1 1 – – –OR006505744C1 15 SPACER Graded 45.1 x 55 x 7.6 1 1 – – –OR006505745C1 15 SPACER Graded 45.1 x 55 x 7.8 1 1 – – –OR006505746C1 15 SPACER Graded 45.1 x 55 x 7.9 1 1 – – –OR006505747C1 15 SPACER Graded 45.1 x 55 x 8.0 1 1 – – –OR006505953C1 15 SPACER Graded 45.1 x 55 x 8.3 1 1 – – –OR006505954C1 15 SPACER Graded 45.1 x 55 x 8.5 1 1 – – –OR006505869C1 15 SPACER Graded 45.1 x 55 x 8.7 1 1 – – –


⎫|||||||⎬|||||||⎭

⎫||||||⎬||||||⎭

103

Ref:6030-6530-7030/4WD/PC/JUNE-08


37

39

33

4840

33

4241

36

38

43

33

3534

4645

44

50

49

47

30

28

20

19

18

18

16

1727

29

31

23

25

24

32

26

2221

54

53

52

51

16

104


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08


006501444C1 16 SPACER Idler Gear FWD/REV 2 2 – – –

006501454C1 17 INTERNAL SPACER Cluster Gear FWD/REV 1 1 – – –

006501443C1 18 SPACER Cluster Gear 2 2 – – –

006501338C1 19 END COVER Fwd/Rev Housing 1 1 – – –

006501347C91 20 SYNCHRO PACK (42 mm Double Cone) 1 1 – – –

006501348C1 21 FORWARD Reverse Gear Shifting Fork 1 1 – – –

006501473C1 22 RAIL FWD/REV 1 1 – – –

006501485C1 23 CAM SHIFTING FWD/REV 1 1 – – –

006501487C1 24 CROSS SHAFT FWD/REV 1 1 – – –

006501477C2 25 BRACKET F-R Shifting with Synchro Lubrication 1 1 – – –

006501495C1 26 LOCK PLATE 1 1 – – –

006501447C1 27 BOLT 3/8” UNC x 120 Long 2 2 – – –

000012146P04 28 BEARING Drive Shaft Rear (6309) P Type 1 1 – – –

006000130F1 29 BOLT M8 x 145 1 1 – – –

006500118B91 30 NEEDLE ROLLER Bearing (Pilot) 20 x 28 x 20 1 1 – – –

000020739E05 31 WASHER 145L BOLT F/R 1 1 – – –

000017047R1 32 PIN Slotted 1 1 – – –

000031257B12 33 GRUB SCREW Idler & Cluster Shaft (M8 x 25) 3 3 – – –

000031258B12 34 GRUB NUT Idler & Cluster Shaft 3 3 – – –

000031993B12 35 LOCK PLATE For Grub Screw & Nut 3 3 – – –

000751081R1 36 CIRCLIP Drive Shaft Rear 100 x 3.4 1 1 – – –

000703984R1 37 CIRCLIP Drive Shaft Front 40mm 1 1 – – –

000751146R1 38 CIRCLIP Drive Shaft Rear 45mm 1 1 – – –

006502942C1 39 CIRCLIP Drive Shaft Idler 20mm 1 1 – – –

001082012R2 40 WASHER 3/8” Spring Lock 4 4 – – –

006502304R1 41 SPRING (Poppet) 1 1 – – –

001082178R1 42 BALL (Poppet) 1 1 – – –

005555814R1 43 ROLL PIN F/R Fork 1 1 – – –

006500324C1 44 ROLL PIN Shaft Shifter Cam 1 1 – – –

000179816 45 BOLT Bracket Shifter Cam 5/16 x 3/4” 4 4 – – –

000020299E05 46 WELTCH PLUG FWD/REV 1 1 – – –

006503647C1 47 O’ RING FWD / REV Dia. 16 Cross Shaft 1 1 – – –

000179840 48 BOLT 3/8” UNC 1-1/8” 4 4 – – –

007535379C1 49 ACTUATING LEVER Directional Control 1 1 – – –

000020313E05 50 BOLT Flanged Hex. Head M8 x 1.25 x 16 1 1 – – –

006505648C1 51 TUBE Bundy Flex for Synchro Lub 1 1 – – –

007200824C1 52 BANJO Bolt M6 2 2 – – –

007200826C1 53 WASHER Copper M6 4 4 – – –

006505733C1 54 OIL Retainer Fwd/Rev Synchro Lub 1 1 – – –

105

Ref:6030-6530-7030/4WD/PC/JUNE-08


20

1

2

1

3

5

66 7

7a

7b

8

8a

9

10

12

11

14

15 1

6

17

13

19

18

23

4

7c

21

22

24

106

25


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08


000751081R1 1 CIRCLIP Drive Shaft Rear 100 x 3.4 – – 1 1 1

006504725C1 2 SHAFT Drive Rear – – 1 1 1

000012146P04 3 BEARING Drive Shaft Rear 6309 P Type – – 1 1 1

000751146R1 4 CIRCLIP Drive Shaft Rear 45mm – – 2 2 2

006506149C1 5 GRADED Spacer 45.1 x 55 x 14.0 – – 1 1 1OR006506150C1 5 GRADED Spacer 45.1 x 55 x 14.2 – – 1 1 1OR006506151C1 5 GRADED Spacer 45.1 x 55 x 14.4 – – 1 1 1OR006506152C1 5 GRADED Spacer 45.1 x 55 x 14.6 – – 1 1 1

006506080C1 6 WASHER Thrust – – 1 1 1

006506081C1 7 AXIAL Thrust Bearing – – 1 1 1

006505059C1 7a GEAR Output Fwd/Rev – – 1 1 1

006500118B91 7b NEEDLE Roller Bearing 20 x 25 x 20 – – 1 1 1

006505924C1 7C SPACER – – 1 1 1

000012192P04 8 CIRCLIP External Cam 20 Dia. – – 1 1 1

006505089C1 8a FWD/REV. Housing – – 1 1 1

006505092C91 9 SYNCHRO Pack Single Cone Fwd/Rev – – 1 1 1

006505998C1 10 FORK Forward/Reverse – – 1 1 1

006506229C1 11 RAIL Forward/Reverse – – 1 1 1

006505997C1 12 HEX. Bolt Forward/Reverse – – 1 1 1

006502240C1 13 SECTION Shifter High-Low Side Shift – – 1 1 1

000031249B12 14 GRUB Screw – – 1 1 1

000032375B12 15 LOCK Plate – – 1 1 1

000031251B12 16 NUT – – 1 1 1

006505449C1 17 SPACER Gear Input – – 1 1 1

006501359C1 18 NEEDLE Bearing Input Gear B505530 – – 1 1 1

006505062C1 19 GEAR Input Forward/Reverse 26 T – – 1 1 1

006505068C1 20 SHAFT Driving Main Center – – 1 1 1

0000000K6 21 BEARING Ball 6211 – – 1 1 1

000032604B12 22 CIRCLIP – – 1 1 1

006505094C1 23 BALL Bearing 6005 Cluster Gear – – 1 1 1

006505098C1 24 GEAR Cluster 24 – 25 T – – 1 1 1

006506450C1 25 BALL Bearing 6004 Cluster Gear – – 1 1 1

⎫⎪⎪⎬⎪⎪⎭

107

Ref:6030-6530-7030/4WD/PC/JUNE-08


28

35

27

26

29

30

32

31

33

33 3

4

37 3

6

38

39

40

108


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08


006505093C1 26 SHAFT Cluster Gear – – 1 1 1

005555814R1 27 ROLL Pin – – 1 1 1

000032097B12 28 CIRCLIP – – 1 1 1

006505221C1 29 SHAFT Reverse Idler Gear Forward/Revese – – 1 1 1

000031258B12 30 NUT – – 1 1 1

000031993B12 31 LOCK Plate – – 1 1 1

000031257B12 32 GRUB Screw – – 1 1 1

006505450C1 33 SPACER Idler Gear – – 2 2 2

006505616D1 34 NRB Bearing – – 1 1 1

006505069C1 35 GEAR Idler 24 T – – 1 1 1

001082178R1 36 BALL (Poppet) – – 1 1 1

006502304R1 37 SPRING (Poppet) – – 1 1 1

005550224R1 38 STUD – – 1 1 1

005555988R1 39 WASHER Spring – – 1 1 1

005554365R1 40 NUT – – 1 1 1

109

Ref:6030-6530-7030/4WD/PC/JUNE-08

20a

IPTO Mechanism

7

8

1

12

15

17

18

20

19

23

18

24

25

2523

21

32

31

23

26

3029

2710

11

30 25

2425

24 34

2328

91110

3

2

13

16

4

5 6

14

22

36

35

37

3a

24

20

20a

33

110


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

IPTO Mechanism

E007603141B1 1 LEVER Operating IPTO Sideshift 1 1 – – –

000012938P04 2 SPRING PTO Clutch Sleeve 1 1 – – –

000012939P04 3 BOLT Guide Spring 1 1 – – –

000012940P04 4 PIN Clevis Dia. 9 1 1 – – –

000022079RD 5 WASHER Plain M10 1 1 – – –

000103374 6 PIN Cotter 3/32” x 1” 1 1 – – –

000032139B12 7 KNOB PTO Operating Lever 1 1 – – –

000032140B12 8 NUT M12 x 1.5 Main, Hi-Low, PTO Knob 1 1 – – –

E007535598C91 9 ASSEMBLY Sleeve Main IPTO Rear 1 1 – – –

000049405H 10 WASHER Plain 0.834 x 1.25 x 0.60 2 2 – – –

000103408 11 PIN Cotter 3/16 x 2 2 2 – – –

E007602520B91 12 BRACKET Sleeve IPTO Side-shift 1 1 – – –

000020314E05 13 BOLT Flanged Head M10 x 1.5 x 35 3 3 – – –

005550488R1 14 RETURN Spring 1 1 – – –


005555988R1 16 WASHER M10 Spring Lock 4 4 – – –

E007602506B91 17 ASSY BRACKET IPTO Shaft Rear 1 1 – – –

E007535412C1 18 LEVER Actuating IPTO Rear 2 2 – – –

E007602508B1 19 SHAFT Act. IPTO Rear 1 1 – – –

006500324C1 20 ROLL PIN 0.250” x 1.4” 2 2 – – –

000017047R1 20a PIN SLOTTED 2 2 – – –

E007535604C1 21 LINK IPTO Clutch Lower 1 1 – – –

E007602507B91 22 LINK IPTO Clutch Rear 1 1 – – –

000039374D 23 PIN Rod End 6 6 – – –

000120393 24 WASHER Plain .343 x .687 x .051 6 6 – – –

000103374 25 PIN COTTER 3/32 x 1” 6 6 – – –

E007601831C12 26 BRACKET Act. Lever IPTO Front Sideshift 1 1 – – –

E007601830C11 27 ASSEMBLY LEVER Act. IPTO Front 1 1 – – –

E007535605C1 28 LINK IPTO Clutch Front 1 1 – – –

000179838 29 BOLT 3/8 UNC x 7/8” Hex. Hd 2 2 – – –


E006503767C1 31 LEVER Clutch Shaft IPTO 1 1 – – –

000181379 32 BOLT 3/8” UNF x 2 Hex. Head 2 2 – – –

000751872R1 33 NUT Clutch Pedal 2 2 – – –


000013058P04 35 SWITCH IPTO 1 1 – – –

000060808M01 36 WASHER Plain M4 2 2 – – –

000060972M01 37 SCREW Philips Head M4 x 20 2 2 – – –

111

Ref:6030-6530-7030/4WD/PC/JUNE-08

SLPTO Mechanism

7

1

11

14

15

45

6

1312

10

9

3

226

22

26

26

21a

18

16

1720

19

23 27

28

29

8

24 25

21b21c

21

112


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

SLPTO Mechanism

E007604419C1 1 LEVER Operating SLPTO Sideshift – – 1 1 1

000012938P04 2 SPRING PTO Clutch Sleeve – – 1 1 1

000012939P04 3 BOLT Guide Spring – – 1 1 1

000012940P04 4 PIN Clevis Dia. 9 – – 1 1 1

000022079RD 5 WASHER Plain M10 – – 1 1 1

000103374 6 PIN Cotter 3/32” x 1” – – 1 1 1

007600828D1 7 KNOB IPTO Operating Lever – – 1 1 1

E007602753C11 8 ASSEMBLY Sleeve Main SLPTO Rear – – 1 1 1

000049405H 9 WASHER Plain 0.834 x 1.25 x 0.60 – – 2 2 2

000103408 10 PIN Cotter 3/16 x 2 – – 2 2 2

E007604414C11 11 BRACKET Sleeve SLPTO Side-shift – – 1 1 1

000020314E05 12 BOLT Flanged Head M10 x 1.5 x 35 – – 3 3 3

005550488R1 13 RETURN Spring – – 1 1 1

000020313E05 14 BOLT Flanged Hex. Head M10 x 1.5 x 25 – – 4 4 4

E007602506B91 15 ASSEMBLY BRACKET IPTO Shaft Rear – – 1 1 1

E007604406C11 16 CLAVIS SLPTO Fenderside – – 1 1 1

E007604404C11 17 CLAVIS SLPTO Transcase side – – 1 1 1

E007602508B1 18 SHAFT Act. IPTO Rear – – 1 1 1

006500324C1 19 ROLL PIN 0.250” x 1.4” – – 2 2 2

000017047R1 20 PIN SLOTTED – – 2 2 2

E007604395C91 21 LINK SLPTO Front – – 1 1 1

‡ 21a LINK Neutral Switch – – 1 1 1

000020306E05 21b BOLT M8 x 1.25 x 20 mm – – 1 1 1

000020742E05 21C NUT M8 x 1.25 – – 1 1 1

E007604397C91 22 LINK SLPTO Rear – – 1 1 1

000013058P04 23 SWITCH IPTO – – 1 1 1

000060808M01 24 WASHER Plain M4 – – 2 2 2

000060972M01 25 SCREW Philips Head M4 x 20 – – 2 2 2

000012935P04 26 YOKE Lock Pin – – 4 4 4

E007604496C11 27 NEUTRAL Switch Mounting Bracket – – 1 1 1

000179838 28 BOLT 3/8” UNC x 3/4” – – 2 2 2

001082012R2 29 WASHER Spring 3/8” – – 2 2 2


Ref:6030-6530-7030/4WD/PC/JUNE-08

PTO Lever Assembly

20

29

1

28 27

26

25

245

6

4

32

13 12

11

7

1089

2123

22

17

1516

14

1819

114


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

PTO Lever Assembly

007603270B11 1 PTO Lever Complete 1 1 – – –

000049405H 2 WASHER Plain 0.843 x 1.250 x 0.060 1 1 – – –

000041595C08 3 PIN Cotter G3.175 mm x 44.45 mm 1 1 – – –

007603272B11 4 BRACKET for PTO Lever 1 1 – – –

000180129 5 BOLT 3/8” UNC x 1-7/8 ZNC – 2 – – –

001082012R2 6 WASHER G9.525mm Spring Lock – 2 – – –

007603277B11 7 PTO Shifter Shaft 1 1 – – –

000120396 8 WASHER Plain 0.531 x 1.060 x 0.074 1 1 – – –

000103374 9 PIN Cotter 3/32" x 1" 1 1 – – –

000142508 10 PIN Groove 3/16 x 1 1/4 1 1 – – –

007603358B11 11 CONNECTING Link 1 1 – – –

000120396 12 WASHER Plain 0.531 x 1.060 x 0.074 1 1 – – –

000103374 13 PIN Cotter 3/32" x 1" 1 1 – – –

007603384B11 14 GUARD PTO Neutral Switch 1 1 – – –

000060434M01 15 HEX. Bolt M6 x 15 Lg. 2 2 – – –

001233808R1 16 SPRING Washer for M6 Bolts 2 2 – – –

007603387B11 17 NEUTRAL Switch Mounting Plate 1 1 – – –

000179837 18 BOLT 3/8 UNC x 3/4 Hex. Head 2 2 – – –

001082012R2 19 WASHER G9.525 mm Spring Lock 2 2 – – –

000032139B12 20 KNOB 1 1 – – –

000013058P04 21 NEUTRAL Switch 1 1 – – –

000060972M01 22 PHILIPS Head Screw M4 x 20 2 2 – – –

000060808M01 23 PLAIN Washer M4 2 2 – – –

001082178R1 24 BALL 13/32” 1 1 – – –

006502304R1 25 SPRING 1 1 – – –

005554365R1 26 LOCK Nut M10 1 1 – – –

000020313E05 27 BOLT M10 1 1 – – –

007600185C1 28 GREASE Nipple Straight 1 1 – – –

000032140B12 29 NUT M12 1 1 – – –

115

Ref:6030-6530-7030/4WD/PC/JUNE-08

Rear PTO Shaft & Operating Lever

12

34 5

8

67

1614

1213

15

8a9a

11

24

25

1918 17

2021

2322

2a

10 9

116


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

0000000RU 1 OIL Seal 1 1 1 1 1

000704392R4 2 BRACKET PTO Shifter 1 1 – – –

000711466R1 2a PLATE PTO Shifter Hole Cover – – 1 1 1

0000000JU 3 GASKET PTO Shifter Shaft 1 1 1 1 1

000142508 4 PIN Groove 3/16” x 11/4” 1 1 – – –

000751115R92 5 SHIFTER PTO Shaft 1 1 – – –

000179838 6 BOLT 3/8" x 7/8" Hex.Head 3 3 3 3 3

001082012R2 7 WASHER 3/8" Spring Lock 3 3 3 3 3

0000000HV 8 CLUTCH PTO 1 1 – – –

005552638R1 8a COUPLING PTO Shaft – – 1 1 1

005555962R1 9 CIRCLIP External PTO Shaft 1 1 – – –

005552639R1 9a CIRCLIP PTO Coupling 40 mm – – 1 1 1

005552637R1 10 BUSH PTO Shaft Rear 1 1 – – –

000032542B12 11 PTO Shaft Assembly with Collar for CRPTO Consist of 1 1 1 1 1

‡ 12 BEARING PTO Shaft 1 1 1 1 1

‡ 13 BEARING 1 1 1 1 1

‡ 14 SPACER PTO Shaft Bearing 1 1 1 1 1

‡ 15 PTO Shaft 1 1 1 1 1

‡ 16 COLLAR 2 2 2 2 2

0000000RY 17 OIL Seal PTO Shaft 1 1 1 1 1

006502876C1 18 GASKET PTO Oil Seal Retainer 1 1 1 1 1

000031230B12 19 RETAINER, PTO Oil Seal 1 1 1 1 1

006502547C11 20 CAP Safety PTO 1 1 1 1 1

000751472R1 21 WASHER Special PTO Cap 3 3 3 3 3

000179819 22 BOLT 5/16" x 1-1/8" Hex. Hd. (PTO Retainer-Transcase) 3 3 3 3 3

000032824B12 23 BOLT PTO Cap 3 3 3 3 3

E007535431C11 24 BRACKET Shield PTO Shaft 1 – 1 1 1

E005555355R1 25 SHIELD Flip Type for PTO Shaft 1 – 1 1 1

Rear PTO Shaft & Operating Lever


DIFFERENTIAL& REAR AXLE

Differential .................................................................................................... 118 - 121

Differential Lock ........................................................................................... 122 - 123

Rear Axle Carrier & Rear Axle ................................................................... 124 - 125

Ref:6030-6530-7030/4WD/PC/JUNE-08

Differential

45

67

8

2

1

9

7

64

3

10

1

11

13

17

16 2313

1211

1920

18

21

22

3

15

15

14

1a

1a

118


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Differential

‡ Not Serviceable SeparatelyA/R - As Required

000032023B12 1 LOCK Nut Bull Cage 2 2 2 2 2

006502914C1 1a GASKET 2 2 2 2 2

006502903C1 2 CAGE Bearing Bull Pinion Shaft LH 1 1 1 1 1

003071410R2 3 SHIM Bull Pinion Bearing Cage (0.004") A/R A/R A/R A/R A/R



000032022B12 4 ADAPTOR Bull Cage 2 2 2 2 2

000032517B12 5 RING Backup 2 2 2 2 2

000032516B12 6 O’ RING Bull Cage Adapter 2 2 2 2 2

000031326B12 7 TAPER Roller Bearing Bull Cage 2 2 2 2 2

006503385C2 8 SHAFT Bull Pinion & Brake LH 1 1 – – –

006504921C1 8 SHAFT Bull Pinion & Brake LH – – 1 1 1

006503386C2 9 SHAFT Bull Pinion & Brake RH 1 1 – – –

006504922C1 9 SHAFT Bull Pinion & Brake RH – – 1 1 1

006502904C1 10 CAGE Bearing Bull Pinion Shaft RH 1 1 1 1 1

0000000BE 11 BEARING Taper Roller Differential 2 2 2 2 2

000032510B12 12 WASHER Lock 4 4 4 4 4

000031058B06 13 BEARING Needle Roller for Bull Shaft 2 2 2 2 2

006500172C1 14 WASHER Differential Bevel Gear 2 2 2 2 2

006500173C1 15 WASHER Differential Bevel Pinion 4 4 4 4 4

0000000DD 16 BEVEL Pinion Differential 4 4 4 4 4

0000000JL 17 SHAFT Differential 4 4 4 4 4

0000000DC 18 BEVEL Gear - Differential 2 2 2 2 2

000017244R1 19 PIN Roll 5/16" x 1-1/4" 4 4 4 4 4

000032482B12 20 PIN Roll Constant Mesh 4 4 4 4 4

006505465C91 21 SET of Two 1 1 – – –

006504078C91 21 SET of Two – – 1 1 1

006500292C93 A DIFFERENTIAL Case Assembly LH & RH 1 1 – – –

‡ 22 DIFFERENTIAL Case RH 1 1 – – –

‡ 23 DIFFERENTIAL Case LH 1 1 – – –

006504081C91 B DIFFERENTIAL Case Assembly LH & RH – – 1 1 1

‡ 22 DIFFERENTIAL Case RH – – 1 1 1

‡ 23 DIFFERENTIAL Case LH – – 1 1 1

119

Ref:6030-6530-7030/4WD/PC/JUNE-08

Differential

3029

2831

24

25

26

27

120


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Differential

000031241B12 24 LOCK Plate Bevel Gear Retaining Bolt 6 6 6 6 6

003042127R2 25 BOLT Retaining Drive Bevel Gear 7/16" UNC 12 12 12 12 12

006502597R1 26 BOLT Bull Pinion Bearing Cage 7/16" UNC Hex. Head 10 10 10 10 10

001082185R2 27 WASHER Bull Pinion Shaft Bearing Cage 10 10 10 10 10

006502598R1 28 BOLT Roll Pin 7/16" UNC Hex. Head 2 2 2 2 2

003071406R1 29 WASHER Roll Pin Bolt 2 2 2 2 2

003071404R1 30 PIN Roll 2 2 2 2 2

000179843 31 BOLT Hex. Head 3/8" x 1/2" 8 8 8 8 8

121

Ref:6030-6530-7030/4WD/PC/JUNE-08

Differential Lock

32 1

45

67

8

1312

11

1514

16 17

10

9

9

122


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

000455183R1 1 PIN Slotted Spring 1 1 1 1 1

000704747R1 2 CLUTCH Differential Lock 1 1 1 1 1

000704750R1 3 DISTANCE Piece Differential Lock 1 1 1 1 1

006503018C1 4 SHAFT Differential Lock 1 1 1 1 1

000141155 5 PIN Dowel 3/16" x 3/4" 1 1 1 1 1

000705233R1 6 SPRING Differential Lock 2 2 2 2 2

000704749R1 7 COLLAR Differential Lock Shaft 1 1 1 1 1

006503019C2 8 RETAINER Differential Lock Shaft O’ Ring 1 1 1 1 1

000252739R1 9 O’ RING Diff Lock Shaft (Inner) 2 2 2 2 2

000708999R1 10 CIRCLIP External 1 1 1 1 1

007602497B91 11 DIFFERENTIAL Lock Lever 1 1 1 1 1

006502163C1 12 PAD Differential Lock Pedal Side-Shift 1 1 1 1 1


000704757R3 14 BOLT Pivot Differential Lock 1 1 1 1 1

000615167R1 15 WASHER Plain 0.781 x 1.187 x 0.06 2 2 2 2 2

005553826R1 16 SPRING Return Differential Lock Lever 1 1 1 1 1

005553825R2 17 PLATE Anchor Differential Lock Lever Return Spring 1 1 1 1 1

Differential Lock

123

Ref:6030-6530-7030/4WD/PC/JUNE-08

Rear Axle Carrier & Rear Axle

123

57

98

1615

1413

11

10

24

2223

1817

12

21

6

4

1920

124


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

006501111C1 1 BOLT 3/4" UNF x 1-5/8" 2 2 2 2 2

005555927R1 2 LOCK PLATE Bull Gear (1 Bolt) 2 2 2 2 2

000031267B12 3 WASHER Bull Gear Retaining 2 2 2 2 2

005555814R1 4 ROLL PIN Bull Gear Retaining Washer 2 2 2 2 2

003042081R1 5 SHIM Bull Gear 0.005" A/R A/R A/R A/R A/R

001121433R1 5 SHIM Bull Gear 0.015" A/R A/R A/R A/R A/R

000032172B12 5 SHIM Bull Gear 0.1" A/R A/R A/R A/R A/R

000032058B12 5 SHIM Bull Gear 1 mm A/R A/R A/R A/R A/R

006502493C1 6 BULL Gear LH 1 1 – – –

006502494C1 6 BULL Gear RH 1 1 – – –

006504923C1 6 BULL Gear LH – – 1 1 1

006504924C1 6 BULL Gear RH – – 1 1 1

000032802B12 7 CIRCLIP Rear Axle 2 2 2 2 2

000031274B12 8 BEARING Taper Roller Rear Axle Inner 2 2 2 2 2

000032027B12 9 O’ RING Rear Axle Carrier 2 2 2 2 2

0000000UB 10 GASKET Rear Axle Carrier 2 2 2 2 2

006501181C1 11 CARRIER Rear Axle LH 1 1 1 1 1

006501182C1 11 CARRIER Rear Axle RH 1 1 1 1 1

000031275B12 12 BEARING Taper Roller, Rear Axle Outer 2 2 2 2 2

000031226B12 13 WASHER Rear Axle Retaining 2 2 2 2 2

006500248R91 14 OIL SEAL Rear Axle 4 4 4 4 4

000032512B12 15 GASKET Rear Axle Bearing Retainer 2 2 2 2 2

006504382C1 16 RETAINER Rear Axle Bearing 2 2 2 2 2

000179838 17 BOLT 3/8" UNC x 7/8" Hex. Head (Retainer Brg) 8 8 8 8 8

001082012R2 18 WASHER 3/8" Spring Lock (Retainer Brg) 8 8 8 8 8

000032145B12 19 BOLT (Rear Axle Carrier)1/2" UNC x 1-1/2" 20 20 20 20 20

000120396 20 WASHER 1/2" Spring Lock 20 20 20 20 20

005552814R91 21 KIT Bolt & Nut Rear Axle 1 1 1 1 1

005555827R1 22 BOLT Rear Wheel Hub. 16 16 16 16 16

005555828R1 23 NUT Rear Wheel Hub Bolt 16 16 16 16 16

000032006B12 24 AXLE Rear 2 2 2 2 2

Rear Axle Carrier & Rear Axle

125A/R - As Required

BRAKESFoot Brake Pedals and Linkages ............................................................... 126 - 127

Oil Immersed Brakes LH ............................................................................. 128 - 129

Oil Immersed Brakes RH ............................................................................ 130 - 131

Hand Brake Assembly ................................................................................. 133 - 134

Ref:6030-6530-7030/4WD/PC/JUNE-08

Foot Brake Pedals and Linkages

5

1

4

4

3

4

3

4a4b

6

4a

4b

7

8

9

1a

2

1a

126


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Foot Brake Pedals and Linkages

007605102C11 1 PEDAL Brake RH 1 1 1 1 1

000061162M01 1a PAD Rubber - Brake 1 1 1 1 1

007605106C11 2 PEDAL Brake LH 1 1 1 1 1

000061162M01 1a PAD Rubber - Brake 1 1 1 1 1

000032715B12 3 SPRING Brake Pedal Return 2 2 2 2 2

003064219R3 4 PIN 2 2 2 2 2

000120396 4a WASHER Plain 0.531 x 1.060 x .074 2 2 2 2 2

000103374 4b PIN Cotter 3/32" x 1" 2 2 2 2 2

E006501693C11 5 SHAFT 1 1 1 1 1

000124556 6 KEY WOODRUFF 1/4 x 1.1/8 1 1 1 1 1

003064192R1 7 WASHER Brake 2 2 2 2 2

005552116R1 8 WASHER Brake Pedal Shaft 1 1 1 1 1

000103411 9 PIN COTTER 3/16 x 2 1 1 1 1 1

127

Ref:6030-6530-7030/4WD/PC/JUNE-08

Oil Immersed Brakes LH

1

2

20

2122

2526 28

45

27

87 6 6 30

3

19

18

17

16

10

11

1413

912

15

23

24

29

128


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Oil Immersed Brakes LH


006507696C91 A BRAKE Assembly LH 1 1 1 1 1

006503038C1 1 GASKET Brake Housing Brake Cover 1 1 1 1 1

006506881C1 2 BRAKE Housing LH 1 1 1 1 1

006506886C1 3 BRAKE Housing Cover LH 1 1 1 1 1

006506891C91 B KIT Brake Plates OIB 1 1 1 1 1

‡ 4 PLATE Steel 10 10 10 10 10

‡ 5 PLATE Friction 12 12 12 12 12

006507032C91 C KIT Actuating Disc Assembly - OIB 1 1 1 1 1

‡ 6 ACTUATING Disc LH / RH 1 1 1 1 1

‡ 7 SPRING 6 6 6 6 6

‡ 8 BALL 10 10 10 10 10

‡ 9 PLATE Dumbell 2 2 2 2 2

‡ 10 BOLT 4 4 4 4 4

‡ 11 NUT 4 4 4 4 4

‡ 12 PIN Std. Headed 2 2 2 2 2

‡ 13 WASHER 2 2 2 2 2

‡ 14 R PIN Spring 2 2 2 2 2

‡ 15 PUSH Rod 2 2 2 2 2

006502908C11 16 SHAFT Brake Lever 1 1 1 1 1

006503935B91 17 OIL Seal 1 1 1 1 1

007604947B11 18 BRAKE Lever LH 1 1 1 1 1

001127629R2 19 CIRCLIP 1 1 1 1 1

007604993C91 20 BRAKE Turn Buckle Complete 1 1 1 1 1

003064219R3 21 PIN Foot Brake Adjuster 2 2 2 2 2

001099597R1 22 R PIN Spring 4 4 4 4 4

005556422R2 23 PLUG Drain 2 2 2 2 2

006506897C91 C KIT Adjuster 1 1 1 1 1

‡ 24 GASKET Copper 2 2 2 2 2

‡ 25 ADJUSTER Swing 2 2 2 2 2

007200595C1 26 MALE Stud Coupling 2 2 2 2 2

000020710E05 27 WASHER Copper 2 2 2 2 2

000179883 28 BOLT Bull Cage - Brake Housing 1/2" 4 4 4 4 4

000179883 29 BOLT Brake Housing - Brake Cover 16 16 16 16 16

000032830B12 30 BOLT Bull Cage - Brake Housing 10 10 10 10 10

129

Ref:6030-6530-7030/4WD/PC/JUNE-08

Oil Immersed Brakes RH

1

2

20

21

22

2526 28

45

27

87 6 6 30

3

19

18

17

16

10

11

1413

9 12

15

23

24

29

130


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

006507697C91 A BRAKE Assembly RH 1 1 1 1 1

006503038C1 1 GASKET Brake Housing Brake Cover 1 1 1 1 1

006506883C1 2 BRAKE Housing RH 1 1 1 1 1

006506888C1 3 BRAKE Housing Cover RH 1 1 1 1 1

006506891C91 B KIT Brake Plates OIB 1 1 1 1 1

‡ 4 PLATE Steel 10 10 10 10 10

‡ 5 PLATE Friction 12 12 12 12 12

006507032C91 C KIT Actuating Disc Assembly - OIB 1 1 1 1 1

‡ 6 ACTUATING Disc LH / RH 1 1 1 1 1

‡ 7 SPRING 6 6 6 6 6

‡ 8 BALL 10 10 10 10 10

‡ 9 PLATE Dumbell 2 2 2 2 2

‡ 10 BOLT 4 4 4 4 4

‡ 11 NUT 4 4 4 4 4

‡ 12 PIN Std. Headed 2 2 2 2 2

‡ 13 WASHER 2 2 2 2 2

‡ 14 R PIN Spring 2 2 2 2 2

‡ 15 PUSH Rod 2 2 2 2 2

006502908C11 16 SHAFT Brake Lever 1 1 1 1 1

006503935B91 17 OIL Seal 1 1 1 1 1

007604721C11 18 BRAKE Lever RH 1 1 1 1 1

001127629R2 19 CIRCLIP 1 1 1 1 1

007604993C91 20 BRAKE Turn Buckle Complete 1 1 1 1 1

003064219R3 21 PIN Foot Brake Adjuster 2 2 2 2 2

001099597R1 22 R PIN Spring 4 4 4 4 4

005556422R2 23 PLUG Drain 2 2 2 2 2

006506897C91 C KIT Adjuster 1 1 1 1 1

‡ 24 GASKET Copper 2 2 2 2 2

‡ 25 ADJUSTER Swing 2 2 2 2 2

007200595C1 26 MALE Stud Coupling 2 2 2 2 2

000020710E05 27 WASHER Copper 2 2 2 2 2

000179883 28 BOLT Bull Cage - Brake Housing 1/2" 4 4 4 4 4

000179883 29 BOLT Brake Housing - Brake Cover 16 16 16 16 16

000032830B12 30 BOLT Bull Cage - Brake Housing 10 10 10 10 10

Oil Immersed Brakes RH


Ref:6030-6530-7030/4WD/PC/JUNE-08

Hand Brake Assembly

8

34

2

5

43

9

671

6

7

132


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Hand Brake Assembly

E007535484C1 1 BRACKET Hand Brake Ratchet 1 1 1 1 1

E007536045C91 2 ASSEMBLY Plate Hanbrake Ratchet 1 1 1 1 1

000120393 3 WASHER Plain 0.343 x 0.687 x 0.051 2 2 2 2 2

000103374 4 PIN Cotter 3/32” x 1” 2 2 2 2 2

000042000C11 5 SPRING Hand Brake 1 1 1 1 1

000179838 6 BOLT 3/8” UNC x 7/8” Hex. Head 2 2 2 2 2


E000041943C11 8 HAND Brake Cable Assembly 1 1 1 1 1

000039374D 9 PIN Rod End 1 1 1 1 1

133

RIM & DISCFront & Rear Wheel Rim & Disc ................................................................ 134 - 135

Ref:6030-6530-7030/4WD/PC/JUNE-08

Front & Rear Wheel Rim & Disc

134

5

2

1

3

4


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Front & Rear Wheel Rim & Disc

135

E007602822D91 1 RIM & DISC Front Cpte. W10 x 24 2 2 2 2 2

E007601879C1 * TYRE Front 2 2 2 2 2

E007601880C91 * TUBE Cpte. 11.2 x 24 2 2 2 2 2

007600164D1 2 NUT Flange Front 16 16 16 16 16

E007537316C91 3 RIM & DISC Rear W13 x 28 (Square Disc) 2 2 – – –

E007602444B91 3 RIM Tractor Rear Wheel W15L x 30 – – 2 2 2

E0000000T4 * TYRE Rear Wheel 16.9 x 28 -12PR 2 2 – – –

E007600487D1 * TYRE Rear 16.9 x 30 – – 2 2 2

E0000000T6 * TUBE Rear Wheel 16.9 x 28 2 2 – – –

E007600813D1 * TUBE Rear For Tyre 16.9 x 30 – – 2 2 2

005555827R1 4 BOLT Rear Wheel Hub 16 16 16 16 16

005555828R1 5 NUT Collar Rear Wheel Hub 16 16 16 16 16


SEATSeat............................................................................................................... 136 - 137

Ref:6030-6530-7030/4WD/PC/JUNE-08

Seat

136

• Not Serviceable Separately

12

•• 3

•

4

5

•

•

•6

7 8

9

10•

••

11••

••

•

1213 14

•••

15

•

•

•

•

•

•

•••

••

•

16

17

18

19•

•

20

21

•

•

•

•

•

•

•

•

•

•

•

•

22

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

23

•

•

•

•

24

•

•

27

29

3031

32 28

33

33

25

2634

36

35


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Seat

00753823C91 A — ASSEMBLY Deluxe Seat 1 1 1 1 1

007604236C1 1 A 117 01 180 A ASSEMBLY Sliderail Active LH 1 1 1 1 1

007604237C1 2 A 117 01 182 A ASSEMBLY Sliderail Passive RH 1 1 1 1 1

007604240C1 3 A 117 01 154 L SPRING Guide 1 1 1 1 1

007604242C1 4 A 117 01 059 P BELLOW 1 1 1 1 1

007604243C1 5 A 117 01 009 P GUIDE Roller 2 2 2 2 2

007604247C1 6 A 117 01 209 P HEIGHT Adjuster Belt 1 1 1 1 1

007604248C1 7 A 117 01 020 W CONICAL Spring 1 1 1 1 1

007604249C1 8 A 117 01 021 P SPRING Locator 1 1 1 1 1

007604250C1 9 A 117 01 010 P ROLLER 2 2 2 2 2

007604251C1 10 A 117 01 011 P GUIDE Strip 2 2 2 2 2

007604255C1 11 A 117 01 086 Q SHOCK Absorber 1 1 1 1 1

007604262C1 12 A 117 01 093 P WEIGHT Adjuster Indicator Base 1 1 1 1 1

007604263C1 13 A 117 01 094 P WEIGHT Adjuster Indicator Cover 1 1 1 1 1

007604264C1 14 A 117 01 095 P WEIGHT Adjuster Indicator Arrow 1 1 1 1 1

007604269C1 15 A 117 01 071 P PLASTIC Knob 2 2 2 2 2

007604281C1 16 A 117 01 227 L SEAT Base Foam Compl 1 1 1 1 1

007604282C1 17 A 117 01 228 L BACKREST Foam Compl 1 1 1 1 1

007604283C1 18 A 117 01 061 P ARMPAD Adjuster 2 2 2 2 2

007604284C1 19 A 117 01 062 P ARMPAD Adjuster Knob 2 2 2 2 2

007604287C1 20 A 117 01 200 L ASSEMBLY Armpad Compl. 2 2 2 2 2

007604288C1 21 A 117 01 229 P BACK Cover 1 1 1 1 1

007604301C1 22 A 117 01 226 Q SEAT Belt Assembly Air Type 1 1 1 1 1

007604317C1 23 F 121 26 029 P CLIP Bearing 5 5 5 5 5

007604325C1 24 A 117 01 210 P SEAT Base Drain Plug 1 1 1 1 1

E007530921C1 25 — BRACKET Seat Mounting 1 1 1 1 1

000180129 26 — BOLT 3/8" UNC x 1–7/8" Hex. Head 2 2 2 2 2

001082012R2 27 — WASHER Spring Lock 3/8" 2 2 2 2 2

000030184R1 28 — WASHER Plain 10mm x 24mm x 3mm 2 2 2 2 2

000180183 29 — BOLT 1/2" UNC x 2–1/4 Hex. 2 2 2 2 2

000120378 30 — NUT 1/2" 2 2 2 2 2

000120384 31 — WASHER 1/2" Spring 2 2 2 2 2

000020306E05 32 — BOLT Flanged Hex. Head M8 x 1.25 x 30 4 4 4 4 4

E007604173C11 33 — SEAT Mounting C–Channel 2 2 2 2 2

007700340B1 34 — TRIANGLE Safety 1 1 1 1 1

007700329B1 35 — BRACKET Mounting for SMV 1 1 1 1 1

005556767R1 36 — SCREW Hex Head 2 2 2 2 2

137

SHEET METALHood, Panel, Grill Assembly & Instrument Bezel ...................................... 138 - 139

Front End Assembly .................................................................................... 140 - 141

Fuel Tank ...................................................................................................... 142 - 143

Scuttle Assembly.......................................................................................... 144 - 145

Fenders......................................................................................................... 146 - 149

Platform Assembly ....................................................................................... 150 - 153

Tool Box ........................................................................................................ 154 - 155

Decals ........................................................................................................... 156 - 157

Ref:6030-6530-7030/4WD/PC/JUNE-08

Hood, Panel, Grill Assembly & Instrument Bezel

138

1516 17 18

9

29 22

20

1 28

10

11

10a

8

19

12

13

14

24

25

23

2524

21

45

36

2

7

27

26

27

12a, 13a8b

8a


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

000060350M02 1 GRILL Assembly Front 1 1 1 1 1

000060859M01 2 LINNER Front Grill 2 2 2 2 2

000060440M02 3 PANEL Front 1 1 1 1 1

000060434M01 4 SCREW Head M6 x 16 5 5 5 5 5

001233808R1 5 WASHERS Spring M6 5 5 5 5 5

000060685M01 6 WASHERS Plain M6 4 4 4 4 4

003047325R1 7 WASHER Governor Control (For Negative Cable Mounting) 1 1 1 1 1

007535511C1 8 FOAM Pad Bonnet 1 1 – – –

000061066M01 8a FOAM Pad Bonnet – – 1 1 1

007535510C1 8b FOAM Side Sealing 2 2 2 2 2

000060330M01 9 BONNET Assembly 1 1 1 1 1

000061048M01 10 STRIKER Bonnet Latch 1 1 1 1 1

000031251B12 10a NUT Fork Clamping 1 1 1 1 1

000060337M01 11 PLATE Striker Mounting 1 1 1 1 1

000060340M02 12 SIDE Panel RH Assembly 1 1 1 1 1

007535510C1 12a FOAM Sealing 1 1 1 1 1

000060341M02 13 SIDE Panel LH Assembly 1 1 1 1 1

007535510C1 13a FOAM Sealing 1 1 1 1 1

000060344M01 14 GRILL Side Panel 2 2 2 2 2

000060548M01 15 CIRCLIP External Dia. 8 mm 4 4 4 4 4

000060542M01 16 SPRING Housing Side Panel 4 4 4 4 4

000060547M01 17 SPRING Side Panel 4 4 4 4 4

007505449C91 18 KNOB Side Panel 4 4 4 4 4


000061336M01 20 BEADING Front Grill 1 1 1 1 1

000060546M01 21 GROMMET Side Panel 4 4 4 4 4

000061050M01 22 BIDDING Head Lamp 2 2 2 2 2

007505152C11 23 INSTRUMENT Bezel Weld Assembly - 4WD 1 1 1 1 1

007535328C1 24 PHILIPS Head Screw M6 x 20 8 8 8 8 8

000060685M01 25 WASHER Plain M6 8 8 8 8 8

E007536289C1 26 SEAL Steering Column 1 1 1 1 1

000060914M01 27 NYLON Plug 9 9 9 9 9

000061197M01 28 NUT Wing 4 4 4 4 4

000061344M01 29 LOGO Mahindra 1 1 1 1 1

Hood, Panel, Grill Assembly & Instrument Bezel

139

Ref:6030-6530-7030/4WD/PC/JUNE-08

Front End Assembly

140

15

12

14

131

57

6

8

9

14

1310

43

2

11


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

007500404C91 1 FRONT End Assembly 1 1 1 1 1

000011104P03 2 HEAD Screw M12 x 25 Hex. 2 2 2 2 2

005550700R1 3 SPRING Washer M12 2 2 2 2 2

000060687M01 4 WASHER Plain M12 2 2 2 2 2

000060544M01 5 RUBBER Pad Pin Guide 4 4 4 4 4

000060495M01 6 RUBBER Side Panel Latch 4 4 4 4 4

000060543M01 7 PLATE Latch Adjustment 4 4 4 4 4

000060434M01 8 HEAD Screw M6 x 16 8 8 8 8 8

001233808R1 9 WASHER Spring M6 8 8 8 8 8

000060685M01 10 WASHER Plain M6 8 8 8 8 8

000060409M01 11 STOPPER Rubber Bonnet 2 2 2 2 2

000060505M01 12 LATCH Assembly Bonnet 1 1 1 1 1

000060434M01 13 BOLT M6 x 25 2 2 2 2 2

001233808R1 14 WASHER Spring M6 2 2 2 2 2

000060506M01 15 STAY Rod Assembly 1 1 1 1 1

Front End Assembly

141

Ref:6030-6530-7030/4WD/PC/JUNE-08

Fuel Tank

142

1

2

20

18

4 119

10

13131415

109

56

5 6

12

3

1721

19

11

8

8

7

7

20

16


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08* Parts not illustrated‡ Not Serviceable Separately

Fuel Tank

E007515414C91 1 FUEL TANK Assembly 1 1 1 1 1

007515317C91 2 CAP Fuel Tank 1 1 1 1 1

000061067M01 3 HALF Threaded Screw 6 6 6 6 6

007500517C11 4 SUPPORT Assembly Fuel Tank 1 1 1 1 1

000179837 5 3/8" UNC x 3/4" Front 2 2 2 2 2

001082012R2 6 WASHER Spring 3/8" 2 2 2 2 2

000179857 7 BOLT 7/16" UNC x 7/8" long 2 2 2 2 2

001082012R2 8 WASHER Spring 7/16” 2 2 2 2 2

000060533M01 9 HINGE Bonnet Mounting LH 1 1 1 1 1

000060534M01 10 HINGE Bonnet Mounting RH 1 1 1 1 1

001231889R1 11 NUTS Nylock M10 2 2 2 2 2

007700020C91 12 FUEL Tank Unit 1 1 1 1 1

001127966R1 13 RUBBER Packing Fuel Tank Mounting 12 12 12 12 12

007515130C1 14 PLATE Fuel Tank Mounting 6 6 6 6 6

000020742E05 15 NUT Hex. M8 6 6 6 6 6

000017306P03 16 ADAPTER Water Drain 1 1 1 1 1

000061056M01 17 WASHER For Drain Plug 1 1 1 1 1

E007535547C1 18 FOSSET Fuel Tank Return 1 1 1 1 1

007605365B91 19 FUEL TAP Adapter with Filter Screen Consisting of 1 1 1 1 1

‡ * ADAPTER 1 1 1 1 1

007515283B1 * FUEL Filter Screen 1 1 1 1 1

000061056M01 20 COPPER Washer Fuel Tank 3 3 3 3 3

001127926R1 21 BOLT Wing Water Drain 1 1 1 1 1

143

Ref:6030-6530-7030/4WD/PC/JUNE-08

Scuttle Assembly

144

3

2

45

18 9 11

8 9 12

8 9 10

6

7

5a5b

13


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

007505431C91 1 SCUTTLE Assembly 1 1 1 1 1

000060380M01 2 DOOR Fuel Filler 1 1 1 1 1

007500117C1 3 LOCK Door Fuel Filler 1 1 1 1 1

000060405M01 4 RUBBER Door Fuel Filler 2 2 2 2 2

000061156M01 5 SPRING Plate Hinge Door Fuel Filler 1 1 1 1 1

000060434M01 5a BOLT M6 x 15 2 2 2 2 2

001233808R1 5b SPRING Washer 2 2 2 2 2

007505435C91 6 DOOR Assembly – Scuttle 1 1 1 1 1

000060434M01 7 BOLT M6 x 16 2 2 2 2 2

000061276M01 8 HEAD SCREW M8 x 25 Hex. 12 12 12 12 12

000934309R1 9 WASHER Spring M8 12 12 12 12 12

000020739E05 10 WASHER Plain 2 2 2 2 2

000060686M01 11 WASHER Plain M8 6 6 6 6 6

000061115M01 12 WASHER Plain 8.5 x 20 4 4 4 4 4

000020307E05 13 BOLT M8 x 1.25 -20 long 8 8 8 8 8

Scuttle Assembly

145

Ref:6030-6530-7030/4WD/PC/JUNE-08

Fenders

146

1

4

7

12

2/5

3/616

119/14

10/15

8/13

22

2627

25

23

24

17

19

3a/6a

18

1920

21

12a12b

12c


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

007531074C91 1 ASSEMBLY Fender RH (NST) 1 1 – – –

000271724 2 BOLT 5/8 UNC x 2-1/4 Hex. Head 2 2 – – –

001082015R2 3 SPRING Washer 2 2 – – –

000124589 3a NUT 5/8 UNC 2 2 – – –

007531072C91 4 ASSEMBLY Fender LH (NST) 1 1 – – –


001082015R2 6 SPRING Washer 2 2 – – –

000124589 6a NUT 5/8 UNC 2 2 – – –

007536726C1 7 CONNECTING Plate RH 1 1 – – –

000020307E05 8 BOLT Flange Hex. Head M8 x 1.25 x 20 3 3 – – –

000934309R1 9 WASHER Sp. Lock M8 3 3 – – –

000060686M01 10 WASHER Plain M8 6 6 – – –

000020742E05 11 NUT Hex. M8 3 3 – – –

007531071C1 12 CONNECTING Plate LH 1 1 – – –

000060434M01 12a BOLT M6 x 25 2 2 – – –

001233808R1 12b WASHER Spring M6 2 2 – – –

001233807R1 12c NUT M6 x 1 Hex. ZNC PLTD 2 2 – – –


000934309R1 14 WASHER Spring Lock M8 3 3 – – –

000060686M01 15 WASHER Plain M8 3 3 – – –

000060537M01 16 LINER Fender 2 2 – – –

E007531065C91 17 ASSEMBLY Spacer LH 1 1 – – –


001082015R2 19 SPRING Washer 8 8 – – –

000124589 20 NUT 5/8 UNC 8 8 – – –

E007536298C91 21 ASSEMBLY Spacer RH 1 1 – – –

E005559392B11 22 GRAB Handle 1 1 – – –

005559391B1 23 RUBBER for Grab Handle 1 1 – – –

000180129 24 BOLT for Grab Handle 2 2 – – –

000030184R1 25 WASHER Plain M10 4 4 – – –

001082012R2 26 WASHER Spring 3/8” 2 2 – – –

005553017R1 27 NUT 3/8” 2 2 – – –

Fenders

147

Ref:6030-6530-7030/4WD/PC/JUNE-08

Fenders

4

3

6

54

1

2

1314

159

16

14

13

1011

3

8

12

7

148


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

007531118C91 1 FENDER Assembly LH – – 1 1 1

007531119C91 2 FENDER Assembly RH – – 1 1 1

007530937C1 3 COVER Rear Lamp – – 2 2 2

000060912M01 4 BEADING Tail Lamp Cover – – 2 2 2

007535373C1 5 BRACKET Tail Lamp Mounting – – 4 4 4

000061277M01 6 SCREW Counter Sunk M8 x 25 – – 6 6 6

000017281P03 7 LINER - Fender - 4WD – – 2 2 2

000273312 8 BOLT 5/8 UNC x 5.5” Long – – 8 8 8

000061115M01 9 WASHER Plain 8.5 x 20 – – 8 8 8

001082015R2 10 WASHER Spring 5/8" – – 8 8 8

000124589 11 NUT 5/8 UNC – – 8 8 8

E007537005C91 12 ASSEMBLY Spacer LH – – 2 2 2

007531263C1 13 HANDLE Driver Assist – – 2 2 2

000061276M01 14 SCREW Hex. Head M8 x 25 – – 12 12 12

000060686M01 15 WASHER Plain – – 10 10 10

000934309R1 16 WASHER Spring M8 – – 12 12 12

Fenders

149

Ref:6030-6530-7030/4WD/PC/JUNE-08

Platform Assembly

45

769

12/12a

11

2

11

1

2

320

21

17

18

1916

15

14

22/22a

23

25

2425

26

26

13

8

10

13

4a

14a

27/27a

150


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Platform Assembly

007530836C91 1 ASSEMBLY PANEL Central Platform 1 1 1 1 1



007536280C91 4 ASSEMBLY VTU Cover Platform LH 1 1 – – –

E007538794C91 4a ASSEMBLY VTU Cover Platform LH – – 1 1 1




000060686M01 8 WASHER Plain M8 2 2 2 2 2

007536998C1 9 COVER VTU Middle Platform 1 1 1 1 1



007536996C91 12 ASSEMBLY VTU RH 1 1 – – –

007537001C91 12a ASSEMBLY VTU RH – – 1 1 1


007530868C1 14 PANEL Front Shifter Housing 1 1 – – –

E007538823C91 14a PANEL Front Shifter Housing – – 1 1 1


007530925C91 16 ASSEMBLY COVER Hi-Low 1 1 1 1 1



000060686M01 19 WASHER Plain M8 3 3 3 3 3

007530927C1 20 PLATE Hi-Low Cover 1 1 1 1 1


E007536997C91 22 FLOOR PANEL RH Assembly - Platform 1 1 – – –

E007537013C91 22a FLOOR PANEL RH Assembly - Platform – – 1 1 1

000179838 23 BOLT - 3/8” UNC 7/8” 1 1 1 1 1

000179840 24 BOLT - 3/8” UNC 1-1/8” 1 1 1 1 1


000120394 26 WASHER Plain 2 2 2 2 2

E007536272C91 27 FLOOR PANEL LH Assembly - Platform 1 1 – – –

E007537004C91 27a FLOOR PANEL LH Assembly - Platform – – 1 1 1

151

Ref:6030-6530-7030/4WD/PC/JUNE-08

Platform Assembly

38

3640

39 40

39

45

47

46

42

43

43

41

29

3031

28

27

4849

32

51

50

3335

34

44

30

52/52a

37a

36a

152

37


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Platform Assembly

000179838 28 BOLT 3/8” UNC 7/8” 1 1 1 1 1

000179840 29 BOLT 3/8” UNC 1-1/8” 1 1 1 1 1


000120394 31 WASHER Plain 2 2 2 2 2

E007536068C1 32 FOOT STEP 1 1 1 1 1

000179840 33 BOLT 3/8” UNC 7/8” 2 2 2 2 2


000030184R1 35 WASHER Plain 2 2 2 2 2

007530663D1 36 TOP COVER IPTO 1 1 – – –

E007538787C1 36a TOP COVER SLPTO – – 1 1 1

007530664D1 37 MIDDLE COVER IPTO 1 1 – – –

E007538788C1 37a MIDDLE COVER SLPTO – – 1 1 1


005553017R1 39 NUT M8 x 1.25 3 3 4 4 4


E007536815C1 41 MAT FLOOR - LH 1 1 1 1 1

E007536304C1 42 MAT FLOOR - RH 1 1 1 1 1

007535100C1 43 PLUG 10.5 Dia. 14 14 14 14 14

000061345M01 44 RUBBER Pad for Floor Panel 4 4 4 4 4

E007602604B1 45 BOOT Trans Gear Shift Lever 1 1 1 1 1

007602711B1 46 RETAINER Boot Gear Shift Lever 1 1 1 1 1


000060684M01 48 BOLT Hex. M8 x 1.25 x 35 1 1 1 1 1

000020739E05 49 WASHER Plain for Radiator Mounting 2 2 2 2 2

000934309R1 50 WASHER Spring M8 1 1 1 1 1

005553017R1 51 NUT M8 x 1.25 1 1 1 1 1

007536995C1 52 CENTRAL Panel RH 1 1 – – –

007537003C1 52a CENTRAL Panel RH – – 1 1 1

153

Ref:6030-6530-7030/4WD/PC/JUNE-08

Tool Box

2 34

1

154


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

E007500026C91 * KIT Tool Complete Consist of 1 1 1 1 1

‡ * SPANNER Double End Open 1/2” 1 1 1 1 1

‡ * SPANNER Double End Open 3/4” 1 1 1 1 1

‡ * RING Spanner 10 mm x 11 mm 1 1 1 1 1

‡ * RING Spanner 12 mm x 13 mm 1 1 1 1 1

‡ * SCREW Driver 1 1 1 1 1

‡ * PLIER 1 1 1 1 1

‡ * SPANNER Solid Box 5/16” x 1-1/8” 1 1 1 1 1

‡ * TOMMY Bar Dia. 14 mm x 375 mm 1 1 1 1 1

‡ * SPANNER Open End 20mm x 22 mm 1 1 1 1 1

‡ * SPANNER Open End 14 mm x 17 mm 1 1 1 1 1

‡ * BAG Took Kit 1 1 1 1 1

007535770C11 1 TOOL Box 1 1 1 1 1

000061051M01 2 BOLT Hex. G 15.875 x 25.4 mm 2 2 2 2 2

000050684D99 3 WASHER Plain 16.50 x 30.00 x 2.00 2 2 2 2 2

001082015R2 4 WASHER G 15.875 mm Spring Lock 2 2 2 2 2

Tool Box


Ref:6030-6530-7030/4WD/PC/JUNE-08

Decals

156


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Decals


007535515C92 1 STICKER Set Consists of 1 1 1 1 1

‡ 2 DECAL For Diesel Fuel 1 1 1 1 1

‡ 3 DECAL For Battery 1 1 1 1 1

‡ 4 DECAL For PTO Guard 1 1 1 1 1

‡ 5 DECAL For Radiator Cap 2 2 2 2 2

‡ 6 DECAL For Fan & Belt 2 2 2 2 2 2

‡ 7 DECAL For Governor Control 2 2 2 2 2

‡ 8 DECAL For PC-DC Lever Position 1 1 1 1 1

‡ 9 DECAL For Manual Instru 1 1 1 1 1

‡ 10 DECAL For Safe Starting 1 1 1 1 1

‡ 11 DECAL For Alternator 1 1 1 1 1

‡ 12 DECAL For Clutch Pedal 1 1 1 1 1

‡ 13 DECAL For Precleaner 1 1 1 1 1

‡ 14 DECAL For P.T.O. 1 1 1 1 1

007536050C1 15 DECAL For Flow Direction of Aux. Valve 1 – 1 1 1

000061372M01 16 DECAL Open Close 4 4 4 4 4

007603929B91 17 STICKER Set 4WD Consists of 1 1 – – –

‡ 18 STICKER – 2WD to 4WD Lever 1 1 – – –

‡ 19 STICKER – PTO Engagement 1 1 – – –

‡ 20 STICKER – Direction Control Lever 1 1 – – –

‡ 21 STICKER – PTO Levers Position 1 1 – – –

‡ 22 STICKER – Warning 1 1 – – –

E007602765C91 23 STICKER Set 4WD Consists of – – 1 1 1

‡ 24 STICKER – 2WD to 4WD Lever – – 1 1 1

‡ 25 STICKER – PTO Engagement – – 1 1 1

‡ 26 STICKER – Direction Control Lever – – 1 1 1

‡ 27 STICKER – Warning – – 1 1 1

E007602285B1 28 DECAL Product Graphics 6030 4WD 1 1 – – –

E007602713C1 29 DECAL Product Graphics 6530 4WD – – 1 – –

E007605315C1 30 DECAL Product Graphics 7030 4WD – – – 1 1

E007602317B1 31 SERIAL Number Plate 1 1 – – –

E007602712C1 32 SERIAL Number Plate – – 1 – –

008002131C1 33 SERIAL Number Plate 1 1 1 1 1

E007605603B1 34 STICKER Set for OHS Norms 1 – – 1 –

157

HYDRAULICSHydraulic Pressure Pipes ............................................................................ 158 - 159

Hydraulic Suction Line................................................................................. 160 - 163

Auxiliary Valve - Single Spool ..................................................................... 164 - 167

Auxiliary Valve Assembly - Double Spool .................................................. 168 - 169

Hydraulic Lift Housing ................................................................................. 170 - 171

Control Valve Assembly............................................................................... 172 - 173

Control Valve - Cylinder Head .................................................................... 174 - 175

Control Valve Body ...................................................................................... 176 - 179

Hydraulic Control Levers ............................................................................. 180 - 183

Bell Crank Assembly ................................................................................... 184 - 185

Hydraulic Lift Arms....................................................................................... 186 - 187

Three Point Linkages .................................................................................. 188 - 189

Ref:6030-6530-7030/4WD/PC/JUNE-08

Hydraulic Pressure Pipes

7 625

384

10

4109

104

14

10

1312

4

11

3

1

1a

2a

2b

5

10

8

2b

158


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Hydraulic Pressure Pipes

E007602280B91 1 PIPE PRESSURE Pump to Union 1 1 – – –

E007603392C91 1a PIPE PRESSURE Pump to Union – – 1 1 1

000051565D01 2 MANIFOLD Pressure - Hydraulic Pump 1 1 – – –

E007604661C1 2a CONNECTOR for Pressure Pipe at Hydraulic Pump – – 1 1 1

001082252R1 2b SCREW Allen – – 2 2 2

000051686D01 3 MALE STUD Coupling 1/2” BSP x 12mm OD 2 2 – – –

‡ 4 FERRULE 12 Dia. Pipe 6 6 – – –

000377952R1 5 O’ RING 1 1 1 1 1

001082252R1 6 SCREW Allen 2 2 2 2 2

000706072R1 7 WASHER (S/L) 2 2 – – –

000704337R1 8 WASHER Dowty 2 2 – – –

000051685D01 9 STRAIGHT Coupling 1 1 – – –

‡ 10 NUT for 12mm Pipe 6 6 – – –

007203929C1 11 BUNDY Tube Copper for VTU Lub 1 1 1 1 1

007200824C1 12 BOLT Banjo M6 7 7 7 7 7

007202321C1 13 WASHER Copper M6 14 14 14 14 14

E007202550B91 14 PIPE Pressure Union to Control Valve – 1 – – –


Ref:6030-6530-7030/4WD/PC/JUNE-08

Hydraulic Suction Line

1

32

4

5

6

7

89

9

10

11

18•

1a

9a

9c9b

19•

12

13

14

15

15

17•

24• 24•

24•

25•

20•21•

22• 23•

160

• = 16


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08


E007201885C92 1 PUMP Hydraulic Assembly 18+8 with 1 1 1 1 1Common Suction Manifold

007202761C91 1a MANIFOLD Assembly 1 1 1 1 1

000013499P04 2 HOSE Clip for Suction Hose 4 4 4 4 4

E007201889C1 3 HOSE Common Oil 1 1 – – –

007203005C1 3 HOSE Suction Hydraulic Pump – – 1 1 1

E007602282B91 4 PIPE Filter to Pump 35 1 1 – – –

E007603393C91 4 PIPE Filter to Pump 35 – – 1 1 1

E007201995C1 5 FILTER Mounting Bracket 1 1 1 1 1

E000013231P04 6 FILTER Assembly Common Oil 1 1 1 1 1

000704348R1 7 O’ RING for Suction Filter 2 2 2 2 2

000020256E05 8 BOLT M8 x 55 2 2 2 2 2

000020309E05 9 BOLT M8 x 22 6 6 6 6 6

000179839 9a BOLT M8 x 22 2 2 2 2 2

001082012R2 9b WASHER Spring 2 2 2 2 2

000120394 9c WASHER Plain 2 2 2 2 2

E007201785C1 10 PIPE Filter to Strainer 1 1 1 1 1

007201869D1 11 HOSE Suction Line 1 1 1 1 1

007203433C1 12 O’ RING Flange 1 1 1 1 1

000934309R1 13 WASHER Flange 4 4 4 4 4

006002715B1 14 BOLT Flange 4 4 4 4 4

007203444C1 15 STRAINER Mounting Clamp Plate 2 2 2 2 2

007203428C91 16 STRAINER Box Assembly – 30 Series 1 1 1 1 1

007203427C1 17 STRAINER Housing 1 1 1 1 1

000013701P04 18 STRAINER Element 1 1 1 1 1

007203426C1 19 TOP Flange Assembly 1 1 1 1 1

007202605D1 20 O’ RING Top Flange Assembly 59.6 x 3.43 1 1 1 1 1

000013765P04 21 O’ RING Top Flange Assembly 20 x 2.5 1 1 1 1 1

000013344P04 22 SCREW Allen M6 2 2 2 2 2

007535862D1 23 WASHER Spring M6 2 2 2 2 2

000020565E05 24 BOLT Flanged Headed 4 4 4 4 4

007203443C1 25 STRAINER Mounting Clamp 2 2 2 2 2

161

Ref:6030-6530-7030/4WD/PC/JUNE-08


162


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08


007202761C91 * KIT for Common Suction Manifold Assembly of 18+8cc 1 1 1 1 1Pump Consists of

‡ * MANIFOLD Assy common suction pump. 1 1 1 1 1

‡ * SLEEVE for common suction manifold 1 1 1 1 1

‡ * O’ RING (0.139” x 1.046”) 1 1 1 1 1

‡ * O’ RING (0.103” x 0.924”) 2 2 2 2 2

007202778C91 * KIT of hardwares for Common Suction Manifold 1 1 1 1 1pump Consists of

‡ * ALLEN Screw M6 - 25L 2 2 2 2 2

‡ * ALLEN Screw M6 - 45L 1 1 1 1 1

‡ * TAB Washer 1 1 1 1 1

‡ * HEX. Nut 7/16” 1 1 1 1 1

‡ * KEY 1 1 1 1 1

‡ * PLAIN Washer 2 2 2 2 2

007202779C91 * SEAL KIT for Common Suction Pump Consists of 1 1 1 1 1

‡ * SHAFT Seal 4 4 4 4 4

‡ * BACKUP Ring 4 4 4 4 4

‡ * W Seal 4 4 4 4 4

‡ * O’ RING (0.103” x 2.487”) 5 5 5 5 5

‡ * O’ RING (0.139” x 1.046”) 1 1 1 1 1

‡ * O’ RING (0.103” x 0.924”) 2 2 2 2 2


163

Ref:6030-6530-7030/4WD/PC/JUNE-08

115

16

7 10

813

14

20

2

15a

15b

17

18

15a

15b

1915a

3

6

9

4

11

5

11

10

12

27

2123

24

2822&25

26

Auxiliary Valve - Single Spool

164


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

007203151B91 * KIT Auxiliary Valve (Single Spool) Parts Consists of : – 1 – – –

007203051C91 1 AUXILIARY Valve Assembly Complete 1 – – – –

007202053C91 2 LH TO RH Assembly Complete Consists of 1 – – – –

007202052C11 * ASSY. Shaft Support Bracket Consists of 1 – – – –

007202045C11 3 BRACKET Shaft Support 1 – – – –

007202049C11 4 LEVER Assembly 1 – – – –

007202047C11 5 SHAFT Operating 1 – – – –

007200778C1 6 KNOB 1 – – – –

007202048C11 7 LINK Connecting Aux. Valve 1 – – – –

007202051C11 8 PLATE Clevis 1 – – – –

005553017R1 9 NUT M8 x 1.25 1 – – – –

000103374 10 PIN COTTER 3/32 x 1” 2 – – – –

000103373 11 PIN COTTER 2 – – – –

000120393 12 WASHER Plain 2 – – – –

005555988R1 13 WASHER M10 Spring Lock 1 – – – –

000020565E05 14 BOLT M10 x 1.5 x 20 1 – – – –

000051666D01 15 PIPE Auxiliary Valve-Upper 1 – – – –

000051567D01 15a FERRULE 12 Dia. Pipe 10 – – – –

000051409D01 15b NUT 12 Dia. Pipe 10 – – – –

000051667D01 16 PIPE Auxiliary Valve-Lower 1 – – – –

E007603313B91 17 PIPE Pressure Union to Union 1 – – – –

007603329B91 18 PIPE Union to Aux. Valve ‘P’ Port 1 – – – –

000051685D01 19 CONNECTOR M20 1 – – – –

E007603327B91 20 BYPASS Pipe Aux. Valve to Control Valve 1 – – – –

E007202095C1 21 QDC Mounting Bracket 1 – – – –

E000051684D01 22 QDC FEMALE 2 – – – –

000049405H 23 WASHER Plain 8 – – – –

000060687M01 24 WASHER Plain 2 – – – –

E000051683D01 25 QDC MALE 2 – – – –

007200874C1 26 QDC FEMALE - End Cap 2 – – – –

000179842 27 BOLT 3/8" UNC x 1-1/2" 1 – – – –

E0072021409 28 BULK HEAD Union with Nut for QDC 2 – – – –


165* Parts not illustrated

Ref:6030-6530-7030/4WD/PC/JUNE-08


30

32

29

31

31

31

33

166

35

34


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08



001082012R2 29 WASHER Spring Lock 3/8" 3 – – – –

000051287D01 30 BOLT VTU Mounting 2 – – – –

000179819 31 BOLT 5/16" UNC 1-1/8" 3 – – – –

000120396 32 WASHER Plain 2 – – – –

007536050C1 * STICKER Aux. Valve Flow Direction 1 – – – –

007202506C1 * SOP Aux. Valve Fitment 1 – – – –

007202740C1 33 BELLOW Aux. Valve 1 – – – –

000703832R1 34 STUD 2 – – – –

000120377 35 NUT 2 – – – –

167

Note : Auxiliary Valve (Single Spool) is an optionalFitment for RSMN, for procuring Auxiliary Valverefer KIT No. 007203151B91.

Ref:6030-6530-7030/4WD/PC/JUNE-08

31

Auxiliary Valve Assembly - Double Spool

1

3529

6543

2

24

21

20

19

22

27

2623

14

18

17

1625

3015

33

3234

28

35

168

7836

1225&11

13

9

10


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Auxiliary Valve Assembly - Double Spool

E007203050C91 1 DOUBLE Spool Aux. Valve – – 1 1 1

E007603327B91 2 PIPE Pressure (Sub B Plate to VTU) – – 1 1 1

E007602487C91 3 PIPE Auxiliary Valve to QDC Port - A – – 1 1 1

E007602488C91 4 PIPE Auxiliary Valve to QDC Port - B – – 1 1 1

E007602489C91 5 PIPE Auxiliary Valve to QDC Port - C – – 1 1 1

E007602490C91 6 PIPE Auxiliary Valve to QDC Port - D – – 1 1 1

E008000765C11 7 QDC Mounting Bracket – – 1 1 1

007201880C1 8 SPACER – – 2 2 2

000051287D01 9 VTU Mounting Bolt – – 2 2 2

007200874C1 10 QDC End Cap – – 4 4 4

E000051683D01 11 QDC MALE – – 4 4 4

E000051684D01 11a QDC FEMALE NPTF – – 4 4 4

000049405H 12 WASHER Plain – – 16 16 16

000060687M01 13 WASHER Plain – – 2 2 2

E007202171C91 B LH to RH ASSY. (Double Stack Valve) Consists of – – 1 1 1

007202125C11 14 SHAFT Support Bracket – – 1 1 1

007202127C11 15 OPERATING SHAFT Upper – – 1 1 1

007202126C11 16 LEVER Inner Assembly – – 1 1 1

007202170C11 17 LEVER Outer Assembly – – 1 1 1

007202169C11 18 OPERATING SHAFT Lower – – 1 1 1

007202128C11 19 CONNECTING LINK Auxillary Valve – – 2 2 2

007202129C11 20 CLEVIS Plate – – 2 2 2

005553017R1 21 NUT M8 x 1.25 – – 2 2 2

000120393 22 WASHER Plain – – 4 4 4

000103374 23 PIN Cotter 3/32 x 1" – – 7 7 7

007200778C1 24 KNOB – – 2 2 2

000103373 * PIN Cotter 3/32 x 3/4 – – 2 2 2

000032482B12 25 ROLL Pin Inner Differential Shaft Assembly – – 2 2 2

005552901R1 26 BOLT M10 x 1.5 x 20 – – 2 2 2

001082013R2 27 WASHER 7/16" Spring Lock – – 2 2 2

000179842 28 BOLT 3/8” UNC x 1-1/2” – – 2 2 2

001082012R2 29 WASHER Spring Lock 3/8” – – 3 3 3

000179819 30 BOLT 5/16” UNC 1-1/8” – – 3 3 3

007202740C1 31 BELLOW Aux. Valve – – 1 1 1

E007603313B91 32 PIPE Union to Union – – 1 1 1

000051685D01 33 STRAINGHT Coupling – – 1 1 1

E007603328B91 34 PIPE Union to ‘P’ Port Double – – 1 1 1

007536050C1 * STICKER Aux. Valve – – 1 1 1

000180129 35 BOLT 3/8 UNC x 1.718 UNC – – 2 2 2

E007202140C1 36 BULK Head Union with Nut – – 4 4 4


Ref:6030-6530-7030/4WD/PC/JUNE-08

Hydraulic Lift Housing

7

18

20

7

8

5

17

164

3

2

12

1615

910

29

11

13

14

13

25

2322

24

8

5/8

26

27

28

18

21

19

18

18

6

3031

32

170


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Hydraulic Lift Housing

007203039C91 1 VTU Assembly Consist of: 1 1 – – –

007204052C91 1 VTU Assembly Consist of: – – 1 1 1

007202372C1 2 SUCTION PLUG 1 1 1 1 1

000704348R1 3 O’ RING 1 1 1 1 1

000050930D01 4 STRAPPER Suction Plug 1 1 1 1 1

007203038C1 5 HYDRAULIC Lift Housing 1 1 1 1 1

40.287 6 GASKET 1 1 1 1 1

007202183A1 7 TOP Cover Plate OIB SM 1 1 1 1 1

007202182A91 8 4 WAY Connector 1 1 – – –

007203384C1 8 4 WAY Connector – – 1 1 1

000179814 9 BOLT Hex. Head 5/16 UNC 8 8 8 8 8

001082011R2 10 WASHER Spring Lock 5/16 8 8 8 8 8

005556606R1 11 PLUG Drain 3/4 Magnetic 1 1 1 1 1

007200586C11 12 BOTTOM Cover Plate Complete 1 1 1 1 1

000179814 13 BOLT Hex. Head 5/16 UNC 2 2 2 2 2


000051286D01 15 BOLT 7/16” UNC 1 1 1 1 1

000179860 16 BOLT 7/16” UNC 12 12 12 12 12

000051285D01 17 STUD 2 2 2 2 2

000051289D01 18 BOLT 7/16” UNC 1 1 1 1 1

000051287D01 19 BOLT 7/16” UNC 5 5 5 5 5

000051359D01 20 BOLT 7/16” UNC 1 1 1 1 1


000704337R1 22 WASHER Dowty 1/2" 1 1 1 1 1

000051686D01 23 CONNECTOR 1/2" BSP x M20 1 1 1 1 1

E007603156C11 24 PIPE Loader Return Line 1 1 1 1 1

60.164 25 PLASTIC Plug 3 3 3 3 3

007202745B1 26 CONNECTOR Valve Return 1 1 1 1 1

000377952R1 27 O’ RING 1 1 1 1 1

007203093C1 * RLF PAD for Optional Auxiliary Valve 1 1 – – –

006506425C1 28 ADAPTOR Breather 1 1 1 1 1

000013362P04 29 BREATHER 1 1 1 1 1

E007603315B91 30 PIPE Auxiliary Plate to Three Way Connector OIB 1 1 1 1 1

E007603314B91 31 PIPE Three Way Connector to OIB LH 1 1 1 1 1

007201851C1 * PIPE Pressure OIB RH 1 1 1 1 1

000364879R1 32 O’ RING 7/8 x 3/32 RLF Pad 1 1 – – –


Ref:6030-6530-7030/4WD/PC/JUNE-08

Control Valve Assembly

1

4

27

5

4

3

6

8

172


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Control Valve Assembly

000051245D01 1 VALVE Control Assembly Consists of : 1 1 1 1 1Cylinder Head & Valve Body Assembly without any Linkages

000179891 2 BOLT 1/2” x 2-1/2” Hex. Head 7 7 7 7 7

000179890 3 BOLT 1/2” x 2-1/4” Hex. Head 1 1 1 1 1


005558124R1 5 PLUG 1/2” BSP Tapping Auxiliary 1 1 1 1 1

H00704337R1 6 WASHER Sealing 1/2” BSP 1 1 1 1 1

000751580R3 7 BOLT Needle Valve Cover 1 1 1 1 1

003045118R1 8 WASHER 5/8” Diameter 1 1 1 1 1

173

Ref:6030-6530-7030/4WD/PC/JUNE-08

Control Valve - Cylinder Head

12

9

87

2

1

23

22

13

11

10

6

5

4

3

21

19

16

20

17

1514

18 2826

25

2429

2827

174


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

000051707D02 * CYLINDER Head Assembly 1 1 1 1 1

‡ 1 SLEEVE Compensator 1 1 1 1 1

‡ 13 HEAD Cylinder 1 1 1 1 1

000050925D01 2 SPACER Compensator 1 1 1 1 1

005558124R1 14 PLUG 1/2 B.S.P. 1 1 1 1 1

H00704337R1 15 WASHER 1/2" “Dowty” 1 1 1 1 1

003045102R21 * ISOLATING Valve Assy 1 1 1 1 1

003045113R2 3 KNOB Isolating Valve Shut / Open 1 1 1 1 1

000017047R1 4 SPRING Pin 5/32 Ø x 7/5 Long 1 1 1 1 1

003045104R1 5 PLATE Stop 1 1 1 1 1

003045107R1 6 SHAFT Isolator Valve 1 1 1 1 1

000023524R1 7 O' RING 7/32 x 11/32 x 1/16 1 1 1 1 1

003045116R3 8 O' RING 15/32 x 31/32 x 3/32 1 1 1 1 1

003045106R2 9 BUSH Isolator Valve 1 1 1 1 1

000443137 10 PIN Groove 5/32 x 1/2 Long 1 1 1 1 1

‡ 11 VALVE Isolator 1 1 1 1 1

003067146R1 12 SEAT Isolator Valve 1 1 1 1 1

000179793 16 BOLT 1/4 “UNC x 5/8” Long 2 2 2 2 2

001231204R1 16a ISOLATING Valve Lock 1 1 1 1 1

H01082010R2 17 WASHER Spring Lock 2 2 2 2 2

000751580R3 18 BOLT VALVE Needle Cover 1 1 1 1 1

H03045118R1 19 WASHER Dowty 5/8" 1 1 1 1 1

003047294R95 20 ORIFICE Assembly 1 1 1 1 1

000384937R1 21 O' RING 1/4 x 3/8 x 1/16 1 1 1 1 1

000050857D01 22 SPOOL Compensator 1 1 1 1 1

000051165D01 23 SPRING Compensator 1 1 1 1 1

000051167D01 24 PLUG Assembly Retainer Consist of 1 1 1 1 1

003047246R1 25 CIRCLIP 1 1 1 1 1

005556038R1 29 O' RING Rectangular 1 1 1 1 1

000179890 26 BOLT 1/2 UNC x 2 1/4 1 1 1 1 1

000179891 27 BOLT 1/2 UNC x 2 1/2 7 7 7 7 7

001082014R2 28 WASHER 1/2 Spring Lock 8 8 8 8 8

Control Valve - Cylinder Head


175

Ref:6030-6530-7030/4WD/PC/JUNE-08

Control Valve Body

113

12

15

17

16

19

14

20

2122

23

18

5

4

2

7

3

89

10

11

8

6

176


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

000051664D01 1 VALVE BODY ASSEMBLY Consist of 1 1 1 1 1

‡ * VALVE BODY Bare 1 1 1 1 1

‡ 18 SLEEVE Control Valve 1 1 1 1 1

000051525D01 PISTON Assembly Consists of 1 1 1 1 1

‡ 2 PLUG Relief Valve 1 1 1 1 1

‡ 3 BALL 3/32ø 1 1 1 1 1

000379365R1 4 O' RING 3/8 x 1/2 x 1/16 1 1 1 1 1

‡ 5 RIDER Relief Valve Ball 1 1 1 1 1

003066410R1 6 SPRING Valve 1 1 1 1 1

‡ 7 PISTON 1 1 1 1 1

005554403R1 8 RING 3 3/8 Cylinder Bearing 1 1 1 1 1

005554401R1 9 RING Seal - Retangular Section 1 1 1 1 1

005554402R1 10 RING Seal - Outer 1 1 1 1 1

‡ * SHIM Relief Valve 1 1 1 1 1

005554399R1 11 LIFT Cylinder - Hydraulic 1 1 1 1 1

005555283R2 12 GASKET Valve Body 1 1 1 1 1

000444687 13 PLUG 1/8 NPTF 4 4 4 4 4

‡ 14 BORE Assembly - Main Control Valve Consist of

000385713R1 15 O' RING 1 1 1 1 1

000051166D01 16 PLUG Main Sleeve 1 1 1 1 1

000050936D01 17 SPRING Main Valve 1 1 1 1 1

‡ 18 SLEEVE Control Valve 1 1 1 1 1

003040910R1 19 CIRCLIP 1/2 (Internal) 1 1 1 1 1

000051152D01 20 SPOOL Control Valve 1 1 1 1 1

000051227D01 21 MAIN Valve End Cap 1 1 1 1 1

000051695D01 22 SPRING Washer 1 1 1 1 1

000051038D01 23 ALLEN Screw M5 x 12mm 1 1 1 1 1

Control Valve Body


177

Ref:6030-6530-7030/4WD/PC/JUNE-08

4645

44

43

42

41

2627

2829

30

3140

3938

3736

35

32

3433

Control Valve Body

4748

5150

49

2524

178


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Control Valve Body


‡ 24 BORE Assembly - Relief Valve Consist of

007200832C1 25 SEAT Relief Valve 1 1 1 1 1

000377952R1 26 O' RING 1 1 1 1 1

003072883R1 27 BALL 3/8 Relief Valve 1 1 1 1 1

003108946R3 28 BALL Rider Relief Valve 1 1 1 1 1

000751557R2 29 SPRING Relief Valve 1 1 1 1 1

003110027R1 30 SHIM 1 1 1 1 1

003108947R2 31 HOUSING Relief Valve Spring 1 1 1 1 1

‡ 32 BORE Assembly - Regulating Valve Consist of 1 1 1 1 1

000352026R2 33 SPRING Flow Control Valve Ball 1 1 1 1 1

000350084R2 34 RIDER Ball 1 1 1 1 1

003072912R1 35 BALL 9/16 Flow Control Valve 1 1 1 1 1

000050993D01 36 VALVE Ball Seat 1 1 1 1 1

000704378R1 37 O' RING 7/8 x 1-1/16 x 1/8 1 1 1 1 1

007201178A91 38 REGULATING Piston Assembly 1 1 1 1 1

007201180A1 39 BEARING Ring 1 1 1 1 1

000751567R1 40 CIRCLIP 1-3/16 (Internal) 1 1 1 1 1

000444697 41 PLUG 3/8 NPTF 1 1 1 1 1

000051228D01 42 ORIFICE 1 1 1 1 1

‡ 43 BORE Assembly - Check Valve Consist of

007200369C1 44 SPRING Check Valve Retainer 1 1 1 1 1

000051157D01 45 RETAINER - Check Valve 1 1 1 1 1

000051155D01 46 SLEEVE - Check Valve Ball 1 1 1 1 1

003074227R2 47 SPRING Non Return Valve 1 1 1 1 1

003063495R1 48 RIDER Non Return Valve 1 1 1 1 1

003072883R1 49 BALL 3/8 Non Return Valve 1 1 1 1 1

000051182D01 50 SEAT Check Valve 1 1 1 1 1

000051181D01 51 O’ RING 1 1 1 1 1

179

Ref:6030-6530-7030/4WD/PC/JUNE-08

Hydraulic Control Levers

3

25

4

67

8910

12

13

16

2019

22

17

18

23

21

15

24

27

25

1

1411

2928

180

26


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08


* Part not illustrated

003044392R2 16 GASKET Control Lever Bracket 1 1 1 1 1

003044417R5 19 CROSS Tube - Pivot 2 2 2 2 2

000709840R2 20 WASHER Dowty 2 2 2 2 2

007201183C91 A QUADRANT Assembly Consist of 1 1 1 1 1

005557653R1 1 SPRING Draft Control Crankshaft 1 1 1 1 1

005555103R91 2 SLIDE Assembly Draft Consist of 1 1 1 1 1

007200673B1 3 LEVER Draft Control With Hub Consist of 1 1 1 1 1

007202562B1 4 DISC Friction Outer Position 1 1 1 1 1

005556899R1 5 KNOB DC Lever Consist of 1 1 1 1 1

005556032R1 * ALLEN Screw 1 1 1 1 1

003044402R1 6 PLATE Friction 1 1 1 1 1

003044397R1 7 DISC Friction Draft Lever 1 1 1 1 1

001121155R92 8 LEVER Position Control With Hub Consist of 1 1 1 1 1

000704589R1 9 CIRCLIP 24mm 1 1 1 1 1

003044388R2 10 STOP - Control Lever 1 1 1 1 1

000124589 11 NUT G 15.875mm 1 1 1 1 1

005556032R1 12 ALLEN Screw 1 1 1 1 1

000051061D01 13 STOP - PC Lever 1 1 1 1 1

000022194R1 14 WASHER Plain 1 1 1 1 1

001231284R2 15 BRACKET Control Lever 1 1 1 1 1

000377952R1 17 O' RING 9/16 x 3/32 (Ps152) 1 1 1 1 1

003044408R96 18 SLEEVE Complete Position Control 1 1 1 1 1

000350818R1 21 O' RING 1 x 1/4 x 1/8 (Plate) 1 1 1 1 1

003044886R1 22 WASHER Tab 1 1 1 1 1

007200672B91 23 CRANKSHAFT Complete - Draft Control 1 1 1 1 1

005556901R1 24 KNOB PC Lever 1 1 1 1 1

000019242R1 25 PIN Spring Slotted (PS 172) 1 1 1 1 1

005555968R91 26 STRIP Control Lever Quadrant 1 1 1 1 1

001231334R91 27 STOP NUT - Control Lever 2 2 2 2 2

001231009R2 28 BOLT Lock Position Control 1 1 1 1 1

001082360R2 29 WASHER 3/8 Spring Lock - Plated 1 1 1 1 1

181

Ref:6030-6530-7030/4WD/PC/JUNE-08


32

33

31

30

26

40

4644

4847434241

453738

36

3435

5051

49

52

39

182


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

000120394 30 WASHER Pin 13/32 x 13/16 x 16g 1 1 1 1 1

000180124 31 BOLT 3/8 UNC x 1-1/4 HX Head 4 4 4 4 4

000120377 32 NUT 3/8 UNC Plated 4 4 4 4 4

001082360R2 33 WASHER 3/8 Spring Lock-plated 4 4 4 4 4

003044412R1 34 LINK Connecting 1 1 1 1 1

000103373 35 PIN Cotter 3/32 x 3/4 2 2 2 2 2

000120393 36 WASHER Plain 11/32 x 11/16 x 1/16 2 2 2 2 2

000050829D01 37 CROSS Tube Complete - Position Control 1 1 1 1 1

000050818D01 38 LINK Roller Complete 1 1 1 1 1

000050822D01 39 LINK Complete - Position Control Actuating 1 1 1 1 1

000050808D01 40 BRACKET Support Complete 1 1 1 1 1

000050879D01 * CIRCLIP Ext. 4 x 0.7 N - C Type 2 2 2 2 2

000050888D01 * WASHER Plain 6.4 x 18 x 1.5 2 2 2 2 2

000050883D01 * ALLEN M6 x 15 Long 1 1 1 1 1

000050884D01 * WASHER Spring Support bracket 1 1 1 1 1

000050885D01 * LOCATING Pin Support Bracket 1 1 1 1 1

‡ A ASSEMBLY Draft Control Linkage Consist of 1 1 1 1 1

000050827D01 41 LINK Draft Complete 1 1 1 1 1

000120393 42 WASHER Plain 1-1/32 x 11/16 x 1/16 1 1 1 1 1

000751517R1 43 SPRING Draft Link 1 1 1 1 1

000512166R1 44 PIN St. Head 1/4 Ø x 7/8 Long 1 1 1 1 1

000103384 45 PIN Cotter 1/8 Ø x 3/4 Long 1 1 1 1 1

000751516R1 46 SPRING Draft Link Return 1 1 1 1 1

000751514R1 47 CLEVIS Draft Link 1 1 1 1 1

000051388D01 48 PLUNGER Assembly Draft Link Consist of 1 1 1 1 1

003067183R1 * O' RING 7/16 Ø x 5/8 Ø 3/32 1 1 1 1 1

005558604R91 49 LINK DC Actuating Complete Consist of 1 1 1 1 1

000050880D01 * C TYPE Ext. Circlip 5 x 0.7 N 1 1 1 1 1

000103384 50 PIN Cotter 1/8 x 3/4 1 1 1 1 1

000120393 51 WASHER Plain 11/32 x 11/16 x 1/16 1 1 1 1 1

007200609A91 52 SEAL Oil Draft Link Plunger 1 1 1 1 1



183

Ref:6030-6530-7030/4WD/PC/JUNE-08

Bell Crank Assembly

9

12

11

1514

13

10

2

3

4

5

6

7

8

1

184


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08‡ Not Serviceable Separately

007201284A1 1 NUT Hex. 3/4 (Lock Nut) 2 2 2 2 2

007201283A1 2 TRUNION 1 1 1 1 1

000050934D01 3 SPACER Top Link Spindle 1 1 1 1 1

000751506R4 4 SPRING Top Link 1 1 1 1 1

007201302A1 5 SEAT Spring Small 1 1 1 1 1

007201185A91 6 OIL Seal Top Link Spindle 1 1 1 1 1

‡ 7 SEAT Compression Spring 1 1 1 1 1

000751505R1 8 SPRING Top Link 1 1 1 1 1

007201597C1 9 SPINDLE Top Link with Collar 1 1 1 1 1

005557652R1 10 CRANK Top Link 1 1 1 1 1

001121584R1 11 GREASE Nipple 1 1 1 1 1

‡ 12 CRANK Shaft Top Link 1 1 1 1 1

005554106R1 13 PLATE Lock Top Link 1 1 1 1 1

001121792R1 14 TAB Washer 2 2 2 2 2

000179814 15 BOLT Hex. 5/16 UNC x 5/8 Long 2 2 2 2 2

Bell Crank Assembly

185

Ref:6030-6530-7030/4WD/PC/JUNE-08

Hydraulic Lift Arms

13 2

4

568

716

17

15

11

1418

13

7

65

4

213

10

12

9

8

186


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Hydraulic Lift Arms

000340340R1 1 BOLT 1/2 UNC x 1-1/2 Long 2 2 2 2 2

001082014R2 2 WASHER 1/2 Spring Long 2 2 2 2 2

000708922R2 3 PLATE Lift Arm Retaining 2 2 2 2 2

001127628R2 4 LIFT Arm 2 2 2 2 2

001127798R91 5 OIL Seal Rockshaft 2 2 2 2 2

003044372R1 6 WASHER Rockshaft 2 2 2 2 2

‡ 7 O' RING Rockshaft 2 2 2 2 2

001231718R1 8 BUSH (Sleeve) Rockshaft 4 4 4 4 4

003044370R1 9 ROCKSHAFT Hydraulic 1 1 1 1 1

007200412A1 10 ROCKER Arm Hydraulic 1 1 1 1 1

001231563R1 11 ROCKER Arm Bolt 3/8 Unf x 1 x 1/8 1 1 1 1 1

005550074R1 12 CAM Rockshaft 1 1 1 1 1

007200413A1 13 ROD Connecting 1 1 1 1 1

007200217B1 14 PIN Std Hd 5/16 x 3-1/4 1 1 1 1 1

000103384 15 PIN Cotter 1/8 x 3/4 1 1 1 1 1

003046977R1 16 BUSH Connecting Rod 1 1 1 1 1

007200414A91 17 SAFETY Chain With Sleeve 1 1 1 1 1

000120393 18 WASHER 11/32 x 11/16 x 1/16 1 1 1 1 1


Ref:6030-6530-7030/4WD/PC/JUNE-08

Three Point Linkages

2

46

3

1

9 8

65

7

1010

5

15

15

16

17

19

2018

21

24

2223

26

2520

27

188

13

1314

11/11a28

12

29

30


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

E007202112C91 1 UPPER Link Assembly 1 1 1 1 1

005557693R2 2 PIN Top Link CAT I 1 1 1 1 1

005557694R1 3 PIN Top Link CAT II 1 1 1 1 1

007200598C91 4 LYNCH Pin Assembly 2 2 2 2 2

E007202245C91 5 LINK LIFT ASSEMBLY Consists of 2 2 2 2 2

007201232C1 6 NIPPLE Grease M6 x 1 2 2 2 2 2

007201234C1 7 SCREW Lift Link 2 2 2 2 2

003044309R1 8 PIN Std Headed 2 2 2 2 2

000050591D02 9 CLIP Spring 2 2 2 2 2

007202300C1 10 PIN Lift Link Assembly 2 2 2 2 2

E007200461C11 11 BRACKET RAC End LH 1 1 1 1 1

E007200462C11 11a BRACKET RAC End RH 1 1 1 1 1


000271565 13 BOLT 5/8” - UNC Hex. Head 8 8 8 8 8

000102639 14 NUT 5/8” - 11 UNC Hex. 4 4 4 4 4

E007200430C11 15 LOWER LINK Complete 2 2 2 2 2

E007200360C92 16 ASSEMBLY Strut Stabilizer Consist of 2 2 2 2 2

007200432C1 17 NUT M24 x 3 Nylock 2 2 2 2 2

007200358C1 18 FORK Link End 2 2 2 2 2

007200429C1 19 PIN Headed Link End 2 2 2 2 2

000103408 20 PIN Split Cotter 4 4 4 4 4

007200361C1 21 EYE Bolt Link End 2 2 2 2 2

007200280C1 22 TUBE Strut Stabilizer 2 2 2 2 2

007200431C1 23 PIN Headed Stabilizer 2 2 2 2 2

000050591D02 24 CLIP Spring 2 2 2 2 2

007200362C1 25 EYE Bolt RAC End 2 2 2 2 2

007200642C1 26 PIN Headed RAC End 2 2 2 2 2

007200359C1 27 FORK RAC End 2 2 2 2 2

000000026 28 NIPPLE Grease 2 2 2 2 2

007200598C91 * CLIP Spring 2 2 2 2 2

000050620D02 29 CLIP Spring 2 2 2 2 2

007200530C91 30 HANGER Top Link 1 1 1 1 1

007200533C1 * BUSH Top Link CAT 1 (Only for Spares) 1 1 1 1 1

007200669C1 * BUSH Lower Link CAT 1 2 2 2 2 2

007201880C1 * SPACER Seat Mounting 2 2 2 2 2

000179851 * BOLT 3/8 UNC x 3 Hex. Head 2 2 2 2 2

001082012R2 * WASHER 3/8" Sp. Lock 2 2 2 2 2

000030184R1 * WASHER Plain 10mm x 24mm x 3mm 2 2 2 2 2

000124589 * NUT 5/8" UNC Plated 4 4 4 4 4

Three Point Linkages

189

Ref:6030-6530-7030/4WD/PC/JUNE-08

Ref:6030-6530-7030/4WD/PC/JUNE-08

ATTACHMENTSSwinging Drawbar Attachment .................................................................... 190 - 191

Clevis Drawbar ............................................................................................. 192 - 193

Tow Hook ...................................................................................................... 194 - 195

Ref:6030-6530-7030/4WD/PC/JUNE-08

Swinging Drawbar Attachment

9

9

2

1

4

11

13

12

14

3

5

13

7

6

10

12

190

15

138


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

E007900416C11 1 FRAME Drawbar Complete – – 1 – 1

E000704058R2 2 PIN Pivot Frame – – 1 – 1

E007900390C1 3 DRAWBAR Swinging Complete – – 1 – 1

E007900403C11 4 PLATE Drawbar Support Complete RH – – 1 – 1

E007900045C11 5 PIN Coupling Complete – – 1 – 1

E007900406C1 6 PIN Sway Arrest – – 1 – 1

E007900401C11 7 PLATE Drawbar Support Complete LH – – 1 – 1

000271606 8 BOLT 3/4” UNC – – 8 – 8

003067210R1 9 CLIP Spring – – 2 – 2

007900405C1 10 LYNCH Pin Assembly – – 1 – 1

005555986R1 11 BOLT G 19.05mm – – 2 – 2

005556439R1 12 HEX. Nut – – 2 – 2

005555990R1 13 WASHER Spring – – 10 – 10

007200598C91 14 LYNCH Pin Assembly – – 1 – 1

006502547C11 15 PTO Cap – – 1 – 1

Swinging Drawbar Attachment

191

Ref:6030-6530-7030/4WD/PC/JUNE-08

Clevis Drawbar

11

8

2

1

5

6

4

3

192

11

77

109

12

13

7


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Clevis Drawbar

E007000005C22 1 FRAME Drawbar Complete 1 – – 1 –

E000704058R2 2 PIN Pivot Frame 1 – – 1 –

E007900180C11 3 DRAWBAR Swinging Complete 1 – – 1 –

E007000020C11 4 PLATE Drawbar Support Complete RH 1 – – 1 –

E007000018C1 5 LINK Drawbar Support 2 – – 2 –

E007900045C11 6 PIN Coupling Complete 1 – – 1 –

E007000015C1 7 PIN Sway Arrest 3 – – 3 –

E007000019C11 8 PLATE Drawbar Support Cpte. LH 1 – – 1 –

000271606 9 BOLT 3/4” UNC 8 – – 8 –

005555990R1 10 WASHER 3/4” Spring Lock 8 – – 8 –

003067210R1 11 CLIP Spring 2 – – 2 –

007200598C91 12 LYNCH Pin Assembly 8 – – 8 –

006502547C11 13 PTO Cap 1 – – 1 –

193

Ref:6030-6530-7030/4WD/PC/JUNE-08

Tow Hook

6

1

5

2 4 3 9

8 10 9

11

1312

194

7

14

15/16 1817


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

007000068C11 1 TOW-HOOK – 1 – – –

007200491C1 2 BOLT Toe Hook Mtg. – 6 – – –

005555990R1 3 WASHER Spring – 6 – – –

005556439R1 4 NUT Toe Hook Mtg. – 6 – – –

007000087C11 5 TOW Hook Pin – 1 – – –

007200598C91 6 LYNCH Pin – 1 – – –

007000067C11 7 TOW HOOK Bkt. – 1 – – –

000271558 8 BOLT Tow Hook Bkt. Mtg. – 6 – – –

000050684D99 9 WASHER Plain – 6 – – –

005555989R1 10 WASHER Spring – 6 – – –

005555987R1 11 BOLT Tow Hook Bkt. Mtg. Lower Side – 2 – – –

001099817R1 12 WASHER Plain – 2 – – –

005555989R1 13 WASHER Spring – 2 – – –

006502547C11 14 PTO Cap – 1 – – –

E007000039C12 15 PLATE Lower Link LH Complete – 1 – – –

E007000040C12 16 PLATE Lower Link RH Complete – 1 – – –

000271606 17 BOLT 3/4 UNC x 1.3/85 – 6 – – –

005555990R1 18 WASHER Spring Lock – 6 – – –

Tow Hook

195

ELECTRICALSWiring Harness ............................................................................................ 196 - 197

Lamp Assembly ............................................................................................ 198 - 199

Alternator, Starter Motor & Instruments ..................................................... 200 - 201

Ref:6030-6530-7030/4WD/PC/JUNE-08

Wiring Harness

1

3

2

196


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

E005557013R91 1 BATTERY 1 1 1 1 1

008000211B2 2 PAD Battery Mounting 1 1 1 1 1

000061381C08 3 PAD BATTERY 2 2 2 2 2

008000630A1 * STUD Battery Mounting 2 2 2 2 2

007601854C1 * BRACKET Battery Holding 1 1 1 1 1

000040576C99 * CABLE Positive for Battery 1 1 1 1 1

007700330C1 * CABLE Negative for Battery 1 1 1 1 1

E007700579C91 * WIRING Harness Front 1 1 1 1 1

E007700580C91 * WIRING Harness Central 1 1 – – –

E007700729C91 * WIRING Harness Central – – 1 1 1

E007700581C91 * WIRING Harness Fender LH 1 1 – – –

E007700730C91 * WIRING Harness Fender LH – – 1 1 1

E007700582C91 * WIRING Harness Fender RH 1 1 – – –

E007700370C91 * WIRING Harness Fender RH – – 1 1 1

000708117R2 * CLIP Wiring Harness 7 7 7 7 7

E005559087R91 * TIMER Relay - BERU 1 1 1 1 1

Wiring Harness


Ref:6030-6530-7030/4WD/PC/JUNE-08

Lamp Assembly

4

2

1

5

7

9

8

6

3

198

10

11


Bulletin No.



Ref:6030-6530-7030/4WD/PC/JUNE-08

Lamp Assembly

007700074C91 1 HEAD Lamp 2 2 2 2 2

005557947R1 2 BULB Halogen for Head Lamp 14 V, 55/60 W 2 2 2 2 2

000060516M01 3 LAMP Parking Front RH 1 1 1 1 1

000060517M01 4 LAMP Parking Front LH 1 1 1 1 1

008000698B91 5 LAMP P&Ts 2 2 2 2 2

005556872R91 6 BULB for P&Ts Lamp 12 V, 21/5 W 2 2 2 2 2

E008000699B91 7 LAMP 3 in One LH 1 1 – – –

E008000700B91 7 LAMP 3 in One RH 1 1 – – –

E000013035P04 7 LAMP 3 in One – – 2 2 2

005556523R91 8 BULB Parking 12 V, 5 W 2 2 2 2 2

005556522R91 9 BULB Brake Light or Turn Signal 12 V, 21W 4 4 4 4 4

0000000PL 10 LAMP Plough 1 1 – – –

007700332C91 10 LAMP Plough – – 1 1 1

000041677C99 11 BULB Halogen for Plough Lamp 12 V, 55 W 1 1 1 1 1

000060684M01 * BOLT M8 x 35 1 1 1 1 1

000020249E05 * WASHER Plain 1 1 1 1 1

000060865M01 * BUSH Rubber Pin Latch 6 6 6 6 6

000040881C99 * BULB Instrument 12 V, 3 W Wedge Type ‘E’ Mark 3 3 3 3 3

E007700018C92 * LAMP Indicator - Heater Plug 1 1 1 1 1

000061046M01 * BOLT M6 x 20 Hex. 1 1 1 1 1

000060685M01 * WASHER Plain M6 1 1 1 1 1

001233808R1 * WASHER Spring M6 1 1 1 1 1

001233807R1 * NUT M6 1 1 1 1 1

000040697C99 * FUSE 10 Amp Blade Type 5 5 5 5 5

000040883C99 * FUSE 15 Amp Blade Type 5 5 5 5 5


Ref:6030-6530-7030/4WD/PC/JUNE-08

Alternator, Starter Motor & Instruments

200

11

2

14

15

54

3

1

8

7

10

17

3435

36

32

33

25

26,27

9

6

1613

12

22

2830

3129

19

20

21

18

24

23

Documents

30 Series PC low resolution.pdf