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www.schwingshandl.at Conveyor systems up to 3.000 kg 3.000 kg

3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Page 1: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

www.schwingshandl.at

Conveyor systems up to 3.000 kg

3.000 kg

Page 2: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

www.schwingshandl.at 2

Conveyor systems up to 3.000 kg

Index

1 ROLLER-/ CHAIN CONVEYOR SYSTEM............................................................................................. 3

1.1 CHAIN CONVEYOR ................................................................................................................................ 3 1.2 ROLLER CONVEYOR ............................................................................................................................. 4 1.3 ROLLER LIFTING TABLE ......................................................................................................................... 5 1.4 CHAIN LIFTING TABLE ........................................................................................................................... 6 1.5 TURN TABLE ........................................................................................................................................ 7 1.6 EMPTY PALLET STACKER/ DESTACKER ................................................................................................... 9 1.7 PALLET SLAVING UNIT ........................................................................................................................ 11 1.8 PALLET CHECK STATION ..................................................................................................................... 13 1.9 PALLET SQUARING UNIT ...................................................................................................................... 15

2 FLOOR MOUNTED CONVEYOR SYSTEM ........................................................................................ 16

2.1 INFEED-/ OUTFEED ROLLER CONVEYORS ............................................................................................. 16 2.2 ROLLER CONVEYOR ........................................................................................................................... 17 2.3 SWIVEL TABLE ................................................................................................................................... 19 2.4 SLIDING UNIT ..................................................................................................................................... 20 2.5 EMPTY PALLET STACKER-/ DESTACKER................................................................................................ 21

3 MODULAR BELT CONVEYOR SYSTEM ........................................................................................... 23

3.1 MODULAR BELT CONVEYOR ................................................................................................................ 23 3.2 TURN TABLE ...................................................................................................................................... 24 3.3 SLIDING UNIT ..................................................................................................................................... 25

4 ACCESSORIES .................................................................................................................................. 26

4.1 FORK LIFT PROTECTION ...................................................................................................................... 26 4.2 PROFILE CHECK ................................................................................................................................. 26 4.3 RUNNING BOARD CHECK, FREE FORK SPACE CHECK ............................................................................. 27

Page 3: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

1 Roller-/ chain conveyor system

1.1 Chain conveyor

TECHNICAL DATA: Chain conveyor

Transmission type Central drive station with integrated chain tensioner

Payload Max. 3.000 kg

Chain type 10 B1/2, 12 B1/2, 14 B1/2, 16 B1/2

Chain pitch 400 mm up to 2.500 mm

Number of strands Max. 12 Units

Conveying length Max. 6.000 mm

Conveying speed Max. 0,50 m/sec

Drive Max. 3,00 KW controlled drive with break

Conveying level Min. 350 mm

Height adjustment +/- 25 mm

Guide:

Lateral profiles

(defined by product)

Page 4: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

1.2 Roller conveyor

TECHNICAL DATA: Roller conveyor

Transmission type Chain-Chain with twin sprocket

Payload Max. 3.000 kg

Roller type 60/3, 89/3/5 or 130/5 mm

Option: special dedicated rollers can also be used

Nominal width 600 mm up to 2500 mm

Roller pitch Min. 80 mm

Conveying length Max. 6.000 mm

Conveying speed Max. 0,50 m/sec

Drive Max. 3,00 KW controlled drive with break

Conveying level Min. 350 mm

Height adjustment +/- 25 mm

Guide:

Lateral profiles

Guide:

Vertical guide discs

Guide:

Horizontal guide wheels

Option Safety plates between rollers

Page 5: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

1.3 Roller lifting table

TECHNICAL DATA: Hoist unit

Transmission type Eccentric crank, single rotation direction

Payload Max. 3.000 kg

Stroke Max. 100 mm

Lifting time ~ 1,50 sec

Drive Max. 3,00 KW with brake

Position control 2 x Inductive sensor

Conveying level Min. 450 mm

Height adjustment +/- 25 mm

Accessories Stopper blade with dedicated hoist position

TECHNICAL DATA: Roller conveyor

See product overview Roller conveyor

Page 6: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

1.4 Chain lifting table

TECHNICAL DATA: Hoist unit

Transmission type Eccentric crank, single rotation direction

Payload Max. 3.000 kg

Stroke Max. 100 mm

Lifting time ~ 1,50 sec

Drive Max. 3,00 KW with brake

Position control 2 x Inductive sensor

Conveying level Min. 450 mm

Height adjustment +/- 25 mm

TECHNICAL DATA: Chain conveyor

See product overview Chain conveyor

Page 7: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

1.5 Turn table

TECHNICAL DATA: Rotation unit

Transmission type Chain/ tooth belt

Payload Max. 3.000 kg

Rotation angle +/- 180 °

Rotation time 4,5 sec / 90°

Drive Max. 0,55 KW controlled drive with break

Position control 2 x Inductive sensor for each stop

Drag chain Yes

Conveying level Min. 350 mm

Height adjustment +/-25 mm

Option Safety platform

Load handling device Roller conveyor /Chain conveyor

Option Sliding unit for load handling device

Page 8: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

TECHNICAL DATA: Sliding unit for load handling device

Transmission type Pulled with chain

Payload Max. 3.000 kg

Stroke Max. 400 mm

Drive Max. 0,55 KW with brake

Position control 4 x Inductive sensor

Emergency switch 1 x Over run

TECHNICAL DATA: Roller conveyor

See product overview Roller conveyor

TECHNICAL DATA: Chain conveyor

See product overview Chain conveyor

Page 9: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

1.6 Empty pallet stacker/ destacker

TECHNICAL DATA: Hoist unit

Transmission type Eccentric crank, single rotation direction

Payload Max. 500 kg

Pallet orientation Short or long side leading

Stroke 200 mm

Lifting time ~ 3,00 sec

Drive Max. 3,00 KW with brake

Position control 3 x Inductive sensor

Conveying level Min. 350 mm

Height adjustment +/- 25 mm

Load handling device Roller conveyor /Chain conveyor

Option Cladding

Page 10: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

TECHNICAL DATA: Pneumatische pallet clamping

Transmission type Pneumatically

Opening/ closing time ~ 1,00 sec

Drive 2 x Cylinder

Position control 4 x Inductive sensor

Control 1 x Magnetic valve5/3

TECHNICAL DATA: Electromechanical 9allet clamping

Transmission type Eccentric crank, single rotation direction

Opening/ closing time ~ 1,00 sec

Drive 2 x 0,18 KW with brake

Position control 4 x Inductive sensor

Page 11: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

1.7 Pallet slaving unit

TECHNICAL DATA: Hoist unit

Transmission type Eccentric hoist unit

Payload Max. 3.000 kg

Stroke Max. 200 mm

Lifting time ~ 3,50 sec

Drive Max. 3,00 KW with brake

Position control 2 x Inductive sensor

Conveying level Min. 350 mm

Height adjustment +/- 25 mm

Page 12: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

TECHNICAL DATA: Sliding unit for forks

Transmission type Pulled with chain

Payload Max. 3.000 kg

Stroke Max. 2 mm

Speed Max. 1,0 m/sec leer

Acceleration Max. 1,0 m/sec² leer

Drive Max. 2,2 KW controlled drive with break

Position control 4 x Inductive sensor

Emergency switches 2 x Over run

Load handling device: 2 x passive forks for long side leading pallets

4 x passive forks for short side leading pallets

Page 13: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

1.8 Pallet check station

TECHNICAL DATA: Pallet check unit

Drive nail drum SEW 0,37 KW controlled drive with break

Pneumatical cylinder 2 x Nail drum up/ down

3 x Strength check bottom runners

5 x Strength check top boards

Pneumatical valves 1 x Nail drum

3 x Strength check bottom runners

5 x strength check top boards

Sensors for pneumatics 20 x Reed contact for position control

Check sensors 1 x Inductive sensor free space control between bottom runners

1 x Photo cell for integrity check bottom runners

1 x Photo cell for height check

2 x Photo cells for width check

2 x Photo cells for length check

3 x Photo cells for log check

Logistic sensors 2 x photo cells start/ stop nail drum

2 x photo cells strength check

(deck boards and bottom runners start/ stop)

Air pressure supply 6 Bar

Air consumption 38,00 Nl for each pallet check

Capacity 150 Pal/h

Load handling device Roller conveyor

Option Pallet brush unit

Pallet vaccum unit

Page 14: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

TECHNICAL DATA: Pallet brush unit

Drive for brush 0,37 KW controlled drive with break

Pneumtic cylinder 2 x Drum brush up/ down

Magnetic valve 1 x Drum brush

Sensors 4 x Reed contacts for position control

Photo cells 2 x LS Brush Start/ Stop

Cladding Yes

TECHNICAL DATA: Pallet vaccum unit

Air consumption 2500 m³/h

Filter surface 40 m²

Filter material Micro cellulose fiber category “M”

Magnetic valve 4 Units ¾“ – 24 V/50 Hz

Air pressure consumption 3 Nm³/h

Dust bin 50 l

Air pressure 6 bar

Drive 3 kW

Dimensions 850 mm x 900 mm x 2400 mm

TECHNICAL DATA: Roller conveyor

See product overview Roller conveyor

Page 15: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

1.9 Pallet squaring unit

TECHNICAL DATA: Squaring unit

Transmission type Pneumatically with 6 Cylinder

1x Cylinder: Lateral plate left

1x Cylinder: Lateral plate right

1x Cylinder: Door front right

1x Cylinder: Door front left

1x Cylinder: Door back right

1x Cylinder: Door back left

Postion control 2 Reed contact per Cylinder

Working pressure Min. 6 bar

Control 3 x Magnetic valve

Maintenance unit Yes

Load handling device Roller conveyor

Chain conveyor

Miscellaneous In case the pallet is transported on a chain conveyor a separate lifting

station is required

TECHNICAL DATA: Roller conveyor

See product overview Roller conveyor

TECHNICAL DATA: Chain conveyor

See product overview Chain conveyor

Page 16: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

2 Floor mounted conveyor system

2.1 Infeed-/ Outfeed roller conveyors

TECHNICAL DATA: Infeed-/ Outfeed roller conveyors

Transmission type Chain-Chain with twin sprocket

Payload Max. 1.500 kg

Roller type 60/3

Nominal width 850 mm up to 1500 mm

Roller pitch Min. 100 mm – 250 mm

Conveying length Max. 6.000 mm

Conveying speed Max. 0,50 m/sec

Drive Max. 1,5 KW controlled drive with break

Conveying level 80 mm

Guide:

Lateral high profiles

Miscellaneous Fork lift protection with depositing funnel

Option Safety plates between the rollers

Page 17: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

2.2 Roller conveyor

TECHNICAL DATA: Roller conveyor

Transmission type Chain-Chain with twin sprocket

Payload Max. 1.500 kg

Roller type 60/3

Nominal width 850 mm up to 1500 mm

Roller pitch Min. 100 mm – 250 mm

Conveying length Max. 6.000 mm

Conveying speed Max. 0,50 m/sec

Drive Max. 1,5 KW controlled drive with break

Conveying level 80 mm

Guide:

Lateral profiles

Guide:

Horizontal guide wheels

Page 18: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

Option Fill in plates between rollers

Option Scale

With four load cells

Option Running board check, free gap check for forkd

1 x photo cell for board check

1 x inductive sensors switch for gab check

Page 19: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

2.3 Swivel table

TECHNICAL DATA: Swivel unit

Transmission type Frictional drive

Payload Max. 1.500 kg

Rotation angel Max. 90 °

Rotation time 4,5 sec for 90°

Drive Max. 0,55 kW controlled drive with break

Conveying level 80 mm

Position control 2 x Inductive sensor for each stop

Drag chain Yes

Load handling device Roller conveyor

TECHNICAL DATA: Roller conveyor

See product overview Roller conveyor

Page 20: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

2.4 Sliding unit

TECHNICAL DATA: Sliding unit

Transmission type Staionary drive,

Load handling device pulled with chain

Aisle length Max. 15.000 mm

Roller conveyor length Max. 3000 mm

Payload Max. 1.500 kg

Speed Max. 1,0 m/sec

Acceleration Max. 1,0 m/sec²

Drive Max. 2,2 KW controlled drive with break

Conveying level 80 mm

Position control Absolut encoder system + 1 x reference sensor

Or 2 x inductive sensor for each stop

Power supply Drag chain

Emergency switch 2 x Over run

Load handling device Roller conveyor

TECHNICAL DATA: Roller conveyor

See product overview Roller conveyor

Page 21: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

2.5 Empty pallet stacker-/ destacker

TECHNICAL DATA: Empty pallet stacker-/ destacker

Transmission type Eccentric crank, single rotation direction

Payload Max. 500 kg

Pallet orientation Short or long side leading

Stroke 200 mm

Lifting time ~ 3,00 sec

Drive Max. 3,00 KW with brake

Conveying level 80 mm

Position control 3 x Inductive sensor

Height adjustment +/- 25 mm

Load handling device Roller conveyor

Option Cladding

Page 22: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

TECHNICAL DATA: Pneumatically pallet clamping

Transmission type Pneumatically

Opening/ closing time ~ 1,00 sec

Drive 1 x Cylinder

Position control 2 x Inductive sensor

Control 1 x Magnetic valve 5/3

TECHNICAL DATA: Electromechanical pallet clamping

Transmission type Eccentric crank, single rotation direction

Opening/ closing time ~ 1,00 sec

Drive 1 x 0,18 KW with brake

Position control 2 x Inductive sensor

Transmission type Eccentric crank, single rotation direction

Page 23: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

3 Modular belt conveyor system

3.1 Modular belt conveyor

TECHNICAL DATA: Modular belt conveyor

Transmission type Central drive station/ head drive station

Payload Max. 3.000 kg

Belt type Plastic / Stahl

Nominal width Max. 2.500 mm

Conveying length Max. 6.000 mm

Conveying speed Max. 0,3 m/sec

Drive Max. 3,0 KW controlled drive with break

Conveying level Min. 200 mm

Height adjustment +/- 25 mm

Anti fall protection Lateral profiles

Page 24: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

3.2 Turn table

TECHNICAL DATA: Rotation unit

Transmission type Chain/ tooth belt

Payload Max. 3.000 kg

Rotation angel +/- 180 °

Rotation time 4,5 sec / 90°

Drive Max. 0,55 KW controlled drive with break

Position control 2 x Inductive sensor for each stop

Drag chain Yes

Conveying level Min. 500 mm

Height adjustment +/-25 mm

Option Safety platform

Load handling device Modular belt conveyor

Option Sliding unit for Load handling device

TECHNICAL DATA: Sliding unit for load handling device

Transmission type Pulled with chain

Payload Max. 3.000 kg

Stroke Max. 400 mm

Drive Max. 0,55 KW with brake

Position control 4 x Inductive sensor

Emergency switches 1 x Over run

TECHNICAL DATA: Modular belt conveyor

See product overview Modular belt conveyor

Page 25: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

3.3 Sliding unit

TECHNICAL DATA: Sliding unit

Transmission type Reibrad

Payload Max. 3.000 kg

Stroke Max. 800 mm

Drive Max. 1,5 KW controlled drive with break

Position control 4 x Inductive sensor

Emergency switches 2 x Over run

Power supply Drag chain

Conveying level Min 500 mm

Height adjustment +/-25 mm

Load handling device Modular belt conveyor

TECHNICAL DATA: Modular belt conveyor

See product overview Modular belt conveyor

Page 26: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

4 Accessories

4.1 Fork lift protection

4.2 Profile check

Page 27: 3.000 kg - Schwingshandl · 2017-07-04 · 4 Conveyor systems up to 3.000 kg 1.2 Roller conveyor TECHNICAL DATA: Roller conveyor Transmission type Chain-Chain with twin sprocket Payload

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Conveyor systems up to 3.000 kg

4.3 Running board check, free fork space check

TECHNICAL DATA:

Sensors 1 x Inductive sensor for fork free space check

1 x Photo cell for running board integrity check

Conveyor type Roller conveyor

TECHNICAL DATA: Roller conveyor

See product overview Roller conveyor