3.General Notes on Engineering Hardware - Seals, Gaskets, Valves

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    Part 3 of 6:

    SEALS, GASKETS AND VALVES

    Table of Contents

    1 Definition ........................................................................................................ 22 Functions of Seals ........................................................................................... 2

    2.1 Examples of seals ..................................................................................... 42.1.1

    Lip seals ............................................................................................. 6

    2.1.2 Piston rings ....................................................................................... 92.1.3 Metal-to-metal joints ....................................................................... 112.1.4 Gaskets ............................................................................................. 112.1.5 Sealing washers ................................................................................ 142.1.6 O-rings ............................................................................................. 142.1.7 Further examples ............................................................................ 18

    3 Pipes and Pipe Fittings ................................................................................. 183.1 Plastic pipes ........................................................................................... 183.2 Copper pipes ........................................................................................... 193.3 Steel pipes .............................................................................................. 24

    4 Valves ............................................................................................................ 264.1 Types of valve ......................................................................................... 27

    4.1.1 Gate valves ...................................................................................... 284.1.2 Globe valves .................................................................................... 294.1.3 Poppet valves .................................................................................. 30 4.1.4 Butterfly valves ................................................................................ 314.1.5 Needle valves ................................................................................... 324.1.6 Safety valves .................................................................................... 334.1.7

    Pressure relief valves ...................................................................... 34

    4.1.8 Pressure regulating valves .............................................................. 35

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    Mechanical engineering very often involves the design, construction, use and

    maintenance ofMACHINES. A machine implies movement, if any useful task is to be

    performed. There are very many different machines, performing very many

    different tasks. One example is the petrol engine which drives a car or motor cycle.

    The car itself is in fact a more complex machine which incorporates a number of

    simpler machines or mechanical systems such as engine, gearbox, differential, etc.

    Another example is a refrigerator in which refrigerant is pumped round and round a

    series of pipes, radiators, valves etc. to perform its cooling function. The

    refrigerator includes a number of sub-systems such as the pump for the refrigerant,the motor to drive the pump, the control valves, etc.

    In both examples given above, and in many other common examples, the

    machines work (and continue to work satisfactorily) only because of the use of

    effective SEALS serving many different functions at many different locations in these

    machines.

    1 DefinitionSEALS are usually defined as components or assemblies which prevent the passage

    of fluids between the m oving parts of a machine. Note that "fluid" may refer to

    liquid, vapour or gas.

    Where the need arises to prevent the leakage of fluid between two stationary

    parts, different sealing components, often called GASKETS, are used. These are

    described later in this Project.

    2 Functions of SealsSeals have a number of quite distinct functions. Not all seals perform all the

    functions listed below. The great diversity of seal types is in fact a result of the wide

    variation of seal requirements.

    Some of the functions seals may be required to perform are to:

    1. Seal working fluid into its desired location.

    e.g. In a car engine the piston rings seal the compressed gas in the space above

    the piston.

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    2. Prevent escape of lubricant.

    e.g. In a car engine seals prevent loss of lubricating oil where the ends of the

    crankshaft protrude from the engine assembly to drive the flywheel at the rear

    and the accessory drive belts at the front.

    3. Prevent contamination.

    e.g. Seals in a food processing machine prevent grease from the working parts

    from contaminating the food product.

    4. Prevent the ingress of dirt.

    e.g. It is vitally important to "seal out" abrasive dust from the steering joints

    and driveshafts on a tractor.

    5. Prevent pollution and environmental damage.

    e.g. Seals on a CFC-based automotive refrigeration system prevent the

    refrigerant escaping to the atmosphere.

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    2. 1 Examples of seals

    Figu r e 3-1 Figure 3-1 is a very simplified freehand sketch of a single-cylinder

    petrol engine. The view shown is a section cut vertically through the centreline of

    the cylinder and piston, with all seals and bearings omitted. Can you see any major

    fault with the configuration as drawn? 1

    1If you look carefully, it is obvious that there is insufficient height to allow the piston to rise as

    the crankshaft rotates, nor is there room for the crankshaft webs to clear the crankcase.

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    Figu r e 3-2 The sketch in Fig 3-1 with bearings shown in green, piston rings in red,

    gaskets in purple, lip type seals on the crankshaft in blue, metal-to-metal joint on

    the poppet valve in pink and sealing washers in yellow.

    Fig 3-2 shows the use of two different types ofSEALS to prevent the passage of fluid

    between m o vin g p a r t s . The ends of the rotating crankshaft must project from theengine so that it can be used to do useful work. The crankshaft runs in BEARINGS

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    which must be lubricated with a continuous flow of oil to reduce friction and

    prevent the bearings from seizing. The flow of oil also helps to keep the bearings

    cool. SEALS must be used to prevent the lubricating oil from escaping from the

    outer ends of the crankshaft bearings, otherwise the oil supply soon runs out and

    the engine is at risk of major damage.

    It is clear that there must be very significant differences between the seals used

    on the two ends of the crankshaft. With the crankshaft as sketched, a seal of annular

    configuration (a ring) can be slipped over the left-hand end of the shaft. On the

    right-hand end, the crankshaft drive flange clearly makes this impossible. For the

    remainder of this section, the discussion will be on seals of annular configuration

    suitable for use where the seal can be slipped axially over its shaft. The generic

    name for seals of this type is LIP SEALS.

    2.1.1 Lip seals

    The need for this type of seal, between a rotating shaft and a stationary housing,

    occurs on many machines. Such seals are often referred to as SH AFT SEALS or OIL

    SEALS or LIP SEALS. Leather was used initially as the seal material, but this has

    been superseded by synthetic rubber seals, using various polymers for different

    applications. Seals of this type perform their sealing function by means of a lip

    pressing against the rotating surface of the shaft with effectively line contact. In

    some seals, the elasticity of the rubber of the seal provides adequate contact with

    the shaft. In more difficult conditions (e.g. where the shaft bearing has some

    clearance, allowing the shaft to move radially) the natural elasticity of the rubber

    may be supplemented by a GARTER SPR ING . The garter spring sits in a recess

    within the body of the seal and outside the lip of the seal, as seen in Fig 3-3.

    Figu r e 3-3 An example of a LIP TYPE SE AL which uses a GARTER SPR ING to

    increase contact pressure between the stationary seal and the rotating shaft.http://1-800-seal-911.com/pages/TFE/FWS/dk351.html

    http://1-800-seal-911.com/pages/TFE/FWS/dk351.htmlhttp://1-800-seal-911.com/pages/TFE/FWS/dk351.htmlhttp://1-800-seal-911.com/pages/TFE/FWS/dk351.html
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    In many applications, a lip type seal of the general configuration shown in Fig 3-3

    provides an adequate sealing solution. In some applications, the garter spring is not

    needed, with the lip of the polymer seal providing sufficient elasticity to hold the

    sealing lip in contact with the shaft.

    As may be seen from Fig 3-4a below, there is a very wide range of general

    purpose lip seals. Much of the variety of configuration lies in the design of the

    outer part of the seal, the part which fits into and is located by some sort of recess or

    housing.

    Figu r e 3 -4a Examples of cross-sections of what are described as general purpose

    OIL SEALS. The top row shows SINGLE-LIP SEALS while the lower row shows

    DOUBLE-LIP SEALS. http://www.fos-oilseal.com.tw/upload_files/general-purpose-type.pdf

    http://www.fos-oilseal.com.tw/upload_files/general-purpose-type.pdfhttp://www.fos-oilseal.com.tw/upload_files/general-purpose-type.pdfhttp://www.fos-oilseal.com.tw/upload_files/general-purpose-type.pdf
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    Figu r e 3 -4b Examples of cross-sections of a more extensive range ofDOUBLE-LI P

    OIL SEALS. http://www.fos-oilseal.com.tw/upload_files/pdf/dual-lip-type.pdf

    As shown in the text in Fig 3-4b, one of the main functions of double lip seals is

    to ensure that fluids in adjacent parts of a machine do not mix, e.g. the automatic

    transmission fluid in some machines is in a compartment adjacent to the

    differential which uses different oil and a double lip seal is used to prevent leakage

    and mixing. Note that most of these seals are fitted with two garter springs

    If the engine in Fig 3-2 operates in dusty conditions, the crankshaft seals may

    be required to perform two distinct functions: seal the oil in the engine; and seal

    dust and dirt out of the bearings. This sort of condition occurs frequently on

    machines such as tractors and earth-moving machinery. Seals of this type are theDOUBLE-LIP SEALS or DUP LEX SEALS such as those seen in Fig 3-4b. The outer

    sealing lip prevents dust from becoming wedged in the tapering gap outside the

    inner sealing lip. This dust can rapidly wear the shaft so severely that both the seal

    and the shaft need to be replaced.

    http://www.fos-oilseal.com.tw/upload_files/pdf/dual-lip-type.pdfhttp://www.fos-oilseal.com.tw/upload_files/pdf/dual-lip-type.pdfhttp://www.fos-oilseal.com.tw/upload_files/pdf/dual-lip-type.pdf
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    Figu r e 3-5 An example of how a seal might be mounted to seal one end of a shaft

    assembly supported on rolling contact bearings. In this example, the shaft bearing

    is a deep-groove ball bearing rather than the sliding contact bearings shown in Fig

    3-2, and the seal is mounted in an END P LATE or COVER PLATE rather than directly

    into the engine block, but the sealing principle is the same. In the particular seal

    shown in the centre assembly of Fig 3-5 ((b) com m ercial seal), the rubber seal is

    encased within a steel shell and is generally similar to those in Fig 3-4a. The steelshell is pressed into the end plate with sufficient interference fit to prevent lubricant

    leaking between the outside of the seal and the end plate. However, many modern

    seals, including some in Fig 3-4a, encase the steel shell in a polymer outer layer

    which makes the diameter tolerances less critical. In Fig 3-5, diagram (a) Felt seal

    shows the cross section of a typical felt seal while diagram (c) Laby rinth seal

    attempts to seal by using a series of steps as a barrier to leakage. Both felt seals and

    labyrinth seals were less effective than modern lip seals and are now rarely used.Shigley JE and Mischke CR, Mechanical Engineering Design, McGraw Hill,6E p 728. Diagrams

    courtesy of New Departure-Hyatt Division, General Motors Corporation.

    2.1.2 Piston rings

    The second type of seal between moving parts which has been used in the engine

    shown in Fig. 3-2 is between the moving piston and its cylinder. The engine

    produces useful power by burning the mixture of petrol and air in the space above

    the piston, using the increased pressure resulting from combustion to force the

    piston down, thereby turning the crankshaft. In the case of the piston, there is no

    rotation about its own axis and the seal is required to slide up and down the

    cylinder.

    The seals in this particular case are known as PISTON RINGS. They must

    operate under very severe conditions of temperature and pressure, with very poor

    lubrication. They are very often made of good qualityCAST IRO N which, due to its

    high carbon content, possesses good self-lubricating properties.

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    Figu r e 3-6 Left : A real-life piston about to be inserted into its cylinder. Three

    piston rings are visible, the upper ring being a COMPRESSION RING, the middle ring

    a second COMPR ESSION RING and the lower slotted ring an OIL CONTROL RING .

    Right: Illustrations of two ways in which the oil control ring returns excess oil tothe engine sump.http://courses.washington.edu/engr100/Section_Wei/engine/UofWindsorManual/Graphics/Piston%20Rings.jpg

    Figu r e 3-7 A piston with three ring grooves and the three rings which fit into

    those grooves. The lower oil-control ring appears to be of the composite type,

    comprising two thin steel rings with a wavy steel segment between the two. The

    wavy segment is a commonly used method to ensure the oil-control ring fills the full

    width of the ring groove, since sideways clearance is known to cause an engine toburn oil. https://reader009.{domain}/reader009/html5/0410/5acba9a4a5c54/5acba9a9a61e5.jpg

    http://courses.washington.edu/engr100/Section_Wei/engine/UofWindsorManual/Graphics/Piston%20Rings.jpghttp://courses.washington.edu/engr100/Section_Wei/engine/UofWindsorManual/Graphics/Piston%20Rings.jpghttp://www.cbperformance.com/catalogimages/1060.jpghttp://www.cbperformance.com/catalogimages/1060.jpghttp://www.cbperformance.com/catalogimages/1060.jpghttp://courses.washington.edu/engr100/Section_Wei/engine/UofWindsorManual/Graphics/Piston%20Rings.jpg
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    The piston rings actually serve two purposes: theys ea lthe compressed gas

    mixture above the piston; and theys c rape the oil present in the lower part of the

    engine from the cylinder wall. Without the second function, the engine would

    rapidly burn its lubricating oil. The lower piston rings are sometimes referred to as

    OIL CONTROL rings or SCRAPER rings, whilst the top ones are called COMPRESSION

    rings. Oil rings are designed with wide slots so that oil scraped from the cylinder

    wall has a clear return path to the lower part of the engine (refer to Fig 3-6 right).

    As previously mentioned, compression rings are usually made from cast iron. Oil-

    control rings also can be made of cast iron, but are sometimes made of heat-treated

    and tempered steel segments, several of which are put together to form one oil

    control ring, as seen in Fig 3-7.

    The design of compression rings is such that gas pressure is admitted to the

    space behind the ring. This gas pressure significantly increases the pressure of the

    piston ring against the cylinder wall and greatly assists the gas-sealing process. Asimilar feature will be noted when discussing O-rings later in this document.

    2.1.3 Metal-to-metal joints

    Figure 3-2 also gives an example of another type of sealing function. The inlet

    VALVE shown at the top of the engine, usually described as a POP PE T VALVE , is

    required to move down at predetermined times in the engine cycle to admit the

    petrol-air mixture to the cylinder. For the remainder of the engine cycle, the valve

    must prevent the same gas mixture from escaping. To do this, the VALVE FACE is

    held in contact with its VALVE SE AT by a spring. The valve face and the seat are

    both machined to the same angle of taper, often 45. The resulting METAL-TO -

    METAL J OINT is adequately gas-tight.

    The valve is caused to open intermittently to admit a fresh petrol-air charge,

    using a CAM on a rotating shaft called a CAMSHAFT. Details of the camshaft are not

    shown in Fig 3-2.

    If carefully and accurately machined, metal-to-metal joints perform quite

    satisfactorily in many engineering applications, e.g. the top and bottom sections of

    some water and air valve bodies (see gate and globe valves later in this document)

    are screwed together and seal with a metal-to-metal joint. Many pipe fittings, asdiscussed later in this document, also use this principle.

    2.1.4 Gaskets

    Figure 3-2 shows two examples of joints where there is no movement between the

    two parts. At the top left of the figure, the fuel/air inlet pipe is joined to the top

    section of the engine which is called the CYLINDE R H EAD, with the joint sealed by a

    GASKET. The second example in Fig. 3-2 is the larger and more critical joint

    between the CYLINDER and the CYLINDE R HE AD. In these joints, a reasonably

    compliant piece of flat material, called a GASKET, is placed between the two

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    components before they are bolted together. The function of the gasket is to

    conform to any surface irregularities or slight misalignment between the two

    surfaces and thereby to provide a complete seal.

    Gaskets are generally of reasonably complex shape, although they are usually

    made from sheet material of uniform thickness. Often the bolts which secure the

    joint members pass through holes in the gasket, and the gasket usually covers the

    entire surface to be joined.

    Figu r e 3-8 Examples of gaskets, cut from flat sheet material.

    Those illustrated on the left are probably for applications like joining two lengths of

    pipe together by flanges while those on the right are from a number of different

    applications, including three rubber seals at lower right. The type of material varies

    according to the gasket application. In former days, various forms of asbestos was

    frequently used but has been replaced by a number of proprietary materials.http://www.americansealandpacking.com/sheetgasketing.htm

    http://www.americansealandpacking.com/cutgaskets&sheet.htm

    Gaskets are often made of special paper-like or cardboard-like material of the

    general type seen in Fig 3-8, but are sometimes made of soft ductile metals like

    copper or aluminium. Cork, used in earlier years, is seldom used now.

    COMPOSITE GASKETS were popular for many years for difficult sealing tasks,but are now often superseded by less expensive construction combined with sealing

    compounds. One popular composite gasket used two thin sheets of copper with an

    asbestos interlayer to seal the cylinder heads of automotive and other engines. The

    use of asbestos is, of course, no longer permitted.

    In Fig. 3-2, the inlet pipe gasket would probably be made from a thick paper-

    like or thin cardboard-like material. In former times, the cylinder head gasket

    might have been a copper-asbestos composite gasket. In modern production

    engines, it will probably still be of composite construction, such as the gaskets seen

    in Fig 3-9, the greater part of which will be made of a special heat resisting

    proprietary compound, the composition of which is not made public, reinforced

    with metal rings in critical locations.

    http://www.americansealandpacking.com/sheetgasketing.htmhttp://www.americansealandpacking.com/sheetgasketing.htmhttp://www.americansealandpacking.com/cutgaskets&sheet.htmhttp://www.americansealandpacking.com/cutgaskets&sheet.htmhttp://www.americansealandpacking.com/cutgaskets&sheet.htmhttp://www.americansealandpacking.com/sheetgasketing.htm
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    Figu r e 3-9 Examples of modern composite cylinder-head gaskets using fibrous

    material for the bulk of the gasket with metal or other reinforcing rings at critical

    locations. http://www.automotive-technology.com/contractors/accessories/rajdhani/

    Figur e 3-10 Examples of gaskets for such applications as oil pans (sumps) and

    valve covers of motor vehicle engines. Some such gaskets are made from carefully

    chosen polymer. http://www.automotive-technology.com/contractors/accessories/rajdhani/

    Figur e 3-11 Examples of modern gaskets for inlet and exhaust manifolds of motor

    vehicle engines. Steel reinforcing rings are commonly used in critical locations.http://www.automotive-technology.com/contractors/accessories/rajdhani/

    http://www.automotive-technology.com/contractors/accessories/rajdhani/http://www.automotive-technology.com/contractors/accessories/rajdhani/http://www.automotive-technology.com/contractors/accessories/rajdhani/http://www.automotive-technology.com/contractors/accessories/rajdhani/http://www.automotive-technology.com/contractors/accessories/rajdhani/http://www.automotive-technology.com/contractors/accessories/rajdhani/http://www.automotive-technology.com/contractors/accessories/rajdhani/http://www.automotive-technology.com/contractors/accessories/rajdhani/http://www.automotive-technology.com/contractors/accessories/rajdhani/
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    2.1.5 Sealing washers

    The spark plug at the top of the engine in Fig. 3-2 is screwed into the cylinder head

    using a standard V thread. It is possible to seal the spark plug by a metal-to-metal

    joint (generally using a conical seat), and this is done on many late-model engines,

    but the seal has traditionally been made by a gasket of simple annular shape, suchas that seen in Fig 3-12 left, which is then called a SEALING WASH ER . A sealing

    washer will also be used on the sump-drain plug in Fig. 3-2, which allows the oil to

    be drained when necessary.

    Figur e 3-12 Left : A sealing washer made from sheet copper filled with some sort

    of fibrous material which compresses when the washer is subjected to loading.

    Right: Specialised composite sealing washers made from the various materialsindicated.http://www.google.com.au/search?client=safari&rls=en&q=copper+asbestos+gasket+pictures&ie=

    UTF-8&oe=UTF-8&redir_esc=&ei=-v6eS-3rPM6IkAXNmoG5DA

    http://www.calchiefs.org/%5Citems%5CEMS_Sealing_Washer.jpg

    2.1.6 O-rings

    An O-RING is a special sealing component which provides a very effective seal for a

    wide range of operating conditions. Its use in industry is now so widespread that it

    deserves special mention.O-rings consist of an annulus of solid circular cross-section. They are usually

    made from synthetic rubbers of various types, to resist oils, acids, bases, solvents,

    etc, and the effects of temperature. Square-section O-rings are made for special

    applications, e.g. piston seals in disc-brake calipers on motor cars.

    http://www.google.com.au/search?client=safari&rls=en&q=copper+asbestos+gasket+pictures&ie=UTF-8&oe=UTF-8&redir_esc=&ei=-v6eS-3rPM6IkAXNmoG5DAhttp://www.google.com.au/search?client=safari&rls=en&q=copper+asbestos+gasket+pictures&ie=UTF-8&oe=UTF-8&redir_esc=&ei=-v6eS-3rPM6IkAXNmoG5DAhttp://www.google.com.au/search?client=safari&rls=en&q=copper+asbestos+gasket+pictures&ie=UTF-8&oe=UTF-8&redir_esc=&ei=-v6eS-3rPM6IkAXNmoG5DAhttp://www.calchiefs.org/%5Citems%5CEMS_Sealing_Washer.jpghttp://www.calchiefs.org/%5Citems%5CEMS_Sealing_Washer.jpghttp://www.calchiefs.org/%5Citems%5CEMS_Sealing_Washer.jpghttp://www.google.com.au/search?client=safari&rls=en&q=copper+asbestos+gasket+pictures&ie=UTF-8&oe=UTF-8&redir_esc=&ei=-v6eS-3rPM6IkAXNmoG5DAhttp://www.google.com.au/search?client=safari&rls=en&q=copper+asbestos+gasket+pictures&ie=UTF-8&oe=UTF-8&redir_esc=&ei=-v6eS-3rPM6IkAXNmoG5DA
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    Figur e 3-13 Top: Examples of some O-rings which are commercially available.

    The colour of the material is often used to indicate its composition and therefore its

    properties.Low er: The correct use of an O-ring in its machined groove in a shaft or

    piston. The O-ring must be deformed from its circular cross-section if it is to be aneffective seal.http://www.americansealandpacking.com/orings.htm

    http://www.americansealandpacking.com/O-Rings/Design/2.html

    http://commons.wikimedia.org/wiki/File:FloDynamix_O-Rings.jpg

    O-rings are often used in static sealing applications (i.e. as gaskets) as well as

    the sealing arrangement of Fig 3-14 below. They are often used to seal a

    reciprocating piston in a hydraulic machine. O-rings are not usually used where

    one of the components rotates.

    http://www.americansealandpacking.com/orings.htmhttp://www.americansealandpacking.com/orings.htmhttp://www.americansealandpacking.com/O-Rings/Design/2.htmlhttp://www.americansealandpacking.com/O-Rings/Design/2.htmlhttp://commons.wikimedia.org/wiki/File:FloDynamix_O-Rings.jpghttp://commons.wikimedia.org/wiki/File:FloDynamix_O-Rings.jpghttp://commons.wikimedia.org/wiki/File:FloDynamix_O-Rings.jpghttp://www.americansealandpacking.com/O-Rings/Design/2.htmlhttp://www.americansealandpacking.com/orings.htm
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    Figur e 3-14 An illustration of an O-ring groove which has been machined too

    large for the chosen size O-ring. Pressure can thereby by-pass the O-ring.http://www.americansealandpacking.com/O-Rings/1.html

    Figur e 3-15 Illustration of the behaviour of an O-ring under excessive pressure.

    Note how the applied pressure, within the O-rings rated pressure range, assists in

    sealing process.http://commons.wikimedia.org/wiki/File:FloDynamix_O-Rings.jpg

    http://www.americansealandpacking.com/O-Rings/1.htmlhttp://www.americansealandpacking.com/O-Rings/1.htmlhttp://commons.wikimedia.org/wiki/File:FloDynamix_O-Rings.jpghttp://commons.wikimedia.org/wiki/File:FloDynamix_O-Rings.jpghttp://commons.wikimedia.org/wiki/File:FloDynamix_O-Rings.jpghttp://www.americansealandpacking.com/O-Rings/1.html
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    If an O-ring is to be successfully used as a seal, it must be located in a specially

    machined recess or groove, which must be machined to quite small tolerances. This

    may add to the cost of the component. With O-ring seals, the pressure of the fluid

    being sealed helps to press the O-ring against its groove (Fig 3-15), thereby

    contributing to its sealing effect. The use of fluid pressure in this way is similar to

    that described for piston compression rings. Fig 3-14 illustrates the lack of sealing

    which may occur when the groove is not of the correct size.

    Figur e 3-16 As seen by referring to Item 5 of the exploded view of a vacuum pump

    from a diesel truck, O-rings can be used as gaskets. Note that the two Items 10 of

    sealing-washer like construction are also referred to as O-rings, so terminology is

    not always precise.Mazda T2600 Workshop Manual, 6/89, page P24.

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    2.1.7 Further examples

    For more information on gaskets, sealing rings and O-rings, go to

    http://www.iqsdirectory.com/gaskets/or other websites.

    3 Pipes and Pipe FittingsWhilst dealing with seals in general, it is appropriate to make at least some mention

    of a different area of sealing joining pipes in a leakproof fashion.

    One point to ponder is the multiplicity of pipe jointing methods which have

    been used at various times and for various purposes. Why are there so many

    different systems in use? The answer probably lies in the wide range of pipe

    applications, from small bore, light duty plastic, through copper and steel pipe in

    various sizes up to say 25 mm, on to large, high-pressure steel pipes.

    3.1 Plastic pipes

    Figur e 3-17 Plastic pipes are now being joined successfully using material-specific

    adhesives. PVC rainwater and wastewater pipes are a good example of this type.

    The pipes to be joined are simply cut square and to length, treated with primer, then

    smeared with PVC adhesive and pushed together. The adhesive grips after just a

    few seconds and forms a strong permanent joint.http://www.rd.com/advice-and-know-how/stepbystep-pictures-and-instructions-for-gluing-and-

    joining-plastic-pvc-pipe/article118256-3.html#slide

    http://www.iqsdirectory.com/gaskets/http://www.iqsdirectory.com/gaskets/http://www.rd.com/advice-and-know-how/stepbystep-pictures-and-instructions-for-gluing-and-joining-plastic-pvc-pipe/article118256-3.html#slidehttp://www.rd.com/advice-and-know-how/stepbystep-pictures-and-instructions-for-gluing-and-joining-plastic-pvc-pipe/article118256-3.html#slidehttp://www.rd.com/advice-and-know-how/stepbystep-pictures-and-instructions-for-gluing-and-joining-plastic-pvc-pipe/article118256-3.html#slidehttp://www.rd.com/advice-and-know-how/stepbystep-pictures-and-instructions-for-gluing-and-joining-plastic-pvc-pipe/article118256-3.html#slidehttp://www.rd.com/advice-and-know-how/stepbystep-pictures-and-instructions-for-gluing-and-joining-plastic-pvc-pipe/article118256-3.html#slidehttp://www.iqsdirectory.com/gaskets/
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    3. 2 Copper pipes

    Joining of many copper and steel pipes is achieved by variations of metal to metal

    joints, in which the surfaces are clamped tightly together (compressed), often taking

    advantage of the self-centring and wedging action of opposing conical surfaces.

    Figur e 3-18 Left : A joint between a brass T-piece and three copper pipes. This

    type of joint is sometimes referred to as a DOUBLE CONE COMPRE SSION fitting. In

    the left-hand photograph, sealing of each pipe is achieved by an OLIVE, a ring ofbrass which looks somewhat like a wedding ring, which slips over the pipe and is

    compressed when the nut is tightened to seal the joint. Right: The right-hand

    diagram indicates the mode of compression between the union and the nut. That

    diagram is incorrectly drawn - the bulge in the pipe is actually the separate OLIVE,

    as seen in the left-hand photograph, but the principle of compression between the

    two conical surfaces is correctly drawn.http://www.diydoctor.org.uk/project_images/copper_compression_joints/Compression%20T%20j

    unction.jpg

    Nylon tubes are often joined by a fitting similar to that described in Fig 3-18.

    The loose piece or OLIVE which is slipped onto the pipe may be made of plastic or

    metal, depending on the application. Its function is to clamp tightly onto the

    outside diameter of the pipe as it is squeezed between the two screwed fittings.

    http://www.diydoctor.org.uk/project_images/copper_compression_joints/Compression%20T%20junction.jpghttp://www.diydoctor.org.uk/project_images/copper_compression_joints/Compression%20T%20junction.jpghttp://www.diydoctor.org.uk/project_images/copper_compression_joints/Compression%20T%20junction.jpghttp://www.diydoctor.org.uk/project_images/copper_compression_joints/Compression%20T%20junction.jpghttp://www.diydoctor.org.uk/project_images/copper_compression_joints/Compression%20T%20junction.jpg
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    Figur e 3-19 A further example of a compression fitting using an OLIVE , here

    referred to as a FERRULE.http://www.managemylife.com/mmh/articles/authored/using-compression-fittings

    Figu r e 3 -20 In this fitting, the end of the pipe, which may be either copper or

    steel, is FLARED to a conical shape. The conical section is then clamped between

    conical sections of the body and nut.http://machinedesign.com/content/hydraulic-tube-fittings2-0602

    http://www.managemylife.com/mmh/articles/authored/using-compression-fittingshttp://www.managemylife.com/mmh/articles/authored/using-compression-fittingshttp://machinedesign.com/content/hydraulic-tube-fittings2-0602http://machinedesign.com/content/hydraulic-tube-fittings2-0602http://machinedesign.com/content/hydraulic-tube-fittings2-0602http://www.managemylife.com/mmh/articles/authored/using-compression-fittings
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    Figu r e 3 -21 This connection is a variation on the olive type, using a shaped

    FERRULE with a sharp conical section to wedge onto the pipe. Note the black O-ring

    on the left-hand end of the connection to seal the thread.http://machinedesign.com/content/hydraulic-tube-fittings3-0602

    Figu r e 3 -22 An O-ring in a machined recess in the body of the joint is compressed

    to form a FACE SEAL. Note the O-ring on the thread on the right-hand end to

    prevent leakage from the thread.http://machinedesign.com/content/hydraulic-tube-fittings4-0602

    http://machinedesign.com/content/hydraulic-tube-fittings3-0602http://machinedesign.com/content/hydraulic-tube-fittings3-0602http://machinedesign.com/content/hydraulic-tube-fittings4-0602http://machinedesign.com/content/hydraulic-tube-fittings4-0602http://machinedesign.com/content/hydraulic-tube-fittings4-0602http://machinedesign.com/content/hydraulic-tube-fittings3-0602
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    Figu r e 3 -23 The 60 cone fitting again uses a metal to metal seal with the conical

    section to centre the components and increase the clamping force.http://machinedesign.com/content/hydraulic-tube-fittings5-0602

    Figu r e 3 -24 Using a straight thread, there is a leak path along the helix of the

    thread. Sealing is achieved by an O-ring in a machined recess. The recess prevents

    the O-ring from being forced out under pressure.http://machinedesign.com/content/hydraulic-tube-fittings6-0602

    http://machinedesign.com/content/hydraulic-tube-fittings5-0602http://machinedesign.com/content/hydraulic-tube-fittings5-0602http://machinedesign.com/content/hydraulic-tube-fittings6-0602http://machinedesign.com/content/hydraulic-tube-fittings6-0602http://machinedesign.com/content/hydraulic-tube-fittings6-0602http://machinedesign.com/content/hydraulic-tube-fittings5-0602
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    Figu r e 3 -25 In this design, sealing is achieved by the tapered thread on the fitting

    wedging into the straight thread in the housing. It is common practice to apply a

    small quantity of sealant such as Loctite to ensure complete sealing.http://machinedesign.com/content/hydraulic-tube-fittings7-0602

    Figu r e 3 -26 Some of the range of brass fittings available for different applications.http://machinedesign.com/content/hydraulic-tube-fittings-0602

    Students interested in learning more about pipe fittings and joints will find

    useful information athttp://machinedesign.com/article/hydraulic-tube-fittings-deliver-leak-free-performance-and-long-life-0602.

    http://machinedesign.com/content/hydraulic-tube-fittings7-0602http://machinedesign.com/content/hydraulic-tube-fittings7-0602http://machinedesign.com/content/hydraulic-tube-fittings-0602http://machinedesign.com/content/hydraulic-tube-fittings-0602http://machinedesign.com/article/hydraulic-tube-fittings-deliver-leak-free-performance-and-long-life-0602http://machinedesign.com/article/hydraulic-tube-fittings-deliver-leak-free-performance-and-long-life-0602http://machinedesign.com/article/hydraulic-tube-fittings-deliver-leak-free-performance-and-long-life-0602http://machinedesign.com/article/hydraulic-tube-fittings-deliver-leak-free-performance-and-long-life-0602http://machinedesign.com/article/hydraulic-tube-fittings-deliver-leak-free-performance-and-long-life-0602http://machinedesign.com/article/hydraulic-tube-fittings-deliver-leak-free-performance-and-long-life-0602http://machinedesign.com/content/hydraulic-tube-fittings-0602http://machinedesign.com/content/hydraulic-tube-fittings7-0602
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    Figu r e 3 -27 Relatively new fittings known as Sharks teeth, in which the pipe to be

    joined and sealed is simply pushed into the fitting. The teeth visible inside the

    fittings grip the pipe to prevent it slipping out under pressure and the rubber

    provides a seal. http://www.copper.com.au/cdc/article.asp?CID=49&AID=288

    3.3 Steel pipes

    Steel pipes bring jointing problems which are different from copper pipes. Sizes

    may be much larger, the material is harder and stronger, hence the pressures to besealed may be much greater. Several different jointing methods are available,

    including threaded pipe ends screwed into threaded sleeves, sealed by sealant such

    as Loctite or, in past years, red lead. Flanges may be either screwed or welded to

    the pipe, and may be sealed by either gaskets or O rings.

    Figu r e 3 -28 Some examples of methods of attaching flanges to steel pipes by

    welding or threading.

    http://www.google.com.au/imgres?imgurlhttp://www.wermac.org/flanges/flanges_general_part3.html

    http://www.copper.com.au/cdc/article.asp?CID=49&AID=288http://www.copper.com.au/cdc/article.asp?CID=49&AID=288http://www.google.com.au/imgres?imgurlhttp://www.google.com.au/imgres?imgurlhttp://www.wermac.org/flanges/flanges_general_part3.htmlhttp://www.wermac.org/flanges/flanges_general_part3.htmlhttp://www.wermac.org/flanges/flanges_general_part3.htmlhttp://www.google.com.au/imgres?imgurlhttp://www.copper.com.au/cdc/article.asp?CID=49&AID=288
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    Steel pipes frequently have long "runs", i.e. long overall lengths formed by

    joining a number of standard lengths of pipe together. This may cause two

    problems. First, if the temperature of the pipe changes (due to the fluid flowing

    through it, e.g. steam) the pipe length may change significantly and provision must

    be made for expansion and contraction. Secondly, it is prudent to design the

    pipeline and its fittings so that maintenance can be carried out easily, e.g. can one

    leaking joint be repaired without dismantling the whole pipeline?

    Figu r e 3 -29 Some years ago, the School of Mechanical and Manufacturing

    Engineering updated its fire hose equipment. The new system uses 100 mm

    galvanised steel mains. Joints are formed by split clamps which locate into

    machined recesses close to the end of each pipe. Standard pipe lengths come on-

    site with these recesses already machined. However, where a pipe needs to be cut to

    length, a new recess can be machined on-site. Sealing of the joint is achieved by a

    special rubber seal, held in place by the split clamps. An example of this type of

    fitting, trade marked VICTAULIC, is on view in the Laboratory.

    http://www.power-technology.com/contractors/thermal_insulation/victaulic/victaulic1.html

    http://www.power-technology.com/contractors/thermal_insulation/victaulic/victaulic1.htmlhttp://www.power-technology.com/contractors/thermal_insulation/victaulic/victaulic1.htmlhttp://www.power-technology.com/contractors/thermal_insulation/victaulic/victaulic1.html
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    Note some of the advantages of the Victaulic system for fire hose installation.

    1. Pipes have no protrusions and pass readily through 100 mm clearance holes

    drilled in concrete floors, etc. (cf. pipes with welded-on flanges).

    2. Any individual section of pipe can be removed without disturbing the rest of theline.

    3. Pipe lengths can be cut on-site to suit the job in hand.

    4. Sealing is simply and effectively achieved by the rubber seals.

    5. The pipe lengths do not abut and there is sufficient axial space to cater for

    longitudinal expansion and contraction.

    Figu r e 3-30 Fittings of a type generally used on steel pipes for very high pressure

    applications, e.g. supplying fuel to engine injectors in diesel engines. The ends of

    the pipes are SWAGED to form external cones, which make metal-to-metal joints in

    internal cones. https://reader009.{domain}/reader009/html5/0410/5acba9a4a5c54/5acba9b84eaf4.jpg

    4 ValvesVALVES are used to control the flow of fluids in hydraulic and pneumatic systems.

    Many systems which might appear to be purely mechanical actually have hydraulic

    or mechanical sub-systems using valves, so that valves are an important group of

    mechanical engineering components. For example, the engine sketched in Fig. 3-1

    3-2 has a valve to admit the petrol/air mixture to the cylinder at the proper time.

    This particular valve is called a POP PE T VALVE . The engine will also have a

    carburettor which incorporates a TH ROTTLE VALVE to control engine speed. The

    http://news.thomasnet.com/images/large/453/453814.jpghttp://news.thomasnet.com/images/large/453/453814.jpghttp://news.thomasnet.com/images/large/453/453814.jpg
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    lubrication system on the same engine (not shown in Fig. 3-1) will have an oil pump

    and a PRE SSURE R ELIEF VALVE to ensure that the oil pressure cannot exceed a safe

    level. As a further example, the automatic transmissions fitted to many cars are

    hydraulic devices which use a number of carefully designed valves to change the

    drive ratios to suit driving conditions.

    4.1 Types of valve

    It is perhaps worth summarising the different functions performed by the main

    classes of valves which are generally available.

    F u n c t i o n E x a m p l e s

    1. Off-on Gate valve

    Globe valve

    Poppet valve

    2. Regulating Globe valve

    Butterfly valve

    Needle valve

    3. Non-return Flap valve

    Ball valve

    4. Safety Spring valve

    Deadweight valve

    5. Pressure stabilising Pressure relief valve

    Pressure regulating valve

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    4.1.1 Gate valves

    Figu r e 3-31 Gate valves are made in both small and large sizes, up to the size used

    on large water mains. A characteristic is that, when the valve is open, the GATE

    which is the green component in the right-hand diagram is withdrawn completely

    from the flow path, so unobstructed flow is obtained and there is little pressure loss

    through the valve. Gate valves are generally intended to be either fully closed orfully open. They are generally not used for flow regulation. Note also the use of

    another type of seal, the PACKING on the valve spindle to prevent leakage from the

    top of the bonnet. If the packing wears and begins to leak, there is provision to

    squeeze it down to renew its sealing effect. Note also that the packing is not

    subjected to fluid pressure when the valve is closed.http://www.brassvalve-manufacturers.com/photo/828055e2f390bad6c890604ffe04fb68/Gate-

    Valves.jpg

    http://www.brassvalve-manufacturers.com/photo/828055e2f390bad6c890604ffe04fb68/Gate-Valves.jpghttp://www.brassvalve-manufacturers.com/photo/828055e2f390bad6c890604ffe04fb68/Gate-Valves.jpghttp://www.brassvalve-manufacturers.com/photo/828055e2f390bad6c890604ffe04fb68/Gate-Valves.jpghttp://www.brassvalve-manufacturers.com/photo/828055e2f390bad6c890604ffe04fb68/Gate-Valves.jpghttp://www.brassvalve-manufacturers.com/photo/828055e2f390bad6c890604ffe04fb68/Gate-Valves.jpg
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    4.1.2 Globe valves

    Figu r e 3-32 Globe valves take their name from their shape, which is required to

    allow the valve disc to be moved into contact with its seat to shut off the flow.

    The construction results in some impediment to flow and some pressure loss

    through the valve. These valves are often used for flow regulation. A common

    example is the garden tap. Note the need for packing on the valve spindle to

    prevent leakage from the top of the valve bonnet, and the provision of a means of

    squeezing the worn packing to renew the seal.http://www.energy.gov.kw/data/site1/images/doha/Illustrations/globe%20Valve.gif

    Figu r e 3 -33 Further examples of globe valves. They are designed for flow only in

    the direction shown. Since the disc or plug may be mounted on a ball or spherical

    surface so that it can conform to its seat, the flow may become unstable if it is

    reversed.http://www.spiraxsarco.com/images/resources/steam-engineering-tutorials/6/1/Fig_6_1_2.gif

    http://www.energy.gov.kw/data/site1/images/doha/Illustrations/globe%20Valve.gifhttp://www.energy.gov.kw/data/site1/images/doha/Illustrations/globe%20Valve.gifhttp://www.spiraxsarco.com/images/resources/steam-engineering-tutorials/6/1/Fig_6_1_2.gifhttp://www.spiraxsarco.com/images/resources/steam-engineering-tutorials/6/1/Fig_6_1_2.gifhttp://www.spiraxsarco.com/images/resources/steam-engineering-tutorials/6/1/Fig_6_1_2.gifhttp://www.energy.gov.kw/data/site1/images/doha/Illustrations/globe%20Valve.gif
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    4.1.3 Poppet valves

    Figu r e 3-34 Left : An example of a valve assembly from an automotive engine.

    This is similar to the POP PE T VALVE shown in Fig 3-2. For most of the engine cycle,

    the spring holds the valve tightly in metal-to-metal contact with its seat. When the

    valve is required to open to admit air and fuel or to discharge exhaust gases, the end

    of the valve is pushed downwards by a CAM .

    FOR KEEN STUDENTS

    Fig 3-34 Right: Two poppet valves showing the cam mechanism used to open the

    valves by means of a rotating CAMSHAFT. This illustration is a desmodromic

    mechanism used in some high speed engines to positively control both the openingand closing of the valve. If normal engines are driven at too high a speed, valve

    springs cannot control the inertia forces quickly enough and the valve does not close

    quickly enough. This is called VALVE FLOAT or VALVE BOU NCE .http://www.google.com.au/search?client=safari&rls=en&q=poppet+valve+pictures

    http://www.google.com.au/search?client=safari&rls=en&q=poppet+valve+pictureshttp://www.google.com.au/search?client=safari&rls=en&q=poppet+valve+pictureshttp://www.google.com.au/search?client=safari&rls=en&q=poppet+valve+pictures
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    4.1.4 Butterfly valves

    Figu r e 3-35 Examples of small butterfly valves used in automotive carburettors.

    Depressing the accelerator opens the valve and a spring automatically closes the

    valve when the accelerator is released. Butterfly valves are usually circular discs,although they can be square with rounded corners.http://www.mustangandfords.com/techarticles/mufp_0603_ford_carburetors/photo_16.html

    http://www.mustangandfords.com/techarticles/mufp_0603_ford_carburetors/photo_36.htm

    http://en.wikipedia.org/wiki/Valve

    Figu r e 3-36 Large butterfly valves used on water mains and similar applications.

    Used for flow regulation, they cause little pressure drop when fully open.

    http://www.mustangandfords.com/techarticles/mufp_0603_ford_carburetors/photo_16.htmlhttp://www.mustangandfords.com/techarticles/mufp_0603_ford_carburetors/photo_16.htmlhttp://www.mustangandfords.com/techarticles/mufp_0603_ford_carburetors/photo_36.htmhttp://www.mustangandfords.com/techarticles/mufp_0603_ford_carburetors/photo_36.htmhttp://en.wikipedia.org/wiki/Valvehttp://en.wikipedia.org/wiki/Valvehttp://en.wikipedia.org/wiki/Valvehttp://www.mustangandfords.com/techarticles/mufp_0603_ford_carburetors/photo_36.htmhttp://www.mustangandfords.com/techarticles/mufp_0603_ford_carburetors/photo_16.html
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    4.1.5 Needle valves

    http://www.sealexcel.com/gifs/needle-v.gif

    http://www.tubefittings.in/valve-fittings.html

    http://www.google.com.au/imgres?

    Figu r e 3 -37 Examples ofNEEDLE VALVES which are usually used for precise

    regulation of small flows, usually by screw adjustment of a tapered needle.

    http://www.sealexcel.com/gifs/needle-v.gifhttp://www.sealexcel.com/gifs/needle-v.gifhttp://www.tubefittings.in/valve-fittings.htmlhttp://www.tubefittings.in/valve-fittings.htmlhttp://www.google.com.au/imgreshttp://www.google.com.au/imgreshttp://www.google.com.au/imgreshttp://www.tubefittings.in/valve-fittings.htmlhttp://www.sealexcel.com/gifs/needle-v.gif
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    4.1.6 Safety valves

    http://en.wikipedia.org/wiki/File:Deadweight_safety_valve_section_(Heat_Engines,_1913).jpg

    http://www.spiraxsarco.com/images/resources/steam-engineering-tutorials/9/1/fig9_1_2.gif

    Figu r e 3-38 Top: ADEAD -W EIGH T SAFETY VALVE in which the force from the

    pressure acting over the small inner pipe area must exceed the dead weight for the

    valve to open and release pressure. Bottom : SPR ING SAFE TY VALVES in which thedead weights have been replaced by a metal spring.

    http://en.wikipedia.org/wiki/File:Deadweight_safety_valve_section_(Heat_Engines,_1913).jpghttp://en.wikipedia.org/wiki/File:Deadweight_safety_valve_section_(Heat_Engines,_1913).jpghttp://www.spiraxsarco.com/images/resources/steam-engineering-tutorials/9/1/fig9_1_2.gifhttp://www.spiraxsarco.com/images/resources/steam-engineering-tutorials/9/1/fig9_1_2.gifhttp://www.spiraxsarco.com/images/resources/steam-engineering-tutorials/9/1/fig9_1_2.gifhttp://en.wikipedia.org/wiki/File:Deadweight_safety_valve_section_(Heat_Engines,_1913).jpg
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    Students are sometimes confused over the two quite distinct functions ofSAFETY

    VALVES and PRE SSURE R ELIEF VALVES . A safety valve is a precaution against an

    unforeseen or unlikely failure. For example, if the pressure in a boiler should ever

    rise to a dangerous level, the SAFE TY VALVE will operate automatically and allow the

    pressure to drop to a safe level. The safety valve operates only in an emergency and

    may never operate within the life of the boiler.

    4.1.7 Pressure relief valves

    Pressure relief valves are designed to open automatically at a pre-determined level

    of system pressure and to regulate system pressure at that level despite changes the

    system operating conditions.

    Figu r e 3-39 An application of a pressure relief valve used in an automotive

    engine. The diagram shows an OIL PUMP , used to provide oil under pressure to

    engine bearings of a light truck engine. Oil is drawn into the pump through the

    strainer, with the strainer located at the bottom on the ENGINE SUMP , also called

    the OIL PAN . If the pressure from the pump exceeds set limits, the SPRING RELIEF

    VALVE opens and drops the pressure.Toyota 4YE Engine Repair Manual, August 1985, page LU8

    Consider the oil pump shown in Fig 3-39. This pump must provide a flow of oil

    to lubricate the engine bearings under all operating conditions. When the oil is very

    hot, its viscosity drops, so that it flows very easily through the bearings. The pumpmust therefore be designed to have a large flow rate. When the engine is first

    started, the oil is cold, its viscosity is relatively high and it does not flow easily

    through the bearings. Since the pump still has a large flow rate, the pressure under

    these conditions may rise high enough to damage the pump. This risk is overcome

    by providing a PRE SSURE R ELIEF VALVE to open at a pre-set pressure. This is not

    an emergency procedure; it is part of the valve's normal function.

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    Figu r e 3 -40 Spring loaded pressure relief valves.http://1.bp.blogspot.com/_YOjepBEvjc8/RtFJB1RGcKI/AAAAAAAAAfk/KxnSkQyz5ww/s320/valve101.gif

    http://www.google.com.au/imgres?imgurl=http://www.valve-world.net/images/specials/srv/2_fig2.gif

    The simplest and most reliable type of pressure relief valve is the spring-loaded

    design (Fig 3-40) where a spring force opposes the system pressure acting on the

    area of the valve disc. Valves of this type may be used to control the pressure ofsystems using either liquids or gases.

    When the system pressure rises sufficiently, it overcomes the spring force and

    the valve opens to reduce the pressure by allowing some of the flow to be dumped

    through the outlet pipe to a storage tank or, in the case of a compressed air system,

    vented to atmosphere.

    It is usual to provide a means ofSETTING or adjusting the spring pressure so

    that the same valve can be used for a variety of applications.

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    FOR KEEN STUDENTS

    4.1.8 Pressure regulating valves

    Figur e 3-41: A schematic diagram 2 of the layout of a p r e s s u r e

    r egula t in g va lve used on hydraulic systems.

    J. Carvill, The Student Eng ineer's Com pan ion, Butterworths, 1980. page

    35.

    This type of valve does much more than the simple pressure relief valves of

    Figs 3-39 and 3-40. Oil at unregulated pressure enters the inlet port of the

    valve. If the pressure is higher than the set pressure, some of the oil can be

    discharged back to the storage tank, dropping the outlet pressure.

    Dumping oil is achieved by forcing the main piston in the centre of the valve

    body to move to the left, off its conical metal-to-metal seat. The desired

    outlet pressure is set by adjusting the length of the pilot-valve spring and

    hence the force holding the pilot valve onto its seat.

    When the valve is working, pressure at the inlet tends to push the main

    piston to the left and off its conical seat, but movement is resisted by themain spring tending to push the piston to the right. Inlet pressure is bled

    through a small diameter hole in the piston and, if the pressure to the left of

    the piston becomes too high, the small pilot valve opens slightly and drops

    the pressure in the cavity to the left of the piston. The drop in pressure

    causes the main piston to move to the left, causing oil to be discharged to

    the tank until the pressure drops to the set pressure. In practice, the system

    usually stabilises with a small, slightly varying flow through the pilot valve.

    _________________2 This is intended to be a simple diagrammatic illustration of the function of the valve.

    You may notice that the valve, as drawn, cannot be assembled because the main piston

    cannot be inserted into its bore.

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    Figu r e 3 -42 A sectioned view of a commercial pressure regulating valve.

    The mode of operation of this valve is less clear than the example in Fig 3-

    41. It is based on a diaphragm rather than a pilot valve. The large area ofthe diaphragm means that small pressure variations can easily be detected

    and controlled. The set pressure is adjusted by means of the threaded

    stem and nut under the top cover.http://www.swagelok.com/regulators/pressure_reducing_regulators.htm

    http://www.swagelok.com/regulators/pressure_reducing_regulators.htmhttp://www.swagelok.com/regulators/pressure_reducing_regulators.htmhttp://www.swagelok.com/regulators/pressure_reducing_regulators.htm