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8/8/2019 4-20mA Signal Range
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I n d e x
4-20 mA signal range, reasons for using
176
absorbers 30
ac feed to DCS, loss of 154
accuracyeffect of impulse pipework on 161
of steam-temperature control 138 41
acoustic noise, from valves 121active transmitters 155
actuator 163
electric 168
hydraulic 168
pneumatic 163 -6
pneumatic, quality of air supply for168
adiabatic expansion 6adjacent-burner discrimination95
aeolipile 5
agricul tural waste 42
air
composition of 26 distribution in furnace 64
entrained 4, 15
air flow, as load indication for oxygencontroller 76
air heater 15, 27air supply system tor mills (pulverisers)
37
air-lead system 69
alarm, DCS power-supply failure 154
alternator 15
analogue inputs 155
angle of attack, fan blade 31 armour, cable 169
shielding properties 172
atomising, of fuel oil 38
attemperator
function of 136
maintaining adequate water pressure
for 130mechanically atomised 137
multi-stage 149
spray-water, corner-fired boiler 26
turndown range 137 -40
variable annulus 139
variable area 138variable orifice, installation 140 - 1
auto /man ual station 201
availability, control system 174
axial-flow fan 30
Babcock 'E' mill 35 back-up, DCS power supplies 154
bag filters 30balanced-draught boiler, pressure profile
92basic states of matter 2
batteries, DCS 154bias signal, use in fuel/air ratio system
67binary control 95blade pitch control, axial-flow fan 30
blades, steam turbine 15-16, 30
block valves 41
blowdown
boiler 20drum-level transmitter impulse lines
113blowdown valve, transmit ter 162
BMS 4 5
boilerdynamic response 53
fired, control of heat input 63
boiler-following control
response 54
tuning 57
boiling (definition ot) 2boiling point 2
booster t~ns 30
booster, pneumatic 164
bottoming cycle 59
Boyle's law 6
Brayton 10
BS 1113:1998 117
BS 6739:1986 172 bubbling fluidised-bed boiler 42
bumpless transfi~.r90
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214 Index
B u n k e r C ( t y p e o f o i l ) 39
b u r n e r l ig h t -o f f, p r e - c h e c k 98
b u r n e r - m a n a g e m e n t s ys te m 45
b u r n e r s 26, 64, 95
e ff e ct o f c h a n g i n g f i ri n g p a t t e r n 135
m u l t i p l e 81b u s b a r , s e g r e g a t i o n 170
b u s b a r , e a r t h 17 0
b y - p a s s , c o n d e n s e r e x t r a c t i o n 132
b y p a s s va lv e s , H R S G 23
C C G T 11
c a b l e s
a r m o u r e d 169
C & I 169, 172
r e s i s t a n c e 179
C a l l e n d a r , H . L . 3
c a p i t a l c o s t, o f fe e d p l a n t 112
c a r b o n m o n o x i de
a n a l y s e r , f lu e - g a s 72
u s e i n c o m b u s t i o n c o n t r o l s y s te m 72
c a r b o n - m o n o x i d e a n a ly s is , in d e p e n d e n c e
f r o m f u rn a c e l e a k a g e 7 2 - 3
c a r b o n - i n -a s h m o n i t o r 7 6 - 8
C a r n o t , S . 5C a r n o t c y c le 4
C a r n o t ' s la w 5
c a r r y - o v e r , w a t e r 104
c a s c a d e c o n t r o l s y s te m 143
t w o - e l e m e n t f e e d - w a t e r c o n t r o l 110
c a t h o d e - r a y tu b e 157
c a v i t a t i o n
i n f e e d s y s t e m s 126
i n f e e d v a l v e s 121c h a r a c t e r i s t i c
f ee d p u m p 127 - 9
v a l v e 121
c h i l li n g , us e o f d r u m p r e s s u re t o i n d i c a t e
s a t u r a t i o n t e m p e r a t u r e 15 0
c h o k e d o p e r a t i o n o f f e ed v a l v e 127C H P 59
C l a s s I ig n i t e r 44
C l a s s 2 i g n i t e r 44
C l a s s 3 i g n i t e r 44C l i n i c a l w a s t e 42
c o a l
b u r n i n g o f 35
c a l o r i f i c v a l u e o f 83
f lo w m e a s u r e m e n t 81
c o a l f e e de r, s p e e d a d j u s t m e n t 82
C o d e o f P r a c t i c e fo r i n s t ru m e n t a t i o n i n
p r o c e s s c o n t r o l s y s t e m s : i n s t a l l a t i o n ,
d e s i g n a n d p r a c t i c e 172coef f i c i en t , va lv e s i z ing 1 2 4 - 5
c o - g e n e r a t i o n 59
c o ld r e h e a t t e m p e r a t u r e 152
c o m b i n e d c y c le 10
c o m b i n e d - c y c l e p l a n t
g a s - t u r b i n e 11
H R S G o p e r a t io n 13c o m b i n e d h e a t a n d p o w e r 59
c o m b u s t io n c h a m b e r 26
c o m b u s t i o n c o n t r o l 64
c o m m i s s i o n i n g 155
c o n d e n s e r 9, 1 6 - 1 7
e x t r a c t io n p u m p 132
l e v e l c o n t r o l , i n t e r a c t i o n w i t h
d e a e r a t o r l ev e l c o n t r o l 132
c o n d u c t i v i t y p r o b e s , d r u m - l e v e l
m e a s u r e m e n t 1 1 4 - 1 5c o n n e c t i n g p ip e s
l a g g i n g o f 162
s l o p e o f 162
c o n s e q u e n t i a l l os s 198
c o n s t a n t - h e a d r e s e r v o i r 112
c o n t r o l ro o m , e n v i r o n m e n t a l c o n d i t io n s
160
c o n t r o l l e r
d e t e r m i n a t i o n o f o p t i m u m , f o r s in g le -e l e m e n t f e e d - w a t e r c o n t r o l 108
g a i n a d j u s t m e n t i n f e e d - w a t e r c o n t r o l
s y s t e m 10 7
s t ea m t e m p e r a t u r e , o p t i m u m
c h a r a c t e r i s t i c s 143
c o n v e c t i o n s t a g e s 14
c o n v e y o r , s c r e w , i n w a s t e - i n c i n e r a t i n g
p l a n t 42
c o o l i n g , f l a m e s c a n n e r 96
c o o l i n g t o w e r 17
c o o l i n g w a t e r 17
o u t f a l l 17
c o - o r d i n a t e d u n i t l o a d c o n t ro l , r e s po n s e
o f 57
c o r n e r - f i r i n g 26
c o r r o s i o n
b a c k - e n d 25
c a u s e d b y r e s i d u a l o x y g e n 19
i n w a s t e - b u r n in g p l a n t 42c r o s s - c o n n e c t i o n 156
c r o s s - li m i t e d c o m b u s t i o n c o n t r o l s y s t e m ,
d e s c r i p t i o n o f 70
c u r r e n t g e n e r a t o r s , e l e c t ro n i c 156
c u r r e n t s i g n a l s , e l e c t r o n i c 179
Cv , va lv e 1 2 4 - 5
C W o u tf al 117
d a m p e r 33f o r a i r - a n d g a s - fl o w c o n t r o l 33
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l i n e a r i s in g t h e c o n t r o l o f 33
m i l l, h o t a i r a n d t e m p e r i n g a i r 87
d a t a
h i g h w a y 1 5 7 - 8
r e t e n t i o n o n lo ss o f p o w e r 154
d a V i n c i, L e o n a r d o 10 D C S 20, 15 4
a l a r m s f ro m w a t e r - tr e a t m e n t p l a n t
2O
H A Z O P s tu d ie s o n 175
u p - g r a d i n g 201
d e a d z e r o 176
d e a e r a t o r
c o n t r o l 1 3 1 - 4
f u n c t i o n o f 19
s p i l l c o n t r o l 133d e l a y , d u e t o i n a d e q u a t e p i p e w o r k s iz e
a t p o s i t i o n e r 164
d e m a n d , s e a s o n al 51
d e n s i t y e r r o r , i n d r u m - l e v e l m e a s u r e m e n t
1 1 3 - 1 4
d e p o s i t s , i n i n s t r u m e n t c o n n e c t i o n s 162
d e r i v a t i v e t e r m 1 4 3 - 4
d e s u p e r h e a t e r s 1 3 6 - 4 1
d e t e r i o r a t i o n o f C & I s y s t e m p e r f o r m a n c e203
d e v e l o p m e n t p h a s es o f c o m p u t e r - b a s e d
sys tem 1 9 8 - 9
d i a g n o s t i c 176, 178
too l s 174
u s e i n c r o s s - l i m i t e d s y s t e m 72
d i a p h r a g m o p e r a t o r 164
d iese l o i l 39
d i g i t a l i n p u t s 1 5 5 - 6
d i g i t a l o u t p u t s 1 5 5 - 6
d i o d e a u c t i o n e e r i n g , o f p o w e r s u p p l i e s
154
d i r t 160
d i s p a t c h e r , l o a d 50
d i s p l a y f o r m a t s 91
d i s t a n c e / v e l o c i t y l ag s , i n p n e u m a t i c
s y s t e m s 168
d i s t r i b u t e d c o n t r o l s y s t em 1 5 3 - 4
d o l o m i t e 42d o u b l e - b l o c k - a n d - b l e e d v a lv e s 41
d r a i n i n g , t r a n s m i t t e r 162
d r u m , b o i le r 13
s iz e , i n r e l a t i o n t o b o i l e r t h r o u g h p u t
112
d r u m l e ve l c o n t r o l le r , c o n t r o l t e r m s u s e d
in 107
d r u m l ev e l m e a s u r e m e n t 1 1 2 - 2 0
a l t e r n a t i v e t y p e s 118b a c k - u p m e a s u r e m e n t , n e e d f or 114
Index 215
c o n n e c t i o n s to d r u m 119
d e n s i ty c o m p e n s a t i o n 1 1 3 - 1 6
d i s c r e p a n c i e s b e t w e e n m e a s u r e m e n t s
120
d r a i n c o n n e c ti o n s 118
e q u a t i o n 114l a g g i n g o f i m p u l s e p i p e w o r k 1 16 , 1 20
m i n i m u m v i e w a b l e le v e l 118
n u m b e r s r e q u i r e d 1 1 8 - 1 9
s iz e o f c o n n e c t i n g p i p e s 119
s l o w r e s p o n s e 120
s o u r c e s o f e r r o r 120
d r u m w a t e r l e ve l, o p t i m u m 104
d r y n e s s fr a c t i o n ( s te a m q u a l i t y ) 3
d u a l r e d u n d a n c y , n e g a t io n o f b y
i n c o r r e c t c a b l e r o u t i n g 158d u s t 158
e a r t h c o n n e c ti o n
g o o d p r a c t i c e 170
s e g r e g a t i o n 17 0
e c o n o m i s e r 14
e f fi c ie n c y , t h e r m a l 9
e f fe c t o f r e h e a t s p r a y s o n 151
e l e c t ri c a c t u a t o r 168i m p o r t a n c e o f s p e c if y i n g a l l f a i lu r e
m o d e s 168
e l e c t ro m a g n e t i c c o m p a t i b i l it y 1 0 0, 158,
16 9
e l e c t r o m a g n e t i c c o n d i t i o n s 1 5 8 - 9 , 169
e l e c t ro - p n e u m a t i c c o n v e r t e r 164 , 167
e l e c t r o - p n e u m a t i c p o s i t i o n e r 163, 167
e l e c t r o s t a t i c s c r e e n , c a b l e 172 - 3
e m c 100 , 158 , 169emiss ions , s t ack 25
e n t r a i n e d g a s e s, i n i n s t r u m e n t
c o n n e c t i o n s 16 2
e n t r o p y 8e n v i r o n m e n t a l c o n s i d e r a t io n s , f or C & I
e q u i p m e n t 158
e q u a l - p e r c e n t a g e c h a r a c t e r i s t i c , fe e d
v a l v e 1 2 3 - 4
e q u i p m e n t r o o m , e n v i r o n m e n t a l
c o n d i t i o n s 1 59e r g o n o m i c s 157
eros ion , in f eed -va lve sy s tems 21 ,127
e v a p o r a t i o n , b a s i c d e f i n it i o n 2
e v e n t l o g g i n g 157
excess a i r 64
i n f u e l / a i r r a t i o s y s t em 69
v a r i a t io n w i th l o a d 65
e x h a u s t e r 3 6 - 7 , 86
e x p a n s i o n o f b o i le r , c a b l e r o u t ec o n s i d e r a t i o n s 169
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216 Index
explosions,
in mills (pulverisers) 87 risk of 40, 69
extraction pump 131
bypass 132
leakages in 19
factory-acceptance test 185
fail-fix operation, actuator 168
fail-safe operation, feed valves 125failure
detection 69
modes in electronic systems 176
recording of 200fan
axial [low 30- 1booster 30
centrifugal 30
FD 15, 25
gas-recycling 152
FAT (factory acceptance test) 185fault detection 180, 200FD fan 15
feed pump 15characteristic 21,127-9
variable-speed 129 feeder, coal
speed-control methods 82 speed feedback 83 - 6
feed-water control, objectives of 103 -4
feed-water flow, use in two-element fired-
water control system 105-9
feed-water valve, operat ion at designpressure drop 130 FGD, draught control in 91fibre optics 157
field cabling 156- 7field conditions 160
filters, low pass, tor I /O 169
final superheater, time constant of 148
fireball, in corner-fired boilers 26, 150flame
discrimination 46 status indication 95
flame moni tor
cooling of 96
importance of selection, location and
maintenance95siting considerations 46
use in BMS system 95flame pat tern 46
flame scannercooling of 96
importance of selection, location and
maintenance95
siting considerations 46
use in BMS system 95 flame spectra 98
flashingin drum-level measurement 116, 120
in feed-valve systems 127
flow-per-burner signal 78
flue-gas desulphurization, draught
control with 30, 91fluidiscd beds 26, 42
flushing of instrument connections 162
forced circulation 13
torced-draught fan 15, 25
frequency support 58
front-firing26
fuel valve, failure of 71
tue l/a ir ratio adjustment, in cross-
limited system 71)
fuel/air ratio control 67
fuel-flow transmitter, failure of 72
fuel-handling system, in WTE plant 60
fuel-lead system 69
fuel-rich operation, parallel system 66 fuels, multiple 79
function generator, use in equating heatinput from different fuels 81
functional specification 184
furnace 25
furnace exit temperatures, control via
tilting burners 150
furnace pressure, main taining 92
furnace purge 45
Fuzzy Logic, use in deaerator control
134
gain 145-8ti:cd-valve 12 l
use in fuel /air ratio system 67
gain block, use with multi-fuel system 80galvanic isolation 155
gas analyser, location of 74
gas analysis controller, combined 76gas burner, use of flow/pressure
characteristic 78
gas firing 40
gas flow apportioning, used for steam-
temperature control 151
gas oil 39
gas recirculatinn (recycling) 152
gas turbine 10-- 12
exhaust heat usage 23gas-leak detectors 40
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g e a r b o x e s , v a r i a b l e - s p e e d 34
G r i d , U K N a t i o na l 51
g r i d - c o n t r o l c e n t r e 5 0
g r o u p i n g o f I / O c h an n e ls 156
g r o u p s , b u r n e r 7 8
h a n d / a u t o s t a ti o n 201
i n C O c o n t r o l s ys te m 76
u se w i t h o x y g e n c o n t r o l l e r 75
h a n d / a u t o t ra n s fe r , p r o b l e m s w i th
m u l t i p l e s u b - lo o p s 88
h a z a r d o u s e n v i ro n m e n t s 15 8
h a z a r d s 95
H A Z O P 175
hea t lo ss , i n f lue gases an d coo l ing wa t e r9
h e a t -r e c o v e r y s t e am g e n e r a t o r 11
H e r o o f A l e x a n d r i a 5
h o o k - u p d i a g r a m 160
H P s t ag e 16
H R S G 11
c o n t r o l o f h e a t i n p u t 63
w a t e r a n d s t e a m c i r c u i ts 21
h u m i d i t y , e f f e c t o n s t a t i c e l e c t r i c i t y 155
h y d r a u l ic a c t u a t o r 168f l a m m a b i l i ty o f o p e r a t i n g m e d i u m 169
h y d r a u l i c c o u p l i n g s 34 h y d r a z i n e 19
Woc a r d s 15 4
c h a n n e l s , s p a r e 156
I / P c o n v e rt e r 1 6 3 - 4 , 167
e f fe c t o f v i b r a t i o n 168
l e n g t h o f p i p e w o r k t o v a l v e 166
o p e r a t i o n o f 164
r e s p o n s e t im e 164
I D f a n 27
i d le b u r n e r , c o o l i n g o f 64i g n i t e r 44
i m p l o s i o n , f u r n a c e 93
i m p u l s e p i p e 160
i n c i n e r a t o r s 42i n d u c e d - d r a u g h t f an 27
i n h e r e n t c h a r a c t e r i s ti c , o f fe e d v a l v e 122
i n p u t r e s i s ta n c e , o f r e c e i v i n g c i r c u i t 179
i n p u t / o u t p u t 1 5 5 - 6
i n s t a l l a t i o n
g u i d a n c e p r o v i d e d b y m a n u f a c t u re r s
a n d s u p p l i e rs 159
d r u m - l e v e l m e a s u r e m e n t 118
i n s t a l l e d c h a r a c t e r i s t i c , f e ed v a l v e 122i n s t r u m e n t m a n i f o l d 1 6 1 - 2
Index 217
i n s t r u m e n t - a i r s u p p l y , u se fo r f l a m e -
s c a n n e r c o o l i n g / p u r g i n g 96
i n t e g r a l s a t u r a t io n , i n s te a m -
t e m p e r a t u r e c o n t r o l s ys te m s 145
i n t e g r a t i n g s y s te m , b o i l e r d r u m a s a n
107
i n t e r a c t i o n
c o n d e n s e r / d e a e r a t o r 132
i n f a n c o n t r o l s y s t e m s 93
o f s u b - sy s te m s 49
i n t e r f e r e n c e 158
i n f lu e n c e o n t r a n s m i t t e d s i g n a l s 179
i n t e r l o c k s 95, 98
g a s - r e c y c l i n g fa n 152
I P s t a g e , s t e a m t u r b i n e 16
i s e n t r o p i c c o m p r e s s i o n 10 i s o l a ti n g v a l v e , t a p p i n g - p o i n t 162
i s o t h e r m a l e x p a n s i o n 6
J o u l e ' s l a w 5
k e y b o a r d , c o m p u t e r 157
K K S s y st em o f n o m e n c l a t u r e 186
a p p l i c a t i o n e x a m p l e 193
c o d i n g l e v e ls 189n e e d t o a g r e e a n d c o - o r d i n a t e 187
l a g g i n g o f i m p u l s e p i p e w o r k , d r u m - l e v e l
m e a s u r e m e n t 116
l a t e n t h e a t 2
l e a g u e t a b l e ( m e r i t o r d e r ) 5 2
l e a k a g e , a i r - h e a t e r 28
L E D i n d i c a to r s , f o r D O s t a tu s i n d i c a t i o n
155leve l con t ro l
d e a e r a t o r 132
d r u m 1 0 3 - 1 2
l i g h t n i n g 170
l i n e a r c h a r a c t e r i s t i c , o f fe e d v a l v e s 123
l i n e a r iz i n g , o f F W c o n t r o l- s y s te m
d y n a m i c s 21
l in e r , th e r m a l , i n s p r a y - w a t e r
a t t e m p e r a t o r s y st em 138
l iv e z e r o 1 7 6 - 8 0I , ju n g s t r 6 m a i r h e a t e r 27
l o a d l i n e , o f m i l l ( p u l v e r i s e r ) 8 1 - 2
log ic , i n t e r lo ck sys tem 95
l o g ic p r o b e s , h a z a r d s o f u s i n g 155 6
l o n g - t e r m s u p p o r t , n e e d t o d e f in e 199
l o o p g a i n , in s y st e m s w i t h v a r i a b l e - s p e e d
p u m p s 130
losses
e x h a u s t g a s 64w a t e r 147
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218 Index
l o w w a t e r f lo w a l a r m 119
l o w w a t e r l e v e l a l a r m 119
l o w - N O x b u r n e r s , f l a m e c h a r a c t e r i s ti c s98
l o w - p a s s f i lt e r 169
L P s t ag e 16
m a i n t a i n a b i l i t y , e ff e ct o f i m p u l s e
p i p e w o r k o n 162
m a i n t e n a n c e 203
m a k e - u p c o n t ro l 132
m a k e - u p w a t e r , c o n s u m p t i o n o f 133
m a n i f o l d , i n s tr u m e n t 162
m a r s h a l l i n g , o f c a b l e s a n d t e r m i n a l s 15 6m a r t y r v a lv e 16 2
m a s t e r
C H P p l a n t 59
d e m a n d 49
w a s t e - t o - e n e r g y 60
m a s t e r v a l ve 162
m a x i m u m s e le c t or , u s e in c r o s s - l im i t e d
s y s t e m 70
m a x i m u m / m i n i m u m l im i t er , u se w i t h
o x y g e n c o n t r o l le r 75M e a n T i m e B e t w e en F a i l u re 174
M e a n T i m e T o R e p a i r 174
m e l t in g , d e f i n i ti o n o f 2
m e m o r y , p r o v is i o n o f b a c k - u p p o w e r f o r15 5
m e r c u r y , u s e i n t h e r m a l c y c l e s 5
M e r i t O r d e r 52
m e t e r e d s y s t e m ( c o m b u s t i o n c o n tr o l ) 70
m i c r o p r o c e s s o r s 198m i l l ( p u l v e r i s e r )
c o n t r o l o f S 1 - 9 1
h a m m e r t y p e , i n w a s t e - i n c i n e r a t in g
p l a n t 42
m u l t i p l e , c o n t r o l o f 88
p e r f o r m a n c e a d j u s t m e n t 77
s u c t i o n t y p e 36
t e m p e r a t u r e c o n t ro l 87t u b e t y p e 36
v e r t i c a l - s p i n d l e b a l l t y p e 35m i n i m u m l i m i t , u s e i n m i l l ( p u l v e r is e r )
c o n t r o l s y s t em 8 4
m i n i m u m s e l e c t o r b l o c k , u s e i n c ro s s -l i m i t e d s y s t e m 70
m o u s e , c o m p u t e r 157
m o v i n g - c o il m e t e rs 201
M T B F 1 7 4
M T T R 174
m u l t i - n o z z le a t t e m p e r a t o r , p r in c i p le s o f1 3 8 - 9
m u l t i p l e b u r n e r s , e ff ec ts o n a i r a n d g a s
d i s t r i b u t i o n 78
m u n i c i p a l w a s te 26
N 2 H 4 19
N 2 0 26, 42N a 2 S O 3 19
N a t i o n a l F i r e P r o t e c t io n A s s o c i a t i o n 44
n a t u r a l c h a r a c t e r i s t i c o f b o i l e r 135
n a t u r a l g a s, l e a k d e t e c t i o n 4 0
N F P A
s t a n d a r d s f o r m u l t i -b u r n e r p l a n t 7 8
N F P A 8 5 0 2 -9 5 44, 98
N i t r o g e n O x i d e s 26
N i t r o u s O x i d e 26
N O 26
N O 2 26n o m e n c l a t u r e 183
N O x 26
n u i s a n c e t r i p s 95
o f fs e t, i n d r u m - l e v e l c o n t r o l 109
o i l b u r n e r 3 8 - 9
u s e o f f l o w / p r e s s u r e c h a r a c t e r i s t i c 78
o i l p re s s u r e , a s i n d i c a t i o n o f o i l f l o w 88o n c e - t h r o u g h b o i le r 13 , 118
o p a c i t y c o n t r o l 76
o p e r a t o r d i s p l ay s 91, 157
o p e r a t o r w o r k s t at io n s 157
o p p o s e d f i r in g 26
o p t o c o u p l i n g o f i n p u ts 16 9
o s c i ll a ti o n , i n s te a m t e m p e r a t u r e c o n t r o l
sy s tem 148
o v e r r i d e , o f s a f e t y s y st e m s 46o x y g e n
a n a l y s e r , f l u e -g a s 72
c o n c e n t r a t i o n , f ee d w a t e r 19
c o n t e n t o f a i r 7 6
c o n t r o l l e r
i n t e g r a l - t i m e s e t t i n g 76
s e t p o i n t l o a d v a r i a t i o n 75
m e a s u r e m e n t o f, u se d in c o m b u s t i o n
c o n t r o l s y s te m 72
t ri m , c o m b i n e d w i t h o p a c i t y 76 o x y g e n vs l o a d c h a r a c t e r i s t i c 75
P & I D ( p i p i n g a n d i n s t r u m e n t d i a g r a m )
189
P A
fa n 38
f lo w , c h a n g e s d u e t o e x t e r n a l f a c t o rs
83
p a r a l l e l c o n t r o l 65 - 7p a s s iv e t r a n s m i t t e r s 155
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P E S , s a f e t y o f 99
P F 35
p i l o t , i n B M S s y s t e m 45
p i p e w o r k , s iz e o f, in d r u m - l e v e l
m e a s u r e m e n t 119
p i t c h c o n t r o l , f a n 30, 92
p i t t i n g , o f f e e d - v a l v e i n t e r n a l s 126
p l a n t t e s ts , n e e d t o d e fi n e r e q u i r e m e n t s
185
p l a s m a d i s p l ay s 157
P L C , u se in w a t e r - t r e a t m e n t p l a n t 20
p l o t t e r 157
p l u g , v a l v e 121
p l u m e , c o o l i n g to w e r 17
p n e u m a t i c a c t u a t o r , q u a l i t y o f a i r
s u p p l y 168 p n e u m a t i c c o n t r o l sy s te m s 19 7
p o c k e t s, t e m p e r a t u r e - s e n s o r 143
P o o l , p o w e r 52
P o o l S e l l i n g P r i c e 52
p o p u l a te d I / O c h an n el s 156
p o s i t i o n e r 1 6 4 - 5
i m p r o v i n g r es p on s e b y a b a n d o n i n g
166
l i m i t a t i o n s o f u s e 165p o o r r e s p on s e d u e t o i n c o r r e c t
c a l i b r a t i o n 166
p o w e r s u p p l y
D C S 154
t r a n s m i t t e r 17 6
P R D S , p e g g i n g s t e a m 132
p r e s s u r e c o m p e n s a t i o n , o f g a s - f lo w
s i g n a l 81
p r e s s u r e e q u a l i z a t i o n , i n o i l - f i ri n g
s y s t e m s 39p r e s s u r e j e t 39
p ressu re , fue l , a s a f low ind ica to r ,l i m i t a t i o n s o f 81
p r e s s u r e - d r o p , a c r o s s f e e d v a l v e 12 5
p r e s s u r e - r e d u c i n g v a l v e ( P R D S ) ,
s p r a y - w a t e r 132
p r e s s u r i s e d m i l l ( p u l v e r i s e r ) 3 5 - 8
t e m p e r a t u r e c o n t r ol 87
l o a d - c o n t r o l s t r a t e g y 82p r e - w a r m i n g , o f f u el o il 39p r i m a r y a i r
f lo w c o n t r o l l e r 88
fa n 35, 38
d a m p e r , c o n t r o l o f 88f low 81 - 2
p r i n t e r s 159
p r o c e d u r e l e s s , b u m p l e s s t r a n s f e r 90
P r o g r a m m a b l e E l e c tr o n ic S y st em ss a f e t y o f 99
Index 2 1 9
H A Z O P s tu d ie s o n 175
p r o g r a m m i n g , o f a t t e m p e r a t o r s p ra y
v a l v e s 150
p r o j e c t i o n s y s te m s 157
p r o p a n e i g n i te r s , l e a k a g e h a z a r d 40
p r o p o r t i o n a l b a n d 76, 107, 14 5
p u l v e r i s e d f u el , b u r n i n g o f 35
p u l v e r i s e r
c o n t r o l 81 - 91
p e r f o r m a n c e a d j u s t m e n t 7 7
t e m p e r a t u r e c o n tr o l 87
p u m p
f e e d - w a t e r 15 , 21
p o w e r c o n s u m p t io n , r e d u c t i o n o f 130
r e h e a t s p r a y 152
v a r i a b l e - s p e e d 12 9 p u m p c h a r a c t e r i s t i c , e f fe c ts o n f e e d -
w a t e r c o n t r o l 11 l
p u r g e a i r , fo r f la m e s c a n n e r 96
a l a r m o n l o ss o f 97
p u r g e , f u r n a c e 92
b y B M S s y s te m 45
q u i c k - o p e n i n g , c h a r a c t e r i s t i c , v a l v e 12 3
r a d i a n t s u p e r h e a t e r 14
R A E 10
r a n g e a b i l i t y
o f a t t e m p e r a t o r s 1 3 7 - 4 0
o f f ee d v a l v e s 121
R a n k i n e , W . 7
R a n k i n e c y c le 7
R D F 26, 35, 42r e c i r c u l a t i o n , o f f u e l o i l 39
r e c u p e r a t iv e a i r h e a t e r 27
r e f u r b is h m e n t , o f c o n t r o l a n d
i n s t r u m e n t a t i o n s y s te m 158, 2 0 2 - 3
c a s e s t u d y 202
r e f u s e - d e r i v e d f ue l 26, 35, 42
r e g e n e r a t i v e a i r h e a t e r 27
reg i s t e r s , a i r 78
r e h e a t 16
s p r a y s y s te m d e s i g n 151t e m p e r a t u r e c o n t ro l 151
s p r a y a t t e m p e r a t i o n , e f fe c t o n
e f f i c i ency 151
r e h e a t e r 16
r e l i a b i l i t y 45, 172
e ff ec t o f im p u l s e p i p e w o r k o n 161
p r e d i c t io n o f 17 4
r e l i a b i l i t y r u n 175, 185
r e s e r v o i r , h y d r a u l i c 169r e s et t e r m i n a l o f c o n t r o l l e r 148
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220 Index
reset wind-up, in steam-temperaturecontrol systems 145
response
of DCS 157of electric actuator 168
of fuel and air systems 66
of master systems 57
of pneumatic actuator 168
reversed sense, drum-level measurement
114
roll-off, filter 169- 70
Royal Aircraft Establishment 10
safe operation, under failure conditions157
safety 46, 70
defining requirements for, in
Technical Specifications 185
saturated steam, basic definition 3
saturation, in positioners 166
saturation temperature
basic definition 3
changes with pressure 104
necessity of avoiding approach of 148
SCADA 202scanner, flame 45, 96
scavenging 19, 45
screen, braided, of cable 172
sealing glands, leakage at 19
seat, valve 121
secondary air, flow control 93
segregation of earth connections 172 sensible heat 2
sensors, steam temperature 143 separator, magnetic 42 sequences 95
setting leakage 65 shift operation 133
shrinkage 104
shut down, plant, time required for 155
single-elementfeed-water control 104
site-acceptance test specification 185 size coefficient, valve 124
slagging 42 slave controller, multi -stage system 149
smoke 26, 66, 76
effect on flame detection 46
SMP (system marginal price) 52
sodium sulphite, use in water treatment19
soft desk 201 --2solenoid valves 156, 195
soot blower, air ingress through 65sootblowing, effect on drum level 120
spare parts, cost of 200speed control, fan 33- 4
spill-back, oil 39split-range control, gas pass dampers 151
spray attemperator
emergency 151
reheat 151water pressure, maintaining adequate
130
spray water 136impingement on temperature sensor
141opt imum pressure 137
spray-water control valve 137
stability, of drum-level control system
121stall
booster fans 92 in axial-flow fans 31
use of plotter to warn of approach 157
stall line, axial-flow fan 32
start-up burners, in waste-to-energy
plant 42
start-up, mill (pulveriser) 90
static, charge, build-up in floatingcircuits 155
steam drum 13, 112in HRSG 14
steam extracted, effects of 120
steam flow, as load indication fi)r oxygen
controller 75 6steam pressure control, deaerator 131
steam pressure, drum, measurement
used to prevent chilling 148
steam quality 3
steam tables 3
steam temperature controlaccuracy with mechanically-atomised
attemperators 138 accuracy with multiple-nozzle
attemperators 139
accuracy with variable-orifice
attemperators 140
steam turbine 15steam-temperature/s team-flow profile,
convection & radiant superheaters
135 steel-wire armouring, of cables 172
stoichiometic fuel/air ratio 27, 64
stokers 26Stolze 10stops, mechanical, on control valve stem
165-6
storage vessel, deaerator 132
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stored energy 54
stratification, in flue-gas streams 73
stripping, in de-aerators 19
suction mill 36 7
load-control strategy 84
temperature control 87
summator, use in multi-fuel system 81superheated steam, basic definition 3superheater 14, 135
supplementary firing, in HRSG plant
23, 46, 63
suppressed range, steam temperaturetransmitter 147
surge
booster fan 92
centrifugal fan 32 surge limit, centrifugal fan 32
swell, in drum water level 104
swell and shrinkage, scale of'effects 105switches,
on DI cards 155
limit 155, 195
switchgear 158
emc considerations 169
system configuration, documentation204
System Marginal Price 52 system resistance 21, 31,127
tapping-point isolating valve 160, 162
Technical Specification 184
television broadcasts, effects on powerdemand 51
temperature
reheat 151
superheat 3, 136
temperature compensation, of gas-flowsignal 81
temperature control of mill (pulveriser)87
temperature sensor, location in
attemperator pipework 141
temperature-dependence, of gas-flow
signal 81 tempering air 38
terminations, cable 156
thermal efficiency, of HR SG 11 thermal inertia, of boiler 57 thermal liner 138
thermal shock 148, 150
thermodynamics, laws of 5
three-element t~ed water control 109 12
thunderstorm activity, recording 200tilting burners 26-7, 150
Index 221
time constantfuel/air/flue-gas system 76
steam-temperature system 143
topping cycle 59 total loss64
track, terminal , of control block 148
trackbal1157
training, of plant operators 202
tramp air 65
effect on flue-gas analysis 72
transducers 95, 160, 203
transformers 158
transient, electrical, due to fault 170
transmitter
active 155
connecting pipework size 161effect on performance 120
hook-up diagram 160
installation of 162
manifold, instrument 162
passive 155
power supplies for 155
redundant 201
specification of 160-3
specifying instal lation of 160- 3treated water 132
trim, valve 121
trip
burner 70
turbine 152
tube failure 148
tube mill 36
tuning
feed-water control system 124 positioner, influence of 165
interactions between loops 57, 132,
151steam-temperature loop 144
turbine
dynamic response of 53
steam 15turbine following system 53, 55
response of 55, 58
turbine throttle-valves 54 turbine trip 152
turbine-driven tieed pumps 21
turbulence, effect on drum-levelmeasurement t20
two-element feed-water control system
105-9two-out-of-three voting 180
two-shift operation 133
two-valve instrument manifold 162 two-wire transmission 176-. 80
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2 2 2 Index
u l t r a - v i o l e t r a d i a t i o n , f r o m f l a m e s 9 8
u n i n t e r r u p t a b l e p o w e r s u p p l y 155
u n p o p u l a t e d I / O c h a nn e ls 156
u p - g r a d i n g , o f c o n t r o l a n d
i n s t r u m e n t a t i o n s y s te m 158, 203
u p l i f t c o s t 52
U P S 155
v a l v e
c h a r a c t e r i s t i c 122
f e e d - r e g u l a t i n g 21, 121
t a p p i n g - p o i n t is o l a t i o n 160 , 162
s iz e , d e t e r m i n a t i o n o f 125
v a n e c o n t r o l , fa n 34 , 92 v a p o u r - a to m i s i n g a t t e m p e r a t o r 140
v a r i a b l e - a n n u l u s d e s u p e r h e a t e r 139
v a r i a b le a r e a a t t e m p e r a t o r 138
v a r i a b le - o r if i c e a t t e m p e r a t o r 140
v a r i a b l e s p e e d d ri v e s , a d v a n t a g e s o f 34
v a r i a b l e - s p e e d fe e d p u m p s
a d v a n t a g e s o f 21, 1 2 9 - 3 0
m a i n t a i n i n g a d e q u a t e w a t e r p r e ss u r e
f or a t t e m p e r a t i o n 130v a r i a b l e -s p e e d g e a r b o x e s 34
v a r i a b l e - s p e e d m o t o r s 34
v e n a c o n t r a c t a 126 , 140
v e n t v a l v e s 41
v e n t i n g , o f t r a n s m i t t e r s 162
V e n t u r i, f l o w - m e a s u r e m e n t , u s e in f e e d -
w a t e r c o n t r o l 112
V e n t u r i p r i n c i p l e , i n v a r i a b l e - a n n u l u s
a t t e m p e r a t o r 140
v e r y l a r g e - s c a l e i n t e g r a t e d c i r c u it s 172
V G B T e c h n i c a l C o m m i t t e e o n T e c h n i c a lc l a ss i f i ca t io n sy s tems 186
v i b r a t i o n 15 8
i n a x i a l - f l o w fa n s d u e t o s t a l l 31
v i s i b le r a d i a t i o n , f r o m f l a m e s 98
V L S I 172
v o l t a g e s i g n a ls 179
v o r t e x z o n e , in v a r i a b l e - a n n u l u s
a t t e m p e r a t o r 14 0
w a t e r c o l u m n , d r u m - l e v e l m e a s u r e m e n t115
w a t e r / s t e a m d i f f e re n t i a l p r e s s u re ,
i m p o r t a n c e o f m a i n t a i n i n g 145
w a t e r - v a p o u r , b l a n k e t i n g e f fe c t o n f l a m e
e m i s s i o n 98
w e t t i n g v o l t a g e 155
W h i t t le , F r a n k 10
w i n d b o x 78, 93
w i n d b o x - t o - f u r n a c e d i f f e r e n t i a l p r e s s u re93
w i n d o w e f fe c t, in c a s c a d e l o o p s 1 4 6 - 8
z i r c o n i u m p r o b e , u s e i n o x y g e n
m e a s u r e m e n t 73