7
SUBJECT: 3D Vis Sign Replacement MODELS: GIII Plus with 3D Vis sign TOOLS REQUIRED: Phillips screwdriver; ratchet 7/16" (12 mm) and 11/32" (9 mm) wrenches, sockets, and nutdrivers; long extension for sockets ESTIMATED TIME: 45 minutes (experienced technician) ANY QUESTIONS? CONTACT ROYAL VENDORS’ CUSTOMER SERVICE DEPARTMENT IN NORTH AMERICA, CALL TOLL FREE 1 800 931 9214 F0019077.FRM REV.: A ISSUE DATE: 23 MAR 2000 REV. DATE: 23 MAR 2000 052 INFORMATION: This Helpful Hint describes the procedure for replacing the sign on a Royal Vendors GIII Plus vender with 3D Vis front. I. REMOVAL OF THE EXISTING SIGN. 1. Remove power by unplugging the vender’s power cord from the AC voltage source (wall outlet). 2. Remove the fluorescent tubes from the door. 3. Loosen the 11/32" (9 mm) nut that secures each rear switch retainer. Then, turn the rear retainer to the side. (See Figure 1.) 4. Remove the switch and switch holder together from each selection switch assembly. (See Figure 2.) 5. Remove the plastic nut that secures a button assembly into the sign. Then, remove the switch retainer and plastic washer. (See Figure 3.) Pull the button out of the front of the sign. Repeat this step for each button assembly. 6. Remove one screw from the changer door ground wire. (See Figure 4.) 7. Remove the two screws that secure the door strap. (See Figure 5.) Remove the door strap and the changer door assembly at the same time. 8. Remove the coin box housing. This housing is secured by six screws (three on each side). (See Figure 6.) 9. Unplug the LED harness from the display. 10. Remove the five 7/16" (12 mm) nuts that secure the carriage bolts in the side of the control assembly. (See Figure 7.) Once these nuts and carriage bolts are removed, the two metal spacers between the control panel assembly and the right side of the door chassis will fall out. 11. Remove the seven screws and five 11/32" (9 mm) nuts from the transaction panel adapter plate. (See Figure 8.) Then, remove the adapter plate. 12. Remove the five white spacers. These are located on the studs where the nuts were removed in the previous step. (See Figure 9.) 13. Remove the control panel assembly from the door. (See Figure 10.) 14. Remove the two screws that secure the control board housing. (See Figure 11.) Once removed, let the housing hang by the harnesses. 15. Remove the two 11/32" (9 mm) nuts that secure the top right retainer. Also remove the one 11/32" (9 mm) nut that secures the top retainer above the control board area. (See Figure 12.) Remove the top right retainer. 16. Re-install the control board housing, securing it with one of the screws that was removed in Step 14. 17. Remove the four 11/32" (9 mm) nuts that secure the bottom right retainer. (See Figure 13.) Remove the bottom right retainer. 18. Remove the two 7/16" (12 mm) nuts at the top of the port. (See Figure 14.) Once these nuts are removed, the carriage bolts and a metal spacer will fall down into the port. (See Figure 15.) Retrieve these parts. 19. Loosen the four 7/16" (12 mm) nuts on the carriage bolts that secure the bottle stop in the port about half-way. (See Figure 16.) 20. Remove the four outer screws that secure the change cup housing. (See Figure 17.) Leave the two inside screws on top of this housing on. 21. Using a long extension, remove the two middle 11/32" (9 mm) nuts on the change cup plate. These nuts are accessed through holes on either side of the change cup housing. Remove the change cup housing. (See Figure 18.) 22. Loosen the four 11/32" (9 mm) nuts remaining on the change cup plate. (See Figure 19.) 23. Using a nut driver, remove the four 11/32" (9 mm) nuts that secure the bottom retainer. (See Figure 20.) Remove this retainer. 24. Remove the seven 11/32" (9 mm) nuts that secure the left side retainer and the four 11/32" (9 mm) nuts that secure the top retainer. (See Figure 21.) Remove this retainer. Note: One person should be holding the sign while the other removals these nuts, as the sign will be ready for removal from the vender once these nuts are removed from the top retainer. R Page: 1 of 7 Date: 10 Feb 2012 Revision: 02 Number of People Required 426 Industrial Boulevard • Kearneysville WV 25430-2776 • USA Telephone: +1 304 728 7056 • [email protected] Toll-free in North America: 1 800 931 9214 • Fax: +1 304 725 4016 Canada: +1 905 738 5777 • Mexico: +52 55 5203 6887 Europe: +49 2158 95 1000 • Australia: +61 2 9890 5433 The following areas of this vender contain voltage which can cause serious injury or even death: the main power cord, supply- ing 115-230 VAC to the evaporator, EMI filter, and refrigeration system; the power line from the EMI filter to the ballast and transformer; and the ballast, which can produce upwards of 600 volts. Remove all power from the vender before working in any of these areas.

426 Industrial Boulevard • Kearneysville WV 25430-2776 ...€¦ · 5. Remove the plastic nut that secures a button assembly into the sign. Then, remove the switch retainer and plastic

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Page 1: 426 Industrial Boulevard • Kearneysville WV 25430-2776 ...€¦ · 5. Remove the plastic nut that secures a button assembly into the sign. Then, remove the switch retainer and plastic

SUBJECT: 3D Vis Sign ReplacementMODELS: GIII Plus with 3D Vis signTOOLS REQUIRED: Phillips screwdriver; ratchet 7/16" (12 mm) and 11/32" (9 mm) wrenches, sockets, and nutdrivers; long extension for socketsESTIMATED TIME: 45 minutes (experienced technician)

ANY QUESTIONS? CONTACT ROYAL VENDORS’ CUSTOMER SERVICE DEPARTMENTIN NORTH AMERICA, CALL TOLL FREE 1 800 931 9214

F0019077.FRM REV.: AISSUE DATE: 23 MAR 2000 REV. DATE: 23 MAR 2000

052

INFORMATION: This Helpful Hint describes the procedure for replacing the sign on a Royal Vendors GIII Plus vender with 3D Vis front.

I. REMOVAL OF THE EXISTING SIGN.1. Remove power by unplugging the vender’s power cord from the AC voltage source (wall outlet).2. Remove the fluorescent tubes from the door.3. Loosen the 11/32" (9 mm) nut that secures each rear switch retainer. Then, turn the rear retainer to the side. (See Figure 1.)4. Remove the switch and switch holder together from each selection switch assembly. (See Figure 2.)5. Remove the plastic nut that secures a button assembly into the sign. Then, remove the switch retainer and plastic washer.

(See Figure 3.) Pull the button out of the front of the sign. Repeat this step for each button assembly.6. Remove one screw from the changer door ground wire. (See Figure 4.)7. Remove the two screws that secure the door strap. (See Figure 5.) Remove the door strap and the changer door assembly at

the same time.8. Remove the coin box housing. This housing is secured by six screws (three on each side). (See Figure 6.)9. Unplug the LED harness from the display.10. Remove the five 7/16" (12 mm) nuts that secure the carriage bolts in the side of the control assembly. (See Figure 7.) Once

these nuts and carriage bolts are removed, the two metal spacers between the control panel assembly and the right side of the door chassis will fall out.

11. Remove the seven screws and five 11/32" (9 mm) nuts from the transaction panel adapter plate. (See Figure 8.) Then, remove the adapter plate.

12. Remove the five white spacers. These are located on the studs where the nuts were removed in the previous step. (See Figure 9.)13. Remove the control panel assembly from the door. (See Figure 10.)14. Remove the two screws that secure the control board housing. (See Figure 11.) Once removed, let the housing hang by the

harnesses.15. Remove the two 11/32" (9 mm) nuts that secure the top right retainer. Also remove the one 11/32" (9 mm) nut that secures

the top retainer above the control board area. (See Figure 12.) Remove the top right retainer.16. Re-install the control board housing, securing it with one of the screws that was removed in Step 14.17. Remove the four 11/32" (9 mm) nuts that secure the bottom right retainer. (See Figure 13.) Remove the bottom right retainer.18. Remove the two 7/16" (12 mm) nuts at the top of the port. (See Figure 14.) Once these nuts are removed, the carriage bolts

and a metal spacer will fall down into the port. (See Figure 15.) Retrieve these parts.19. Loosen the four 7/16" (12 mm) nuts on the carriage bolts that secure the bottle stop in the port about half-way. (See Figure 16.)20. Remove the four outer screws that secure the change cup housing. (See Figure 17.) Leave the two inside screws on top of this

housing on.21. Using a long extension, remove the two middle 11/32" (9 mm) nuts on the change cup plate. These nuts are accessed through

holes on either side of the change cup housing. Remove the change cup housing. (See Figure 18.)22. Loosen the four 11/32" (9 mm) nuts remaining on the change cup plate. (See Figure 19.)23. Using a nut driver, remove the four 11/32" (9 mm) nuts that secure the bottom retainer. (See Figure 20.) Remove this retainer.24. Remove the seven 11/32" (9 mm) nuts that secure the left side retainer and the four 11/32" (9 mm) nuts that secure the top

retainer. (See Figure 21.) Remove this retainer. Note: One person should be holding the sign while the other removals these nuts, as the sign will be ready for removal from the vender once these nuts are removed from the top retainer.

R

Page: 1 of 7

Date: 10 Feb 2012

Revision: 02

Number of People Required

R

426 Industrial Boulevard • Kearneysville WV 25430-2776 • USATelephone: +1 304 728 7056 • [email protected] in North America: 1 800 931 9214 • Fax: +1 304 725 4016Canada: +1 905 738 5777 • Mexico: +52 55 5203 6887Europe: +49 2158 95 1000 • Australia: +61 2 9890 5433

The following areas of this vender contain voltage which can cause serious injury or even death: the main power cord, supply-ing 115-230 VAC to the evaporator, EMI filter, and refrigeration system; the power line from the EMI filter to the ballast and transformer; and the ballast, which can produce upwards of 600 volts. Remove all power from the vender before working in any of these areas.

Page 2: 426 Industrial Boulevard • Kearneysville WV 25430-2776 ...€¦ · 5. Remove the plastic nut that secures a button assembly into the sign. Then, remove the switch retainer and plastic

ANY QUESTIONS? CONTACT ROYAL VENDORS’ CUSTOMER SERVICE DEPARTMENTIN NORTH AMERICA, CALL TOLL FREE 1 800 931 9214

F0019077.FRM REV.: AISSUE DATE: 23 MAR 2000 REV. DATE: 23 MAR 2000

R

SUBJECT: 3D Vis Sign ReplacementMODELS: GIII Plus with 3D Vis sign

Page: 2 of 7

Date: 10 Feb 2012

Revision: 02

R

426 Industrial Boulevard • Kearneysville WV 25430-2776 • USATelephone: +1 304 728 7056 • [email protected] in North America: 1 800 931 9214 • Fax: +1 304 725 4016Canada: +1 905 738 5777 • Mexico: +52 55 5203 6887Europe: +49 2158 95 1000 • Australia: +61 2 9890 5433

052

II. REMOVAL AND INSTALLATION OF COIN CUP PLATE AND RING.1. Remove the four 11/32" (9 mm) nuts that secure the coin cup plate to the retaining ring to the sign. (These are the same nuts

that were loosened in Figure 19.) Remove the plate and the retaining ring.2. Place the coin cup plate and retaining ring on the new sign. Secure the plate and the retaining ring with the four 11/32" (9

mm) nuts.

III. INSTALLATION OF NEW SIGN.1. Place the new sign on the vender's door.2. Install the left side retainer. Secure it with 11/32" (9 mm) nuts, but leave the nuts loose at this point.3. Remove the screw that holds the control board housing in place, and let the housing hang by the harnesses.4. Install the top right sign retainer. Secure it with 11/32" (9 mm) nuts, but leave the nuts loose at this point.5. Install the bottom right sign retainer. Secure it with 11/32" (9 mm) nuts, but leave the nuts loose at this point.6. Install the top sign retainer. Secure it with 11/32" (9 mm) nuts, but leave the nuts loose at this point.7. Install the bottom sign retainer. Secure it with 11/32" (9 mm) nuts, but leave the nuts loose at this point.8. Tighten the two 11/32" (9 mm) nuts on the top right sign retainer.9. Tighten the 11/32" (9 mm) nut above the control board housing area on the top sign retainer.10. Re-install the control board housing. Secure it with two screws.11. Install the control panel assembly, angling it as needed to insert it into the sign and the door chassis.12. Install the five white spacers.13. Install the transaction panel adapter plate. Secure it with five 11/32" (9 mm) nuts and seven screws.14. Install the carriage bolts in the side of the control panel assembly, while holding the two metal spacers in place between the

control panel assembly and the door chassis. Secure the carriage bolts with the five nuts. NOTE: For this step, it is best to have one person hold the control panel assembly and the spacers, while the other person installs the carriage bolts and nuts. The spacers must be turned the right direction both vertically and horizontally for correct installation.

15. Install the top port spacer. (See Figure 15.) While one person holds the spacer and places the two carriage bolts up through the spacer holes, the other person should place the 7/16" (12 mm) nuts on the carriage bolts and tighten them.

16. Tighten the four 7/16" (12 mm) nuts on the carriage bolts on the bottle stop in the port.17. Tighten all the 11/32" (9 mm) nuts that secure the sign retainers.18. Install the coin cup assembly. Secure it with 11/32" (9 mm) nuts. Reinstall the outer screws.19. Install the coin box housing. Secure it with six screws.20. Install the changer door assembly while installing the door strap. Secure the door strap with two screws.21. Reconnect the changer door ground wire to the main door chassis.22. Insert a button through the front of the sign. Then, install a plastic washer and switch retainer, and secure these with a plastic

nut. Next, install the switch and switch holder. Turn the rear switch retainer back around the switch. Finally, tighten the 11/32" (9 mm) nut. Repeat this step for each button assembly.

23. Install the fluorescent tubes.24. Restore power by plugging the vender’s power cord into the AC voltage source (wall outlet).

Page 3: 426 Industrial Boulevard • Kearneysville WV 25430-2776 ...€¦ · 5. Remove the plastic nut that secures a button assembly into the sign. Then, remove the switch retainer and plastic

ANY QUESTIONS? CONTACT ROYAL VENDORS’ CUSTOMER SERVICE DEPARTMENTIN NORTH AMERICA, CALL TOLL FREE 1 800 931 9214

F0019077.FRM REV.: AISSUE DATE: 23 MAR 2000 REV. DATE: 23 MAR 2000

R

SUBJECT: 3D Vis Sign ReplacementMODELS: GIII Plus with 3D Vis sign

Page: 3 of 7

Date: 10 Feb 2012

Revision: 02

R

426 Industrial Boulevard • Kearneysville WV 25430-2776 • USATelephone: +1 304 728 7056 • [email protected] in North America: 1 800 931 9214 • Fax: +1 304 725 4016Canada: +1 905 738 5777 • Mexico: +52 55 5203 6887Europe: +49 2158 95 1000 • Australia: +61 2 9890 5433

052

Figure 1. Nut and rear switch retainer. Figure 2. Switch and switch holder removed from button assembly.

Figure 3. Plastic nut and switch retainer.

rear switch retainer

nut to loosen

switchswitch holder

plastic nut

switch retainer

Figure 4. Changer door ground wire with one screw removed.

Figure 5. Door strap.

screw to remove

screw to remove

Figure 6. Coin box housing.

screw to remove

screw to remove

Page 4: 426 Industrial Boulevard • Kearneysville WV 25430-2776 ...€¦ · 5. Remove the plastic nut that secures a button assembly into the sign. Then, remove the switch retainer and plastic

ANY QUESTIONS? CONTACT ROYAL VENDORS’ CUSTOMER SERVICE DEPARTMENTIN NORTH AMERICA, CALL TOLL FREE 1 800 931 9214

F0019077.FRM REV.: AISSUE DATE: 23 MAR 2000 REV. DATE: 23 MAR 2000

R

SUBJECT: 3D Vis Sign ReplacementMODELS: GIII Plus with 3D Vis sign

Page: 4 of 7

Date: 10 Feb 2012

Revision: 02

R

426 Industrial Boulevard • Kearneysville WV 25430-2776 • USATelephone: +1 304 728 7056 • [email protected] in North America: 1 800 931 9214 • Fax: +1 304 725 4016Canada: +1 905 738 5777 • Mexico: +52 55 5203 6887Europe: +49 2158 95 1000 • Australia: +61 2 9890 5433

052

Figure 7. Remove the nuts that secure the five carriage bolts in the side of the control panel assembly. Once these nuts and carriage bolts are removed, the two spacers between the control panel assembly and the side of the door chassis will fall out.

View from the right side of the vender's door

carriage bolts

Remove the 7/16" (12 mm) nuts that secure each of

these carriage bolts.

Figure 8. Remove the screws and nuts from the transaction panel adapter plate. There are five 11/32" (9 mm) nuts and seven screws in the plate.

nut

screw

screw

nut

nut

Figure 9. Remove the five white spacers that are located on the studs the nuts were removed from in Figure 8.

whitespacer

Page 5: 426 Industrial Boulevard • Kearneysville WV 25430-2776 ...€¦ · 5. Remove the plastic nut that secures a button assembly into the sign. Then, remove the switch retainer and plastic

ANY QUESTIONS? CONTACT ROYAL VENDORS’ CUSTOMER SERVICE DEPARTMENTIN NORTH AMERICA, CALL TOLL FREE 1 800 931 9214

F0019077.FRM REV.: AISSUE DATE: 23 MAR 2000 REV. DATE: 23 MAR 2000

R

SUBJECT: 3D Vis Sign ReplacementMODELS: GIII Plus with 3D Vis sign

Page: 5 of 7

Date: 10 Feb 2012

Revision: 02

R

426 Industrial Boulevard • Kearneysville WV 25430-2776 • USATelephone: +1 304 728 7056 • [email protected] in North America: 1 800 931 9214 • Fax: +1 304 725 4016Canada: +1 905 738 5777 • Mexico: +52 55 5203 6887Europe: +49 2158 95 1000 • Australia: +61 2 9890 5433

052

Figure 11. Screws to remove on control board housing.

screwscrew

Figure 12. Nuts to remove on top right sign retainer and on the top retainer above the control board housing area.

Figure 10. Removal of the control panel assembly.

top right retainer nuts

top retainer nut

Figure 13. Nuts to be removed from bottom right retainer.

nuts

Figure 14. Nuts to be removed at the top of the port assembly.

nuts

Page 6: 426 Industrial Boulevard • Kearneysville WV 25430-2776 ...€¦ · 5. Remove the plastic nut that secures a button assembly into the sign. Then, remove the switch retainer and plastic

ANY QUESTIONS? CONTACT ROYAL VENDORS’ CUSTOMER SERVICE DEPARTMENTIN NORTH AMERICA, CALL TOLL FREE 1 800 931 9214

F0019077.FRM REV.: AISSUE DATE: 23 MAR 2000 REV. DATE: 23 MAR 2000

R

SUBJECT: 3D Vis Sign ReplacementMODELS: GIII Plus with 3D Vis sign

Page: 6 of 7

Date: 10 Feb 2012

Revision: 02

R

426 Industrial Boulevard • Kearneysville WV 25430-2776 • USATelephone: +1 304 728 7056 • [email protected] in North America: 1 800 931 9214 • Fax: +1 304 725 4016Canada: +1 905 738 5777 • Mexico: +52 55 5203 6887Europe: +49 2158 95 1000 • Australia: +61 2 9890 5433

052

Figure 15. Carriage bolts and spacer in port assembly.

carriage bolt carriage boltspacer

Figure 16. Carriage bolts in bottle stop. There are two carriage bolts on the left side and two on the right side.

carriage bolts

Figure 17. Screws to remove around change cup housing.

screws to remove

screws to remove

Figure 18. Location of nuts to remove on change cup plate.

Access the nuts through the middle holes on either side of the changer cup housing.

Figure 19. Loosen the remaining nuts on the changer cup plate.

nuts nuts

Figure 20. Location of nuts for bottom retainer.

bottom retainer

threadstudsThe nuts are inside the bottom of the door,

located on these threadstuds.

Page 7: 426 Industrial Boulevard • Kearneysville WV 25430-2776 ...€¦ · 5. Remove the plastic nut that secures a button assembly into the sign. Then, remove the switch retainer and plastic

ANY QUESTIONS? CONTACT ROYAL VENDORS’ CUSTOMER SERVICE DEPARTMENTIN NORTH AMERICA, CALL TOLL FREE 1 800 931 9214

F0019077.FRM REV.: AISSUE DATE: 23 MAR 2000 REV. DATE: 23 MAR 2000

R

SUBJECT: 3D Vis Sign ReplacementMODELS: GIII Plus with 3D Vis sign

Page: 7 of 7

Date: 10 Feb 2012

Revision: 02

R

426 Industrial Boulevard • Kearneysville WV 25430-2776 • USATelephone: +1 304 728 7056 • [email protected] in North America: 1 800 931 9214 • Fax: +1 304 725 4016Canada: +1 905 738 5777 • Mexico: +52 55 5203 6887Europe: +49 2158 95 1000 • Australia: +61 2 9890 5433

052

Figure 21. Locations of nuts to be removed on left sign retainer and top sign retainer.

threadstuds

The nuts are inside the door, located on the threadstuds.

threadstuds