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Eaton® 93PM Sidecar Integrated Accessory Cabinet - Bypass
50 kW SIAC-B100 kW SIAC-BInstallation and Operation Manual
Eaton® 93PM Sidecar Integrated Accessory Cabinet - Bypass
50 kW SIAC-B100 kW SIAC-BInstallation and Operation Manual
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONSThis manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference.
CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONSCe manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d'installation et de maintenance des batteries et de l'onduleur. Veuillez consulter entièrement ces instructions avant de faire fonctionner l'équipement et conserver ce manuel afin de pouvoir vous y reporter ultérieurement.
Eaton is registered trademarks of Eaton Corporation or its subsidiaries and affiliates. National Electrical Code and NEC are registered trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective companies.
©Copyright 2013–2014 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.
Table of Contents
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11.2 Installation Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11.3 Model Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41.4 Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41.5 Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51.6 Symbols, Controls, and Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51.7 For More Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-61.8 Getting Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
2 SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
SECTION 1 — INSTALLATION
3 UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13.1 Unpacking the Unit and Installation Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13.2 Preliminary Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13.3 UPS Sidecar Bypass Installation - Maintenance Bypass Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3.1 Installing the UPS Cabinet with Integrated Sidecar Bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13.3.2 Installing Maintenance Bypass Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.4 Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63.5 Completing the Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63.6 Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
4 ONELINES AND SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14.1 Onelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14.2 Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
SECTION 2 — OPERATION
5 OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15.1 Breaker Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15.2 Maintenance Bypass Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2.1 UPS Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15.2.2 Maintenance Bypass Mode with Sidecar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.3 Sidecar Bypass Operation - Maintenance Bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35.3.1 Operation – Transfer to Maintenance Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35.3.2 Transfer the Load to Maintenance Bypass: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45.3.3 Transferring the UPS from Maintenance Bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-1
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality i
Table of Contents
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i-ii Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
List of Figures
Figure 1-1. Eaton 93PM with Left- or Right-mounted Sidecar Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Figure 3-1. Sidecar Bypass Cabinet Maintenance Bypass Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3Figure 3-2. Sidecar Bypass Cabinet Maintenance Bypass with Optional BIB Connections . . . . . . . . . . . . . . . . . . . . . . 3-4Figure 3-3. Sidecar Bypass Cabinet Maintenance Bypass with Optional BIB and RIB Connections. . . . . . . . . . . . . . . . 3-5Figure 3-4. 93PM UPS with SIAC-B Cabinet Dimensions (Front, Side, Top and Bottom Views) . . . . . . . . . . . . . . . . . . 3-8Figure 3-5. 93PM with SIAC-B Center of Gravity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9Figure 3-6. Input and Output Terminal Block Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11Figure 3-7. RIB Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Figure 4-4. Eaton 93PM 50 kW SIAC-B and 93PM 100 kW SIAC-B Two-Breaker Schematic. . . . . . . . . . . . . . . . . . . . . 4-4Figure 4-5. Eaton 93PM 50 kW SIAC-B and 93PM 100 kW SIAC-B Three-Breaker Schematic . . . . . . . . . . . . . . . . . . . 4-5Figure 4-6. Eaton 93PM 50 kW SIAC-B and 93PM 100 kW SIAC-B Four-Breaker Schematic . . . . . . . . . . . . . . . . . . . . 4-6Figure 5-1. Main Power Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Figure 5-2. Maintenance Bypass Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3Figure 5-3. SIAC-B Interlock Bar Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality iii
List of Figures
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iv Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
List of Tables
Table 3-1. External Power Wiring Requirements for the Eaton 93PM 50 kW SIAC-B and 93PM 100 kW SIAC-B . . . . 3-13Table 3-2. External Input Power Cable Terminations for the Eaton 93PM 50 kW SIAC-B. . . . . . . . . . . . . . . . . . . . . . . 3-14Table 3-3. External Input Power Cable Terminations for the Eaton 93PM 100 kW SIAC-B. . . . . . . . . . . . . . . . . . . . . . 3-14
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality v
List of Tables
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vi Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Chapter 1 Introduction
The Eaton® Sidecar Integrated Accessory Cabinet - Bypass (SIAC-B) is designed for use with the 93PM UPS. The SIAC-B provides maintenance bypass functions with the configurable features, enabling adaptation and expansion without costly electrical rework.
1.1 FeaturesThe following descriptions provide a brief overview of the SIAC-B:
l Two breaker configuration: The bypass sidecar contains only a Maintenance Bypass (MBP) and Maintenance Isolation (MIS) breaker. This allows Maintenance bypass for system repair or maintenance. The critical load is NOT protected in the Maintenance bypass mode.
l Three breaker configuration (used with single-feed systems): Maintenance Bypass (MBP) and Maintenance Isolation (MIS) breakers, and a Bypass Input Breaker (BIB) enable power to completely bypass the UPS. The UPS can then be safely serviced or replaced without interrupting power to critical systems.
l Four breaker configuration (used with dual-feed systems): Maintenance Bypass (MBP) and Maintenance Isolation (MIS) breakers, and a Bypass Input Breaker (BIB) enable power to completely bypass the UPS. A Rectifier Input Breaker (RIB) provides a convenient method for removing power from the UPS when using the maintenance bypass to supply the load. The UPS can then be safely serviced or replaced without interrupting power to critical systems.
1.2 Installation FeaturesThe SIAC-B is attached to and directly integrated with the UPS cabinet and can be mounted on either the left or right side. It has safety shields behind the removable front panel for hazardous voltage protection. The SIAC-B matches the UPS cabinet in style and color.
Figure 1-1 shows the Eaton 93PM SIAC-B. Figure 1-2 and Figure 1-3 show the breakers positions behind the front cover panel.
NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 1-1
Introduction
Figure 1-1. Eaton 93PM with Left- or Right-mounted Sidecar Bypass
Right-Mounted Sidecar BypassLeft-Mounted Sidecar Bypass
1-2 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Introduction
Figure 1-2. Eaton 93PM with Right-hand Sidecar Bypass Two, Three, and Four Breaker Configuration with Deadfronts
UPS Four Breaker SBUPSUPS
MIB
Three Breaker SBTwo Breaker SB
MBP
BIB
RIB
MBP
MIB MIB
MBP
BIB
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 1-3
Introduction
Figure 1-3. Eaton 93PM with Left-hand Sidecar Bypass Two, Three, and Four Breaker Configuration without Deadfronts
1.3 Model ConfigurationsThe following model configurations for 93PM SIAC-B are available:
- Two breaker configuration - contains a MBP and MIS
- Three breaker configuration – contains a MBP with auxiliary contacts, a MIS, and a BIB
- Four breaker configuration – contains a MBP with auxiliary contacts, a MIS, a BIB, and a RIB
1.4 Using This ManualThis manual describes how to install the SIAC-B and is divided into chapters. Read and understand the procedures described to ensure trouble-free installation and operation.
Read through each procedure before beginning the procedure. Perform only those procedures that apply to the UPS system being installed or operated.
BIB
MIB
MBP
UPS UPSUPS
RIB
MIB
MBP
MIB
MBP
BIB
Four Breaker SBThree Breaker SBTwo Breaker SB
1-4 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Introduction
1.5 Conventions Used in This ManualThis manual uses these type conventions:
l Bold type highlights important concepts in discussions, key terms in procedures, and menu options, or represents a command or option that you type or enter at a prompt.
l Italic type highlights notes and new terms where they are defined.
l Screen type represents information that appears on the screen or LCD.
In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS system refers to the entire power protection system – the UPS cabinet, an external battery system, and options or accessories installed.
The term line-up-and-match refers to accessory cabinets that are physically located adjacent to the UPS. The term standalone refers to accessory cabinets that are located separate from the UPS.
1.6 Symbols, Controls, and IndicatorsThe following are examples of symbols used on the UPS or accessories to alert you to important information:
Icon Description
Note Information notes call attention to important features or instructions.
[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead-acid batteries and must be disposed of properly. For more information, contact your local recycling/reuse or hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 1-5
Introduction
1.7 For More InformationRefer to the Eaton 93PM UPS (20–50 kW, 480V – 50 kW Frame) Installation and Operation Manual or the Eaton 93PM UPS (20–100 kW, 480V – 100 kW Frame) Installation and Operation Manual for the following additional information:
l UPS, optional components, and accessory installation instructions, including site preparation, planning for installation, and wiring and safety information. Detailed illustrations of cabinets and optional accessories with dimensional and connection point drawings are provided.
l UPS operation, including UPS controls, functions of the UPS, standard features and optional accessories, procedures for starting and stopping the UPS, and information about maintenance and responding to system events.
l Communication capabilities of the UPS system.
Refer to the Eaton 93PM Integrated Accessory Cabinet-Distribution (50 kW, 100 KW, 150 kW, and 200 kW) Installation and Operation Manual for the following additional information:
l Installation instructions, including site preparation, planning for installation, wiring and safety information, and detailed illustrations of cabinets with dimensional and connection point drawings
l Operation, including breakers, standard features and optional accessories, procedures for using the tie and bypass functions, and information about maintenance
Visit www.eaton.com/powerquality or contact an Eaton service representative for information on how to obtain copies of these manuals.
1.8 Getting HelpIf help is needed with any of the following:
Scheduling initial startup
Regional locations and telephone numbers
A question about any of the information in this manual
A question this manual does not answer
Please call the Help Desk at:
United States: 1-800-843-9433
Canada: 1-800-461-9166 ext 260
All other countries: Call your local service representative
Please use the following e-mail address for manual comments, suggestions, or to report an error in this manual:
1-6 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Chapter 2 Safety Warnings
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONSThis manual contains important instructions that should be followed during installation and maintenance of the UPS system and batteries. Read all instructions before operating the equipment and save this manual for future reference.
The UPS system is designed for industrial or computer room applications, and contains safety shields behind the door and front panels. However, the UPS system is a sophisticated power system and should be handled with appropriate care.
DANGERThis UPS system contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.
WARNINGl The UPS system is powered by its own energy source (batteries). The output terminals may
carry live voltage even when the UPS is disconnected from an AC source.
l To reduce the risk of fire or electric shock, install this UPS system in a temperature and humidity controlled, indoor environment, free of conductive contaminants. Ambient temperature must not exceed 40C (104F). Do not operate near water or excessive humidity (95% maximum). The system is not intended for outdoor use.
l As a result of the connected loads high leakage current is possible. Connection to earth ground is required for safety and proper product operation. Do not check UPS system operation by any action that includes removal of the earth (ground) connection with loads attached.
l Ensure all power is disconnected before performing installation or service.
l ELECTRIC ENERGY HAZARD. Do not attempt to alter any UPS system or battery wiring or connectors. Attempting to alter wiring can cause injury.
l Failure to anchor the cabinet could lead to injury or death. To reduce this risk, the distribution, tie, and bypass cabinets must be secured to the building floor or to an adjacent 9E system cabinet.
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 2-1
Safety Warnings
CAUTIONl Installation or servicing should be performed by qualified service personnel knowledgeable of
UPS and battery systems, and required precautions. Keep unauthorized personnel away from equipment. Consider all warnings, cautions, and notes before installing or servicing equipment.
l Keep the Accessory cabinet doors closed and front panels installed to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit.
l Do not install or operate the UPS system close to gas or electric heat sources.
l The operating environment should be maintained within the parameters stated in this manual.
l Keep surroundings uncluttered, clean, and free from excess moisture.
l Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment.
2-2 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Section 1Installation
Chapter 3 Unpacking and Installation
3.1 Unpacking the Unit and Installation PlanningRefer to the applicable Eaton 93PM Installation and Operation manual listed in paragraph 1.7 for installation planning and unpacking.
3.2 Preliminary Installation InformationBefore installing the UPS with SIAC-B, read and understand how this manual applies to the system being installed. Use the procedures and illustrations in this section to create a logical plan for installing the UPS with SIAC-B. This section contains the following information:
l Physical features and requirements, including dimensions
l Power wiring installation notes
l Location of conduit and wire entry landing plates
l Location of power terminals
l Dimensions are in millimeters and (inches)
l The conduit landing plates are to be removed to add conduit landing holes or remove knockouts as required. Plate material is 16 gauge steel (1.5 mm/0.60” thick).
3.3 UPS Sidecar Bypass Installation - Maintenance Bypass Configuration
3.3.1 Installing the UPS Cabinet with Integrated Sidecar Bypass
The UPS Integrated Sidecar Bypass is a factory-installed integral part of the standard UPS cabinet. Refer to the applicable Eaton 93PM Installation and Operation manual listed in paragraph 1.7 for UPS cabinet installation.
3.3.2 Installing Maintenance Bypass Power Wiring
1. Verify the UPS system is turned off and all power sources are removed. Refer to the applicable Eaton 93PM Installation and Operation manual listed in paragraph 1.7 for shutdown instructions.
2. If not already removed, remove the screw securing the bottom of the UPS Sidecar Bypass front panel. Lift up the panel and remove.
3. If not already removed, remove the screws securing the internal safety shield panel and remove the panel to gain access to the internal terminals.
NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
NOTE Remove the UPS sidecar top or bottom conduit landing plate to drill or punch holes or remove knockouts (see Figure 3-1).
NOTE Refer to the applicable 93PM Installation and Operation manual listed in paragraph 1.7 for UPS cabinet wiring information and conduit and terminal locations.
NOTE If input or output neutrals are required, wire the neutrals to the neutral terminals located inside the UPS cabinet.
NOTE Wire grounds to the ground terminals located inside the UPS cabinet.
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 3-1
Unpacking and Installation
4. Route the bypass input cables to the UPS Sidecar Bypass upper terminal block E6, E7, E8. See Figure 3-1through Figure 3-3 for terminal locations. See Figure 4-1through Figure 4-3 for UPS Sidecar Bypass wiring oneline.
5. Refer to the Eaton 93PM UPS (20–50 kW, 480V – 50 kW Frame) Installation and Operation Manual or the Eaton 93PM UPS (20–100 kW, 480V – 100 kW Frame) Installation and Operation Manual for power wiring and battery wiring to the UPS.
6. Connect phase A, B, and C power wiring from the Sidecar Bypass output terminals E9, E10, E11 to the critical load.
7. After wiring the UPS system to the facility power and critical load, be sure to ground the system according to local and/or national electrical wiring codes.
8. When all wiring is complete, reinstall the internal safety shield panels removed in the previous steps.
9. Reinstall the UPS Sidecar Bypass cabinet front panel and secure with the screw at the bottom of the panel.
NOTE If a Bypass Input Breaker is NOT installed, a minimum of two separate feeds with upstream feeder breaker or one feed with two upstream feeder breakers MUST be provided. One for the UPS and one for the UPS Sidecar bypass input. DO NOT use one feed or a single-feeder breaker to supply both the UPS and the Sidecar Bypass.
3-2 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Unpacking and Installation
Figure 3-1. Sidecar Bypass Cabinet Maintenance Bypass Connections
BYPASS INPUT TERMINAL BLOCK (From Bypass Source) 480 Vac 3P
E6, E7, E8 (See Figure 3-6)
MAINTENANCE ISOLATION BREAKER (MIS)
AC OUTPUT TO CRITICAL LOAD (E9, E10, E11) (See Figure 3-6)
MAINTENANCE BYPASS BREAKER (MBP)
A, B, C
A, B, C
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 3-3
Unpacking and Installation
Figure 3-2. Sidecar Bypass Cabinet Maintenance Bypass with Optional BIB Connections
BYPASS INPUT TERMINAL BLOCK (From Bypass Source 2) 480 Vac 3P E6, E7, E8 (See Figure 3-6)
MAINTENANCE ISOLATION BREAKER (MIS)
AC OUTPUT TO CRITICAL LOAD (E9, E10, E11) (See Figure 3-6)
MAINTENANCE BYPASS BREAKER (MBP)
BYPASS INPUTBREAKER (BIB)
A, B, C
A, B, C
3-4 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Unpacking and Installation
Figure 3-3. Sidecar Bypass Cabinet Maintenance Bypass with Optional BIB and RIB Connections
RECTIFIER INPUT BREAKER (RIB)
BYPASS INPUT TERMINAL BLOCK (From Bypass Source 2) 480 Vac 3P
(E6, E7, E8) (See Figure 3-6)
FROM SOURCE 1 480 Vac 3P (1, 3, 5)
MAINTENANCE ISOLATION BREAKER (MIS)
AC OUTPUT TO CRITICAL LOAD (E9, E10, E11) (See Figure 3-6)
MAINTENANCE BYPASS BREAKER (MBP)
BYPASS INPUT BREAKER (BIB)
A, B, C
A, B, C
A, B, C
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 3-5
Unpacking and Installation
3.4 Initial StartupStartup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
3.5 Completing the Installation ChecklistThe final step in installing the SIAC-B is completing the following Installation Checklist. This checklist ensures that you have completely installed all hardware, cables, and other equipment. Complete all items listed on the checklist to ensure a smooth installation. Make a copy of the Installation Checklist before filling it out, and retain the original.
After the installation is complete, an Eaton Customer Service Engineer must verify the operation of the UPS system and commission it to support the critical load. The service representative cannot perform any installation tasks other than verifying software and operating setup parameters. Service personnel may request a copy of the completed Installation Checklist to verify all applicable equipment installations have been completed.
Installation Checklisto All packing materials and restraints have been removed from each cabinet.
o The system is installed on a level floor suitable for computer or electronic equipment.
o All conduits and cables are properly routed between the SIAC-B and the UPS.
o LAN drops and LAN connections are properly installed.
o All conduits and cables are properly routed between the SAIC-B and the critical load.
o All power cables are properly sized and terminated.
o A ground conductor is properly installed.
o All terminal cover plates are installed.
o Air conditioning equipment is installed and operating correctly.
o The area around the UPS system is clean and dust-free.
o Adequate workspace exists around the UPS and other cabinets.
o Adequate lighting is provided around the UPS equipment.
o A 120 Vac service outlet is located within 7.5 meters (25 feet) of the UPS equipment.
o Startup and operational checks are performed by an authorized Eaton Customer Service Engineer.
NOTE The Installation Checklist MUST be completed prior to starting the UPS system for the first time.
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 3-6
Unpacking and Installation
Notes
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3-7 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Unpacking and Installation
3.6 DrawingsThe following illustrations show cabinet dimensions and locations of access panels. They also illustrate terminal connections and data.
Figure 3-4. 93PM UPS with SIAC-B Cabinet Dimensions (Front, Side, Top and Bottom Views)
Dimensions are in millimeters
Fron
762
Right-Mounted Sidecar Bypass
Left-Mounted Sidecar Bypass
(30)1067(42) (7.9)
202
1880(74)
Side View
Top View
Front Front
Top View
Front Front
Bottom Bottom
Top Wire Entry Top Wire Entry
Bottom Entry
Bottom Entry
CSB Access
Fan Access
3-8 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Unpacking and Installation
Figure 3-5. 93PM with SIAC-B Center of Gravity
Dimensions are in millimeters [inches]
761.5(30.0)
1880(74)
202(7.95)
C
B
A
46(2)
1067(42)
Front Right Side
NOTE A left-mounted 93PM SIAC-B is shown. A right-mounted 93PM SIAC-B is the mirror image.
3-9 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Unpacking and Installation
Weight and Center of Gravity with 50 kW Left-Mounted Sidecar (letters A, B, and C map to Figure 3-5)
Internal Battery Strings Frame
Amm (in)
Bmm (in)
Cmm (in)
Installed Weightkg (lb)
Eaton 93PM-50-1 UPS with four breaker SIAC-B)
0 Capacity 981 (38.6) 588 (23.1) 386 (15.2) 414 (913)
3 Capacity 839 (33.0) 559 (22.0) 431 (17.0) 774 (1706)
4 Capacity 857 (33.7) 555 (21.9) 437 (17.2) 879 (1937)
5 Capacity 888 (35.0) 551 (21.7) 442 (17.4) 983 (2168)
0 Redundant 927 (36.5) 588 (23.1) 389 (15.3) 430 (948)
3 Redundant 805 (31.7) 560 (22.0) 430 (16.9) 767 (1691)
Eaton 93PM-50-2 UPS with four breaker SIAC-B0 Redundant 1020 (40.2) 581 (22.9) 401 (15.8) 494 (1088)
3 Redundant 870 (34.3) 559 (22.0) 434 (17.1) 831 (1831)
Weight and Center of Gravity with 50 kW Right-Mounted Sidecar (letters A, B, and C map to Figure 3-5)
FrameA
mm (in)B
mm (in)C
mm (in)Installed Weight
kg (lb)
Eaton 93PM-50-1 UPS with four breaker SIAC-B
0 Capacity 981 (38.6) 588 (23.1) 370 (14.6) 414 (913)
3 Capacity 839 (33.0) 559 (22.0) 328 (12.9) 774 (1706)
4 Capacity 857 (33.7) 555 (21.9) 323 (12.7) 879 (1937)
5 Capacity 888 (35.0) 551 (21.7) 318 (12.5) 983 (2168)
0 Redundant 927 (36.5) 588 (23.1) 367 (14.4) 430 (948)
3 Redundant 805 (31.7) 560 (22.0) 329 (13.0) 767 (1691)
Eaton 93PM-50-2 UPS with four breaker SIAC-B0 Redundant 1020 (40.2) 581 (22.9) 356 (14.0) 494 (1088)
3 Redundant 870 (34.3) 559 (22.0) 325 (12.8) 831 (1831)
Weight and Center of Gravity with 100 kW Left-Mounted Sidecar (letters A, B, and C map to Figure 3-5)
FrameA
mm (in)B
mm (in)C
mm (in)Weightkg (lb)
Eaton 93PM-100-1 UPS with four breaker SIAC-BCapacity 855 (33.7) 568 (22.4) 390 (15.4) 433 (954)
Redundant 858 (33.8) 568 (22.4) 391 (15.4) 439 (967)
Eaton 93PM-100-2 UPS with four breaker SIAC-B Capacity 917 (36.1) 564 (22.2) 402 (15.8) 496 (1094)
Redundant 918 (36.1) 564 (22.2) 403 (15.9) 502 (1107)
Eaton 93PM-100-3 with four breaker SIAC-B Redundant 1001 (39.4) 561 (22.1) 412 (16.2) 566 (1248)
Weight and Center of Gravity with 100 kW Right-Mounted Sidecar (letters A, B, and C map to Figure 3-5)
FrameA
mm (in)B
mm (in)C
mm (in)Weightkg (lb)
Eaton 93PM-100-1 UPS with four breaker SIAC-BCapacity 855 (33.7) 568 (22.4) 367 (14.4) 433 (954)
Redundant 858 (33.8) 568 (22.4) 366 (14.4) 439 (967)
Eaton 93PM-100-2 UPS with four breaker SIAC-B Capacity 917 (36.1) 564 (22.2) 356 (14.0) 496 (1094)
Redundant 918 (36.1) 564 (22.2) 355 (14.0) 502 (1107)
Eaton 93PM-100-3 with four breaker SIAC-B Redundant 1001 (39.4) 561 (22.1) 346 (13.6) 566 (1248)
3-10 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Unpacking and Installation
Figure 3-6. Input and Output Terminal Block Connections
E6A
E7B
E8C
E9A
E10B
E11C
Bypass Input Terminal Block (located at top of bypass cabinet)
Output Terminal Block (located at bottom of bypass cabinet near MIS breaker)
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 3-11
Unpacking and Installation
Figure 3-7. RIB Connections
F
Phase C (RIB-5)
Phase B (RIB-3)
Phase A (RIB-1)
AC Output to UPS Rectifier (Factory Wired)
Phase A (RIB-2)
Phase B (RIB-4)
Phase C (RIB-6)
RIB
AC Input to RIB from Source 1
3-12 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Unpacking and Installation
For wiring preparation, refer to the applicable Eaton 93PM Installation and Operation manual listed in paragraph 1.7.
Table 3-1. External Power Wiring Requirements for the Eaton 93PM 50 kW SIAC-B and 93PM 100 kW SIAC-B
Basic Unit Rating
Units Rating 60 Hz Rating 60 Hz
kW 50 100
Input/Output Voltage Volts 480/480 480/480
AC Bypass Input to Upper Terminal BlockFull Load Current from each UPS(3) Phases, (1) Ground A
Maximum Amps 73 146
Minimum Conductor Size (Phase A, B, and C)Number per Phase
AWG or kcmil(each)
2(1)
4/0(1)
Minimum Conductor Size (Ground)Number per Phase
—AWG or kcmil
(each)8(1)
6(1)
AC Input to RIB in 4-Breaker VersionFull Load Current from each UPS(3) Phases, (1) Ground B
Maximum Amps 73 146
Minimum Conductor Size (Phase A, B, and C)Number per Phase
AWG or kcmil(each)
2(1)
4/0(1)
Minimum Conductor Size (Ground)Number per Phase
—AWG or kcmil
(each)8(1)
6(1)
AC Output to Critical Load from Lower Terminal BlockFull Load Current(3) Phases, (1) Ground D
Maximum Amps 60 120
Minimum Conductor Size (Phase A, B, and C)Number per Phase
AWG or kcmil(each)
3(1)
2/0(1)
Building and Load GroundMinimum Conductor Size (Ground)Number per Phase
— AWG or kcmil(each)
8(1)
3(1)
NOTE Callout letters A, B and D map to Figure 4-1though Figure 4-3.
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 3-13
Unpacking and Installation
The power wiring terminals are pressure terminations, UL and CSA rated. See Table 3-2 and Table 3-3 for external input power cable terminations.
Figure 3-6 and Figure 3-7 show the location of the SIAC-B power cable terminals.
Table 3-2. External Input Power Cable Terminations for the Eaton 93PM 50 kW SIAC-B
Terminal Function Terminal Function
Number and Size of Pressure Termination
(AWG or kcmil)Tightening Torque
Nm (lb in) Size Screw and Type
Source 1 AC Input to RIB (4-breaker version only) RIB–1 Phase A 1 – #4–350 19.9 (177) 5/16” Hex
RIB–3 Phase B 1 – #4–350 19.9 (177) 5/16” Hex
RIB–5 Phase C 1 – #4–350 19.9 (177) 5/16” Hex
Source 2 AC Input Terminal Block E6 Phase A 1 – #6–250 31 (275) 5/16” Hex
E7 Phase B 1 – #6–250 31 (275) 5/16” Hex
E8 Phase C 1 – #6–250 31 (275) 5/16” Hex
AC Output to Critical Load E9 Phase A 1 – #6–250 31 (275) 5/16” Hex
E10 Phase B 1 – #6–250 31 (275) 5/16” Hex
E11 Phase C 1 – #6–250 31 (275) 5/16” Hex
Building, Load, and Inter-Cabinet Ground TBG Ground #14– 1/0 5.1 (45) Slotted
Table 3-3. External Input Power Cable Terminations for the Eaton 93PM 100 kW SIAC-B
Terminal Function Terminal Function
Number and Size of Pressure Termination
(AWG or kcmil)Tightening Torque
Nm (lb in) Size Screw and Type
Source 1 AC Input to RIB (4-breaker version only) RIB–1 Phase A 1 – #4–350 19.9 (177) 5/16” Hex
RIB–3 Phase B 1 – #4–350 19.9 (177) 5/16” Hex
RIB–5 Phase C 1 – #4–350 19.9 (177) 5/16” Hex
Source 2 AC Input Terminal Block E6 Phase A 1 – #6–300 31 (275) 5/16” Hex
E7 Phase B 1 – #6–300 31 (275) 5/16” Hex
E8 Phase C 1 – #6–300 31 (275) 5/16” Hex
AC Output to Critical Load E9 Phase A 1 – #6–300 31 (275) 5/16” Hex
E10 Phase B 1 – #6–300 31 (275) 5/16” Hex
E11 Phase C 1 – #6–300 31 (275) 5/16” Hex
Building, Load, and Inter-Cabinet Ground TBG Ground #14– 1/0 5.1 (45) Slotted
3-14 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Chapter 4 Onelines and Schematics
4.1 OnelinesFigure 4-1 through Figure 4-3 show the simplified internal structure of the Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B).
Figure 4-1. Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) Internal Oneline - 2 Breaker Maintenance Bypass
Optional Single-Feed
Jumper
TWO-BREAKER BYPASS CABINET
Battery Breaker
EXTERNAL BATTERYCABINET
(Not supplied with the UPS)
C
E4, E5
E1, E2, E3
E6, E7, E8
Parallel CAN
Mini-Slot Interface
Interface Board
Pull Chain
Remote EPO A
E9, E10, E11
AC Output to Critical LoadD
UPS CABINET
Maintenance Bypass Breaker
(MBP)
Maintenance Isolation Switch
(MIS)
E9, E10, E11
Bypass Switchgear
Static Switch
Fuse
UPM 1
Battery Switchgear
Battery Converter
Fuse
Rectifier
Fuse
Inverter Switchgear
Fuse
Inverter
Rectifier Switchgear
UPM 2
Battery Switchgear
Battery Converter
Fuse
Rectifier
Fuse
Inverter Switchgear
Fuse
Inverter
Rectifier Switchgear
UPM 3
Battery Switchgear
Battery Converter
Fuse
Rectifier
Fuse
Inverter Switchgear
Fuse
Inverter
Rectifier Switchgear
AC Input to Maintenance
Bypass 3 Wire A-B-C Rotation
AC Input to UPS Rectifier 3 Wire A-B-C Rotation
AC Input to UPS Bypass 3 Wire A-B-C Rotation
(Dual Feed)
NOTE Callout letters A, B, and D map to Table 3-1
E6, E7, E8
NOTE 50 kW Frame models contain a maximum of two UPMs.100 kW Frame models contain a maximum of three UPMs.
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 4-1
Onelines and Schematics
Figure 4-2. Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) Internal Oneline with Bypass Input Breaker
E6, E7, E8
Optional Single-Feed
Jumper
Battery Breaker
THREE-BREAKER BYPASS CABINET
EXTERNAL BATTERYCABINET
(Not supplied with the UPS)
C
E4, E5
E1, E2, E3
E6, E7, E8
Parallel CAN
Mini-Slot Interface
Interface Board
Pull Chain
Remote EPO
AC Input to Bypass 3 Wire A-B-C Rotation
AC Input to UPS Rectifier 3 Wire A-B-C Rotation
A
E9, E10, E11
AC Output to Critical Load
UPS CABINET
Maintenance Bypass Breaker
(MBP)
Maintenance Isolation Switch
(MIS)
Bypass Input Breaker (BIB)
E9, E10, E11
Bypass Switchgear
Static Switch
Fuse
UPM 1
Battery Switchgear
Battery Converter
Fuse
Rectifier
Fuse
Inverter Switchgear
Fuse
Inverter
Rectifier Switchgear
UPM 2
Battery Switchgear
Battery Converter
Fuse
Rectifier
Fuse
Inverter Switchgear
Fuse
Inverter
Rectifier Switchgear
UPM 3
Battery Switchgear
Battery Converter
Fuse
Rectifier
Fuse
Inverter Switchgear
Fuse
Inverter
Rectifier Switchgear
D
NOTE Callout letters A, B, and D map to Table 3-1
NOTE 50 kW Frame models contain a maximum of two UPMs.100 kW Frame models contain a maximum of three UPMs.
4-2 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Onelines and Schematics
Figure 4-3. Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) Internal Oneline with Bypass Input Breaker and Rectifier Input Breaker
E6, E7, E8
Optional Single-Feed
Jumper
Battery Breaker
FOUR-BREAKER BYPASS CABINET
EXTERNAL BATTERYCABINET
(Not supplied with the UPS)
C
E4, E5
E1, E2, E3
E6, E7, E8
Parallel CAN
Mini-Slot Interface
Interface Board
Pull Chain
Remote EPO
AC Input to Bypass 3 Wire A-B-C Rotation
AC Input to UPS Rectifier 3 Wire A-B-C Rotation
AB
E9, E10, E11
AC Output to Critical Load
UPS CABINET
Maintenance Bypass Breaker
(MBP)
Maintenance Isolation Switch
(MIS)
Bypass Input Breaker (BIB)
E9, E10, E11
Bypass Switchgear
Static Switch
Fuse
UPM 1
Battery Switchgear
Battery Converter
Fuse
Rectifier
Fuse
Inverter Switchgear
Fuse
Inverter
Rectifier Switchgear
UPM 2
Battery Switchgear
Battery Converter
Fuse
Rectifier
Fuse
Inverter Switchgear
Fuse
Inverter
Rectifier Switchgear
UPM 3
Battery Switchgear
Battery Converter
Fuse
Rectifier
Fuse
Inverter Switchgear
Fuse
Inverter
Rectifier Switchgear
D
NOTE Callout letters A, B, and D map to Table 3-1.
Rectifier Input Breaker (RIB)
NOTE 50 kW Frame models contain a maximum of two UPMs.100 kW Frame models contain a maximum of three UPMs.
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 4-3
Onelines and Schematics
4.2 SchematicsFigure 4-4 through Figure 4-6 show the SIAC-B schematics.
Figure 4-4. Eaton 93PM 50 kW SIAC-B and 93PM 100 kW SIAC-B Two-Breaker Schematic
MIS - MAINTENANCE ISOLATION SWITCH
MBP - MAINTENANCE BYPASS BREAKER
EATON 93PM 50 kW AND 100 kW BYPASS SIDECAR (480V) (2-Breaker Version)
4-4 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Onelines and Schematics
Figure 4-5. Eaton 93PM 50 kW SIAC-B and 93PM 100 kW SIAC-B Three-Breaker Schematic
MIS - MAINTENANCE ISOLATION SWITCH
MBP - MAINTENANCE BYPASS BREAKER
BIB - BYPASS INPUT BREAKER
EATON 93PM 50 kW AND 100 kW BYPASS SIDECAR (480V) (3-Breaker Version)
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 4-5
Onelines and Schematics
Figure 4-6. Eaton 93PM 50 kW SIAC-B and 93PM 100 kW SIAC-B Four-Breaker Schematic
MIS - MAINTENANCE ISOLATION SWITCHMBP - MAINTENANCE BYPASS BREAKER
BIB - BYPASS INPUT BREAKER
RIB - RECTIFIER INPUT BREAKER
EATON 93PM 50 kW AND 100 kW BYPASS SIDECAR (480V) (4-Breaker Version)
4-6 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Section 2Operation
Chapter 5 Operation
This section describes how to operate the Sidecar Integrated Accessory Cabinet-Bypass.
5.1 Breaker ConfigurationThe Sidecar Bypass can be equipped with up to four breakers. (See Figure 1-2 or Figure 1-3 for breaker locations).
l Maintenance Bypass Breaker – The Maintenance Bypass Breaker (MBP) transfers the load from the UPS output to the bypass input feeder.
l Maintenance Isolation Breaker – The Maintenance Isolation Breaker (MIS) isolates the UPS from the load.
l Bypass Input Breaker – The Bypass Input Breaker (BIB) provides a single point of input power control to the UPS on single-feed systems or bypass input power control to the UPS on dual-feed systems. Using the BIB easily removes power from the UPS for servicing.
l Rectifier Input Breaker – The optional Rectifier Input Breaker (RIB) (four-breaker version only) provides a single point of rectifier input power control to the UPS on dual-feed systems and easily removes power from the UPS for servicing.
5.2 Maintenance Bypass Configuration
5.2.1 UPS Mode
When the Maintenance Bypass switch (MBP) is open and the Maintenance Isolation switch (MIS) is closed, conditioned and protected power from the UPS is routed through the MIS to the critical load.
When the optional Bypass Input Breaker (BIB) is installed, power is supplied to the UPS through the BIB and the UPS rectifier. The UPS rectifier and bypass input terminals are jumpered together. In an optional dual feed system, when the optional BIB and Rectifier Input Breaker (RIB) are installed, the UPS rectifier is supplied power through the RIB and the UPS bypass is supplied power through the BIB. In a single feed system, the BIB and RIB input terminals are jumpered together and power is supplied the UPS rectifier and bypass terminals from a single source.
Figure 5-1 shows the path of power through the UPS Sidecar Bypass when operation in UPS mode.
NOTE 1 Before using the SIAC-B, ensure all installation tasks are complete and a preliminary startup has been performed by authorized service personnel. The preliminary startup verifies all electrical interconnections to ensure the installation was successful and the system operates properly.
NOTE 2 Read this section of the manual and have thorough knowledge of UPS and SIAC-B operation before attempting to operate any of the controls.
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 5-1
Operation
Figure 5-1. Main Power Mode
5.2.2 Maintenance Bypass Mode with Sidecar
An MBP is used to safely supply utility power to the critical load during periods of UPS maintenance or repairs.The bypass source supplies the commercial AC power to the load directly.
When the MBP is closed, the load is wrapped around the UPS while power is still supplied to the load by the UPS through the MIS. The MIS is then opened, isolating the UPS from the Bypass power source. The UPS can be safely shut down and power removed from the UPS without interrupting power to the critical load. If the optional BIB and RIB are installed, the BIB and RIB are opened to remove power from the UPS. Otherwise, external upstream breakers have to be used to remove power. The UPS can now be serviced or replaced safely.
The critical load is NOT protected while the UPS is in Maintenance Bypass mode.
Figure 5-2 shows the path of electrical power through the UPS Integrated Sidecar Bypass when operating in Maintenance Bypass mode.
SICB
5-2 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Operation
Figure 5-2. Maintenance Bypass Mode
5.3 Sidecar Bypass Operation - Maintenance Bypass
5.3.1 Operation – Transfer to Maintenance Bypass
To operate the SIAC-B:
1. Remove the SIAC-B front panel by removing the single screw located at the bottom of the front panel and lifting off the panel.
2. Verify that the SIAC-B circuit breakers are set as follows (see Figure 1-2 or Figure 1-3 for breaker locations):
3. Start the UPS. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 for UPS operating procedures.
4. Close the UPS door and secure the latch.
CAUTIONOnly trained personnel familiar with the operation of this equipment should transfer loads. Failure to follow this transfer sequence may cause loss of power to loads.
SIAC-B
MBP OPEN
MIS CLOSED
BIB (if installed) CLOSED
RIB (if installed) CLOSED
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 5-3
Operation
CAUTIONIn Bypass mode, the critical load is not protected from commercial power interruptions and abnormalities.
5.3.2 Transfer the Load to Maintenance Bypass:
1. Transfer the UPS from normal mode to bypass mode. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 for UPS operating procedures.
CAUTIONFailure to close the MBP before opening the Maintenance Isolation Breaker (MIS) will result in the loss of power to the critical load.
2. Close the MBP
3. Slide the interlock bar to the left (see Figure 5-3).
4. Open the MIS.
The critical load is supplied by the maintenance bypass source.
5. Shut down the UPS. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 for UPS operating procedures.
WARNINGThe BIB and RIB (if installed) or the bypass feeder breaker must be opened to electrically isolate the UPS.
6. If installed, open the BIB.
7. If installed, open the RIB.
8. Close the door and secure the latch.
5.3.3 Transferring the UPS from Maintenance Bypass
CAUTIONOnly trained personnel familiar with the operation of this equipment should transfer loads. Failure to follow this transfer sequence may cause loss of power to loads.
To transfer the load from maintenance bypass:
1. If installed, close the BIB.
2. If installed, close the RIB.
3. Start the UPS in bypass mode. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 for UPS operating procedures.
CAUTIONFailure to close the MIS before opening the MBP will result in the loss of power to the critical load.
4. Close the MIS.
5-4 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Operation
5. Slide the interlock bar to the right (see Figure 5-3).
6. Open the MBP.
7. Close the door and secure the latch.
8. Transfer the UPS to Normal mode. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 for UPS operating procedures.
Figure 5-3. SIAC-B Interlock Bar Location
Interlock Bar
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5-6 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
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Warranty
LIMITED FACTORY WARRANTY FOR THREE-PHASE EATON® 93PM UPS AND 93PM UPS ACCESSORY PRODUCTSWARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Corporation, an Ohio Corporation (”Eaton”).
LIMITED WARRANTY: This limited warranty (this ”Warranty”) applies only to the original end-user (the ”End-User”) of the Eaton Three-Phase 93PM UPS and 93PM UPS Accessory Products (the ”Product”) and cannot be transferred. This restriction applies even in the event that the Product is initially sold by Eaton for resale to an EndUser. This Warranty gives you specific legal rights, and you may also have other rights which vary from State to State (or jurisdiction to jurisdiction).
WHAT THIS LIMITED WARRANTY COVERS: The warrantor warrants, with the terms of this Warranty, that the Eaton three-phase UPS electronics, Eaton-built accessories, and Eaton -built battery cabinets (individually and collectively, the ”Warranted Items”) are free from defects in material and workmanship.
For Product installed (and currently located) in the fifty (50) United States and the District of Columbia, if, in the opinion of Eaton, a Warranted Item is defective, Eaton's sole obligation, at the option of Eaton, will be to refurbish or replace such defective Warranted Item (including the costs of providing diagnosis, service, and labor [“labor coverage”]). The defective Warranted Item will be refurbished or replaced onsite at the End-User's location or such other location as determined by Eaton. Any parts that are replaced may be new or reconditioned. All parts replaced by Eaton shall become the property of Eaton.
For Product installed (and currently located) outside the fifty (50) United States and the District of Columbia, if, in the opinion of Eaton, a Warranted Item is defective, Eaton's sole obligation, at the option of Eaton, will be to refurbish or replace such defective Warranted Item (not including the costs of labor coverage). The defective Warranted Item will be refurbished or replaced onsite at the End-User's location or such other location as determined by Eaton. Any parts that are replaced may be new or reconditioned. All parts replaced by Eaton shall become the property of Eaton.
LIMITED WARRANTY PERIOD: The period covered by this Warranty for Product installed (and currently located) in the fifty (50) United States and the District of Columbia is six (6) months from the date of Product purchase for labor coverage when no startup is performed by an authorized Eaton Customer Service Engineer or Agent or twelve (12) months from the date of Product purchase with startup performed by an authorized Eaton Customer Service Engineer or Agent and twelve (12) months from the date of Product purchase or eighteen (18) months from date of Product shipment, whichever occurs first, for the refurbishment/replacement of parts.
The period covered by this Warranty for Product installed (and currently located) outside the fifty (50) United States and the District of Columbia is twelve (12) months from the date of Product purchase or eighteen (18) months from the date of Product shipment, whichever occurs first, for the refurbishment/replacement of parts.
WHAT THIS LIMITED WARRANTY DOES NOT COVER: This Warranty does not cover any defects or damages caused by: (a) failure to properly store the Product before installation, including the ”trickle charge” of batteries no later than the date indicated on the packaging; (b) shipping and delivery of the Product if shipping is FOB Factory; (c) neglect, accident, fire, flood, lightning, vandalism, acts of God, Customer's neglect, abuse, misuse, misapplication, incorrect installation; (d) repair or alteration not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent; or (e) improper testing, operation, maintenance, adjustment, or any modification of any kind not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent.
This Warranty is not valid: if the Product's serial numbers have been removed or are illegible. Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof. Eaton does not provide a labor warranty for Product located outside of the fifty (50) United States or the District of Columbia. Any equipment, parts, or materials included in the
Product and not manufactured by Eaton are warranted solely by the manufacturer of such equipment,
parts, or materials and are not included as part of this Warranty. Batteries are not warranted by Eaton.
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Warranty
THIS WARRANTY IS THE ENDUSER'S SOLE REMEDY AND IS EXPRESSLY IN LIEU OF, AND THERE ARE
NO OTHER, EXPRESSED OR IMPLIED GUARANTEES OR WARRANTIES (INCLUDING ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PURPOSE, WHICH ARE EXPRESSLY
DISCLAIMED). SOME STATES OR JURISDICTIONS DO NOT ALLOW THE EXCLUSION OF EXPRESS OR
IMPLIED WARRANTIES, SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU. IN THAT EVENT,
SUCH WARRANTIES ARE LIMITED IN DURATION TO THE LIMITED WARRANTY PERIOD. SOME
STATES OR JURISDICTIONS DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY
LASTS OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE
ABOVE LIMITATIONS AND/OR EXCLUSIONS MAY NOT APPLY TO YOU.
LIMITATION OF LIABILITY: In no event shall Eaton be liable for any indirect, incidental, special or consequential damages of any kind or type whatsoever, resulting from or in connection with any claim or cause of action, whether brought in contract or in tort (including negligence and strict liability). Some States or jurisdictions do not allow the exclusion of limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Eaton shall not be responsible for failure to provide service or parts due to causes beyond Eaton's reasonable control. In no case will Eaton's liability under this Warranty exceed the replacement value of the Warranted Items.
END-USER'S OBLIGATIONS: In order to receive the benefits of this Warranty, the End-User must register the product warranty (via mail or online at www.powerquality.eaton.com/ProductRegistration “product registration”); use the Product in a normal way; follow the Product's user's guide; and protect against further damage to the Product if there is a covered defect.
OTHER LIMITATIONS: Eaton's obligations under this Warranty are expressly conditioned upon receipt
by Eaton of all payments due to it (including interest charges, if any). During such time as Eaton has not
received payment of any amount due to it for the Product, in accordance with the contract terms under
which the Product is sold, Eaton shall have no obligation under this Warranty. Also during such time,
the period of this Warranty shall continue to run and the expiration of this Warranty shall not be
extended upon payment of any overdue or unpaid amounts.
COSTS NOT RELATED TO WARRANTY: The End-User shall be invoiced for, and shall pay for, all services not expressly provided for by the terms of this Warranty, including without limitation site calls involving an inspection that determines no corrective maintenance is required. Any costs for replacement equipment, installation, materials, freight charges, travel expenses, or labor of Eaton representatives outside the terms of this Warranty will be borne by the End-User.
OBTAINING WARRANTY SERVICE: In the USA, call the Eaton Customer Reliability Center 7x24 at 800-843-9433. Outside of the USA, call your local Eaton sales or service representative, or call the Eaton Customer Reliability Center in the United States at 9198703028. For comments or questions about this Limited Factory Warranty, write to the Customer Quality Representative, 3301 Spring Forest Road, Raleigh, North Carolina 27616 USA.
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