Parts List:Please identify and verify that you have all of the

hardware shown below prior to assembly.

Parts listed below are not shown in the hardware drawings. Refer to photos in the instructions:

Part Description Quantity525B SledBase . . . . . . . . . . . . . . . . . . . . . . . . . 1525A PhenolicSub-Fence . . . . . . . . . . . . . . . . 14424 24”UltraTrackFence . . . . . . . . . . . . . . 14912B 11-3/4”JigBar . . . . . . . . . . . . . . . . . . . . . 16305IC InboardClamp . . . . . . . . . . . . . . . . . . . . 26305OC OutboardClamp . . . . . . . . . . . . . . . . . . 1

525 Large Coping Sled

Please Read Carefully!

Part# Description Qty.5760B OvalNut 7

Part# Description Qty.MF040 3/4"Screw 2

Part# Description Qty.BUSH004 5/8”Spacer 4

Part# Description Qty.MF010 3/4”Screw 3

Part# Description Qty.STP001 3/4”Screw 4

Part# Description Qty.HB030 1”Bolt 1

Part# Description Qty.HB040 1-1/4”Bolt 3

Part# Description Qty.5860 RatchetHandle 2

Part# Description Qty.5590 Knob 2

Part# Description Qty.MF006 5/8”Screw 4

BEFORE BEGINNING: Identifyandverifythatyouhaveallthepartslisted.Readtheinstructionsatleastonce,familiarizingyourselfwiththepartsbeforeassembly.

You’llneeda#2&#3Phillipsscrewdriver.TheCopingSledcanbeusedonashaper,oraroutertablewith,orwithout,amiterslot.

1

IfusingtheJigBar(4912B),followtheinstructionsthatcomewithit.Afteradjustingthebartofityourmiterslot,attachthebartothebase(525B) usingtwoofthemountingholesinthebase.

Determinewhereonthebaseyouwishtoattachthe24”UltraTrackFence(4424).ThepositionoftheUltraTrackFenceonthebasewillaffectthemaximumwidthofstockthatcanbeused.ThisdrawingdepictstheUltraTrackFencelocatedasfarforwardonthebaseaspossibleandwilllimitthemaximumstockwidthyoucanuseto10-3/8”.Byusingoneoftheothertwomountingpositionsyoucanincreasethiswidthby3/4”(11-1/8”capacity)or1-1/2”(11-7/8”capacity).

Inserta3/4”screw(MF010)throughthethreeselectedcountersunkholesinthebase.Startanovalnut(5760B - smooth side first)ontheendsofthescrewsandslidetheUltraTrackFenceontheovalnuts.CheckthattheUltraTrackFenceissquaretothebase.

IfusingaMiterBar,positiontheendoftheUltraTrackFenceflushwiththeinboardedgeofthebaseasillustrated.

Selectmountingholesthatpositionthebaseascloseaspossibletothecutterwith

outstrikingit.Usethetwo3/4”screws(MF040)toattachthebartothebaseinstead

of the screws that come with the bar.

IfnotusingaMiterBar,positiontheendoftheUltraTrackFence1/2”infromtheedgeofthebase,

orfarenoughinfromtheedgesothecutterwon’tstrikeit.

MF040 x2

5760B x3 MF010 x3

4912B: Jig Bar

525B:

Coping Sled Base

4424: Ultra Track

2

AttachthePhenolicSub-Fence(525A)totheUltraTrackFenceusingfour5/8"screws(MF006)andovalnuts(5760B).Insertthescrewsthruthecountersunkholesinthesub-fenceandstarttheovalnuts,smoothsidefirst,ontheendsofthescrews.Slidethesub-fenceontothefrontT-slotofthefence,centeringit,andtightenthescrews.

Attachaknobonthebasewhereshown.Inserta1-1/4”bolt(HB040)thrutheslotinthebase,thena5/8”spacer(BUSH004)andaknob(5590)ontheendofthebolt.Fornow,positiontheknobatthefarcornerofthebaseandtighten.

Attachthetwohold-insonthebase.Inserta1-1/4”bolt(HB040) thrueachslotinthebase,thena5/8”spacer(BUSH004)andaratchethandle(5860)ontheendofeachbolt.Thehold-insarepositionedagainsttheworktohelpholditagainstthefencewhencutting,butcanberemovedifdesired.

AttachaknobtotheUltraTrackFence.Inserta1”bolt(HB030)intheT-slotshowninthefence,thena5/8”spacer(BUSH004)andaknob(5590)ontheendofthebolt.Fornow,positiontheknob5”fromthebitendofthefenceandtighten.

Makeandinstalla3/4”thickwoodfence.Itshouldbeapproximately1-3/4”tallbywhateverlengthyoudesire.Attachthewoodfencetotheslottedopeningsinthesub-fenceusingthe3/4”screws(STP001)provided.Woodfencescanbequicklychanged,somakeextrastocoverallthezero-clearancebitprofilesyouneed.

5760B x4

525A: Subfence

3/4” x 1-3/4”

Wood Fence

MF006 x4

HB030

HB040 x3

5860 x2

BUSH004 x3

5590

5590

BUSH004

STP001 x4

3

ASSEMBLE CLAMPS AssemblethetwoInboardClamps(6305IC)andtheOutboardClamp(6305OC)accordingtothedirectionsincluded.Fornow,attachoneInboardClampateachendofthefencewhereshown.

INSTALL CUTTER Installtherouterbit/cutterinyourrouterorshaper.Adjustthebitheight,takingintoaccountthe1/2”thicknessofthebase.Weuseanextrathickbasetoinsurethatthere’snodistortiontothebasewhenyouusethetoggleclamp.Mostcopebitsandrouterswillworkwiththissled,but

makesureyouhaveatleast3/4”to1”oftherouterbitshankintherouterbeforemakinganycuts.Ifextrabitheightisneeded,youmayneedtouseacolletextension.Makesurethebit/cutterwillnotstriketheUltraTrackfence!

OPTIONAL ACCESSORIES The6305R 1” Riser Kit(oneperclamprequired)increasestheclampcapacityby1”.The525S Flip Stopprovidesanadjustableworkstop.

USING WITH THE MITER BAR Thefencemustbeparalleltothemiterslotforthismethodtowork.Attachaspacertotheinfeedsideoftherouterfence.Adjusttherouterfencesothefaceofthespacerisinlinewiththeedgeofthebearingonthecopebit.Topositionthework,placethemiterbaroftheCopingSledinthemiterslotofyourroutertable.Placetheworkagainstthecopingsledfenceandbutttheendoftheworkagainstthespacerontherouterfence.MakesuretherouterbitwillnotstriketheUltraTrackfence! Slidethehold-insagainsttheworkandtightentheratchethandles,thenclamptheworkdownusingthetoggleclamps.Turntherouteronand,holdingbothknobs,slidetheCopingSledforwardpastthebit.Intheunlikelyeventtheworkmovesduringthecut,glueastripof180gritsandpaperonthebase.

USING WITHOUT THE MITER BAR Thefencedoesnotneedtobeparalleltothemiterslotforthismethodtowork.Thecuttermaycutintothesledbase.Aslongasapproximately1/4”ofthethicknessofthebasematerialremains,it’sOKtocutintothebase. Adjusttherouterfencesoitsfaceisinlinewiththeedgeofthebearingonthecopebit.Topositionthework,placetheSledBaseagainsttheinfeedsideofyourfence,placetheworkagainstthecopingsledfenceandbutttheendoftheworkagainsttherouterfence.GlidetheSledBasealongtherouterfencetomakethecut.MakesuretherouterbitwillnotstriketheUltraTrackfence! Slidethehold-insagainsttheworkandtightentheratchethandles,thenclamptheworkdownusingthetoggleclamps.Turntherouteronand,holdingbothknobs,slidetheCopingSledforwardpastthebit.Intheunlikelyeventtheworkmovesduringthecut,glueastripof180gritsandpaperonthebase.

©Copyright WOODHAVEN INC. 5/05/15(800) 344-6657 or WWW.WOODHAVEN.COM

Spacer Block

Router

Fence

Router

Fence

Outboard Clamp positioned in outside slot for illustration purposes

6305IC x 2

6305OC