Parts List:Please identify and verify that you have all of the

hardware shown below prior to assembly.

Parts listed below are not shown in the hardware drawings. Refer to photos in the instructions:

Part Description Quantity526B SledBase . . . . . . . . . . . . . . . . . . . . . . . . . 1526A PhenolicSub-Fence . . . . . . . . . . . . . . . . 14412 12”UltraTrackFence . . . . . . . . . . . . . . 14912B 11-3/4”Miter/JigBar . . . . . . . . . . . . . . . 16305IC InboardClamp . . . . . . . . . . . . . . . . . . . . 2

526 Medium Coping Sled

Please Read Carefully!

Part# Description Qty.5760B OvalNut 4

Part# Description Qty.MF040 3/4"Screw 2

Part# Description Qty.BUSH004 5/8”Spacer 4

Part# Description Qty.MF010 3/4”Screw 2

Part# Description Qty.STP001 3/4”Screw 2

Part# Description Qty.HB030 1”Bolt 1

Part# Description Qty.HB040 1-1/4”Bolt 3

Part# Description Qty.5860 RatchetHandle 2

Part# Description Qty.5590 Knob 2

Part# Description Qty.MF006 5/8”Screw 2

BEFORE BEGINNING: Identifyandverifythatyouhaveallthepartslisted.Readtheinstructionsatleastonce,familiarizingyourselfwiththepartsbeforeassembly.

You’llneeda#2&#3Phillipsscrewdriver.TheCopingSledcanbeusedonashaper,oraroutertablewith,orwithout,amiterslot.

1

IfusingtheJigBar(4912B),followtheinstructionsthatcomewithit.Afteradjustingthebartofityourmiterslot,attachthebartothebase(526B) usingtwoofthemountingholesinthebase.

Determinewhereonthebaseyouwishtoattachthe12”UltraTrackFence(4412).ThepositionoftheUltraTrackFenceonthebasewillaffectthemaximumwidthofstockthatcanbeused.ThisdrawingdepictstheUltraTrackFencelocatedasfarforwardonthebaseaspossibleandwilllimitthemaximumstockwidthyoucanuseto4-1/2”.Byusingoneoftheothertwomountingpositionsyoucanincreasethiswidthby3/4”(5-1/4”capacity)or1-1/2”(6”capacity).

Inserta3/4”screw(MF010)throughthetwoselectedcountersunkholesinthebase.Startanovalnut(5760B - smooth side first)ontheendsofthescrewsandslidetheUltraTrackFenceontheovalnuts.CheckthattheUltraTrackFenceissquaretothebase.

IfusingaMiterBar,positiontheendoftheUltraTrackFenceflushwiththeinboardedgeofthebaseasillustrated.

Selectmountingholesthatpositionthebaseascloseaspossibletothecutterwith

outstrikingit.Usethetwo3/4”screws(MF040)toattachthebartothebaseinstead

of the screws that come with the bar.

IfnotusingaMiterBar,positiontheendoftheUltraTrackFence1/2”infromtheedgeofthebase,

orfarenoughinfromtheedgesothecutterwon’tstrikeit.

MF040 x2

5760B x2MF010 x2

4912B: Jig Bar

526B:

Coping Sled Base

4412: Ultra Track

2

AttachthePhenolicSub-Fence(526A)totheUltraTrackFenceusingtwo5/8"screws(MF006)andovalnuts(5760B).Insertthescrewsthruthecountersunkholesinthesub-fenceandstarttheovalnuts,smoothsidefirst,ontheendsofthescrews.

Attachaknobonthebasewhereshown.Inserta1-1/4”bolt(HB040)thrutheslotinthebase,thena5/8”spacer(BUSH004)andaknob(5590)ontheendofthebolt.Fornow,positiontheknobatthefarcornerofthebaseandtighten.

Attachthetwohold-insonthebase.Inserta1-1/4”bolt(HB040) thrueachslotinthebase,thena5/8”spacer(BUSH004)andaratchethandle(5860)ontheendofeachbolt.Thehold-insarepositionedagainsttheworktohelpholditagainstthefencewhencutting,butcanberemovedifdesired.

AttachaknobtotheUltraTrackFence.Inserta1”bolt(HB030)intheT-slotshowninthefence,thena5/8”spacer(BUSH004)andaknob(5590)ontheendofthebolt.Fornow,positiontheknob5”fromthebitendofthefenceandtighten.

Makeandinstalla3/4”thickwoodfence.Itshouldbeapproximately1-3/4”tallbywhateverlengthyoudesire.Attachthewoodfencetotheslottedopeningsinthesub-fenceusingthe3/4”screws(STP001)provided.Woodfencescanbequicklychanged,somakeextrastocoverallthezero-clearancebitprofilesyouneed.

Slidethesub-fenceontothefrontT-slotofthefence,centeringit,andtightenthescrews.

5760B

5760B

526A: Subfence

3/4” x 1-3/4”

Wood Fence

MF006

MF006

HB030

HB040 x3

5860 x2

BUSH004 x3

5590

5590BUSH004

STP001 x2

3

ASSEMBLE CLAMPS AssemblethetwoInboardClamps(6305IC)accordingtothedirectionsincluded.Fornow,attachoneInboardClampateachendofthefencewhereshown.

INSTALL CUTTER Installtherouterbit/cutterinyourrouterorshaper.Adjustthebitheight,takingintoaccountthe1/2”thicknessofthebase.Weuseanextrathickbasetoinsurethatthere’snodistortiontothebasewhenyouusethetoggleclamp.Mostcopebitsandrouterswillworkwiththissled,but

makesureyouhaveatleast3/4”to1”oftherouterbitshankintherouterbeforemakinganycuts.Ifextrabitheightisneeded,youmayneedtouseacolletextension.Makesurethebit/cutterwillnotstriketheUltraTrackfence!

OPTIONAL ACCESSORIES The6305R 1” Riser Kit(oneperclamprequired)increasestheclampcapacityby1”.The6305OC Outboard ClampattachestotheSledBaseandhelpsclampwideboards.The525S Flip Stopprovidesanadjustableworkstop.

USING WITH THE MITER BAR Thefencemustbeparalleltothemiterslotforthismethodtowork.Attachaspacertotheinfeedsideoftherouterfence.Adjusttherouterfencesothefaceofthespacerisinlinewiththeedgeofthebearingonthecopebit.Topositionthework,placethemiterbaroftheCopingSledinthemiterslotofyourroutertable.Placetheworkagainstthecopingsledfenceandbutttheendoftheworkagainstthespacerontherouterfence.MakesuretherouterbitwillnotstriketheUltraTrackfence! Slidethehold-insagainsttheworkandtightentheratchethandles,thenclamptheworkdownusingthetoggleclamps.Turntherouteronand,holdingbothknobs,slidetheCopingSledforwardpastthebit.Intheunlikelyeventtheworkmovesduringthecut,glueastripof180gritsandpaperonthebase.

USING WITHOUT THE MITER BAR Thefencedoesnotneedtobeparalleltothemiterslotforthismethodtowork.Thecuttermaycutintothesledbase.Aslongasapproximately1/4”ofthethicknessofthebasematerialremains,it’sOKtocutintothebase. Adjusttherouterfencesoitsfaceisinlinewiththeedgeofthebearingonthecopebit.Topositionthework,placetheSledBaseagainsttheinfeedsideofyourfence,placetheworkagainstthecopingsledfenceandbutttheendoftheworkagainsttherouterfence.GlidetheSledBasealongtherouterfencetomakethecut.MakesuretherouterbitwillnotstriketheUltraTrackfence! Slidethehold-insagainsttheworkandtightentheratchethandles,thenclamptheworkdownusingthetoggleclamps.Turntherouteronand,holdingbothknobs,slidetheCopingSledforwardpastthebit.Intheunlikelyeventtheworkmovesduringthecut,glueastripof180gritsandpaperonthebase.

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Spacer Block

Router

Fence

Router

Fence

6305IC x2