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7/28/2019 6-81-1020 Rev 2
http://slidepdf.com/reader/full/6-81-1020-rev-2 1/6
1 1g{ar law.. INDIA LIMITEDI A GUN. Of eat UMW akingl
INSPECTION AND TEST PLANFO R
HIGH VOLTAGE CAPACITOR BANKS
STANDARD SPECI F I CATI ON NO.
6-81-1020 Rev. 2
Page 1 of 6
3V1 yt ()ay! aRic 401
flan trfieTur
INSPECTION AND TEST PLAN
FOR
HIGH VOLTAGE CAPACITOR BANKS
'
2 29.06.2012 Revised and Reissued 41Rr H VJ I A K C DM
1 24.12.07 Revised and Re- issued AK G C R M M V K K V C
0 12.08.02 Issued fo r implementa t ion R B AK C AK B G R R
R e v .
No .Date Purpose
Preparedby
Checkedby
Standards CommitteeConvenor
Standards BureauChai rman
Approved by
Format N o. 8-00-0001-F7 Rev. 0 Copyright EIL — All r ights reserved
7/28/2019 6-81-1020 Rev 2
http://slidepdf.com/reader/full/6-81-1020-rev-2 2/6
I S ? " l a iles, INDIA LIMI TEDIA G0%ol AgUndeIWANI
INSPECTION AND TEST PLANFO R
HIGH VOLTAGE CAPACITOR BANKS
STANDARD SPECIF ICATION NO.
6-81-1020 Rev. 2
Page 2 of 6
Abbreviations
AS
BASEEFA
BIS
CCE or CCOE
CELL
CIMFR
C EDFT
DTDPT
ERTL
FCRI
FM
FLPHT
HICITP
IP
IC
IGC
IE CJEC
LPT
Alloy Steel
British Approval Service for Electrical Equipment in Flammable
AtmospheresBureau of Indian Standard
Chief Controller of Explosives
Certification Engineers International Limited
Central Institute of Mining & Fuel Research
Carbon Equivalent
Dry Film Thickness
Destructive Testing
Dye Penetrate Testing
Electronics Regional Test Laboratory
Fluid Control Research Institute
Factory Mutual
Flame ProofHeat Treatment
Hydrogen Induced Cracking
Inspection and Test Plan
Ingress Protection
Inspection Certification
Inter Granular Corrosion
International Electro technical Commission
Japanese Electro technical Committee
Liquid Penetrate Testing
MPT/MT
MRT
MTC
MO C
NPSH
NDT
NEMA
POPESO
PQR
PR
PMI
PV C
QCRT
TC
TPI or TPIA
UT
UL
VDR
WPSWPQ
XLPE
Magnetic Particle Testing
Mechanical Run Test
Material Test Certificate
: Material of Construction
: Net Positive Suction Head
: Non Destructive Testing
: National Electrical Manufacturers Association
Purchase Order
: Petroleum Explosive Safety Organization
Procedure Qualification Record
: Purchase Requisition
Positive Material Identification
Poly Vinyl Chloride
Quality Control: Radiography Testing
Test Certificate
Third Party Inspection Agency
Ultrasonic Testing
Under writer Laboratories
Vendor Data Requirement
Welding Procedure Specification
Welders Performance Qualification
Cross Linked Poly Ethylene
Inspection Standards Committee
Convenor : Mr. A.K Chaudhary
Members:Mr. S.C. Gupta
Mr. G. Suresh
Mr. RK Singh Mr. MP Jain (Projects)
Mr. Rajeev Kumar Mr. G Poornachandra Rao
Format No. 8-00-0001-F7 Rev. 0Copyright El L — All rights reserved
7/28/2019 6-81-1020 Rev 2
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?zPifit E N G I N E E R S$1g7 ittig, INDIA LIMITED
Govl of India unclyta lang)
INSPECTION AND TEST PLANF O R
HIGH VOLTAGE CAPACITOR BANKS
STANDARD SPECI F I CATI ON NO.
6 - 8 1 -1 0 2 0 R e v . 2
Page 3 of 6
1.0 SCOPE
This Inspection and Test Plan covers the minimum testing requirements of High Voltage Shunt Capacitor Banks along with Series Reactor and RVT.
2.0REFERENCE DOCUMENTS
PO/PR/ Standards referred there in/Job specifications/Approved documents.
3.0 INSPECTION AND TEST REQUIREMENTS
SL
NO.STAGE/ ACTIVITY CHARACTERISTICS
QUANTUM
OF CHECKRECORD
SCOPE OF INSPECTION
SU BSUPPLIER
SUPPLIER EIL/TPIA
1.0 Procedures -- -- -- -- -- --
2.0 Material Inspection
2.1
Incoming material like
dielectric material
polypropylene, Non PCB
Impregnation material,
Aluminum Plates and bus
bars, Copper, Laminations,
Paper Insulation, and major
bought outs like Insulators,Bushings, Circuit Breaker,
Relays Lightening Arrestor,
Isolator, Discharge resistors,
etc.
Physical Chemical, Dielectric properties,
Purity, Review of Manufacturer's test
certificates, etc. as per relevant specifications
100%
TCs/ Inspection
&
Test records / Lab
Test Records
H H/R R
Format No. 8-00-0001-F7 Rev. 0Copyright EIL — All r ights reserved
7/28/2019 6-81-1020 Rev 2
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'1/451512: 1-4S- ENGINEERSf E l l a irgir INDIA LIMITED
I A G E M of Ina. Unclad. . .SO
INSPECTION AND TEST PLANFO R
HIGH VO LTAGE CAPACITOR BANKS
STANDARD SPECI F I CATI ON NO.
6-81-1020 Rev. 2
Page 4 of 6
SLNO .
STAGE/ ACTIVITY CHARACTERISTICSQUANTUM
OF CHECKRECORD
SCOPE OF INSPECTION
SUBSUPPLIER
SUPPLIER EIL/TPIA
3.0 In process Inspection
3.1 Fabrication of Tanks for
series reactor and RVT,
fabrication of Relay&
Control Panels/Desk,
Cable boxes
Visual
Dimensional
Paint shade and surface finish
Cable entry, Cable lugs, Cable Glands
size, Lifting Hooks
100%Suppliers Test
Records-- H R
4.0 Final Inspection
4.1Capacitor Units
(AcceptanceTests)
Visual arrangement/rating plate details
Check calibration status of all testing
equipment.
Sealing test
Test for capacitance measurement
Insulation resistance
DC Voltage test between terminals
AC Voltage test between terminals and
container for capacitor unit and banks.
Test for efficacy of discharge device
Measurement of tangent of dielectric loss
angle (tan 8)
Checks for Control panel/desk housing
Circuit breaker, relays
Verify for make/ model of Relays, Circuit
breaker.
100% bysupplier and on
random basis
by EIL/TPIA
Test Records /
Inspection
Witness Record
- H H/W
Format No. 8-00-0001-F7 Rev. 0Copyright EIL — All r ights reserved
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aRZleielkENGINEERSOgen le1151egvail INDIA LIMITED
omen new; 0 1 1 3 0 1 , 0 1 ) IA Gan 01Inds undeplakingj
INSPECTION AND TEST PLANFO R
HIGH VOLTAGE CAPACITOR BANKS
STANDARD SPECIF ICATION NO.
6-81-1020 Rev. 2
Page 5 of 6
SL
NO.STAGE/ ACTIVITY CHARACTERISTICS
QUANTUM
OF CHECKRECORD
SCOPE OF INSPECTION
SU B
SUPPLIERSUPPLIER EIL/TPIA
4.2 Series Reactor, RVT
Visual
Dimensional
Paint Shade/surface finish
Oil leakage
Measurement of Inductance, conductor
resistance
Inter turn Voltage withstand test
Ratio check for RVT
Dielectric tests for Reactor/RV
100% by
supplier and on
random basis
by EIL/TPIA
Test Records /
Inspection
Witness Record
H H H
4. 3 Structural steel /Panel
Dimensional
Galvanizing checkPaint thickness ( in panel)
100% bysupplier and on
random basis
by EIL/TPIA
Test Records /
InspectionWitness Record
H H H
4. 4 Type Tests
Capacitor Units:
Thermal stability tests
Capacitor loss tangent (tan 6) at elevated
temperature
Lightning impulse voltage test between
terminals and container
Short circuit discharge test
Reactors/RVT:
Temperature rise
Lightening impulse test
Q factor measurement
Determination of errors as per accuracy
1 Sample /Rating
Test agencies
Inspection witness
record/Testcertificates from
T
- H H/R**
Format No . 8-00-0001-F7 Rev. 0
Copyright E I L — A l l rights reserved
7/28/2019 6-81-1020 Rev 2
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15115iziefith E N G I N E E R S81ftll kllalegillev INDIATD
IBC
INSPECTION AND TEST PLANFO R
HIGH VOLTAGE CAPACITOR BANKS
STANDARD SPECIF ICATION NO.
6-81-1020 Rev. 2
Page 6 of 6
SL
N O .STAGE/ ACTIVITY CHARACTERISTICS
QUANTUM
OF CHECKRECORD
SCOPE OF INSPECTION
SU B
SUPPLIERSUPPLIER EIL/TPIA
5.0 Painting
5.1Painting of panels
(prior to assembly)
Pre treatment, primer and final paint,
shade, thickness100%
Supplier test
recordsH W R
6.0 Documentation and IC
6.1 Documentation and ICReview of Internal Test Reports & M T C s
IC issuance.100%
Supplier's Test
Records /
Inspection
Certificate
- H H
** Witness if called for in job specifications. In such cases specified Type test will be considered as part of Acceptance Test.
Legends. H- Hold (Do not proceed without approval), Random 10% , R-Review, RW-Random witness, W- Witness (Give due notice, work may
poceedaeschedueddae
NOTES (As applicable):Wherever W/R or H/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier
In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable.
This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable.
Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents
Format No. 8-00-0001-F7 Rev. 0Copyright EIL — All rights reserved