Upload
mudit
View
241
Download
2
Embed Size (px)
Citation preview
7/28/2019 6-81-1038 Rev 1
http://slidepdf.com/reader/full/6-81-1038-rev-1 1/6
aNitzie? e ENGINEERS
1g410i/tumorINDIA LIMITEDIA GOO 0, hd 'a InSriaknal
INSPEC TION AND TEST PLANFOR
MV VARIABLE FR EQUENCY DRIVE SYS TEM
STANDARD SPECI F I CATI ON NO.
6-81-1038 Rev. 1
Page 1 o f 6
Ntcr4F
Act itfrxr f f i t a r t i r trtierr
INSPECTION AND TEST PLAN
FOR
MV VARIABLE FREQUENCY DRIVE SYSTEM
1 29.06.12 Revised and Re- issued H VJ • K C D M
0 08.12.2008 Issued for implementat ion R B S K D , SK P VC
Rev.No .
Date PurposeP r e p a r e d
byChe cke d
by
Standards Commi t teeC on v en or
Standards BureauChai rman
A p p r ov ed by
Copyright EIL — Al l r ights reservedF or m at N o . 8 - 00 - 0001- F 7 R ev . 0
7/28/2019 6-81-1038 Rev 1
http://slidepdf.com/reader/full/6-81-1038-rev-1 2/6
1512 -CAM ENGINEERSlea k lfflegliie INDIA IJMITED
Gov' d area undenaiong)
IN S P E C T I O N A N D T E S T P L A N
F O R
MV VARIABLE FREQUENCY DRIVE SYS TEM
STANDARD SPECIFICATION NO.
6 - 8 1 . 1 0 3 8 R e v . 1
Page 2 of 6
Abbreviations
AS
BASEEFA
BI S
CCE or CCOE
CELL
CIMFR
C E
DFT
DT
DPT
ERTL
FCRI
FMFL P
HI CITP
IP
IC
IGCIE C
JE C
LPT
Alloy Steel
British Approval Service for Electrical Equipment in Flammable
Atmospheres
Bureau of Indian Standards
Chief Controller of Explosives
Certification Engineers International Limited
Central Institute of Mining & Fuel Research
Carbon Equivalent
Dry Film Thickness
Destructive Testing
Dye Penetrate Testing
Electronics Regional Test Laboratory
Fluid Control Research Institute
Factory MutualFlame Proof
Hydrogen Induced Cracking
Inspection and Test Plan
Ingress Protection
Inspection Certification
Inter Granular Corrosion
International Electro technical Commission
Japanese Electro technical Committee
Liquid Penetrate Testing
MPT/MT
MRT
MTC
MO C
NPSH
NDT
NEMA
PO
PESO
PQR
PR
PMI
PVCQC
RT
TC
TPI or TPIA
UT
UL
VDR
WPS
WPQ
XLPE
Magnetic Particle Testing
Mechanical Run Test
Material Test Certificate
Material of Construction
Net Positive Suction Head
Non Destructive Testing
National Electrical Manufacturers Association
Purchase Order
Petroleum Explosive Safety Organization
Procedure Qualification Record
Purchase Requisition
Positive Material Identification
Poly Vinyl ChlorideQuality Control
Radiography Testing
Test Certificate
Third Party Inspection Agency
Ultrasonic Testing
Under writer Laboratories
Vendor Data Requirement
Welding Procedure Specification
Welders Performance Qualification
Cross Linked Poly Ethylene
Inspection Standards Committee
Convenor . Mr. A.K. Chaudhary
Members:
Mr. S.C. Gupta
Mr. G. Suresh
Mr. RK Singh Mr. MP Jain (Projects)
Mr. Rajeev Kumar Mr. G. Poornachandra Rao
Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All r ights reserved
7/28/2019 6-81-1038 Rev 1
http://slidepdf.com/reader/full/6-81-1038-rev-1 3/6
aftekétilE N G I N E E R S11?-161fflagNIVINDIA LIMITED
awnPIMP WI WI IAGatIncia UndrtaMmg)
I N S P E C T I O N A N D T E S T P L A NFO R
M V V A R I A B L E F R E Q U E N C Y D R I V E S Y S T E M
STANDARD SPECIFICATION NO.
6-81-1038 Rev. 1Page 3 of 6
1.0 SCOPE
This Inspection and Test Plan covers the minimum testing & inspection requirements of MV Variable Frequency Drive System(VFD).
2.0 REFERENCE DOCUMENTS
PO/PR & Standards referred there in /Job specifications / Approved documents.
3.0 INSPECTION AND TEST REQUIREMENTS
S L
N O .STAGE/ ACTIVITY CHARACTERISTICS
QUANT UMRECORD
SCOPE OF INSPECTION
S U B
SUPPLIEREIL/TPIAF CHECK SUPPLIER
1.0 Procedures -- -- -- -- -- --
2.0 Material Inspection
2.1
Incoming Material like
fabricated panels,
IGHT/SCRs, relays,
Meters, CT/PT,
transducers, transformer
unit, rectifier unit, filter
etc.
Material Identification
Operational checks. 100%
Material Test
Certificates /
Test records
H H/R R
3.0 Inprocess Inspection
3.1 VFD Assembly Visual ,Dimensional, Bill of material 100% Test Records - H R
Copyright EIL — All rights reservedormat No. 8-00-0001-F7 Rev. 0
7/28/2019 6-81-1038 Rev 1
http://slidepdf.com/reader/full/6-81-1038-rev-1 4/6
laltreitia ENGINEERSEiffleuW INDIA LIMITED
allen f970/17 WIWI) (ACon IINCVaUndarkAaV)
INSPEC TION AND TEST PLANFO R
MV VARIABLE FR EQUENCY DRIVE SYS TEM
STANDARD SPECIFICATION NO.
6-81-1038 Rev. 1
Page 4 of 6
S L
N O .STAGE/ ACTIVITY CHARACTERISTICS
QUANTUM
OF CHECKRECORD
SCOPE OF INSPECTION
S U B
SUPPLIERSUPPLIER EIL/TPIA
4.0 Final Inspection
4.1 VFD (Acceptance Tests)**
Visual and dimensional
Check calibration status of all testing equipment.
Bill of Material.
Simulation check of control signals
Check of Speed/1pm at different frequency at
constant Torque/ Voltage/ Power Mode, as
applicable
Memory function check of fault diagnostics
Insulation Test
Light Load and Functional test
Load characteristicsLoad duty test
Check Auxiliary Devices
Check the properties of the control equipment
Check the Protective Devices
Check control and functional requirements
High voltage test
Leakage and pressure test for cooling system
where provided
Automatic restart/re-acceleration
Noise Level Measurement
100% By
Supplier and
on Random
Basis by
TPLVEIL
Inspection test
records - H H
Load current versus speed at different frequency
4. 2 VFD (Type Tests)
a constant torque/ Voltage/Power Mode as
applicable.
Efficiency
Temperature rise
Voltage division
Line side current distortion content
One sample
from each
type/rating
Inspection test
records- H li
Copyright El L — All rights reservedormat No. 8-00-0001-F7 Rev. 0
7/28/2019 6-81-1038 Rev 1
http://slidepdf.com/reader/full/6-81-1038-rev-1 5/6
OPIzIeTat ENGINEERS
IgarWeed" INDIA LIMITEDIA God d inda UnaAsIdll
INSPEC TION AND TEST PLANFO R
MV VARIABLE FR EQUENCY DRIVE SYS TEM
STANDARD SPECIFICATION NO.
6-81-1038 Rev. 1
Page 5 of 6
S L
N O .STAGE/ ACTIVITY CHARACTERISTICS
QUANTUM
OF CHECKRECORD
SCOPE OF INSPECTION
S U BSUPPLIER EIL/TPIA
SUPPLIER
Power factor
Dynamic performance test
Current limit and current loop test
Speed loop test capability to ride through
voltage dips upto 20%
Noise Level Measurement
Capability to restart the system and
resynchronize converter onto running motor
after a voltage interruption.
Harmonic measurement at output of VFD for
Voltage and Current
String test / Integral Test is to be carried outalong with job motor, if required as per PR/
Job requirement
4. 3Submission of certificates
/documents
Degree of protection certificate as per latest
IS/IEC.
Type test certificates from recognized
independent test house such as ERTL,
CIMFR,BASEEFA,FM/UL, PTB, ATEX etc
for rated current test, power loss
determination, temperature rise, EM Immunity
and EM Emission
Sampample/Proto
type
Statutory
Approval
Certificates /
Type Test
Certificates
- H R
5.0 Painting
5.1 Painting of VFD PanelsPre treatment, primer and final paint, shade,
thickness100% Test records - H R
Copyright El L - All rights reservedormat No. 8-00-0001-F7 Re v. 0
7/28/2019 6-81-1038 Rev 1
http://slidepdf.com/reader/full/6-81-1038-rev-1 6/6
lfrZIEg i llb E NGI NE E R SBIgto WIeggi t i INDIA LIMITED
I N S P E C T I O N A N D T E S T P L A NFO R
M V V A R I A B L E F R E Q U E N C Y D R I V E S Y S T E M
STANDARD SPECIFICATION NO.
6-81-1038 Rev. 1
Page 6 of 6
S L
N O .STAGE/ACTIVITY CHARACTERISTICS
QUANTUM
OF CHECKRECORD
SCOPE OF INSPECTION
S U BEIL/TPIAUPPLIER
SUPPLIER
6.0 Documentation and IC
6.1 Documentation and IC
Review of Internal Test Reports and MTCs.
IC issuance 100%
Supplier's Test
Records /
Inspection
Certificate (IC)
- H H
** All the load tests/ Functional Checks are to be carried out either with the job motor or with Shop Motor
Legends: H- Hold (Do not proceed without approval), Random -10% , R-Review, RW-Random witness, W- Witness (Give due notice, work may proceed
aeschedueddae
NOTES (As applicable):Wherever W/R or 11/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier
In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable.
This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable.
Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents
Format No. 8-00-0001-F7 R ev. 0
Copyright E I L — A l l rights reserved