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Student Handbook
606-849-WELDP.O. Box 261 • Flemingsburg, KY 41041
www.KentuckyWeldingInstitute.com
Catalog #2Issue Date: December 2017
Kentucky Welding Institute
KWIKWIK
WI
KW
I
Kentucky Welding Institute
KWIKWI
KW
IK
WI
Kentucky Welding Institute
KWIKWI
KW
IK
WI2
Dear Prospective Student, My goal as Lead Instructor is to become your mentor. The skills and knowledge I have accumulated over the last 20 years will become your as-set and prove invaluable. The experienced staff at KWI will help you to achieve a successful career in welding; our instructional staff will provide you with the training and skills necessary to become not only a successful welder, but a career oriented welder. Becoming a successful welder means more than just running a bead. Be-yond classroom study and extensive hands-on training, KWI supports a life-time job placement assistance program honoring your annual brushup, con-tinuing education to learn the new processes as well as welding recertifica-tion assistance. We're here for you and want to be a vital part in helping you to attain rewarding success in your career. KWI is dedicated to training individuals for the 21st century needs in the welding industry and strives to maintain current standards in the welding vocation. If hard work, access to state of the art equipment, support from dedicated instructors, and big return on investment are what you’re looking for, then you deserve the KWI experience. We firmly believe that when it comes to welding, the more you burn, the more you learn and ultimately the more you earn! I look forward to helping you achieve your goals and pursue a successful career in welding. You have my word that if you choose KWI no-body will work harder for you during your educational experience or after you graduate than the staff at Kentucky Welding Institute. Regards,
Ashley Applegate Lead Instructor , CWI, CWE Kentucky Welding Institute
23
Kentucky Welding Institute
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Kentucky Welding Institute
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Kentucky Welding Institute
KWIKWI
KW
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Kentucky Welding Institute
KWIKWI
KW
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21
20
Certified Pipe Welder 24 wks 40hrs 960 total hours
Classroom Lab Demo Shop 29101-09 Safety 10 0 ASHI CPR/First Aid/AED 5 29102-09 Oxyfuel 1 2 8 29103-09 Plasma 1 2 4 29104-09 Arc gouge 1 2 8 29105-09 Base metal 2 5 29106-09 Weld quality 3 2 29107-09 SMAW set up 4 29108-09 SMAW electrode 2 0 29109-09 Beads/Fillets 5 5 127 29110-09 Joints/ Fit up 5 0 29111-09 Groove/Backing 1 40 29112-09 Open V-groove 5 80 29201-09 Symbols 2 2 29202-09 Prints 8 1 29203-09 Physical/Mechanical 2 29204-09 Pre/Post Heat 5 29205-09 GMAW/FCAW eq 5 29206-09 GMAW/FCAW plate 5 75 29207-09 GTAW Eq and Filler 5 29208-09 GTAW plate 10 45 29301-10 Open Root Pipe 5 90 29302-10 GMAW Pipe 5 50 29303-10 FCAW Pipe 5 50 29304-10 GTAW Carbon Pipe 10 65 29305-10 GTAW Stainless Pipe 10 60 29306-10 SMAW Stainless 10 90 29401-10 GMAW Aluminum 29402-10 GTAW Aluminum 29403-10 GTAW Aluminum pipe 29404-10 Aluminum pipe Core Weld Math 10 Core Job Preparation 5 Totals 60 108 792 CPW TOTAL 960
5
Certified Pipe Welder24 wks 40 hrs 960 total hours
60Classroom
168Lab Demo
792Shop
29101-09 Safety 10 0ASHI CPR/First Aid/AED 5 29102-09 Oxyfuel 1 2 829103-09 Plasma 1 2 429104-09 Arc gouge 1 2 829105-09 Base metal 2 1029106-09 Weld quality 3 729107-09 SMAW set up 529108-09 SMAW electrode 2 029109-09 Beads/Fillets 5 6 12729110-09 Joints / Fit up 5 029111-09 Groove / Backing 2 4029112-09 Open V-groove 6 8029201-09 Symbols 2 329202-09 Prints 8 229203-09 Physical / Mechanical 629204-09 Pre / Post Heat 529205-09 GMAW / FCAW eq 1029206-09 GMAW / FCAW plate 5 7529207-09 GTAW Eq and Filler 1029208-09 GTAW plate 15 4529301-10 Open Root Pipe 10 9029302-10 GMAW Pipe 10 5029303-10 FCAW Pipe 10 5029304-10 GTAW Carbon Pipe 15 6529305-10 GTAW Stainless Pipe 15 6029306-10 SMAW Stainless 10 9029401-10 GMAW Aluminum 29402-10 GTAW Aluminum29403-10 GTAW Aluminum pipe29404-10 Aluminum pipecore Weld Math 10core Job Preparation 5 Totals 60 168 792 CPW TOTAL 960
Kentucky Welding Institute
KWIKWI
KW
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Kentucky Welding Institute
KWIKWI
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6 19
Certified Structural Welder 16 wks 40hrs 640 total hours
Classroom Lab Demo Shop 29101-09 Safety 10 ASHI CPR/First Aid/AED 5 29102-09 Oxyfuel 1 2 8 29103-09 Plasma 1 2 4 29104-09 Arc gouge 1 2 8 29105-09 Base metal 2 10 29106-09 Weld quality 3 7 29107-09 SMAW set up 5 29108-09 SMAW electrode 2 0 29109-09 Beads/Fillets 5 6 127 29110-09 Joints/ Fit up 5 5 29111-09 Groove/Backing 2 70 29112-09 Open V-groove 6 100 29201-09 Symbols 2 3 29202-09 Prints 8 2 29203-09 Physical/Mechanical 6 29204-09 Pre/Post Heat 5 29205-09 GMAW/FCAW eq 10 29206-09 GMAW/FCAW plate 5 100 29207-09 GTAW Eq and Filler 10 29208-09 GTAW plate 15 60 Core Weld Math 10 Core Job Preparation 5 Totals 60 103 477 CSW TOTAL 640
Certified Structural Welder16 wks 40 hrs 640 total hours
60Classroom
103Lab Demo
29101-09 Safety 10 ASHI CPR/First Aid/AED 5 29102-09 Oxyfuel 1 2 829103-09 Plasma 1 2 429104-09 Arc gouge 1 2 8
29105-09 Base metal 2 1029106-09 Weld quality 3 729107-09 SMAW set up 529108-09 SMAW electrode 2 029109-09 Beads/Fillets 5 6 12729110-09 Joints / Fit up 5 529111-09 Groove / Backing 2 7029112-09 Open V-groove 6 10029201-09 Symbols 2 329202-09 Prints 8 229203-09 Physical / Mechanical 629204-09 Pre / Post Heat 529205-09 GMAW / FCAW eq 1029206-09 GMAW / FCAW plate 5 10029207-09 GTAW Eq and Filler 1029208-09 GTAW plate 15 60core Weld Math 10core Job Preparation 5
Totals 60 103 477 CSW TOTAL 640
8 21
Certified Structural Welder 16 wks 40hrs 640 total hours
Classroom Lab Demo Shop 29101-09 Safety 10 ASHI CPR/First Aid/AED 5 29102-09 Oxyfuel 1 2 8 29103-09 Plasma 1 2 4 29104-09 Arc gouge 1 2 8 29105-09 Base metal 2 10 29106-09 Weld quality 3 7 29107-09 SMAW set up 5 29108-09 SMAW electrode 2 0 29109-09 Beads/Fillets 5 6 127 29110-09 Joints/ Fit up 5 5 29111-09 Groove/Backing 2 70 29112-09 Open V-groove 6 100 29201-09 Symbols 2 3 29202-09 Prints 8 2 29203-09 Physical/Mechanical 6 29204-09 Pre/Post Heat 5 29205-09 GMAW/FCAW eq 10 29206-09 GMAW/FCAW plate 5 100 29207-09 GTAW Eq and Filler 10 29208-09 GTAW plate 15 60 Core Weld Math 10 Core Job Preparation 5 Totals 60 103 477 CSW TOTAL 640
477Shop
Kentucky Welding Institute
KWIKWI
KW
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Kentucky Welding Institute
KWIKWI
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18
Certified Fabricator Welder 12 wks 40hrs 480 total hours
Classroom Lab Demo Shop 29101-09 Safety 10 ASHI CPR/First Aid/AED 5 29102-09 Oxyfuel 1 2 8 29103-09 Plasma 1 2 4 29104-09 Arc gouge 1 2 8 29105-09 Base metal 2 10 29106-09 Weld quality 3 7 29108-09 Electrode Classification 2 29109-09 Beads/Fillets 5 6 105 29110-09 Joints/ Fit up 5 29111-09 Groove/Backing 2 30 29112-09 Open V-groove 6 62 29201-09 Symbols 2 3 29202-09 Prints 8 2 29203-09 Physical/Mechanical 6 29204-09 Pre/Post Heat 5 29205-09 GMAW/FCAW eq 10 29206-09 GMAW/FCAW plate 5 75 29302-10 GMAW/FCAW Pipe 10 50 29303-10 FCAW Pipe Core Weld Math 10 Core Job Preparation 5 Totals 60 78 342 CFW TOTAL 480
7
Certified Fabricator Welder12 wks 40 hrs 480 total hours
60Classroom
78Lab Demo
342Shop
18
Certified Fabricator Welder 12 wks 40hrs 480 total hours
Classroom Lab Demo Shop 29101-09 Safety 10 ASHI CPR/First Aid/AED 5 29102-09 Oxyfuel 1 2 8 29103-09 Plasma 1 2 4 29104-09 Arc gouge 1 2 8 29105-09 Base metal 2 10 29106-09 Weld quality 3 7 29108-09 Electrode Classification 2 29109-09 Beads/Fillets 5 6 105 29110-09 Joints/ Fit up 5 29111-09 Groove/Backing 2 30 29112-09 Open V-groove 6 62 29201-09 Symbols 2 3 29202-09 Prints 8 2 29203-09 Physical/Mechanical 6 29204-09 Pre/Post Heat 5 29205-09 GMAW/FCAW eq 10 29206-09 GMAW/FCAW plate 5 75 29302-10 GMAW/FCAW Pipe 10 50 29303-10 FCAW Pipe Core Weld Math 10 Core Job Preparation 5 Totals 60 78 342 CFW TOTAL 480
11
29101-09 Safety 10 ASHI CPR/First Aid/AED 5 29102-09 Oxyfuel 1 2 829103-09 Plasma 1 2 429104-09 Arc gouge 1 2 829105-09 Base metal 2 1029106-09 Weld quality 3 729108-09 ElectrodeClassificaton 229109-09 Beads / Fillets 5 6 10529110-09 Joints / Fit up 5 29111-09 Groove / Backing 2 3029112-09 Open V-groove 6 6229201-09 Symbols 2 329202-09 Prints 8 229203-09 Physical / Mechanical 629204-09 Pre / Post Heat 529205-09 GMAW / FCAW eq 1029206-09 GMAW / FCAW plate 5 7529302-10 GMAW / FCAW Pipe 10 5029303-10 FCAW pipe core Weld Math 10core Job Preparation 5 Totals 60 78 342 CFW TOTAL 480
Kentucky Welding Institute
KWIKWI
KW
IK
WI
Kentucky Welding Institute
KWIKWI
KW
IK
WI
Kentucky Welding Institute
KWIKWI
KW
IK
WI
Kentucky Welding Institute
KWIKWI
KW
IK
WI8 17
16 9
Kentucky Welding Institute
KWIKWI
KW
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Kentucky Welding Institute
KWIKWI
KW
IK
WI
Kentucky Welding Institute
KWIKWI
KW
IK
WI
Kentucky Welding Institute
KWIKWI
KW
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10
15
Kentucky Welding Institute
KWIKWI
KW
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Kentucky Welding Institute
KWIKWI
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Kentucky Welding Institute
KWIKWI
KW
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Kentucky Welding Institute
KWIKWI
KW
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Kentucky Welding Institute
KWIKWI
KW
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Kentucky Welding Institute
KWIKWI
KW
IK
WI12 13
Kentucky Welding Institute
KWIKWI
KW
IK
WI
Kentucky Welding Institute
KWIKWI
KW
IK
WI14 11
Kentucky Welding Institute
KWIKWI
KW
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Kentucky Welding Institute
KWIKWI
KW
IK
WI
10
15
16 9
Kentucky Welding Institute
KWIKWI
KW
IK
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Kentucky Welding Institute
KWIKWI
KW
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WI
Kentucky Welding Institute
KWIKWI
KW
IK
WI
Kentucky Welding Institute
KWIKWI
KW
IK
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18
Certified Fabricator Welder 12 wks 40hrs 480 total hours
Classroom Lab Demo Shop 29101-09 Safety 10 ASHI CPR/First Aid/AED 5 29102-09 Oxyfuel 1 2 8 29103-09 Plasma 1 2 4 29104-09 Arc gouge 1 2 8 29105-09 Base metal 2 10 29106-09 Weld quality 3 7 29108-09 Electrode Classification 2 29109-09 Beads/Fillets 5 6 105 29110-09 Joints/ Fit up 5 29111-09 Groove/Backing 2 30 29112-09 Open V-groove 6 62 29201-09 Symbols 2 3 29202-09 Prints 8 2 29203-09 Physical/Mechanical 6 29204-09 Pre/Post Heat 5 29205-09 GMAW/FCAW eq 10 29206-09 GMAW/FCAW plate 5 75 29302-10 GMAW/FCAW Pipe 10 50 29303-10 FCAW Pipe Core Weld Math 10 Core Job Preparation 5 Totals 60 78 342 CFW TOTAL 480
7
Certified Fabricator Welder12 wks 40 hrs 480 total hours
60Classroom
78Lab Demo
342Shop
18
Certified Fabricator Welder 12 wks 40hrs 480 total hours
Classroom Lab Demo Shop 29101-09 Safety 10 ASHI CPR/First Aid/AED 5 29102-09 Oxyfuel 1 2 8 29103-09 Plasma 1 2 4 29104-09 Arc gouge 1 2 8 29105-09 Base metal 2 10 29106-09 Weld quality 3 7 29108-09 Electrode Classification 2 29109-09 Beads/Fillets 5 6 105 29110-09 Joints/ Fit up 5 29111-09 Groove/Backing 2 30 29112-09 Open V-groove 6 62 29201-09 Symbols 2 3 29202-09 Prints 8 2 29203-09 Physical/Mechanical 6 29204-09 Pre/Post Heat 5 29205-09 GMAW/FCAW eq 10 29206-09 GMAW/FCAW plate 5 75 29302-10 GMAW/FCAW Pipe 10 50 29303-10 FCAW Pipe Core Weld Math 10 Core Job Preparation 5 Totals 60 78 342 CFW TOTAL 480
11
29101-09 Safety 10 ASHI CPR/First Aid/AED 5 29102-09 Oxyfuel 1 2 829103-09 Plasma 1 2 429104-09 Arc gouge 1 2 829105-09 Base metal 2 1029106-09 Weld quality 3 729108-09 ElectrodeClassificaton 229109-09 Beads / Fillets 5 6 10529110-09 Joints / Fit up 5 29111-09 Groove / Backing 2 3029112-09 Open V-groove 6 6229201-09 Symbols 2 329202-09 Prints 8 229203-09 Physical / Mechanical 629204-09 Pre / Post Heat 529205-09 GMAW / FCAW eq 1029206-09 GMAW / FCAW plate 5 7529302-10 GMAW / FCAW Pipe 10 5029303-10 FCAW pipe core Weld Math 10core Job Preparation 5 Totals 60 78 342 CFW TOTAL 480
Kentucky Welding Institute
KWIKWI
KW
IK
WI
Kentucky Welding Institute
KWIKWI
KW
IK
WI
6 19
Certified Structural Welder 16 wks 40hrs 640 total hours
Classroom Lab Demo Shop 29101-09 Safety 10 ASHI CPR/First Aid/AED 5 29102-09 Oxyfuel 1 2 8 29103-09 Plasma 1 2 4 29104-09 Arc gouge 1 2 8 29105-09 Base metal 2 10 29106-09 Weld quality 3 7 29107-09 SMAW set up 5 29108-09 SMAW electrode 2 0 29109-09 Beads/Fillets 5 6 127 29110-09 Joints/ Fit up 5 5 29111-09 Groove/Backing 2 70 29112-09 Open V-groove 6 100 29201-09 Symbols 2 3 29202-09 Prints 8 2 29203-09 Physical/Mechanical 6 29204-09 Pre/Post Heat 5 29205-09 GMAW/FCAW eq 10 29206-09 GMAW/FCAW plate 5 100 29207-09 GTAW Eq and Filler 10 29208-09 GTAW plate 15 60 Core Weld Math 10 Core Job Preparation 5 Totals 60 103 477 CSW TOTAL 640
Certified Structural Welder16 wks 40 hrs 640 total hours
60Classroom
103Lab Demo
29101-09 Safety 10 ASHI CPR/First Aid/AED 5 29102-09 Oxyfuel 1 2 829103-09 Plasma 1 2 429104-09 Arc gouge 1 2 8
29105-09 Base metal 2 1029106-09 Weld quality 3 729107-09 SMAW set up 529108-09 SMAW electrode 2 029109-09 Beads/Fillets 5 6 12729110-09 Joints / Fit up 5 529111-09 Groove / Backing 2 7029112-09 Open V-groove 6 10029201-09 Symbols 2 329202-09 Prints 8 229203-09 Physical / Mechanical 629204-09 Pre / Post Heat 529205-09 GMAW / FCAW eq 1029206-09 GMAW / FCAW plate 5 10029207-09 GTAW Eq and Filler 1029208-09 GTAW plate 15 60core Weld Math 10core Job Preparation 5
Totals 60 103 477 CSW TOTAL 640
8 21
Certified Structural Welder 16 wks 40hrs 640 total hours
Classroom Lab Demo Shop 29101-09 Safety 10 ASHI CPR/First Aid/AED 5 29102-09 Oxyfuel 1 2 8 29103-09 Plasma 1 2 4 29104-09 Arc gouge 1 2 8 29105-09 Base metal 2 10 29106-09 Weld quality 3 7 29107-09 SMAW set up 5 29108-09 SMAW electrode 2 0 29109-09 Beads/Fillets 5 6 127 29110-09 Joints/ Fit up 5 5 29111-09 Groove/Backing 2 70 29112-09 Open V-groove 6 100 29201-09 Symbols 2 3 29202-09 Prints 8 2 29203-09 Physical/Mechanical 6 29204-09 Pre/Post Heat 5 29205-09 GMAW/FCAW eq 10 29206-09 GMAW/FCAW plate 5 100 29207-09 GTAW Eq and Filler 10 29208-09 GTAW plate 15 60 Core Weld Math 10 Core Job Preparation 5 Totals 60 103 477 CSW TOTAL 640
477Shop
Kentucky Welding Institute
KWIKWI
KW
IK
WI
Kentucky Welding Institute
KWIKWI
KW
IK
WI
20
Certified Pipe Welder 24 wks 40hrs 960 total hours
Classroom Lab Demo Shop 29101-09 Safety 10 0 ASHI CPR/First Aid/AED 5 29102-09 Oxyfuel 1 2 8 29103-09 Plasma 1 2 4 29104-09 Arc gouge 1 2 8 29105-09 Base metal 2 5 29106-09 Weld quality 3 2 29107-09 SMAW set up 4 29108-09 SMAW electrode 2 0 29109-09 Beads/Fillets 5 5 127 29110-09 Joints/ Fit up 5 0 29111-09 Groove/Backing 1 40 29112-09 Open V-groove 5 80 29201-09 Symbols 2 2 29202-09 Prints 8 1 29203-09 Physical/Mechanical 2 29204-09 Pre/Post Heat 5 29205-09 GMAW/FCAW eq 5 29206-09 GMAW/FCAW plate 5 75 29207-09 GTAW Eq and Filler 5 29208-09 GTAW plate 10 45 29301-10 Open Root Pipe 5 90 29302-10 GMAW Pipe 5 50 29303-10 FCAW Pipe 5 50 29304-10 GTAW Carbon Pipe 10 65 29305-10 GTAW Stainless Pipe 10 60 29306-10 SMAW Stainless 10 90 29401-10 GMAW Aluminum 29402-10 GTAW Aluminum 29403-10 GTAW Aluminum pipe 29404-10 Aluminum pipe Core Weld Math 10 Core Job Preparation 5 Totals 60 108 792 CPW TOTAL 960
5
Certified Pipe Welder24 wks 40 hrs 960 total hours
60Classroom
168Lab Demo
792Shop
29101-09 Safety 10 0ASHI CPR/First Aid/AED 5 29102-09 Oxyfuel 1 2 829103-09 Plasma 1 2 429104-09 Arc gouge 1 2 829105-09 Base metal 2 1029106-09 Weld quality 3 729107-09 SMAW set up 529108-09 SMAW electrode 2 029109-09 Beads/Fillets 5 6 12729110-09 Joints / Fit up 5 029111-09 Groove / Backing 2 4029112-09 Open V-groove 6 8029201-09 Symbols 2 329202-09 Prints 8 229203-09 Physical / Mechanical 629204-09 Pre / Post Heat 529205-09 GMAW / FCAW eq 1029206-09 GMAW / FCAW plate 5 7529207-09 GTAW Eq and Filler 1029208-09 GTAW plate 15 4529301-10 Open Root Pipe 10 9029302-10 GMAW Pipe 10 5029303-10 FCAW Pipe 10 5029304-10 GTAW Carbon Pipe 15 6529305-10 GTAW Stainless Pipe 15 6029306-10 SMAW Stainless 10 9029401-10 GMAW Aluminum 29402-10 GTAW Aluminum29403-10 GTAW Aluminum pipe29404-10 Aluminum pipecore Weld Math 10core Job Preparation 5 Totals 60 168 792 CPW TOTAL 960
Kentucky Welding Institute
KWIKWI
KW
IK
WI
Kentucky Welding Institute
KWIKWI
KW
IK
WI
Kentucky Welding Institute
KWIKWI
KW
IK
WI
Kentucky Welding Institute
KWIKWI
KW
IK
WI4
21
Kentucky Welding Institute
KWIKWI
KW
IK
WI
Kentucky Welding Institute
KWIKWI
KW
IK
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4 4 5 5 5 5
6 7 8 9 10 10 10 11 11 12 13 13 14 15 16 16 17
18 19 20
Kentucky Welding Institute
KWIKWI
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Kentucky Welding Institute
KWIKWI
KW
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Dear Prospective Student, My goal as Lead Instructor is to become your mentor. The skills and knowledge I have accumulated over the last 20 years will become your as-set and prove invaluable. The experienced staff at KWI will help you to achieve a successful career in welding; our instructional staff will provide you with the training and skills necessary to become not only a successful welder, but a career oriented welder. Becoming a successful welder means more than just running a bead. Be-yond classroom study and extensive hands-on training, KWI supports a life-time job placement assistance program honoring your annual brushup, con-tinuing education to learn the new processes as well as welding recertifica-tion assistance. We're here for you and want to be a vital part in helping you to attain rewarding success in your career. KWI is dedicated to training individuals for the 21st century needs in the welding industry and strives to maintain current standards in the welding vocation. If hard work, access to state of the art equipment, support from dedicated instructors, and big return on investment are what you’re looking for, then you deserve the KWI experience. We firmly believe that when it comes to welding, the more you burn, the more you learn and ultimately the more you earn! I look forward to helping you achieve your goals and pursue a successful career in welding. You have my word that if you choose KWI no-body will work harder for you during your educational experience or after you graduate than the staff at Kentucky Welding Institute. Regards,
Ashley Applegate Lead Instructor , CWI, CWE Kentucky Welding Institute
23
Student Handbook
606-849-WELDP.O. Box 261 • Flemingsburg, KY 41041
www.KentuckyWeldingInstitute.com
Catalog #2Issue Date: December 2017
Kentucky Welding Institute
KWIKWI
KW
IK
WI
