773E_ToolingList

Caterpillar: Confidential Green Last Modified:2/8/2010 -12-

Front Wheel, Bearing and Duo-Cone Seal

*138-7574 Link Bracket Used to R&I the front wheel assembly. 1

138-7576 Link Bracket Used to R&I the front wheel assembly. 1

*3S-6224 Hydraulic Pump Used to separate the front spindle from the strut. 1

1U-5197 Cylinder Used to separate the front spindle from the strut. 1

6V-0178 Puller Plate (two) Used to separate the front spindle from the strut. 1

6V-7179 Bar (three) Used to separate the front spindle from the strut. 1

*1D-4635 Bolt Used to separate the front spindle from the strut. 8

*5P-8250 Hard Washer Used to separate the front spindle from the strut. 8

1U-6434 Duo-Cone Seal Installer Used to install the Duo-Cone seal into the seal retainer and the front wheel. 1

*6V-2012 Micrometer Depth Gauge Used in the bearing pre-load procedure to determine shim thickness, and to determine the amount of shims for the bottom of the front strut.

1

4C-5593 Anti-Seize Compound Apply to the taper of the front suspension. 1

4C-4030 Thread Lock Compound Apply to appropriate bolt when assembling. 1

Tire and Rim (Front)

*9U-7536 Lift Stand (55 ton) Used to lift the machine. 2

*4C-5809 Hydraulic Pump Used to operate the lift stands. 1

*4C-5749 Dolly Used to support the hydraulic pump. 1

*8S-9906 Ratchet Puller Used to secure tire and rim to the lift truck. 1

Hydraulic Tank (Steering)

*138-7575 Link Bracket Used to R&I the steering tank. 2

Metering Pump (Steering)

1U-7585 Hex Wrench Used to compress the centering spring in the D&A process. 1

*1P-1855 Pliers Used to R&I the retaining ring located on the sleeve assembly. 1

*8T-9022 Silicone Gasket Used to seal openings in the Pump housing in the D&A process. 1

*4C-9506 Retaining Compound Used underside of Bolt heads tightened on Gerotor housing in D&A process. 1

Center Arm (Steering)

*8T-5255 Hydraulic Jack Used to apply pressure on the ball stud during the R&I of the center arm. 1

*4C-4089 Hydraulic Platform Jack (Transmission)

Used to support the center arm during the R&I process. 1

5P-2145 Puller Adapter Used to R&I the sleeve bearings located in the pin bores. 1

*6V-3160 Tool Cylinder Used to R&I the sleeve bearings located in the pin bores. 1

1A-1935 Full Nut Used to R&I the sleeve bearings located in the pin bores. 1

*5P-8250 Hard Washer Used to R&I the sleeve bearings located in the pin bores. 1

5P-4776 Stud Used to R&I the sleeve bearings located in the pin bores. 1

6D-7726 Hose Assembly Used to R&I the sleeve bearings located in the pin bores. 2

773E-ASK Off-Highway Truck/Quarry Truck

Tool List


*3S-6224 Electric Hydraulic Pump Used to R&I the sleeve bearings located in the pin bores. 1

*265-9218 Gage Gp-Plug (Ballstud) Used to inspect steering joint bores. 1

*231-4903 Wedge-Ballstud (Remove) Used to separate the steering joint during the removal process. 1

5P-2145 Puller Adapter Used to install sleeve bearings 1

6v-3160 Tool Cylinder Used to install sleeve bearings 1

1A-1935 Full Nut Used to install sleeve bearings 1

5P-8250 Hard Washer Used to install sleeve bearings 1

5P-4776 Stud Used to install sleeve bearings 1

6D-7726 Hose Assembly Used to install sleeve bearings 2

Tie Rod (Steering)

*1U-7505 Hydraulic Jack Used to apply pressure on the ball stud during the removal process. 1



*265-9213 Ballstud-Lapping Tool Used to recondition steering joint bores. 1

1P-0808 Multi Purpose Grease Applied on taper of Ball stud while installing. -

Steering Cylinder

*1U-7505 Hydraulic Jack Used to apply pressure on the ball stud during the removal process. 1



*265-9213 Ballstud-Lapping Tool Used to recondition steering joint bores. 1

*1U-9900 Hydraulic Cylinder Repair Stand Used to D&A the hydraulic cylinder 1

FT-1114 Vacuum cap Used to apply a vacuum to the steering tank during the R&I process 1

1U-9200 Lever Puller Hoist Used to secure steering cylinder to the Hydraulic jack during the R&I process 1

138-7575 Link Bracket Used multiple times during the R&I process. 2

Piston Pump (Steering)

*1P-1857 Retaining Ring Pliers Used to R&I the retaining ring from the pump housing during the D&A process. 1

1P-1858 Retaining Ring Pliers Used to R&I the retaining ring from the barrel assembly during the D&A process. 1

*1P-0510 Driver Group Multiple usage during the D&A process. 1

8T-5096 Dial Indicator Group Used to determine end play of pump shaft

Steering Column

6V-3010 Puller Group Used to remove the steering wheel from the steering column. 1

9S-3263 Thread Lock Compound Apply to threads of nut during Install. -

Hydraulic Caliper Service Brake

*138-7573 Link Bracket Used to R&I the brake caliper. 2

1U-7484 Mobile Lifting Crane Used to R&I the brake caliper. 1

*1P-0520 Driver Group Used to R&I the pistons in the caliper during the D&A process. 1

1U-9003 Puller Used to remove the pistons from the caliper. 1

5P-3569 Brake System Piston Press Used to install the pistons into the caliper. 1

1U-7591 Pry Bar Used to Pry on tooling in D&A process. 1

Service and Parking Brake (Rear)

*138-7574 Link Bracket Multiple usages during the R&I and D&A process. 2

138-7575 Link Bracket Multiple usages during the R&I and D&A process. 2

*1P-7407 Lifting Eyebolt Multiple usage during the D&A process. 2


164-4622 Clamp Assembly Used to compress piston springs during the D&A process. 1

*8S-1378 Remover, Stud and Resetting Used to R&I the taper lock studs during the D&A process. 1

2P-5535 Stud Remover Set Used to R&I the taper lock studs during the D&A process. 1

*140-7642 Duo-Cone Seal Installer Used to install Duo-Cone seal into the brake hub during the assembly process. 1

5P-9726 Plug Gage Used to check brake disc wear. 1

1U-7425 Gage Assembly-Displacement Used to check brake disc wear. 1

Slack Adjuster (Rear)

5P-3540 Locknut Wrench Used to R&I the housings from the base during the D&A process. 1

*1P-1861 Internal Retaining Ring Pliers Used to R&I the retaining ring from the piston during the D&A process. 1

Electric Drive Pump (Secondary Steering and Brake Release)

*138-7575 Link Bracket Used to R&I the plated (guard) from around the electric drive pump. 1

Hydraulic Filter (Parking Brake Release)

*185-3630 Strap Wrench Assembly Used to R&I the filters. 1

Diverter Valve (Parking Brake Release)

*1P-1855 Retaining Ring Pliers Used to R&I the retaining rings located on the spool during the D&A process. 1

Relay Valve (Brake)

*1P-1853 Retaining Ring Pliers Used to R&I the retaining ring during the D&A process. 1

5P-3413 Pipe Sealant Applied on threads of all Hose assemblies prior to Installation. 1

Air Hydraulic Cylinder (Front Brake)


Air Hydraulic Cylinder (Rear Brake)


Front Suspension (Cylinder)

*175-5507 Nitrogen Charging Group Used to purge and charge the nitrogen in the cylinder. 1

148-0357 Handling Group Used to R&I the front strut/wheel/brake as a unit. 1

2H-2157 Bolt Used to R&I the front strut/wheel/brake as a unit. 8

*1D-4635 Bolt Used to R&I the front strut/wheel/brake as a unit. 4

*1U-5750 Engine Repair Stand Used to hold the front suspension cylinder during the D&A process. 1

1U-5749 Adapter Plate Used to D&A the cylinder. 1

*1P-0820 Hydraulic Puller Group Used to lift the rod during the D&A process. 1

*9U-6600 Hydraulic Hand Pump Used to lift the rod during the D&A process. 1

8B-7559 Adapter Used to lift the rod during the D&A process. 2

5F-7369 Leg Used to lift the rod during the D&A process. 4

3H-0465 Plate Used to lift the rod during the D&A process. 4

4C-9633 Stud Used to lift the rod during the D&A process. 2

1H-3111 Adapter Used to lift the rod during the D&A process. 1

FT-1891 Plate Used to lift the rod during the D&A process. 1

*138-7575 Link Bracket Used to lift the rod during the D&A process. 2

2J-3507 Full Nut Used to lift the tube and gland during the D&A process. 2

6V-3142 Puller Plate Used to lift the tube and gland during the D&A process. 1


*8B-7548 Push-Puller Used to lift the tube and gland during the D&A process. 1

3K-5234 Hard Washer Used to lift the tube and gland during the D&A process. 2

8B-7555 Threaded Rod Used to lift the tube and gland during the D&A process. 2

*9U-5617 Oil Refill Pump Used to fill the cylinder with oil. 1

1P-0820 Hydraulic Puller Group Used to lift the tube and gland during the D&A process. 1

9U-6600 Hydraulic Hand Pump Used to lift the tube and gland during the D&A process. 1

8B-7559 Adapter Used to lift the tube and gland during the D&A process. 2

5F-7369 Leg Used to lift the tube and gland during the D&A process. 2

3H-0765 Plate Used to lift the tube and gland during the D&A process. 4

6B-6682 Nut Used to lift the tube and gland during the D&A process. 2

4C-9633 Stud Used to lift the tube and gland during the D&A process. 2

8B-7555 Threaded Rod Used to lift the tube and gland during the D&A process. 2

Rear Suspension (Cylinder)

*175-5507 Nitrogen Charging Group Used to purge and charge the nitrogen in the cylinder. 1

*9U-7536 Lift Stand Used to lift the machine. 2

*4C-5809 Hydraulic Pump Used to operate the lift stand. 1


*6V-3160 Puller Used to remove upper and lower cylinder pins. 1

8M-4856 Sleeve Used to remove upper and lower cylinder pins. 1

2J-3505 Nut Used to remove upper and lower cylinder pins. 2

180-9760 Stand Used to support the cylinder while removing the lower pin. 1

1U-9900 Hydraulic Cylinder Repair Stand Used to D&A the hydraulic cylinder 1

*9U-5617 Oil Refill Pump Used to fill the cylinder with oil. 1

Control Valve (Hoist)

1P-1853 Retaining Ring Pliers Used to R&I the retaining ring during the D&A process. 1

1P-1862 Retaining Ring Pliers Used to R&I the retaining ring during the D&A process. 1

Hoist Cylinder

9U-6833 Nut Used to remove Pin assembly from cylinder 1

4C-9633 Puller Stud Used to remove Pin assembly from cylinder 1

6V-4035 Sleeve Used to remove Pin assembly from cylinder 1

6V-3160 Double Acting Cylinder Used to remove Pin assembly from cylinder 1

3S-6224 Electric Hydraulic Pump Gp Used to remove Pin assembly from cylinder 1

*1P-2322 Three Jaw Puller Used to remove the hoist cylinder and outer race from the frame assembly during the R&I process.

1

1U-9900 Hydraulic Cylinder Repair Stand Used to D&A the hydraulic cylinder 1

*1P-1861 Retaining Ring Pliers Used to R&I the retaining rings during the D&A process. 1

5P-0599 Hose Clamp Used to position and hold the outer race while installing the cylinder. 1

1F-7958 ½ in – 13 NC Nut Used to draw the cylinder into position on the frame assembly. 3

8S-9906 Ratchet Puller Used to position the head end of hoist cylinder to the body. 1

Gear Pump (Hoist and Brake)



*8S-1378 Stud Remover and Resetter Tool Used to R&I the studs during the D&A process. 1


Hydraulic Tank (Hoist and Brake)

*138-7573 Link Bracket Used to R&I the tank. 2


Transmission Control

*1P-0510 Driver Group Used to R&I the sleeve during the D&A process. 1

1U-5429 Retaining Ring Pliers Used to R&I the sleeve during the D&A process. 1

Regulator (Electric Window)

1U-7575 Hex Wrench (1/8 inch) Used to support the glass assembly during the R&I process. 1

Electric Control Module

*6V-0006 Governor Pliers Used to disconnect and connect the wire harness onto the module. 1

Body and Canopy

*8S-9906 Ratchet Puller Used to secure the hoist cylinder. 2

4C-5742 Pry Bar Used to remove Pin assembly and the two thrust washers from body assembly. 1

Wheel Bearing and Duo-Cone Seals

*140-7642 Duo-Cone Seal Installer Use to install the inner Duo-Cone seal into the seal retainer of the rear service and parking brake.

1

8T-9206 Duo-Cone Seal Installer Use to install the outer Duo-Cone seal into the seal retainer of the rear service and parking brake.

1

Axle Shaft

5P-7373 Axle Installer Used to R&I the axle. 1

*4C-4892 Fitting Kit Used to manually release the parking brake. 1

*7H-1680 Lubrication Pump Used to manually release the parking brake. 1

8T-0447 Dial Caliper Used to measure shim pack for the bearing preload procedure. 1

*6V-2012 Micrometer Depth Gauge Used in the bearing preload procedure. 1

Drive Shaft

1U-8792 Chain Wrench Used to R&I the tube and yoke assembly located on the drive shaft. 1

Gear Pump (Power Train)

*1P-2322 Puller Used to remove the gear assembly during the D&A process. 1

Filter (Power Train)

*185-3630 Strap Wrench Assembly Used to R&I the filter. 1

Torque Converter

143-5455 Lifting Bracket Used to R&I the torque converter. 1

FT-1468 Adapter Bracket Used to R&I the torque converter. 1

*138-7573 Link Bracket Used to position the torque converter for the D&A process. 3

*2P-8312 External Retaining Ring Pliers Used to R&I the retaining ring during the D&A process. 1


5F-7366 Screw Used to remove the sleeve assembly and race from the bearing carrier. 1

1H-3112 Puller Assembly Used to remove the sleeve assembly and race from the bearing carrier. 1

*8B-7551 Puller Used to remove the bearing inner face from the impeller hub. 1

*8B-7550 Leg Used to remove the bearing inner face from the impeller hub. 2

*8B-7548 Push-Puller Used to remove the bearing inner face from the impeller hub. 1

*8H-0684 Ratchet Wrench Used to remove the bearing inner face from the impeller hub. 1

*1P-2321 Combination Puller Used to remove the ring carrier from the impeller hub. 1


*6V-2012 Micrometer Depth Gauge Used in the assembly process. 1

5J-0490 Forcing Bolt Used to separate torque converter housing assembly from the torque converter 3

1P-7405 Eyebolt Use to lift the impeller 2

5B-4274 Forcing Bolt Used to separate impeller from housing assembly 2

3D-0471 Guide Stud Used to install reinforcement plate and gear to impeller hub 3

6L-4428 Guide Stud Used on housing assembly to position reinforcement plate to housing assembly 2

Lockup Clutch and Solenoid Valve (Torque Converter)

*1U-5429 Snap Ring Pliers Used to R&I the retaining ring during the D&A process. 1

Speed Sensor (Transmission)

*6V-0006 Pliers Used to disconnect and connect the wire harness connected to the speed sensor. 1

FT-0995 Jaws Used to remove the bearing from the sensor rotor during the D&A process. 2

9S-9155 Centering Spacer Used to remove the bearing from the sensor rotor during the D&A process. 1

5F-7345 Screw Used to remove the bearing from the sensor rotor during the D&A process. 1

1P-0070 Bar Used to remove the bearing from the sensor rotor during the D&A process. 1

Transmission Hydraulic Control

*1P-0510 Driver Group Used multiple times during the D&A process. 1

*1U-5429 Retaining Ring Pliers Used to R&I the retaining rings located in the spool assemblies. 1

*6V-0006 Pliers Used to disconnect and connect the wire harness on the sensor. 1

Transmission Planetary and Transfer Gears


*138-7575 Link Bracket Used to R&I the transmission and transfer gears. 2

Transmission Planetary

*138-7575 Link Bracket Used multiple times during the D&A process. 3

6V-0066 Governor Pliers Used multiple times during the D&A process. 1

*1P-2420 Transmission Repair Stand Use to support the transmission during the D&A process. 1

1P-0496 Plate Used to remove gear assembly from carrier assembly 1

*1P-0510 Driver Group Used multiple times during the D&A process. 1

FT-0833 Clamp Used to hold piston in clutch housing during the D&A process. 2

1P-1863 External Retaining Ring Pliers Used to R&I the retaining ring during the D&A process. 1

*2P-8312 Retaining Ring Pliers Used to R&I the retaining rings during the D&A process. 1

FT-0834 Clutch Testing Nozzle Used to ensure the clutch pistons move freely. 1

5B-4274 Forcing Bolt Used multiple times during the D&A process. 2

1P-7405 Eyebolt Used multiple times during the D&A process. 2

1P-7407 Eyebolt Used multiple times during the D&A process. 2

6L-4428 Taperlock Stud Used multiple times during the D&A process. 2

3D-0471 Taperlock Stud Used multiple times during the D&A process. 2

Transfer Gears

*1P-0510 Driver Group Used to R&I the bearing cups and cones during the D&A process. 1

*8B-7548 Push-Puller Tool Group Used to remove the bearing cones on the transfer gears. 1

*8B-7550 Leg Used to remove the bearing cones on the transfer gears. 2

5P-4170 Step Plate Used to remove the bearing cones on the transfer gears. 1

*8B-7551 Puller Used to remove the bearing cones on the transfer gears. 1


*8H-0684 Ratchet Wrench Used to remove the bearing cones on the transfer gears. 1

*8T-5096 Dial Indicator Group Used to measure bearing endplay during the assembly process. 1

6V-6042 Point Group Used to measure bearing endplay during the assembly process. 1

Transmission Planetary and Transfer Gears


*138-7575 Link Bracket Used to R&I the transmission and transfer gears. 2

Differential and Bevel Gear

*1P-7407 Lifting Eyebolt Used to remove pin from banjo housing. 1

183-4807 Bracket As-Differential Handling Used to R&I the differential from the banjo housing 1

*1P-2420 Transmission Repair Stand Used to support the transmission during the D&A process. 1

FT-1449 Turning Tool Used to loosen and tighten the differential during the D&A process. 1

8B-7561 Step Plate Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process.

1

1H-3110 Puller Assembly Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process.

1

1H-3107 Push-Puller Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process.

1

1B-4209 Nut Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process.

2

3H-0468 Plate Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process.

2

1H-3108 Leg Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process.

2

*1P-0820 Hydraulic Puller Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process.

1

*1P-0520 Driver Set Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process.

1

*9U-6600 Hydraulic Pump Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process.

1

5P-1730 Holding Fixture Used to support the spider gears during the D&A process. 1

5S-6080 Socket (2.75 inch) Used to R&I the nuts on the spider assembly during the D&A process. 1

8B-7554 Puller Assembly Used to rotate the differential. 1

9S-7354 Torque Wrench Used to rotate the differential. 1

2B-6030 Bolt Used to rotate the differential. 1

FT-1108 Seal Installer Used to install the seal assembly into the pinion cage. 1

FT-0108 Driver Handle Used to install the seal assembly into the pinion cage. 1

*1U-5750 Engine Repair Stand Used to rotate the differential during the bevel gear backlash process. 1

*8T-5096 Dial Indicator Used to measure the bevel gear backlash during the assembly process. 1

Lateral Control Rod (Rear Axle Housing)

1P-0074 Slide Hammer Puller Used to remove the pins during the removal process. 1

*1P-0520 Driver Set Used to R&I the bearings located in the rod. 1




Spindle

*138-7574 Link Bracket Used to R&I spindle. 2

6V-3145 Load Leveler Used to R&I spindle. 1

Rear Axle Housing and Differential

*4C-4892 Fitting Kit Used to manually release the parking brake. 1

*7H-1680 Lubrication Pump Used to manually release the parking brake. 1

5P-3501 Adapter Used to manually release the parking brake. 1

1P-2376 Coupler Used to manually release the parking brake. 2


5S-2403 Fitting Used to manually release the parking brake. 2

3B-7722 Bushing Used to manually release the parking brake. 2

2J-3506 Nut Used in the ball socket and bolster cap adjustment process. 4

Final Drive

128-4775 Lifting Bracket Assembly Used to attach the final drive/ adapter lifting bracket assembly and the ring gear bracket extension as a lifting device unit.

1

143-4987 Adapter Lifting Bracket Assembly Used to R&I the final drive. 1

*2P-8312 External Retaining Ring Pliers Used to R&I the retaining ring located on the axle in order to remove the sun gear. Also for the retaining rings located on the carrier pins.

1

128-4776 Bracket Extension Assembly Used to R&I the ring gears. 1

*8S-1378 Stud Remover and Resetter Tool Used to R&I the taper lock studs in the D&A process. 1

Tire and Rim (Rear)

*9U-7536 Lift Stand (55 ton) Used to lift the machine. 2



Hood (Front)

*138-7575 Link Bracket Used to R&I the hood. 2

Crankcase Guard

1U-7505 Mobile Low Lift Transmission Jack Used to R&I the crankcase guards. 1

Fuel Filter (Primary) and Fuel Filter Base

*185-3630 Strap Wrench Used to R&I the fuel filter. 1

Fuel Filter (Secondary) and Fuel Filter Base

*185-3630 Strap Wrench Assembly Used to R&I fuel filter. 1

Unit Injector Hydraulic Pump Drive

*8S-1378 Stud Remover and Resetter Tool Used to R&I the taperlock studs. 1

Engine Oil Filter and Oil Filter Base

*185-3630 Strap Wrench Used to R&I the oil filter. 1

Screen (Hoist and Rear Brake Oil Cooler)

FT-1114 Vacuum Cap Assembly Used to apply a vacuum on the hydraulic tank. 1

Exhaust Manifold

165-4638 Manifold Guide Used to position manifold in the installation process. 3

Water Temperature Regulator

*1P-0510 Driver Group Used to install lip seal. 1

Cowling (Radiator)

*138-7573 Link Bracket Used to R&I the cowling. 2

Radiator

*138-7573 Link Bracket Used to R&I the radiator. 2

Fan Drive





*1P-2321 Combination Puller Used to remove the fan pulley hub from the fan drive pulley. 1

9S-9153 Puller Assembly Used to remove the fan pulley hub from the fan drive pulley. 3


Oil Pan

*4C-4089 Transmission Jack Used to R&I the oil pan. 1

Engine Front Support

FT-1321 Support Beam Used to support the engine with the oil pan removed during the R&I of the front engine support.

1

1D-4706 Bolt (3/8 inch – 16 NC X 6 inch long)

Used to support the engine with the oil pan removed during the R&I of the front engine support.

1

4C-6486 Stand Used to support the engine with the oil pan removed during the R&I of the front engine support.

1

8S-7621 Tube Used to support the engine with the oil pan removed during the R&I of the front engine support.

1

8S-7625 Collar Used to support the engine with the oil pan removed during the R&I of the front engine support.

1

8S-7615 Pin Used to support the engine with the oil pan removed during the R&I of the front engine support.

1

8S-7650 Cylinder Used to support the engine with the oil pan removed during the R&I of the front engine support.

1

8S-7645 Hose Used to support the engine with the oil pan removed during the R&I of the front engine support.

1

3S-6224 Electric Hydraulic Pump Used to support the engine with the oil pan removed during the R&I of the front engine support.

1

8S-7615 Pin Used to support the engine with the oil pan removed during the R&I of the front engine support.

1

Accessory Drive

8T-7008 Bolt Used to remove the drive gear. 2

4B-4278 Washer Used to remove the drive gear. 2

4B-5271 Washer Used to remove the drive gear. 2

126-7176 Forcing Screw Used to remove the drive gear. 1

126-7183 Crossblock Used to remove the drive gear. 1

Engine and Torque Converter

8S-7640 Stand Used to support the body during the R&I of the engine. 2

8S-7611 Tube Used to support the body during the R&I of the engine. 2

8S-7615 Pin Used to support the body during the R&I of the engine. 2

8S-8048 Saddle Used to support the body during the R&I of the engine. 2




6V-6146 Load Leveler Used to R&I the engine and torque converter. 1

*138-7575 Link Bracket Used to R&I the engine and torque converter. 1

*8S-9906 Ratchet Puller Used to R&I the engine and torque converter. 1

Tools with the * are duplicated in this document.

Diagnostic Tooling Required JERD2124 ET Program Dealer Full Service 1

JERD2129 ET Subscription Dealer Full Service 1

146-4080 CAT Digital Multimeter 1

164-3310 Infrared Thermometer 1

171-4400 Comm. Adapter II Group 1

175-3700 Deutsch DT Connector Service Kit 1


190-8900 Deutsch HD Connector Field Repair Kit 1

198-4240 Digital Pressure Indicator Group 1

Diagnostic Tooling Recommended 131-5051 DataView Group Portable TechStation

143-6092 Differential Pressure Meter

152-7213 Fluke123 Scopemeter 120 VAC

155-5176 AC/DC Current Probe All engines below 3500

156-1070 Emissions Analyzer Group

177-2330 Digital Battery Analyzer

187-8520 Wireless ET Link Group With CAT DATA Link

189-1720 Analog Gauge Tester Group

1U-5470 Engine Pressure Group

8T-5301 Diesel Timing Adapter Group (300, 1100, 3200, 3300, and 3400 Series Engines)

4C-6500 Digital Thermometer Group

5P-7277 Voltage Tester

8T-0500 Continuity Testing Light

8T-1000 Electronic Position Indicator Gr.

8T-5200 Signal Generator/Counter Gr.

8T-5300 Timing Indicator Group

9U-7500 Transmission Analyzer II Group Machines with Electronic Transmission Control

9U-7560 Field Soldering Iron Group

Multitach

1U-9139 Universal Fuel Line Pickup All non-unit-injection Caterpillar Diesel Engines

9U -7400 Multitach II Group

Fuelmeter 154-8100 Fuel Flowmeter Group Medium Engine 3408 and 3412 Electronic Engine or D300 and 3500

179-0710 Burn Rate Meter System All engines below 3500

Multimeter

212-2160 Digital Multimeter General function DMM

6V-7070 Digital Multimeter Used in CAT field service environment, water resistant

9U-7330 Fluke 87 Multimeter Full service DMM, Hz, % Duty Cycle


Borescopes

146-1738 Rigid Tube Borescope Battery-Operated

186-0170 Flexible Shaft Borescope Length 24”; Dia .236”; field of view 50 degrees

190-8160 Light Source, 220 VAC Used with 1U-5268, 9U-6940, and 186-0180

1U-5265 Battery Light Source Used with 1U-5268, 9U-6940, and 186-0180

1U-5266 Light Source, 110 VAC Used with 1U-5268, 9U-6940, and 186-0180

1U-5268 Rigid Tube Straight Viewing Length 23”; Dia .256”; field of view 60 degrees

1U-5269 Mirror Tube Adaptor Right-Angles used with 1U-5268

6V-9459 Rigid Tube Fiber Optic Cable Used with 1U-5268, 9U-6940, and 186-0180

6V-9461 Rigid Tube Adaptor Right-Angle Viewing used with 1U-5268

8T-9290 Rigid Tube Borescope Battery-Operated

9U-6940 Rigid Tube Fixed Right-Angle Length 22.5”; Dia .256”; field of view 60 degrees

Blowby 1U-8860 Large Engine Blowby Group. 3500 engines, Larger 300 family engines

8T-2700 Blowby/ Air Flow Indicator All engines 3500 & below

Cable

127-9797 Cable, TPMS, VIMS, WLP to PC

Used to download data from off-highway truck, connects to 5-pin circular connector on TMPS and 9-pin “D” connector on computer

1

134-5195 Adapter Cable Assembly, 40-Pin

Square C/D to A/B adapter cable, allows connection of 7X-1715 (3500, 3600)

1

135-5063 70-pin bypass T Access to data link directly from ECM (3216, 3176B, C-10, C- 12, 3406E) 1

136-7874 Cable Adapter Used to monitor & adjust air-fuel ratio parameters for proper emissions 1

139-4166 Breakout “T” CRB 139-4166 Cat Data Link (CDL) to171-4400 Comm. Adapter 1

140-2266 Harness Assembly, 70-Pin Breakout T

Provides test points for individual wires in engine wiring harness of electronic engine control system 3176E, C-10, C-12, 3406E, C-15 & C-16

1

140-9944 Terminal Kit All Caterpillar Engines 1

147-6456 Wedge Removal Tool 1

151-6320 Removal Tool 14, 16, 18 gauge SXL/GXL (with Electronic Control) 1

167-9225 Service Bypass Harness for 70-Pin ECM

Requires to bench flash the ADEM III ECM on 3126 and model year 1999 because ADEM III connection is not possible (3126, 3406E, C-10, C-12, C-15 & C-16)

1

179-1875 Lock Removal Tool 1

195-7970 Deutsch DFN Style Connector Service Tool

With Electronic Control 1

196-1900 MAC14 Frequency Input Adapter

Used to simulate a transmission output speed to allow service technician to observe transmission shifting through all gears

1

197-7876 Connector Removal Tool 1

208-0059 Breakout T 70-pin connector Used to provide test point for all individual wires in engine wiring harness (3176B, C-10, C-12, 3406E C-15 & C-16)

1

5P-6590 Wiring Tester Group Permits quick of electrical circuitry on all tandem powered 1

6V-3000 Sure Seal Repair Kit All models with Sure Seal Connectors 1

6V-4148 Electrical Connector Repair Kit Some models with electronic controls 1

7X-1395 Adapter Cable Used with 7X-1695 cable to allow connection to TDC adapter for SI engines (All Engines with Electronic Controls)

1

7X-1695 2-pin Deutsch DT DC Calibrator Top Dead Center (TDC) Cable (All Engines with Electronic Control) 1


7X-1710 Probe Group Used with 6V-7070 DMM to measure voltage in wire harnesses without disconnecting them

1

7X-1715 Cable Assembly, 40-Pin Breakout ECM

Allowing voltage checks on any wire or between two wires, Square Connector (3406E C-15 & C-16and 3176B)

1

8T-5319 CE/VE Connector Tool Group 1

9X-3075 Truck cab connector 5-pin MS, Computer connector 9-pin serial port cable to Download Information from TPMS to user’s laptop computer

1

9X-1314 Red Wire Assembly Used with 40-pin breakout cable 1

9X-1315 Black Wire Assembly Used on 40-pin breakout cable 1

Documents

773E_ToolingList