87386091 PCC2100 Participants Guide

11/2005CMT0686-EN-PG

Participant’s GuidePowerCommand� Control 2100

with CAN Link

Technical Training

IntroductionPowerCommand Control 2100 w/ CAN Link

i-1Participant’s Guide

Revision History

v5.00 (11/2005)1. Removed last mentions of PTC Module – thanks go out to Kurt Rahkola

v4.00 (09/2004)1. Updated CAN Link section.2. Re-ordered guide sections to put prints just before the Comment Sheet.3. Added Performance Assessment.

v3.00 (04/21/04)1. Added section on CAN Link to ECS on Cummins G-Drive engines.

v2.0 (4/2/04)1. Updated with changes found by guest instructor during USAF session in January 2004.

Thanks Tim.2. Updated copyright information

v1.1 (8/25/02)1. Numerous revisions found in first QTQ session. Many sections involved in this revision,

subtle changes to text and diagrams.

v1.00 (7/20/02)1. Initial draft for first QTQ session in 2002

Cummins, Onan, and PowerCommand are all registered trademarks of Cummins Inc.InPower is a trademark of Cummins Inc.Windows� is a trademark of Microsoft Corporation.

Copyright � 2001-2005 by Cummins Power Generation

PowerCommand Control 2100 w/ CAN LinkIntroduction

i-2 Participant’s Guide

PowerCommand Control 2100 with CAN Link Module

Table of Contents

Introduction I-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

The introduction describes the audience, the purpose, and the structure ofthe training module.

Review of the PowerCommand Control 2100 CBT 1-1. . . . . . . . . . . . . . . . . . . .

This lesson presents an overview of the PowerCommand Control 2100.The participant will learn to identify the main features of the PowerCom-mand Control 2100.

PowerCommand Control 2100 Service Menus 2-1. . . . . . . . . . . . . . . . . . . . . . . .

This lesson presents the Setup and Calibration menu system used in thePowerCommand Control 2100.

InPower� software and the PowerCommand Control 2100 3-1. . . . . . . . . . .

This lesson presents the steps required to setup the optional modules for aPowerCommand Control 2100 with InPower v 4.0 or later.

Troubleshooting the PCC 2100 with CAN Link 4-1. . . . . . . . . . . . . . . . . . . . . . . .

This lesson presents the troubleshooting steps and job aids for the Power-Command Control 2100.

PowerCommand Control 2100 Options 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

This lesson presents the steps required to properly install and setup theoptional modules for a PowerCommand Control 2100.

PCCNet and the Universal Annunciator 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

This lesson presents information on the Universal Annunciator that con-nects to the PCCNet connector (TB2) in the PCC 2100.

Glossary 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

This section lists the most common terms used throughout this trainingmodule pertaining to the PowerCommand family of Controls.

Diagrams 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

This section has copies of all prints used in the course.



Module Comment Sheet 9-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Participants have a copy of this sheet as the last page in their ParticipantGuide, but if you need a master we provide one here.



Introduction

Welcome! Welcome to the Participant’s Guide for thePowerCommand Control 2100 with CAN Link module!This guide was written by the Cummins Power GenerationSales and Technical Training department for your use andreference.

We suggest you read through the entire Introduction tobecome familiar with the guide’s structure. Then, justfollow the step-by-step instructions for each lesson.

Module Purpose The purpose of the PowerCommand Control 2100 withCAN Link module is to help you, the Cummins PowerGeneration distributor service technician, understand thePowerCommand Control 2100 with CAN Link which isgoing to be used on Cummins Power Generation Gensetsthat use standard Cummins G-Drive engine modules..

With this information, our technical force will be betterprepared to meet our customers’ varying needs.

Module Audience The primary audience for this module is Cummins PowerGeneration distributor power generation technicians. Weassume participants have previous experience with orknowledge of Integrated generator set AC and DC controloperation, troubleshooting, and repair procedures.

Module Structure This module contains lessons on related topics. Each lessonfollows a carefully designed training format, including awarm up, presentation, and activity (or exercise).

Lesson Format

Warm ups help participants focus and begin thinking aboutthe lesson topic. The presentation portion of the lesson iswhere participants receive new information. The activityfollows the presentation; it gives participants the chance topractice new skills or work with new ideas.



Module Assessment

After completing all the lessons in the module, participantswill complete a module assessment. The moduleassessment lets us evaluate the level of knowledgeparticipants have on the topic after completing the module.

Module Comment Form

Participants will also complete a module comment form.This form gives participants the chance to comment on theusefulness and effectiveness of the training module andmake suggestions for improvements.

We will use the results from the module assessments andmodule comment forms to help us determine if there is aneed to modify the module.



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PowerCommand Control 2100 with CAN Link Introduction & CBT Review

1-1Participant’s Guide

Introduction to the PowerCommand� Control 2100with CAN Link and Review of PCC 2100 CBT.

Estimated Time: 4 hours

Equipment Needed

Overhead projector and screen or PC with LCD Projector and screen

PowerCommand Control 2100 and simulator for each pair of participants

Materials Needed

Module overhead set or slide set

One for each participant:

PowerCommand� Control 2100 Participant’s Guide Guide (CMT0686-EN–PG)

QSX15 set with PCC 2100 Operator’s Manual Manual (961-0101)

• PC with PowerCommand� Control 2100 CD-ROM CD-ROM (932-0772-CD)

Instructor’s Note: This lesson presents a review of the lessonslearned in the Computer-Based Training (CBT) program com-pleted before participants came to the hands-on class.

PowerCommand Control 2100 with CAN LinkIntroduction & CBT Review

1-2 Participant’s Guide

Warm Up

In this lesson we are going to introduce you to the PCC 2100 with CAN Link and review thepre-class CD-ROM for the PowerCommand Control 2100.

You may want to follow along on the CD-ROM as well as in your Participant’s Guide.

We will quickly review the material in the CD-ROM, and add to that information.

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After completing this lesson, the participants should be able to:

• Describe the function of the CAN Link.

• Identify the New PowerCommand Control 2100.

• Locate and identify the New PowerCommand Control 2100 panel components.

• Identify components inside the PowerCommand Control 2100.

• Identify the standard and optional component of the PowerCommand Control 2100.

• Use the Operator menus.

• Describe the sequence of operation for the PowerCommand Control 2100.



Control Area Network

3 Meter Stubs

Engine Control System (ECS)

Genset Control System (GCS)

Communication Path

What is a CAN Link?

120 Ohm Resistors at each end of Bus

VIS 1-1 S&TT 09/04

Visual 1-1 What is a CAN Link?

You completed the PCC 2100 pre-read CD-ROM before coming to this course.You learned many things about thePCC 2100 and its upgrade, the PCC2100 in that program.

The PCC 2100 sends specific governor sig-nals to the engine governor actuator.

The PCC 2100 communicates over a CANlink with the ECM on the genset G-Drive engine. The ECM sends specif-ic governor signals to the engine gov-ernor actuator.

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CAN Link – a Control Area Network used toallow an engine-mounted control sys-tem to monitor the engine and com-municate with a generator set controlsystem.

Communication Path – a shielded twisted-pair cable that has specific resistanceterminations at each end of the maincommunication cable between theECS and the GCS, and a series ofstub cables to additional devices.

Termination Resistors – 120 Ohm resistorsat both ends of the main communica-tions channel. The total resistance is_____ Ohms if measured by anOhmmeter.

Stubs – Short pieces of communicationcable connecting other devices intothe CAN Link. These cannot be lon-ger than 3 meters (10 feet).

ECS – Engine Control System. This is theECM on the engine and the sensorsand controls for the engine.

GCS – Generator Set Control System. Thisis the PCC 2100 and the rest of thegenerator set.

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What is the PCC 2100?

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Visual 1-2 What is the PCC 2100?

The PCC 2100 controls engine and alternatorfunctions and has preset alarm levelsfor engine and alternator parameters.

InPower service tool software can adjustmany parameters, and download cal-ibrations.

The PCC 2100 is easily upgradeable to FT-10PowerCommand Network compati-bility.

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The PowerCommand control 2100 WILLNOT “go to sleep” if:

• The Service tool is connected to thecontrol.

• The network Module is installed andactivated.

• The mode switch is in Manual or Auto

• Sleep is disabled with the service toolsoftware.

Smart Starting Plus

• Programmable Idle Function on Start:In this mode, generator set will start,operate at idle speed for a predefinedtime period or until the engine reachesoperating temperature, and then ramp torated speed and voltage.

• Cooldown at Idle: When the controlgets a signal to stop, it will ramp theengine down to idle, and then time forshut down.

Wake Up Signals

The PowerCommand control will “go tosleep” after a pre-determined time delay, setwith InPower software. These signals willwake up the control:

• Remote Start signal input to TB1-1.

• Panel Lamp/ Lamp Test switch pressedfor one second.

• Move mode switch to Manual or Autofrom 0 position.

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Basic PCC 2100 Panel

Visual 1-3 PowerCommand Control 2100 Standard Operator Panel

Genset Control – Standard

The control panel is mounted on the genera-tor set.

There are two physical switches and ninemembrane switches on the switchpanel.

All writing, except the “0” position indica-tor, is on a removable panel. The leg-end panel may be removed and re-placed with another panel in a differ-ent language.

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Physical Switches

Emergency Stop Switch.

Membrane Switches

• Manual Run/Stop switch. Togglesgenerator set to run/stop mode when the0/Run/Auto switch is in the RUNposition.

0/Manual/Auto switch.

Pressing the Emergency Stop Switch willcause the generator set to immediatelyshutdown. If the generator set is notrunning, pressing the emergency stopswitch will prevent it from attemptingto start.

This switch has several uses in controllingthe generator set.

• When placed in the “0” position whilethe generator set is running, the set willshut down immediately.

• In the MANUAL position, the controlwill not complete any automaticsequences.

• In the AUTO mode, the generator setcan be started by receipt of a start signalfrom a remote device. The controlmaintains an internal record of manualcontrol activities performed on thegenerator set.

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• Running The genset is running(Switched B+ indicator).

• Remote Start The control sees aremote start signal.

There are two LEDs on the bottom part ofthis side of the panel:

• Shutdown There is a shutdowncondition

• Warning There is a non-shutdowncondition

There are eight LEDs on the top of the pan-el. Three are preset:

• Panel Lamp/Lamp Test Switch.Allows the operator to switch on LEDlamps to illuminate the control.Holding the switch down for twoseconds allows the lamps on the panelto be illuminated, so that it can verifiedthat they are operating properly.Continue holding the switch down tocycle the segments on the LEDBargraph, if installed.

• If the generator set is running in theMANUAL mode, pressing the ManualRun switch again will cause thegenerator set to shut down after thecooldown time delays.

• Fault Acknowledge Switch. Allowsthe operator to acknowledge warningsand shutdowns from the switch panel.The 0/Run/Auto switch must be in the“0” position to acknowledge shutdownfaults.

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• Not in Auto The 0/Run/Auto switch isnot in the AUTO position

The other five LEDs in the top half of thepanel can be set for various functions andcolors using InPower service tool software.

The digital display panel is capable of dis-playing up to 2 lines of data withapproximately 20 characters per line.It is configurable for units of mea-surement.

The digital display panel incorporates onelevel of security.

• Service level (application) passwordallows setup and calibration of thecontrol.

• As with the PCC 3200, once you inputthe password, the password “window”stays open for 10 minutes after the lastbutton press.

The digital display on the Operator panelturns off after 10 minutes if no but-tons around it are pressed. This hap-pens to save the screen from burn-in.The display will wake up from the“screen saver” mode when any of thesix buttons around it are pressed.

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PCC 2100 Panel with LED Bargraph

Visual 1-4 PowerCommand Control 2100 with LED Bargraph option

Analog AC metering panel displays simulta-neously 3-phase AC line current, kW,power factor, frequency, and line-to-line voltage.

• Amps and kW are displayed from0–125% of nominal value.

• Power Factor is displayed from –.6(lagging) to +.9 (leading)

• Frequency and Voltage are displayedfrom <70% to 110% of nominal value.

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Inside the PCC 2100 Control

LEDBoard

Bargraph

Digital Display

TB1

Base Card J10 (CAN Link)

Visual 1-5 Inside the PowerCommand Control 2100

Base Card (standard) (at rear of cabinet) Mi-croprocessor is on this board. Two types ofmemory hold data.

LED Board (standard) (on the door) Con-tains LEDs seen on the door.

LED Bargraph (optional) (at the bottom ofthe door) Has one ribbon cable connectorthat connects to the LED board.

There are two circuit boards inside the stan-dard PCC, and four inside a network PCC2100 with the Bargraph option. From theleft side around they are:

Inside the PowerCommand�

Control 2100

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EEPROM Electrically ErasableProgrammable Read-Only memoryholds PCC 2100 operation data. This isreally read-write software, and isupdated any time you save changes inthe PCC menus.

RAM Random Access Memory holds datawhen the PCC 2100 is running, and“forgets” what it held when the PCC2100 is turned off.

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Optional Modules

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Visual 1-6 Optional modules for the PCC 2100 Control

FT-10 Network Communication Module(NCM)

• The Network Communication Moduleallows the PCC 2100 to communicatewith other FT-10 network modules. Ifthe customer wants to have the gensetsas part of an FT-10 network, they allneed to have NCMs in them.

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FT-10 Relay Module (DIM)

• The new relay module is a redesignedDIM with eight standard relays. There isalso a plug-in module to bring the relaycount up to 16. This module allows thePCC 2100 to control up to sixteencustomer loads with each having a timedelay before the relays are energized.

FT-10 Annunciator (LSA)

• The FT-10 Annunciator provides a visualand audible indication of the genset andATS functions and operation.

Universal Annunciator (PCCNet)

• The PCCNet Annunciator provides avisual and audible indication of thegenset and ATS functions and operation.

• This annunciator connects to TB2 at thebottom left in the PCC 2100.

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PCCNetUniversal

Annunciator

Visual 1-7 PowerCommand Control 2100 System Architecture

This diagram is designed to help the techni-cian:

� understand how the PowerCommandControl 2100 components connect, and

� help determine where a problem mightbe in the PowerCommand Control 2100System.

Notice that this diagram is laid out based onthe diagram that showed the boardsinside the PowerCommand Control3100. This is to help the techniciansee how the PowerCommand Control2100 is connected to the genset.

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There are no external standard modules withthis control. All components areinstalled inside the control box, in-cluding the optional network module.

The only components which are mountedoutside the control box are the Crankand Run relays, optional relays, thenetwork-based relay module, and theoptional Universal Annunciator.

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Visual 1-8 PCC 2101 (With CAN Link) Diagram

This diagram is designed to help the techni-cian:

� understand how the PowerCommandControl 2101 components connect, and

� help determine where a problem mightbe in the PowerCommand Control 2101System.

Notice that this diagram is laid out based onthe diagram that showed the boardsinside the PowerCommand Control3100. This is to help the techniciansee how the PowerCommand Control2100 is connected to the genset.

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This diagram is like the PCC 2101 dia-gram showing the external and inter-nal modules.

It shows what each connector on the BaseCard is used for, and is an aid in trou-bleshooting the PCC 2100 with CANLink:J1 Harness for S12/S13J2 LED Board & BargraphJ3 Membrane switchesJ4 Digital DisplayJ6 NCMJ7 Engine harnessJ8 AC Generator harnessJ9 InPowerJ10 CAN Link



There are no external standard modules withthis control. All components areinstalled inside the control box, in-cluding the optional network module.

The only components which are mountedoutside the control box are the Crankand Run relays, optional relays, thenetwork-based relay module, and theoptional Annunciators (FT-10 andPCCNet).

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Customer Connections

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Visual 1-9 Customer Connection Terminal Block TB1

The customer connection terminal block(TB1) is located at the bottom of thecontrol box. All customer connec-tions are landed here.

DO NOT CONNECT the Battery Char-ger from the ATS to TB1. It has to beconnected to the battery terminals.

TB2 is the terminal block to the left of TB1.

It is used for connecting the optionalPCCNet Annunciator.

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PCC 2100 Main Menu A

Visual 1-10 Main Menu A

The first Main Menu allows the operator toview data on the engine operation.

It also allows the operator to view data onthe operation of the alternator.

It lastly allows the operator to adjust spe-cific operating parameters of the gen-erator set, and several time delays.

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PCC 2100 Main Menu B

Visual 1-11 Main Menu B

The second Main menu allows the operatorto view information on the latest andprevious warnings and shutdowns(Faults).

It also allows the operator to look at thestatus of other components on thePowerCommand Network (System).

It lastly allows the operator to view a list ofhistorical data on the operation of thecontrol.

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PCC 2100 Main Menu C

Visual 1-12 Main Menu C

This third Main Menu section allows the op-erator to view information on the typeof generator set the control is operat-ing (About).

It lastly allows the operator to view the cal-ibration setup by bypassing the setuppassword.

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Modes of Operation

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Visual 1-13 PCC 2100 Modes of Operation

Manual Mode

• Move Mode switch to Manual position,and

• Press Manual Run/Stop switch

Automatic Mode

• Move Mode switch to Auto position

• PCC 2100 waits for Remote Start input

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VIS 1-14

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Manual Operation–Basic PCC 2100

NOTES:1. Timer expires.2. Coolant temperature reaches operating level.3. Cool-down idle with software adjusted time-out.

1 or 2

EMERGENCYSTOP BUTTON

Engine Temperaturegreater than 100°F to

switch from Idle to Rated

Cooldown at Idle = 10 min.

STOP

CONTROL STOPBUTTON

3

COOL-DOWN@ IDLE

CONTROLRUN BUTTON

LOCAL START(Manual Mode)

WARM-UP@

IDLE

RATED SPEED&

VOLTAGE

NOTE: Cooldown at Idleon B-Series sets is set to

0 minutes.

Visual 1-14 Manual Operation



VIS 1-15

S&TT 09/04

NOTES:1. Timer expires.2. Coolant temperature reaches operating level.3. Cool-down at idle with software adjusted time-out.

Automatic Operation–Basic PCC 2100

TIME DELAY TOSTART

TIME DELAY TOSTOP

STOP

1

1

1

EMERGENCYSTART

EMERGENCYSTOP BUTTON

Cooldown at Idle = 10 min.

COOL-DOWN@ IDLE 3

REMOTE START(Auto Mode)

REMOTE STARTRemoved

RATED SPEED&

VOLTAGE

NOTE: Cooldown at Idleon B-Series sets is set to

0 minutes.

Visual 1-15 Automatic operation with a remote start signal.



Activity 1-1: PCC 2100 with CAN Link Quiz

Match the functions and components / switches; use the demonstrator orParticipants’ Guide.

1. The CAN Link is an Echelon network.

a.True

b.False

2. The CAN Link is terminated with a 120 Ohm resistor at each end of the main channel.

a.True

b.False

3. The main communication on the CAN Link is a special variation of ______ Bus.

a.J1208

b.J1939

c.FT–10

d.TP/XF-78

4. To check the CAN Link with InPower Service Tool you must connect to

a.J7

b.J8

c.J9

d.J10

5. To check the CAN Link with InSite Service tool you must connect the InLine adapter to

a.C-05

b.C-06

c.C-07

d.C-08

6. If the J1939 transceiver in the ECM fails, the ECM will use its backup protocol of

a.J1208

b.J1939

c.FT–10

d.TP/XF-78



Activity 1-2: Introduction to the PCC 2100 Quiz

Match the functions and components / switches; use the demonstrator orParticipants’ Guide.

A. Acknowledge Shutdowns here

B. Red LED

C. “Switched B+” available

D. Amber LED

E. Power Amp. for exciter signal

F. Shows 125% Current

G. 2 lines of 20 characters each

H. Feeds signal to Bargraph

I. On Base card

J. 0/Manual/Auto switch here

K. TB2

L. Spanish on Front Panel

M. TB1

N. Stops set NOW!

O. Standard without Bargraph

1 PCC 2100

2 Digital Display

3 Shutdown LED

4 “0” position

5 Warning LED

6 LED Board

7 Base Card

8 Bargraph Module

9 LED Legend Card

10 Customer Connections

11 Connects to PCCNet Annunciator

12 Microprocessor

13 Emergency Stop switch

14 Front Panel

15 Running LED



Wrap-Up

In this lesson we have reviewed the material covered in the CBT on the PCC 2100 control.

First we talked about the PCC 200 Control, where it originated, and how it is different fromthe Detector Control.

Next we talked about the control panel and the components inside the control box.

We then discussed the options available for the PCC 2100. We will have another lesson onthese options later in the course.

Next we talked about the system architecture. We noticed it’s similar to the PCC 3100architecture, but all the components are inside the box.

Next we talked about customer connections. We reviewed the installation of a PCC 2100genset with an ATS.

Then we reviewed the menus you learned about in the CBT. We will cover the rest of themenus later in a Service Menu lesson.

Lastly we reviewed the three Sequences of Operation of the PCC 2100 Control: Manual andAutomatic Emergency.



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PowerCommand Control 2100 with CAN Link Service Menus


PowerCommand� Control 2100 Service Menus.


Materials Needed




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• Locate and identify the front panel buttons used in navigating the PowerCommand Control2100 menus.

• Identify the menu choices accessible without using the Application password.

• Use the Crank/Idle menu to monitor and change crank and idle parameters.

• Use the Gov/Reg menu to change governor and AVR parameters.

PowerCommand Control 2100 with CAN LinkService Menus


Setup Main Menu

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Crank/IdleGov/Reg

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+Password– nnn

AboutPwr Tran

SetupMore��

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Visual 2-1 Setup Main Menu

Once you decide to change any setup param-eters, you need the password for thatspecific control.

The password can be changed using InPowerservice tool software.

The default password is 574.

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S1 Voltage L-N 208 VAC

S1 Voltage L-N

Changing Parameters

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S1 Voltage L-N

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Visual 2-2 Changing Parameter Values

Select the parameter you want to change us-ing the Up/Down arrows on the leftof the Digital Display.

When you are at the parameter you want tochange, press the lower right-handbutton next to the arrow pointing tothe right. This will change the displayto the one having the +/– on the left.

When you have made the change you need,press the lower right-hand buttonagain to return to the NavigationScreen.

Press the “Home” button to save the changesto EEPROM.

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Crank/Idle Setup Menus

Crank/IdleGov/Reg

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Visual 2-3 Crank/Idle Menu

Submenu: Default Min. Max

Crank cycles 3 2 7

Crank Time 15 2 20

Rest Time 15 7 40

Idle Speed 800 700 1100

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Gov/Reg Setup Menus

Crank/IdleGov/Reg

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Visual 2-4 Gov/Reg Menu

The Gov/Reg menu allows you to change thevoltage for the control, frequency,regulator and governor gain, and gov-ernor ramp time.


Voltage 3 Ph 208 1 Ph 200 3 Ph 600

Freq. 60 50 60

Reg. Gain 100 5 1000

Gov Ramp 0 0 30 sec

Gov Gain 100 5 1000

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EngineAlternator

AdjustMore��

Controller Configuration Menu

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Press both buttons at the same time

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Visual 2-5 Controller Configuration Menu

The Controller configuration menu allowsthe technician to set the language,temperature units, and pressure unitsdisplayed by the control.


Language English English French

Temp Units Deg F Deg F Deg C

Press Units PSI PSI kPa

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Activity 2-1: Service Menus

Using your PCC 2100 Generator Set Service Manual and the worksheet that follows, work through the Technician-level menus on the PowerCommand Control 2100 andsimulator at your work station.

Fill in the blanks with the values you see on the PC 2100 control you are working with.

CRANK/IDLE MENU

1. Cycle Crank ______

2. Number of crank attempts ______

3. Crank time ______

4. Rest time ______

5. Idle speed ______

GOV/REG SETUP MENU

6. Voltage configuration ______

7. Alternator frequency ______

8. Regulator Gain adjust ______

9. Gov Ramp time ______

10. Gov Gain adjust ______



CONTROLLER CONFIGURATION MENU

11. Language selected ______

12. Temperature units ______

13. Pressure units ______

ADJUST/SETUP MENU

14. Voltage adjust ______

15. Frequency adjust ______

16. Start delay ______

17. Stop delay ______

18. Idle start ______



Technician-Level Menu Quiz

Directions: Using the 960-0165 Operator’s Manual, complete the following worksheet.

1. Which menu pick will get the operator to the Regulator Gain adjustment?

a. Crank/Idle

b. Pwr Tran

c. Gov/Reg

d. None of the above

2. Which menu pick will get to the Idle Speed adjustment?

a. Crank/Idle

b. Pwr Tran

c. Gov/Reg


3. Which menu pick will get to the Time Delay Program Transfer adjustment?

a. Crank/Idle

b. Pwr Tran

c. Gov/Reg


4. Which menu pick will get to the Isolated Bus Paralleling Menu?

a. Crank/Idle

b. Pwr Tran

c. Gov/Reg


5. What is the maximum value for Governor Gain?

a. 10

b. 50

c. 100

d. 1000



6. What is the factory setting for Governor Gain?

a. 10

b. 50

c. 100

d. 400

7. When you are in the Setup menus and you want to change a setting, how do you know

the setting is changeable?

a. in the lower right-hand corner of the Digital Display.

b.+– in the left-hand side of the Digital Display.

c. in the left-hand side of the Digital Display.

d. None of the above are correct.

8. What indication WILL NOT be shown when the genset is powering a Delta-connected

alternator?

a. Amps

b. Frequency

c. Volts Line–Line

d. Volts Line–Neutral



Wrap-Up

In this lesson we have learned about the Service Menus for the PCC 2100 control.

First we talked about the password 5-7-4

Next we talked about the three Setup Menus:

• Crank/Idle Cycle Crank and Idle parameters

• Gov/Reg Governor and Regulator Parameters

We then went through the choices available in these two menus. Wecovered the factory default settings, minimum, and maximum valuesavailable.

Then we went through the Controller Configuration menu to coverthe choices available in the configuration menu.

Lastly we worked through the menus and recorded the settings in thecontrols you have at your workstations, and took a quiz on the ServiceMenus.

Are there any questions we have not yet covered on the ServiceMenus?



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PowerCommand Control 2100 with CAN Link InPower


InPower and the PowerCommand Control 2100


Materials Needed




• PC with InPower v 4.0 or later installed Provided by Participant

• InPower v 4.0 User’s Guide Provided by Participant

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• Connect a PC running InPower service tool software to a PowerCommand Control 2100.

• Download a capture file from the control to your PC.

• Identify the parameters used in setting up a PowerCommand Control 2100.

• Identify the parameters used in troubleshooting a PowerCommand Control 2100.

• Identify the parameters used in testing a PowerCommand Control 2100.

• If your dongle allows, download a calibration to a PowerCommand Control 2100.


3-2 Participant’sGuide

Connecting to a PCC 2100

PC Running InPower

SecurityDongle

PowerCommand� Control 2100

Service CableDB9 to DB9

(CUMMINS P.N. 3163768)

J9Connector

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Visual 3-1 Connecting to a PCC 2100 with InPower software

Be careful when connecting to the PCC 2100with InPower. You can shock theBase card enough to kill it if you arenot using a wrist strap.

• Connect your hardware lock (dongle) tothe parallel port of your PC and start thePC. Log in to your PC using one of thesecurity schemes discussed in theInPower class or on the CD-ROMtraining program.

• Using the Cummins cable 3163768,connect from your serial port to the J9connector near the lower left corner ofthe Base board in the PCC 2100.

Launch InPower and connect to the serialport and the PCC 2100 device.

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InPower Service Tool Software

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Visual 3-2 In-Power service software connected to a PCC 2100 with CAN Link Capture file

When you connect to a PowerCommand

Control 2100 with CAN Link youwill see six major headings of param-eters:

• Adjustments

• CAN Link

• Events and Faults

• Faults

• Monitor, and

• Test

You learned about the major parts of InPowerin the InPower CBT or class you at-tended. We will only discuss those pa-rameters that are specific to the Power-Command Control 2100 in this lesson.

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Features / Custom Displays

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Visual 3-3 Custom Displays

The Custom Displays parameters allow youto set the event and/or fault which turnson the five configurable LEDs on thecontrol panel of the PCC 2100.

You can also set the color of the individualLEDs, and whether the LED is enabled.

On the next page we will look at the tablethat sets the event or fault which lightsthe LEDs.

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Configurable Indicators Mapping

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Visual 3-4 Configurable Indicators mapping table

You can set the name of the event or fault inthe left column.

You can set the event or fault number in theright column

• Select the cell you want to put data into,

• Go to the cell by the green check mark,

• Enter the data and press on the checkmark button.

• The data appears in the correct cell.

Remember to save the data before you closethe window.

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Features / Customer Outputs

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Visual 3-5 Customer Outputs

These parameters allow you to enable or dis-able the Customer Outputs.

You can also see if the driver is on or off.

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Features / Customer Output Mapping

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Visual 3-6 Customer Output Mapping

This table allows you to set the event or faultwhich activates each of the four Cus-tomer Output relays on the BaseBoard.

You can set the name of the event or fault inthe left column.

You can set the event or fault number in theright column

• Select the cell you want to put data into,

• Go to the cell by the green check mark,

• Enter the data and press on the checkmark button.

• The data appears in the correct cell.

Remember to save the data before you closethe window.

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Features / Power Down Conditions

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Visual 3-7 Power Down Conditions

This folder allows you to enable the “sleep”mode for the PCC 2100.

The PCC 2100 will not go to sleep if the Ser-vice tool is connected, or if the NCMis installed

The time delay has to be between 1 and 600seconds.

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Features / Warmup/Cooldown

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Visual 3-8 Warmup/Cooldown

These parameters allow you to set the startand stop delays, and the Idle warmupand cooldown timers.

• Start Delay 0 – 300 secondsDefault 0

• Stop Delay 0 – 600 secondsDefault 0

• Idle Warmup 0 – 300 secondsDefault 10

• Idle Cool Down 0 – 30 minutesDefault 10

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Network Parameters

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Visual 3-9 Network parameters in InPower

InPower allows technicians to set up severalsets of network parameters for use inself-installed or more advanced FT-10networks.

• Custom Annunciation Custom Annunciator for LSA or DIM

• Customer Outputs Custom Relays for DIMCustomer output relays

• Device Information for advanced networks

• Dialout Information for advanced networks

• Fault Settings Annunciation of DIM customer inputson PCC 2100

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Customer Switch Setup

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Visual 3-10 Customer Switch Setup

This folder allows you to set the four Cus-tomer Switches:

• Enabled or Disabled

• Active Closed or Open

• The Name displayed on the DigitalDisplay when the event is true.

The default names are:

• Customer Fault 1

• Ground Fault

• Low Fuel, and

• High Alt Temp

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CAN ECM Inputs & Outputs

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Visual 3-11 CAN ECM Inputs & Outputs

These parameters display engine sender andsensor values.

The key switch override is used when pro-gramming the ECM with InSite Ser-vice Tool software.

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CAN Faults

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Visual 3-12 CAN Faults

These parameters are most useful when trou-bleshooting the CAN Link.

When either the ECS or GCS cannot “hear”the CAN Link, it sets a fault that itcannot communicate on the CANLink.

If one device can communicate on the Linkbut the other cannot, you could have afailed device instead of a problemwith the CAN Link.

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CAN Settings

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Visual 3-13 CAN Settings

These parameters are time delays for theCAN Link.

• Key On Time – time after turning theECM “ON” that the CAN Link ischecked for communications.

• CAN Failure Delay – The delay fromloss of communications on the CANLink until a shutdown Fault occurs.

• Reset Delay – The amount of time theECM is turned off during a Fault Reset.

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Events and Faults

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Visual 3-14 Events and Faults

This folder contains a list of all events andfaults. It shows:

• Event or Fault Number

• A Description of the event or fault

• Fault Effect (Shutdown, Warning, Event,None)

• Notification (dialout or not)

• Bypass

You can set each whether the event or fault isbypassed or not bypassed, except forthree faults:

•

•

•

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Activity 3-1: Adjust PowerCommand Control 2100parameters:1. Connect to a PowerCommand Control 2100 with InPower software on your PC.

2. Make a capture file of your PCC 2100 before making any adjustments !!!

3. Set the LED parameters as as shown below:

• Configurable LED 1 Color Red

• Configurable LED 3 Color Green

4. Make sure that these LED indicators are enabled in InPower. Using the simulator and thetest parameters of InPower software, verify the LEDs operate as you have programmedthem.

• Using the simulator and the Test parameters of InPower software, verify the relays operateas you have programmed them.

5. Configure customer output relays 1 and 2 as shown below:

• Relay 1 Pre-LOP

• Relay 2 Pre-HET

6. Make sure these relays are enabled in InPower. Using the simulator and the Testparameters of InPower software, verify the relays operate as you have programmed them.Use a meter on appropriate TB1 terminals to verify relay contact closure.

7. Configure the Warmup/Cooldown parameters as shown below:

• Idle warm–up 5 seconds

• Idle cooldown 1 minute

8. Using the simulator and the Test parameters of InPower software, verify the Warmup andCooldown delays operate as you have programmed them.



Wrap-Up

In this lesson we have reviewed using InPower software with the PCC2100 and its options for the PowerCommand Network.

First we talked about connecting to the PCC 2100 at J9 with thenull-modem cable.

Next we talked about the Adjust parameters. We changed the color ofsome of the LEDs on the front of the PCC 2100 and also changed thefault or event they represented.

Next we discussed the relay outputs for K1–K4 on the Base Board,their default uses and how to reset them for other events and faults.

Next we talked about putting the PCC 2100 to sleep and found that ifthe NCM is installed, or if the S12 Mode switch is not in the “0position, or if InPower is connected, the control will not go to sleep.

Then we talked about Idle warm–up and Cooldown, and their factorysettings.

Then we looked at setting up the nvoCustomAnnun table for bindingto an annunciator if your customer wants something other thanNFPA110 annunciation. We also set up the nvoCustomRelays table tooperate the DIM relays.

Next we looked at setting the “Bypass” setting for an event or faultand the three faults that cannot be bypassed.

Does anyone remember the three faults that cannot be bypassed?

•

•

•

Lastly we looked at the test parameters for the PCC 2100.

You already know that you can set up oil pressure or coolanttemperature and override the sensor so the control only sees the testinput.



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PowerCommand Control 2100 with CAN Link Troubleshooting


Troubleshooting the PCC 2100 and the PCC 2100 withCAN Link.


Materials Needed



PowerCommand� Control 2100 Participant’s Guide Guide (CMT0686-EN-TG)

QSX15 set with PCC 2100 Service Manual Manual (960-0522)

PC with InPower software provided by participants

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• Locate and use the troubleshooting information in the Service Manual.

• Use the InPower service tool to isolate problems on a generator set to the failed component.

Troubleshooting PowerCommand Control 2100 with CAN Link

4-2 Particpant’s Guide

Key Troubleshooting Points

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Interpret data and LEDs

Static protection – wrist strap

Proper meter use

Use troubleshooting charts and other data

Write down your readings

Good Visual and Audible inspection

Slide 4-1 Key Troubleshooting Points

One of the most important troubleshootingpoints is to make a good visual inspectionof the generator set – see what looks bad.

Listen to the set as it starts, runs, and stops.

Look at the LEDs on the Switch panel and inthe Control Box. Look at the graphicaldisplay on the Operator panel. Writedown what you see before you changethe indications.

You will need to read and interpret wiringdiagrams.

Use the troubleshooting charts and othertroubleshooting data you receive inschool and from other technicians.

Write down what you see, hear, and measure.

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CAN Link Troubleshooting Tools

InSite Service Tool Software

InLine II or InLine IV Adapter

True RMS meter

InPower service software

Strip Chart

Fault Listing (Active/Inactive)

Test Function

Troubleshooting Tools

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Slide 4-2 Troubleshooting tools

InPower service software has several nicefeatures which can be very useful in trou-bleshooting a PowerCommand Control2100 generator set.

• List of Active and Inactive faults by timeand date of occurrence.

• Strip chart to look at parameters over aperiod of time.

If you use the Test parameters you MUSTmake sure you disable the override ofsensor functions before you leave the set.

InPower v 4.50 will remind you to disabletests before you close the port.

• InPower also has a test function withwhich you can tell the control to ignorethe reading from the sensor and use aparameter value you input.

This is not available with the 2100 withCAN Link.

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True RMS meter

CAN Link Tools

InSite Service Tool Software

InLine II or InLine IV Adapter

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Technician has to interpret data

Technician has to use a meter properly

Technician has to use diagrams

Wiring – Parts Placement

How is Troubleshooting Similar?

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Schematic – Sequence of Operation

Slide 4-3 How is troubleshooting the PCC 2100 similar to troubleshooting other controls?

The technician still has to interpret the datagiven by the customer, operator, and thegenerator set.

The technician still uses a good meter to testvoltages, currents, and resistances.

The technician still uses wiring diagrams todetermine if the harness is connectedproperly.

The technician still uses schematic diagramsto determine if the control is operatingproperly.

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Static Damage possible

Ground signals

Test kit for LOP & HET

Must crank engine for OC fault

How is troubleshooting different?

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Technician uses new diagnostic guide

Slide 4-4 How is troubleshooting the PCC 2100 different than troubleshooting other controls?

You can be a cause of more damage to thecontrol than the original problem due tostatic electricity.

You are generally looking for ground signals.

You cannot ground out the HET and LOPsenders to simulate a warning or shut-down. A software tool is needed to checkthe engine sensors.

You cannot just remove a fuse to check over-crank problems.

You have to deduce the proper troubleshoot-ing procedure from the Switch panelLEDs, the Operator panel Digital Dis-play, the LEDs on circuit boards andmodules, and the InPower service tool.

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Service Manual

Digital Display

Operator Manual – Oil Pressure values

InPower software

Troubleshooting Aids

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InSite software — CAN Link controls

InLine Adapter — CAN Link controls

Slide 4-5 Troubleshooting tables in the Service Manual

The Genset Service Manual for gensets usingthe PCC 2100 include a troubleshootingsection which lists all fault codes andtroubleshooting procedures for each fault.

The Digital Display panel shows the code forthat specific fault and gives a short de-scription of the nature of the fault.

The technician uses the Troubleshooting sec-tion of the manual to determine where tocheck for proper and improper indica-tions.

The technician uses the InPower servicesoftware tool to check signals inside theBase card.

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The InPower service tool can also be used totroubleshoot problems by replacing a realsignal in the genset control with a testsignal.

A table of Running and Idle Oil Pressure val-ues are shown in the Operator’s Manualfor each genset family.

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InSite software

This software is used to monitor, test, andcalibrate the Cummins CM570 ECM onthe engine.

In the future, engines will have multipleECMs on them to handle the complexsystems on the engine.

InLine Adapter

These adapters are needed to allow InSite tocommunicate with the ECM.

Page 2-7 in the Service Manual shows theMain Menus and what is available fromthe Operator panel menu display.

Remember, just because you have a cer-tain shutdown does not mean that theengine or generator information is notavailable for troubleshooting. The PCChas an RMS-type metering system builtin which can display many differentvoltages, currents, and pressures to as-sist you in its troubleshooting.

Section 9 in the Service Manual has CPGprints that might help you in trouble-shooting some problems.

You can use the Sequence of Operationprints to help troubleshoot crank and runproblems also.

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Troubleshooting the CAN Link

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Slide 4-6 Troubleshooting the CAN Link

The CAN Link is the communications pathbetween the PCC 2100 and the CM570ECM on the QSX15 G-Drive engine.

CAN Status Fault

If either the PCC 2100 or the ECM can not“hear” the CAN Link, they set a fault.These two faults have different faultcodes so you can tell them apart.

Tests Using InLine Adapter

When you connect the InLine II or InLine IVadapter to C-05 on the engine, connectthe battery, and turn the Key Switch on,the ECM starts to send out signals on theJ1939 Bus.

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Disconnect J10 in PCC 2100

When you disconnect the CAN Link fromthe PCC 2100, both the PCC 2100 andthe ECM will set a CAN CommunicationFault.

If you were to look inside the ECM with In-Site, you would see the CAN Commu-nication fault set there also.

Monitor PCC 2100 with InPower

When you monitor the PCC 2100 with In-Power, you can see if the CAN Link wir-ing is OK or bad. If there is no changeafter re-connecting the CAN Link to J10,the wiring harness may be bad. If thefault goes inactive, the wiring harness isOK.

Monitor ECM with InSite

When you monitor the ECM with InSite, youcan see if the CAN Link wiring is OK orbad. If there is no change after reconnect-ing the CAN Link to J10, the wiring har-ness may be bad. If the fault goes inac-tive, the wiring harness is OK.

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Activity 4-1: Troubleshooting exercises

Using the Service Manual (960-0522) and the Sequence of Operation wiring diagrams providedearlier in the course, determine where you would check to solve the problems shown below.

You should be able to determine what voltage or resistance would be a good value at the testpoint you select for each problem.

Problem #1

What is the problem on this unit?

The generator set shuts down on low oil pressure. InPower shows the same pressure as theEngine menu – 10 PSI.

Where should you check for this problem?

On what page of the Service Manual did you find a procedure for troubleshooting this problem?

What did you check to solve the problem?

What should the voltage be at the points you checked – with good oil pressure?

What would the voltage be at the points you checked – with 10 PSI of oil pressure?



Problem #2


The generator set shuts down on high coolant temperature. InPower shows 235° F, theEngine menu shows 235° F also.




What should the voltage be at the points you checked – with good coolant temperature?

What would the voltage be at the points you checked – with 235° F coolant temperature?



Problem #3


The generator set shows a high oil temperature warning. InPower shows 265 Deg F, as doesthe engine menu.




What should the voltage be at the points you checked – with good oil temperature?

What would the voltage be at the points you checked – with 265 Degrees F oil temperature?



Activity 4-2: Troubleshooting PowerCommand Control2100 systems.

Using the Service Manual provided by the instructor solve the problems on as manydemonstrator units as you can. The instructor will be able to change the problems on thedemonstrator units as the troubleshooting continues.

Problem #1


On what page of the Service Manual did you find an explanation of what could cause thisproblem?



What diagrams did you use to help determine how to troubleshoot the problem if there was noprocedure in the Service Manual?



Problem #2








Problem #3








Problem #4








Problem #5








Problem #6








Activity 4-3: CAN Link Troubleshooting DemonstrationConnect PC running InSite and InLine II or InLine IV Adapter to C-05

of QSX15-powered genset engine harness.

Connect batteries in correct polarity to QSX15-powered genset.

J1939 LED on InLine Adapter should start flashing as soon as theECM completes its power up tests.

Verify the PCC 2100 with CAN Link does not display any CANFaults. If there are any CAN Faults, acknowledge them to see ifthey clear.

When there are no CAN Faults displayed on the PCC 2100 go to thenext step.

� With the InLine Adapter connected to the ECM, disconnect the CAN Link from J10 in thePCC 2100.

The PCC 2100 should display a CAN Link fault after itstime delay.

� Check in the CM570 ECM on the engine to verify it also shows a CAN Link fault.

� Reconnect the CAN Link cable to J10 in the PCC 2100.

� The CAN Link fault in the PCC 2100 should go inactive after a short time delay.

� Verify that the CAN Link fault in the CM570 ECM has also gone inactive.

� Reset all faults.

C-05 to Adapter & PC

ECMPCC 2100

CAN Link Cable

It helps if you think “big picture” like when you are at the first stagesof troubleshooting a genset & transfer switch problem.



Wrap-Up

In this lesson we have reviewed troubleshooting the PCC 2100 control.

First we talked about troubleshooting strategies, remembering how to troubleshooteffectively and efficiently.

What are some good troubleshooting strategies?

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Next we talked about troubleshooting tools.

What type of meter do we recommend?

We then went through several troubleshooting scenarios as a group to get some quickexperience on the control system and prints.

Lastly we did some actual troubleshooting of controls with troubles installed by theInstructor.

Did these problems help you to hone your troubleshooting skills?

Are there any questions we have not yet covered on troubleshootingthe PCC 2100?

PowerCommand Control 2100 with CAN Link Options


PowerCommand Control 2100 Options


Equipment Needed

Overhead projector and screen or PC with LCD Projector and screen

PowerCommand Control 2100 and simulator for each pair of participants

Several NCMs for installation practice.

Materials Needed



PowerCommand� Control 2100 Participant’s Guide Guide (CMT0686-EN-TG)

QSX15 set with PCC 2100 Service Manual Manual (960-0522)

PowerCommand Control 2100 with CAN LinkOptions


Warm Up

In this lesson we are going to learn about some of the optionsavailable for the PowerCommand Control 2100.

We will look at the modules and be able to identify them by the endof the lesson.

First, let’s look at the objectives for this lesson:

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• Identify options for the PowerCommand Control 2100.

• Install options for the PowerCommand Control 2100.

• Check out options for the PowerCommand Control 2100.



Installing Options

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Static Wrist Strap

Install Wiring Harness

Install Option Card, etc.

Battery Connected

Download Proper Calibration

Test Generator Set

Battery Disconnected

Visual 5-1 Installation Steps for PowerCommand Control 2100 Options

Disable the battery charger then disconnectthe battery – Negative cable first.

Connect your wrist strap and remove cov-er(s).

Install the new Base card. Install other mod-ules, etc.

Install the wiring harness for the option.

Reconnect battery and enable the batterycharger.

Using InPower service software enable thefeature(s) or set the required parame-ters.

Test the generator set with the new option toverify proper operation.

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FT-10 Network Options

Network Communications Module

Relay Module (DIM)

LonWorks Annunciator (LSA)

PCC 2100 Options

VIS 5-2

S&TT 04/2004

PCCNet Options

Universal Annunciator

Visual 5-2 PowerCommand Control 2100 Options

The LonWorks card is used to allow thisGenSet to operate as a node on thePowerCommand Network.

The DIM allows the PCC 2100-controlledgenset to control customer devices,and to receive inputs from other net-work devices.

The LSA is used with FT-10 networks to letthe operator know of warnings, shut-downs, and normal operation.

The PCCNet Annunciator can be used aloneor with the LonWorks devices. It con-nects to TB2 in the PCC 2100.

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Network Module

Connects to J6 on Base card

J30 Network Data wiresJ32 - Network Data cable

S4 Network Address

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Visual 5-3 Network Communication Module 327-1275 (FTT-10)

Network Communication Module(NCM)

The NCM is used to let the PCC 2100 com-municate on the FT-10 PowerCommand

network.

The network card must be installed if thecustomer wants an annunciator or exter-nal relays to operate equipment.

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DIM Connectors

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J8 - NC

J6 - Common

J7 - NO

J1 - Customer Inputs (1–4)J3 - Network

J3 - NC

J2 - Common

J1 - NO

J4 - Customer Inputs (5–8)

Base Module(required)

Expansion Module(optional)

Visual 5-4 Network DIM Module

DIM Base Module

This part of the DIM is required as it has theNeuron chip, terminator, and networkconnector. It has eight relays and fourcustomer inputs.

The relays can be set up with InPower tohave a delay before energizing of up to255 seconds.

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DIM Expansion Module

This part is optional, and is called the DIMExpansion Module.

It has eight relays and four customer inputs.

When you have both parts of the DIM con-nected, the customer has sixteen re-lays and eight customer inputs.

All relays and customer inputs are used asnetwork inputs or outputs for thePCC 2100 when the DIM is config-ured as a Custom Relay Module.

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LonWorks System Annunciator

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Visual 5-5 LonWorks System Annunciator

The LonWorks System Annunciator (LSA) isthe annunciator for FT-10 Self-Installed or LonMaker-installed net-works.

To use this annunciator, the genset controland/or transfer switch must have anFT-10 Network CommunicationsModule (NCM).

The annunciator data wires come from theNCM in the genset or ATS control.

Note that this annunciator has the blankspaces at the bottom – that is the rec-ognition factor for the FT-10 annun-ciator.

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Universal (PCCNet) Annunciator

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PowerCommand

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Visual 5-6 PCCNet Universal Annunciator

This annunciator is used with PCCNet net-works. It will not work with FT-10networks.

The annunciator data wires come from TB2in the PCC 2100. Older PCC 2100smust have an update calibrationinstalled to allow them to communi-cate on PCCNet.

Note that this annunciator has the blankspaces at the top – that is the recog-nition factor for the PCCNet annun-ciator.

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Activity 5-1A: Connecting a Universal Annunciatorand a PCC 1301 in a PCCNet network


1. Power Off all power supplies

2. When your control has been powered down, turn off the power switch on the simulator.

3. Put on your wrist strap.

4. Connect the Universal Annunciator to TB1 in the PCC 1301:

� Connect Data–A (TB1-2 in the PCC 1301) to Data–A (J2-3 on the Annunciator)

� Connect Data–B (TB1-3 in the PCC 1301) to Data–B (J2-4 on the Annunciator)

� Connect Fused B+ (TB1-1 in the PCC 1301) to B+ (TB1-16 on the Annunciator)

� Connect Ground (TB1-4 in the PCC 1301) to Ground (TB1-15 on the Annunciator)

5. Recheck all connections.

6. Turn simulator power on, the Annunciator should show a “waterfall of color” as itpowers up.

7. Place PCC 2100 Mode Switch in Off or Manual position; Not in Auto LED on theAnnunciator should light.



Activity 5-1B: Connecting a Universal Annunciator,and a PCC 2100 in a PCCNet network





4. Connect the Universal Annunciator to TB2 and TB1 in the PCC 2100/2101:










Activity 5-2: Configure a PCCNet Annunciator1. Configure the Annunciator for Legacy NFPA 110 annunciation.

2. Demonstrate these three faults with the PCC 1301 and Universal Simulator.

� Low Oil Pressure – Pre-Alarm, not Shutdown alarm.

� High Coolant Temperature – Pre-Alarm, not Shutdown alarm.

� Overspeed shutdown.

3. Demonstrate Customer Fault 1 on the Universal Simulator.

� Instructor Checkpoint

4. Configure Relay #1 on the Annunciator for “Not in Auto” fault.

5. Demonstrate the operation of this relay by placing the Mode Switch or Operator Panel inthe Manual or Off mode.


6. Change back to standard operation by downloading the capture file you took beforestarting this exercise ack into the PCC 1301 control.

7. Demonstrate that the relay does not operate on “Not in Auto” fault.




Activity 5-3: PCCNet Quiz

Directions: Using the 900-0301 Operator’s Manual, InPower Adjustment parameters, and thePCC 1301 Generic Installation Diagram, complete the following worksheet.

1. Where does the Universal Annunciator connect to the Base card?

a. TB1

b. J11

c. J12

d. J13

2. Where is Battery B+ normally connected to the Universal Annunciator?

a. TB1-1

b. TB1-2

c. TB1-15

d. TB1-16

3. What is the light pattern of N1, N2, and N3 when setting the Annunciator to display

battery voltage from only a Weak Battery input?

a. Off–Off–Off

b. On–Off–Off

c. On–Off–On

d. On–On–Off

4. Where does the Data A wire connect to the Operator Panel?

a. J1-1

b. J1-2

c. J1-3

d. J1-4

5. Where does the Data A wire connect to the Base Board?

a. TB1-4

b. TB1-3

c. TB1-2

d. TB1-1



6. Where does the Data B wire connect to the Annunciator?

a. J2-1

b. J2–2

c. J2-3

d. J2-4

7. To configure the Network Configuration Address, the pattern of N1, N2, and N3 will be

a. On–Off–On

b. Off–Off–Off

c. On–Off–Off

d. On–On–Off

8. To set the color and flash of an LED to “flashing red” in the book, you would use the line

that shows

a. R

b. –

c. >R<

d. None of the above.

9. To configure the Universal Annunciator to NFPA 110, the top LED will be

a. Green

b. Amber

c. Red



a. Off–Off–Off

b. On–Off–Off

c. Off–On–Off

d. On–On–Off

Wrap-Up

In this lesson we have learned about the optional devices used with the PCC 2100 control.

First we talked about the optional modules



• NCM

• DIM

• LSA

• Universal Annunciator

Next we talked about the module connectors and identification

• DIM Base module connectors

• DIM Expansion module connectors

• LSA identification factor

• Universal Annunciator identification factor

Lastly we worked through the exercises to see if you understand theinformation in this lesson.

Are there any questions we have not yet covered on the ServiceMenus?



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PowerCommand Control 2100 with CAN Link PCCNet


PCCNet Network for the PCC 1301 and PCC 2100


Materials Needed


PowerCommand Control 1301 Participant’s Guide Guide (CMT0948-EN-PG)

Universal Annunciator Operator’s Manual Manual (900-0301)

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• Connect the Universal Annunciator to the PCC 1301 genset control and simulator.

• Configure the Universal Annunciator used with PCCNet and the PCC 1301-controlledgensets.

• Test the the Universal Annunciator with the PCC 1301 genset control and simulator.

PowerCommand Control 2100 with CAN LinkPCCNet


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PCCNet and You

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Visual 6-1 PCCNet Information

Two Data Wires and Two Power wires need-ed.

Standard FT-10 Network cable preferred fordata.

Data terminals are TB1-2 and TB1-2

Power Terminals are TB1-1 (+) and TB1-4

Up to 4,000 feet maximum network lengthwith no terminations needed.

Present Maximum is 18 devices. This mayincrease.

Only NFPA-110 available now.

Configuration switch on Annunciator hasthree more positions.

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PCCNet Connection Locations

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PCC 1301

PCC 2100




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Visual 6-2 Universal Annunciator

The PCCNet Universal Annunciator has Net-work and Physical inputs. It can replacethe 300-4510 and 300-4511 Annuncia-tors.

There are three Terminal Blocks:

• TB1 Customer Inputs 1-8, B+, Gnd

• TB2 Customer Inputs 9-20

• TB3 Relay Outputs K3-K6

The Connector:

• J2 PCCNet Connections

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There are three push switches and threeLEDs on the back of the Annunciator:

The three Switches are used to move throughthe configuration menu picks as shown inthe Universal Annunciator Manual

The three LEDs are used to show what modethe Annunciator is in, and how each LEDis configured:

• Red, Orange, or Green,

• Steady or Flashing

• Horn or Silent

• Positive or Negative Input

• Normal or Inverted display

• Global Horn

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Configuring the Annunciator

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S1

S2

S3

N1, N2, N3

Visual 6-3 Configuring the Universal Annunciator

After powering up the Annunciator, note thatthe N3 LED flashes once per second.

Press and Hold S1 in for at least five (5) sec-onds.

N1, N2, and N3 LEDs should be out.

Refer to the chart on the next page.

• S3 selects Predefined Configuration

• S1 moves you through the table from topto bottom.

• S2 cycles through each of the 20 LEDsin sequence from DS1 to DS20.

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Function ConfigLEDs

[N3 N2 N1]<S1>

SelectIndividualInput/LED

<S2>

Front Panel LED Selection[Top LED . . . Bottom LED]

<S3>

Value

<><><>

No Change! Legacy

NFPA 110

PredefinedConfigura-tion Table

Report BatteryVoltage in Sta-

tusLEDs 11, 12, 13

Neg./Pos InputSelect

NetworkConfiguration

Address

Color and Flashfor

Individual LEDs

Audible Alertwith

IndividualLEDs

Invert Active Signalfor Individual Inputs(Change one input

to B+ or B–)

Global HornEnable

Press <S2>to cyclethrough

each of 20LEDs


each of 20LEDs


each of 20LEDs

** Don’t Report! Report 12 VReport 24 V

Report 12V Hi–LowReport 24V Hi–Low

Positive! Negative

! ** 1 (NFPA 110)234

Solid GreenSolid YellowSolid Red

Flashing GreenFlashing YellowFlashing Red

Disabled

DisabledEnabled

** Don’t InvertInvert

DisabledEnabled-Soft

! Enabled-Loud

! Factory Defined* Default when Legacy Predefined Table Selected

** Default when NFPA 110 Predefined Table Selected

Universal Annunciator Configuration Table



Configuring the Annunciator

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S1

S2

S3

N1, N2, N3

Visual 6-4

Power up the Universal Annunciator at yourworkstation:

• B+ to TB1-16

• Gnd to TB1-15

Press and hold S1 in for 5 seconds – N3 LEDgoes out

Work through the Annunciator Configurationsheet on the previous page to see thechanges you can make in the Annuncia-tor.

Make sure you look at DS1 – DS20 as youconfigure the Annunciator.

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PCCNet Devices

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Visual 6-5 PCCNet Devices or Modules

Keypad

The keypad is the PCC 1300 Control Panel.It has a Digital Display area and naviga-tion buttons to use menus to read operat-ing data from the Genset, Master Control,and Transfer Switches

PCC 2100


The Universal Annunciator is the new annun-ciator that can be used for PCCNet orhard-wired applications at the same time.This is the annunciator we are coveringin this lesson.

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Input/Output Module

The I/O Module is a a way to monitor andcontrol customer equipment. Its operationis similar to the DIM used in the FT–10networks.

Battery Charger

The PCCNet Battery Charger sends its ACFailure fault over the PCCNet instead ofrequiring a wire be installed in the trans-fer switch harness.

Automatic Mains Failure (AMF) Mod-ule

The AMF module operates in a similar fash-ion to the Area Protection modules usedwith transfer switches. It will alert andwake up the genset control when there isa low or high mains (utility) voltage in itssection of the campus.

Bargraph Module

The PCCNet bargraph module will be asmaller version of the bargraph moduleused on the PCC 2100, PCC 3200, andPC Transfer Switches.

PC ATS 3310

The PC ATS 3310 control will also be basedon the MCM 3320 control. It will be thehigh-end transfer switch control.

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PCC 3300 Genset Control

The PCC 3300 genset control is the next-generation genset control. It will be simi-lar to the circuit boards used with theMCM 3320 and PC ATS 3310. The com-plete genset control (less the AVR ampli-fier) will be on one potted circuit card.The PCC 3300 will be a paralleling gen-set control.

The PCC 3300 may be used on all gensetsthat the PCC 3200 is used on in 2004.

PCC 2300 Genset Control

The PCC 2300 will be the standby version ofthe PCC 3300 paralleling control.

MCM 3320

The Master Command Control is the first ofthe new three control systems being re-leased by CPG. It will take the place ofall Paralleling hardware except for the52U, 52T, and 52GM breakers.

The MCM 3320 is being released in three orfour sequential releases. As each releasebecomes mature, the new control will bereleased by the factory. Each succeedingcontrol module will reduce the hardwareneeded to parallel a pair of gensets to themains (Utility)

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Bar Graph = 1Setup: None

CFG=0,1

PCCNet Devices for one Genset

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I/O = 2Setup: DIP

Charger = 1

’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’

PCC 1301

Setup: Keypador Tool

’’’’’’’’’’’’’’’’’’’’’’’’’

Keypad = 2Setup: None

’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’

Annun = 4Setup:LEDs &

Buttons

AMF = 4Setup: Keypad

or Tool

CFG=0,1,2,3

CFG=0,1,2,3

’’’’’’’’’’’’’’’’’’’’’’’’’’’’’’

ToolSetup: None

andGenset

PCC 2100and

Genset

< OR >

Colored devices available May 2005.

Visual 6-6 PCCNet Devices

These are the device types that are availablewith PCCNet. If there is a number afteran equals sign, that is the number ofthose devices you can have in one net-work.

Master Genset or Master Synchronizer. Thisis the topmost item in the network. It hasthe most capabilities and functions.

Keypads. These are like PCC 1301 ControlPanels and display system data and Gen-set information.

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Annunciators. There can be up to four annun-ciators in a network. If their Configura-tion modes are different, they will displaydifferent information.

I/O devices. These are like the Terminal I/Odevices used in Modbus networks. Theyare remote input and output devices forthe network.

Battery Chargers. Since the network can haveup to two gensets (with a Master Controlor Master Synchronizer) there is a capa-bility for two battery chargers.

Automatic Mains Failure devices. These aresimilar to the Area Protection devicesused in older transfer switches. They canput one section of a building or campuson emergency power while the rest of thesystem is still powered by the Utility orMains.

Bar Graph. These are similar to the bargraphdevices used in the PowerCommandtransfer switches and gensets. They allowthe customer to have a graphical vie ofvoltage, current, power, power factor, andfrequency.

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PCCNet Communication

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Visual 6-7

Broadcast Messages are output messagesfrom a device that has a hard-wired input.

Small amounts of data

Broadcast messages are sent out:

• every time the input changes, or

• every five seconds.

Gensets broadcast NFPA-110 data to the net-work.

Annunciators broadcast their hard-wired in-puts.

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Request / Response messages are more com-plex.

The Control Panel (Keypad) requests data forits present screen every second.

When the operator presses a button to moveto another screen the Control Panel re-quests the new data before moving to thatscreen so the data will be displayed onthe new screen.

Request / Response messages are 30-byte se-rial strings of data.

• Generator Engine Data

• Generator Data, etc.

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Activity 6-1A: Connecting a Universal Annunciatorand a PCC 1301 in a PCCNet network





4. Connect the Universal Annunciator to TB1 in the PCC 1301:










Activity 6-1B: Connecting a Universal Annunciator,and a PCC 2100 in a PCCNet network





4. Connect the Universal Annunciator to TB2 and TB1 in the PCC 2100/2101:










Activity 6-2: Configure a PCCNet Annunciator

Use the Annunciator Operator’s Manual (900–0301) to configure the Annunciator.

1. Configure the Annunciator for Legacy NFPA 110 annunciation.

2. Demonstrate these three faults with the PCC 1301 and Universal Simulator.

� Low Oil Pressure – Pre-Alarm, not Shutdown alarm.

� High Coolant Temperature – Pre-Alarm, not Shutdown alarm.

� Overspeed shutdown.

3. Demonstrate Customer Fault 1 on the Universal Simulator.


4. Configure Relay #1 on the Annunciator for “Not in Auto” fault.

5. Demonstrate the operation of this relay by placing the Mode Switch or Operator Panel inthe Manual or Off mode.


6. Change back to standard operation by downloading the capture file you took beforestarting this exercise ack into the PCC 1301 control.

7. Demonstrate that the relay does not operate on “Not in Auto” fault.




Activity 6-3: PCCNet Quiz

Directions: Using the 900-0301 Operator’s Manual, InPower Adjustment parameters, and thePCC 1301 Generic Installation Diagram, complete the following worksheet.

1. Where does the Universal Annunciator connect to the Base card?

a. TB1

b. J11

c. J12

d. J13

2. Where is Battery B+ normally connected to the Universal Annunciator?

a. TB1-1

b. TB1-2

c. TB1-15

d. TB1-16

3. What is the light pattern of N1, N2, and N3 when setting the Annunciator to display

battery voltage from only a Weak Battery input?

a. Off–Off–Off

b. On–Off–Off

c. On–Off–On

d. On–On–Off

4. Where does the Data A wire connect to the PCC 2100?

a. TB2-1

b. TB2-2

c. TB2-3

d. TB2-4

5. Where does the Data B wire connect to the PCC 2100 Base Board?

a. TB2-1

b. TB2- 2

c. TB2-3

d. TB2-4



6. Where does the Data B wire connect to the Annunciator?

a. J2-1

b. J2–2

c. J2-3

d. J2-4


a. On–Off–On

b. Off–Off–Off

c. On–Off–Off

d. On–On–Off

8. To set the color and flash of an LED to “flashing red” in the book, you would use the line

that shows

a. R

b. –

c. >R<


9. To configure the Universal Annunciator to NFPA 110, the top LED will be

a. Green

b. Amber

c. Red



a. Off–Off–Off

b. On–Off–Off

c. Off–On–Off

d. On–On–Off



Wrap-Up

In this lesson we have learned about the PCCNet network and the Universal Annunciator usedwith the PCC 1301 and the PCC 2100/2101.

First we talked about the procedure for getting into, and out of, the Configuration Mode.

Next we talked about the Universal Annunciator used with PCCNet, its connectors and LEDs.

Then we talked about the options that can be set for the Annunciator LEDs (DS1 – DS20) in theConfiguration Mode.

Next we talked about configuring the Annunciator and looked at the options we can set in aconfiguration chart.

Lastly we went through the process of configuring annnciators and checked the configuration outwith the PCC 1301 controls and simulators.

Q. Are there any questions we have not yet covered on options for the PCC 1301?



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PowerCommand Control 2100 with CAN Link Glossary


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Used generically to indicate either a warning or a shutdown fault.

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Some of the alternator protections are inherently related to the alternator capabilities ratherthan GenSet power rating. For example, Reverse VARs (Loss of Field), is inherently afunction of alternator capability. Overcurrent is inherently a function of alternator capability.If data to an alternator’s capability in these areas is not available, the PowerCommandControl will default to basing the limits on the on the GenSet rating — as the previousversion of the PowerCommand Control did. (GenSet rating is either engine limited oralternator limited — normally engine limited.)

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Any means of communicating to a user or operator the status of the power system. Especiallyimportant in the event of an alarm. Includes audible alarms, LEDs, visual displays, PCsoftware notification, and pagers.

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A metering panel which is optional on the PowerCommand Control 2100. This panel allowsthe operator to view a display of Amperes, kW, Frequency, and Voltage provided by thegenerator set, and the Power Factor required by the load.

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The main processor board of the PowerCommand Control 2100. This board contains themain power supply for the control, microprocessor, flash memory for updates to theoperating system (calibration download), interface to the optional PTC Module, and inputsfor engine sensor data.

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Non-volatile adjustment made on the factory floor. A data set downloaded to a G-Drive orGenSet control to update the operation of the control.

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A distributed control system (data network) between a Genset Control System (GCS) and anEngine Control System (ECS) that allows the control systems to communicate directly.

PowerCommand Control 2100 with CAN LinkGlossary


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A small display board powered by the Base Board. This display module shows menus andtiming of time delays as well as showing events and statistics. This module is standard.

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The ECM is the active portion of the Engine Control System. It monitors and controls theengine systems not controlled and monitored by the Genset Control. In the QSX15 andQSM11 gensets the CM570 ECM is used. In future gensets, there will be

�� " ��"�

An electronic control system that is part of a CAN Link. The ECS controls Fuel system andcombustion control, Engine protection and diagnostics, Speed sensor processing, Speedgoverning in cases where performance issues require ECS control, and Starter control innatural gas engine-driven gensets.

��#�$!

Electrically Erasable Programmable Read Only Memory. This memory holds data after thepower has been removed, but can be changed by writing new data on top of old data. This iswhere the PowerCommand Control stores its calibration data. The service InPower softwarecan write a new calibration into the control flash memory.

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A condition occurred which caused a warning or shutdown alarm.

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This is the PowerCommand Control used to operate, monitor, and control the gensetfunctions. It sends a start or stop command to the ECM to control the fuel and ignitionsystems on natural gas gensets, and the fuel system on diesel sets.

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An electronic control system that is part of a CAN Link. The GCS controls VoltageRegulation, Alternator and genset protection and diagnostics, Paralleling functions, Speedgoverning unless performance issues require the ECS control it, and starter control on dieselengine-driven gensets.



Initial Calibration

Downloading a data set to a PowerCommand Control 2100 to set up the operation of thecontrol. In this type of calibration the technician has to manually enter the dataplateinformation for the genset into InPower software. If a capture file is not downloaded into thecontrol after this type of calibration is performed, all parameters will be reset to their“factory settings”.

&��

Signal output from a genset which is activated by the genset when it enters an overloadand/or underfrequency condition. In today’s systems, this tells the master control that it needsto shed some load.

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A value which has not been trimmed. An example would be normal line frequency of 60.0Hz. The nominal value is 60.0 Hz.

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An optional module located inside the PowerCommand Control 2100. This module allowsthe PCC 2100 to be a node on the network and communicate with the rest of the networkdevices.

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The operation of the transfer switch mechanism controlled by the PTC Module. This causesone source to be disconnected from the load before the second source is connected to theload.

#��)��#)�

Definition #1: A unitless quantity that is the ratio of the current operating value to therated/nominal value. For example, a standby rated genset of 250 kW, 0.8 power factor with aload of +260 kW, –50 kVAR would have +1.04pu kW, –0.26pu kVAR.

Definition #2: Alternator capability curves calculate per unit kW as the ratio of kW to ratedkVA. Per unit kVAR is calculated as the ratio of rated kVAR to rated kVA.

#�("

Acronym for Production Engine Test System.



#��*+,,

The newest control developed by Onan which will be used to replace the Detector series ofcontrols Cummins Power Generation generator sets with hydro-mechanical fuel systems,after February of 2002

#��(��#(��!��

An optional module used with the PCC 2100 that allows the PCC 2100 to control theoperation of a non-automatic transfer switch.

The PTC module has an input terminal block for the Source 1 (S1) voltage and sends arepresentative sample of the S1 voltage to the PCC 2100 Base board. The Base board makesa decision whether the S1 voltage is OK or not OK.

The PTC Module can be configures through the Base board to start the genset at Idle speedand warm up the engine before ramping up to rated speed when the PCC 2100 receives aRemote Start signal when the S1 voltage is Ok. This is called the “Exercise” mode ofoperation. The PTC Module can be configure to run the set with or without load in the“Exercise” mode.

In instances when the S1 voltage is not OK, the genset will start and run at rated speed andtransfer the load to itself through the transfer switch operated by the PTC Module.

#��

A communication network for moving information electrically among various Onan on-sitepower generation modules. The PowerCommand Network will utilize Echelon LonWorks forsystem module interconnection.

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Random-Access Memory. This is the memory that the PowerCommand Control uses toactually operate the generator set. This memory requires power to maintain its content.

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To be calculated based on rated power (kW) and nominal voltage.



Rated kW

Definition #1: This is set by the end application — standby, limited time prime, unlimitedtime prime, or continuous.

Definition #2:Determined by the rated current and voltage programmed into the Base card bythe Manufacturing Tool or calibration downloaded by InPower software. This is themaximum kiloWatt load the generator set can provide.

��'��

A value in a control loop which determines to what value the control loop is attempting todrive the output. An example situation would be when a synchronizing control loop isattempting to drive the genset frequency to match the bus frequency. Perhaps the gensetnominal frequency is 60.0 Hz, the genset setpoint frequency is 61.5 Hz, but the busfrequency is 59.0 Hz because it is overloaded. Prior to closing the circuit breaker, the gensetwill set its reference frequency to 59.0 to allow it to match the bus. At this time, the referencevalue is 59.0 Hz.

"�-��

Downloading a data set to the PCC 2100 to update the operation of the control. In this typeof calibration, the dataplate information for the genset comes from the stored data in the Baseboard. All previous settings are restored.

"��'��

A value which is the result of a trim made to a nominal value. An example would be if theoperator adjusted a nominal frequency of 60.0 Hz to 61.5 Hz. The setpoint value is 61.5 Hz.

"��

A type of fault which causes the Genset to shut down immediately or prevents it fromstarting.

"��

An indication of state used for informative purposes only — not a warning or shutdownalarm. Typically a status indication does not require any action to be taken.

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Non-volatile adjustment made in the field by an operator, user, or service technician.



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The primary producer/distributor of electric power. In some countries it’s called the utilitysource, in some others it is called the mains or “hydro.”

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A type of fault which does not shut down the engine or generator set, but is meant to warnthe user or operator of an out of normal condition which could eventually adversely affectoperation of the Genset (i.e. could shut it down or prevent it from starting or operatingproperly).

Performance ExaminationPowerCommand Control 2100 with CAN Link


PCC 2100 Performance Examination

This is a Performance Examination on the PCC 2100 with CAN Link

This is a Pass/Fail examination. As with other PGG Examinations, you will get asecond chance to correct and complete your work if the instructor does not findyour work passes – except for Safety Points.

Here are the points tested in this examination. All steps with a YES in the SafetyPoints column must be completed correctly to pass the examination.

Troubleshooting Problem

Safety Complete Step DescriptionPoints

No � Connect using InPower and Null-Modem cable.

Yes � Create Capture file named “PerfEx.cap”


�

Where should you check for solutions to this problem?

�


�


�

Safety Complete Step DescriptionPoints

Yes � Start genset in Manual mode from control panel.

Yes � Start genset in Auto mode from Universal Simulator.

No � Connect using InPower and Null-Modem cable.

Yes � Overlay Capture file named “PerfEx.cap”

Performance Examination PowerCommand Control 2100 with CAN Link


Yes � Wiring of modules – Data cable

Yes � Proper Module selection

Yes � Proper Terminator selection and use

No � Resetting Network Modules to “Out of Box”condition using the proper manuals

No � Following Instructions

Pass Fail

If you are told to do so by the instructor (last person on thisworkstation)

Yes � Overlay Capture file named “PCC 2100.cap” fromSimulator files, after copying to your Capture Filefolder.

DiagramsPowerCommand Control 2100 with CAN Link

9-1Trainer’s Guide

PowerCommand Control 2100 Prints

612-6764 Sheet 1 of 3 9-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PCC 2100 Installation diagram

612-6764 Sheet 2 of 3 9-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


612-6764 Sheet 3 of 3 9-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


PowerCommand Control 2100 Sequence of Operation -1 9-6. . . . . . . . . . . . . .

Colored sequence of operation diagram set, page 1 of 4







300-5381 Sheet 9 of 10 9-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PCC 2100 Base Board

630–1974 Sheet 7 of 8 9-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PCC 2100 and PC ATS Interconnect Diagram

Diagrams PowerCommand Control 2100 with CAN Link

9-2 Trainer’s Guide

PowerCommand Control 2101 with CAN Link Prints

CAN Link diagram for the QSX15 gensets using a PCC 2101 control 9-12. .

Colored diagram showing the GCM, ECM, and CAN Link components

CAN Link diagram for the QSM11 gensets using a PCC 2101 control 9-13. .

Colored diagram showing the GCM, ECM, and CAN Link components

PowerCommand Control 2101 Sequence of Operation -1 9-14. . . . . . . . . . . . .












327-1379 Sheet 9 of 10 9-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PCC 2100 with CAN Link Base Board

Module Comment FormPowerCommand Control 2100 with CAN Link


Module Evaluation Form

Your feedback is very important to us. Help us evaluate the training you just completed by answeringeach of the following questions. Place an ”x” in the box that most closely reflects your opinion. Your writ-ten comments and recommendations for improving this training are also welcome. There are spaces andextra room on the back for comments/

Date: ______________________ Trainer’s Name:____________________________________

Your name (optional): _______________________________Company____________________

No YesDid the Trainer state the objectives before each lesson?Did the Trainer provide constructive and adequate answers to your questions?Was the content presented in a logical manner?Did the Trainer perform safe practices in the Shop?In your opinion, was the Trainer qualified to teach this class?Was the length of the training adequate? If no, circle one (too short/too long)Were there enough exercises in the Classroom/Shop Activities?Will you apply what you learned to your job?Do you think this training was worth your time?Would you recommend this course to your peers?

Below Ave Average ExcellentHow would you rate the quality of the training material(Participant Guide, handouts, etc.).How would you rate the Shop Activities?How would your rate the Classroom Activities?How would you rate your Trainer?How would you rate the classroom accommodations?(space to work, restrooms, snacks)

Additional comments about your Trainer:

Additional comments about the training material/activities:

Additional comments in general:

Module Comment Form PowerCommand Control 2100 with CAN Link


Cummins Power Generation1400 73rd Avenue N.E.Minneapolis, MN 554321-800-888-6266763-574-5000 International UseFax: 763-574-8087

Cummins is a registered trademark of Cummins Inc.

Documents

87386091 PCC2100 Participants Guide