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  • 7/31/2019 903040

    1/2

    P.Gurumurthy / 31.05.12

    31/05/2012

    M.Sathyamoorthy / 31.05.12

    Core Team

    Part No / Latest

    Change Level903040

    Supplier/

    Plant

    Process Name /

    Operations

    Description

    BRIDGEPartDescription

    CPF/903040CONTROL PLAN - INCOMING MATERIALS ReferenceRev Status / Date

    Quality Engineering Approval / Date

    Other Approval / Date (if Reqd)

    Key Contact / Phone

    Head QLE - 0422 4235160

    Raw Material Part No:

    Date (Origin)

    Parts Per UnitRIL SupplierCode

    ---

    Part /

    Process

    No.

    Machine /

    Equipment

    No.

    Tool /

    Fixture No.

    ---

    Characteristics

    No. Product Process

    Special

    Char-

    Class

    Product / Process

    Specification

    Tolerance

    Evaluation /

    Measurement

    Technique

    Sample

    Size Freq

    Control Method Reaction Plan

    EH 1

    28/05/2012

    --

    1 LengthBRIDGE Gauge check SAP - QA3223.3 0.2 mm903040 Initiate QPR to MTLEach lot- - *

    2 Length Gauge check 26.0 0.2 mm Each lot*

    3 Length Gauge check 3.8 0.1 mm Each lot*

    4 Height Dial caliper

    (0.02) mm

    14.0 +0.2 / -0.0 mm Each lot*

    5 Thickness Dial caliper

    (0.02) mm

    2.0 0.1 mm Each lot*

    6 Height Dial caliper

    (0.02) mm

    31.9 +0.0/ -0.3 mm Each lot*

    7 Width Gauge check 12.0 0.2 mm Each lot*

    8 Length Gauge check 6.0 0.1 mm Each lot*

    9 Diameter Gauge check 5.0 +0.1 / 0.0 mm Each lot*

    10 Diameter Gauge check 4.2 +0.1 / -0.0 mm Each lot*

    11 Thread Checking M4 Thread plug

    gauge (GO & NO

    GO gauge)

    M4x0.7mm Each lot*

    12 Chamfer & Radius Visual inspectionAs per drawing Each lot*

    13 Hardness Micro Hardness

    Tester &Hardness Test

    Block

    100 - 115 Hv Each lot05 Nos

    14 Color & Brightness Visual inspectionZinc yellow passivation Each lot*

    15 Corrosion

    Resistance Test

    Salt spray

    chamber

    As per RES010 Once in 15

    days

    02 Nos

    Prepared by / Date Verified by / Date Issued by / Date Sheet 1 of 2

    MR / 336

    * SamplingPlan WI/QLE/07

    M.Sathyamoorthy / 31.05.12

  • 7/31/2019 903040

    2/2

    3.After 05 months period results will be reviewed and control plan will be revised if required2.Characteristics from 1-10 parameters to be measured in lab / variable instrument for initital 05 months period by QA incoming for each lot1. Characteristics measured by Gauge , under supplier control

    31/05/2012

    P.Gurumurthy / 31.05.12

    Core Team

    Part No / Latest

    Change Level903040

    Supplier/

    Plant

    Process Name /

    Operations

    Description

    BRIDGEPartDescription

    CPF/903040CONTROL PLAN - INCOMING MATERIALS ReferenceRev Status / Date

    Quality Engineering Approval / Date

    Other Approval / Date (if Reqd)

    Key Contact / Phone

    Head QLE - 0422 4235160

    Raw Material Part No:

    Date (Origin)

    Parts Per UnitRIL SupplierCode

    ---

    Part /

    Process

    No.

    Machine /

    Equipment

    No.

    Tool /

    Fixture No.

    ---

    Characteristics

    No. Product Process

    Special

    Char-

    Class

    Product / Process

    Specification

    Tolerance

    Evaluation /

    Measurement

    Technique

    Sample

    Size Freq

    Control Method Reaction Plan

    EH 1

    28/05/2012

    --

    16 Test certificateBRIDGE To be submitted

    by supplier

    As per drawing & RMS903040 Each lot- - --

    17 General

    requirements

    As per drawing /

    Visual inspection(Ref sample)

    Presence of Knurling &

    lettering

    Each lot*

    18 General

    requirements

    Visual inspectionShould be free from burr

    & sharp edges

    Each lot*

    Prepared by / Date Verified by / Date Issued by / Date Sheet 2 of 2

    MR / 336

    * SamplingPlan WI/QLE/07

    M.Sathyamoorthy / 31.05.12M.Sathyamoorthy / 31.05.12

    Note: