9500 MPR Installation Practices

9500 MPRInstallation Practices

PN 3EM23953AB 01R01.02, Issue 01, February 2010

© Alcatel-Lucent 2010 - All Rights ReservedPrinted in U.S.A.

THIS PRODUCT COMPLIES WITH D.H.H.S. RADIATION PERFORMANCE STANDARDS 21CFR, 1040.10, FOR A CLASS 1 LASER PRODUCT.

DANGER

Invisible laser radiation is present when the optic connector is open. AVOID DIRECTEXPOSURE TO BEAM.

WARNING

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuantto Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmfulinterference when the equipment is operated in a commercial environment. This equipment generates,uses, and can radiate radio frequency energy and, if not installed and used in accordance with theinstruction manual, may cause harmful interference to radio communications. Operation of this equipmentin a residential area is likely to cause harmful interference in which case users will be required to correct theinterference at their own expense.

NOTICE

This manual applies to 9500 MPR R01.02 software. Release notes describing revisions to this software mayimpact operations described in this manual.

This transfer of commodities, technology, or software, if from the United States, is an export in accordancewith the U.S. Export Administration Regulations. Diversion contrary to U.S. law is prohibited. The export orre-export (further transfer) of such commodities, technology, software or products made from suchtechnology is prohibited without proper authorization(s) from the U.S. Department of Commerce or otherappropriate U.S. government agency(s).

All rights reserved. No part of this manual may be reproduced, translated, stored in a retrieval system, ortransmitted or distributed by any means, electronic or mechanical, by photocopying, recording, or otherwise,without the written permission of Alcatel-Lucent. Preparing derivative works or providing instruction basedon the material is prohibited unless agreed to in writing by Alcatel-Lucent.

The product specification and/or performance levels contained in this document are for informationpurposes only and are subject to change without notice. They do not represent any obligation on the part ofAlcatel-Lucent. Such obligations will only be committed to in a written sales agreement signed byAlcatel-Lucent.

DOCUMENTATION

Product documentation is available on Alcatel-Lucent’s OnLine Customer Support web site at https://support.alcatel-lucent.com/portal/olcsHome.do.

To offer comments on this documentation, visit Alcatel-Lucent’s OnLine Customer Support web site at https://support.alcatel-lucent.com/portal/olcsHome.do and select Contact us, Customer support, and thenOnLine Assistance or write to the following address.

Alcatel-LucentAttention: Doc Comment, M/S RND-1

3400 W. Plano Pkwy.Plano, Texas 75075-0811 USA

3EM23953ABIssue 01, February 2010

ALCATEL-LUCENT PRACTICEStandard

9500 MPR Installation PracticesTable of Contents

Charts

Chart-1 Unpack and Inspect Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Chart-2 Prepare Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Chart-3 Rack Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15

Chart-4 PDU Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27

Chart-5 Route and Terminate Station Ground and Office Battery Power Cables . . . . . . . . . . . 1-31

Chart-6 MSS-8 Shelf Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39

Chart-7 Route and Terminate 9500 MPR Shelf Power Cables. . . . . . . . . . . . . . . . . . . . . . . . . 1-43

Chart-8 Type N Adapter Bracket Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49

Chart-9 DS1 Patch Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51

Chart-10 Integrated Antenna and ODU Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-59

Chart-11 Non-Integrated Antenna and ODU Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75

Chart-12 IF Cable System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-85

Chart-13 Lightning Surge Suppressor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-91

Chart-14 IF Cable System Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-105

Chart-15 Weatherproofing Coaxial Cable Connectors and Cable Grounds . . . . . . . . . . . . . . . 1-109

Chart-16 Route and Terminate DS1 Signal Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-113

Chart-17 Route and Terminate DS3 Signal Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-121

Chart-18 Route and Terminate Ethernet Signal Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-125

Chart-19 Route and Terminate Sync Signal Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-131

Chart-20 Route and Terminate Fan Office Alarm Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-133

Chart-21 Install Standoffs and Secure Cables with Cable Ties . . . . . . . . . . . . . . . . . . . . . . . . 1-137

© Alcatel-Lucent 2010 - All Rights Reserved i


Chart-22 Assembly CSM to PC Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-141

Table of Contentsii


9500 MPR Installation PracticesList of FiguresFigure 2-1. Sample Floor Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Figure 2-2. Floor Mounting Detail for Standard Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Figure 2-3. Floor Mounting Detail for Unequal Flange Seismic Rack. . . . . . . . . . . . . . . . . . . . . . . . 1-7

Figure 2-4. Standard Rack (PN 694-9000-006) (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Figure 2-5. Standard Rack (PN 694-9000-006) (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Figure 2-6. Unequal Flange Seismic Rack (PN 1AD014120046). . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Figure 2-7. Self-Drilling Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Figure 2-8. Anchor Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13

Figure 3-1. Securing Rack to Floor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17

Figure 3-2. Standard Rack Top Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19

Figure 3-3. Standard Rack Top with Extension Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20

Figure 3-4. Seismic Rack Top Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

Figure 3-5. Typical Method of Bracing Top Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22

Figure 3-6. Guardrail Installation, Standard Racks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

Figure 3-7. Adjacent Rack Attachment, Standard Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25

Figure 4-1. PDU Mounting Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28

Figure 4-2. PDU Mounting Detail with Existing Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29

Figure 5-1. PDU Strap Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32

Figure 5-2. Station Ground Standard Rack Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33

Figure 5-3. Station Ground Seismic Rack Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33

Figure 5-4. Station Ground Crimp Lug Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34

Figure 5-5. Wire Sizing Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35

List of Figures iii


Figure 5-6. PDU Battery Interconnect Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36

Figure 5-7. PDU Office Battery Routing Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37

Figure 6-1. MSS-8 Shelf Mounting Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40

Figure 6-2. 9500 MPR Shelf Screw Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41

Figure 7-1. MSS-8 Shelf Power Connection Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44

Figure 7-2. Power Cable Connection to MSS-8 Shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44

Figure 7-3. Power Cable Routing Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45

Figure 7-4. B-Side Power to PDU Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45

Figure 7-5. A-Side Power to PDU Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46

Figure 7-6. Power Cable Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47

Figure 7-7. Power Cable Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47

Figure 8-1. Type N Adapter Bracket Mounting Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-50

Figure 8-2. Type N Jumper Cable Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-50

Figure 9-1. DS1 RJ-45 Patch Panel Mounting Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-53

Figure 9-2. DS1 Patch Panel Cable Routing, Front View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-54

Figure 9-3. DS1 Patch Panel Cable Routing, Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-55

Figure 9-4. DS1 37 Pin D Patch Panel and Rack Mount Bracket Detail . . . . . . . . . . . . . . . . . . . . 1-56

Figure 9-5. DS1 37 Pin D Patch Panel Mounting Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-56

Figure 10-1. Integrated Antenna Mount Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-68

Figure 10-2. Integrated Antenna Mount Detail Continued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-69

Figure 10-3. Integrated Antenna Attached to Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-69

Figure 10-4. Integrated Antenna Polarization Setting Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-70

Figure 10-5. ODU Polarization Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-71

Figure 10-6. ODU Mounting Hardware Detail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-72

List of Figuresiv


Figure 10-7. ODU Attached to Integrated Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-73

Figure 11-1. Remote ODU Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-79

Figure 11-2. Remote ODU Mount Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-80

Figure 11-3. Integrated Antenna Polarization Setting Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-81

Figure 11-4. Coupler Polarization Detail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-82

Figure 11-5. Installed Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-83

Figure 12-1. Typical Tower Coaxial Cable Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-86

Figure 13-1. Typical Tower Coaxial Cable and Lightning Surge Suppressor Grounding Detail . . . . 1-92

Figure 13-2. Surge Suppressor Installed Inside Building . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-94

Figure 13-3. Surge Suppressor Installed Outside Building. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-95

Figure 13-4. Surge Suppressor with Right-Angle Connector Alignment Detail . . . . . . . . . . . . . . . . 1-96

Figure 13-5. Suppressor and Connector Covered with Amalgamating Tape Detail . . . . . . . . . . . . . 1-97

Figure 13-6. Suppressor and Connector Covered with UV-Protecting Vinyl Tape Detail. . . . . . . . . 1-97

Figure 13-7. ODU with Suppressor Assembly Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-98

Figure 13-8. ODU with Suppressor Assembly with Amalgamating Tape . . . . . . . . . . . . . . . . . . . . . 1-99

Figure 13-9. ODU with Suppressor Assembly weatherproofed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-99

Figure 13-10. Suppressor Support Bracket with No-Ox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-100

Figure 13-11. Suppressor with Ground Wire Attached. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-101

Figure 13-12. Suppressor with Ground Wire Looped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-101

Figure 13-13. Completed Antenna, ODU, and Surge Suppressor Assembly. . . . . . . . . . . . . . . . . . 1-103

Figure 14-1. Typical Tower Coaxial Cable Grounding Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-106

Figure 14-2. Typical Radio Coaxial Cable Grounding Outside Building . . . . . . . . . . . . . . . . . . . . . 1-107

Figure 14-3. Radio Coaxial Cable Grounding, Surge Suppressor Inside Building . . . . . . . . . . . . . 1-107

Figure 16-1. RJ-45 Patch Panel Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-115

List of Figures v


Figure 16-2. DS1 37 Pin DSUB Customer Interconnect Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-116

Figure 16-3. P32E1DS1 68 Pin SCSI Connector Front Panel View. . . . . . . . . . . . . . . . . . . . . . . . 1-118

Figure 17-1. P2DS3E Front Panel Connector Interconnect Detail . . . . . . . . . . . . . . . . . . . . . . . . . 1-122

Figure 17-2. DS3 Hybrid Splitter Interconnect Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-124

Figure 18-1. CSM Customer Interconnect Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-128

Figure 19-1. CSM Card Sync In and Out Interconnect Detail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-132

Figure 20-1. FAN Office Alarm and Control Customer Interconnect Detail . . . . . . . . . . . . . . . . . . 1-135

Figure 21-1. Example Cable secured to Standoff. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-138

Figure 21-2. MSS-8 Shelf Left Side Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-139

Figure 21-3. MSS-8 Shelf Right Side Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-139

List of Figuresvi


9500 MPR Installation PracticesList of TablesTable 2-A. Rack Type and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Table 7-A. PDU Power Cable Termination Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46

Table 10-A. Integrated Antenna Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60

Table 10-B. ODU Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-61

Table 10-C. ODU Coupler Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-67

Table 11-A. Waveguide Flange Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76

Table 11-B. ODU Mount and Flexible Waveguide Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-77

Table 11-C. ODU Coupler Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-78

Table 16-A. RJ-45 Patch Panel Cable Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-115

Table 16-B. 37 Pin D-Sub Pinout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-116

Table 16-C. 68 Pin SCSI Cable Output (XMT) Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-118

Table 16-D. 68 Pin SCSI Cable Input (RCV) Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-119

Table 18-A. 10/100 BaseT Ethernet RJ-45 Cable Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-129

Table 18-B. 1000 BaseT Ethernet RJ-45 Cable Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-129

Table 20-A. Fan Card Office Alarm and Control Connector / Cable Detail . . . . . . . . . . . . . . . . . . 1-134

Table 22-A. NMS Cable Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-141

List of Tables vii


List of Tablesviii

3EM23953ABIssue 01, February 2010Chart-1

Charts

Chart-1Unpack and Inspect EquipmentPURPOSE

This chart provides instructions to unpack and inspect the 9500 MPR radio and to report any shipping damage or missing parts.

GENERAL

The 9500 MPR radio may be shipped from the factory as an assembled rack assembly or as kits for field installation.

Alcatel-Lucent provides expert Installation Services for installations that have different requirements from the recommended configuration as outlined in this manual. Contact the Alcatel-Lucent Technical Support Center at 1-(888) 252-2832 for details.

RECOMMENDED TOOLS

• Tin snips

• Box cutter

STEP PROCEDURE

1 DANGER: Possibility of personal injury. The 9500 MPR radio requires two people to unpack a factory assembled rack assembly from the box. To prevent equipment damage or personal injury, make sure appropriate help or suitable lifting equipment is available if needed.

2 WARNING: Possibility of equipment damage. If product must be transported or reshipped, repack equipment with approved shipping materials. Repacking equipment improperly or using unapproved shipping materials may result in equipment damage, which is sender’s responsibility. If any shipping materials are lost, contact Alcatel-Lucent before transporting or reshipping product.

3 Remove external packing slip from shipping container.

4 Before unpacking container, ensure there is no visible damage to outside of container.

If damage is visible, report damage to freight carrier before opening container. Freight carrier will advise as to next step to take. (If a camera is available, take several pictures of damage.)

5 Use tin snips to cut container strapping.

Unpack and Inspect Equipment 1-1

3EM23953ABIssue 01, February 2010 Chart-1

6 If necessary, unstack boxes onto a level surface.

7 Open top flaps of all boxes.

8 In box containing MSS-8 shelf, remove shelf from box.

9 Remove fan and modules, excluding filler panels, from shelf. Place modules into antistatic bags or containers to prevent module damage.

10 Remove shelf from box, removing any additional packing material covering shelf. Place shelf onto a level surface.

11 Inspect MSS-8 shelves and their card cage area for visible damage. If damage is visible, contact Alcatel-Lucent to report damage and to find out what to do next.

12 Inspect contents of box containing accessories for damage or missing parts.

13 To report damage or missing parts, contact Alcatel-Lucent Technical Support Center at 1-(888) 252-2832.

14 STOP. This procedure is complete.

Unpack and Inspect Equipment1-2


Chart-2Prepare FloorPURPOSE

This chart details the standard procedure for rack installation floor preparation. The two types of racks that can be installed are the standard rack and the seismic.

GENERAL

Equipment racks are designed for fixed-location installation. Standard and seismic rack assemblies are available.


PREREQUISITE

Complete Chart-1 Unpack and Inspect Equipment.

RECOMMENDED TOOLS

• Safety glasses

• Anchor setting tool (Redhead RT58 or equivalent)

• Chalk line with chalk

• Extension cord (50-foot)

• Felt marking pens

• Hammer, claw (24 to 40 ounces)

• Roll of cellophane tape

• Rotary impact drill and associated drill bits

• Steel tape measure (25-foot)

• Insulated trouble lamp (droplight—Duralamp, or equivalent)

• Vacuum cleaner, High Efficiency Particulate Arrester (HEPA)

Prepare Floor 1-3


STEP PROCEDURE

1 Observe the following guidelines:

a. Verify that layouts of floor, ceiling, and walls are as indicated in applicable drawings and specifications.

b. Verify that area dimensions and location of reference points correspond to floor plan.

c. Mark all reference and layout lines.

d. To avoid possibility of cumulative errors when short dimensions are laid out in a straight line, mark total length, divide into shorter lengths, and leave steel measuring tape in place.

e. Where layout lines intersect, extend lines at least 6 in. beyond point of intersection to check equipment alignment.

NOTE: When the shelf assembly is mounted in a rack next to a wall, clearance from the backplane requires a minimum of six inches.

2 WARNING: Possibility of equipment damage. Use a level to check entire mounting floor space. Do not try to mount rack on uneven floor.

3 Follow job floor plan, and mark equipment locations on floor with chalk line. See figure 2-1 for sample floor plan.rack footprint.

Prepare Floor1-4


4 Verify required space for rack. See figure 2-1.

5 Follow chalk line to mark front baseline and end of rack.

6 Use felt-tipped marking pen to mark anchor points for rack.

See Figure 2-2, floor mounting diagram for standard rack. See Figure 2-3, floor mounting diagram for seismic rack.

Figure 2-1. Sample Floor Plan

Prepare Floor 1-5


Figure 2-2. Floor Mounting Detail for Standard Rack

950-0202-1

022610

CL

20.50

4.26

16.378

8.19

11.27

5.25

2.75

5.25

.5620 DIA

4 HOLES

Floor Mounting PatternRear Baseplate Shown

Turned out

Prepare Floor1-6


7 Determine rack type, refer to Table 2-A. See Figure 2-4 and Figure 2-5 for standard rack assembly mounting dimensions. See Figure 2-6 for seismic rack assembly mounting dimensions.

Figure 2-3. Floor Mounting Detail for Unequal Flange Seismic Rack

Table 2-A. Rack Type and OptionsPART NUMBER DESCRIPTION QTY694-9000-006 7.0 Ft. Aluminum Rack 1690-1125-003 Rack Extension 1695-1001-006 Aluminum Rack Screw Kit (for EFE) 1 or 21AD014120046 7.0 Ft. Seismic Rack 1695-1001-006 Rack Screw Kit (for Shelf & EFE) 1 or 2

950-0203-1

022610

45o

4.0

4 Slots

1” x 2.75”

2 Slots

1.625” x 3.18755.05

5.88

5.0

Front Mounting

Surface of

Rack Channel

Floor Mounting Pattern

Unequal Flange Seismic Rack

21.9375

11.8438

10.18752.8125

Prepare Floor 1-7


Figure 2-4. Standard Rack (PN 694-9000-006) (1 of 2)

Prepare Floor1-8


Figure 2-5. Standard Rack (PN 694-9000-006) (2 of 2)

Prepare Floor 1-9


Figure 2-6. Unequal Flange Seismic Rack (PN 1AD014120046)

950-0207-1

022610

84.00

Standard

Height

See

Rack Grounding

Detail

(2 Places)

21.9375”

Prepare Floor1-10


PREPARE FOR RACK INSTALLATION

8 Racks are typically installed on concrete floors; however, rack can also be bolted to wood or steel floor.

NOTE: Seismic rack installation is effective only on concrete flooring that is at least 6 in. thick, has minimum strength of 300 psi, and is reinforced with 0.5 percent steel rebar.

9 Is installation on concrete floor, raised computer-equipment floor, uni-strut floor anchor system, or wood or steel floor?

If concrete floor, go to step 10.If wood or steel floor, go to step 26.

Concrete Floor

10 Install floor anchors and mount rack. For standard racks, use Redhead concrete anchors or anchors specified by local practice. For seismic racks, use floor mounting kit (PN 019-0425-150) or anchors as specified by local practice.

11 Position and lock chuck/shank assembly in rotary impact drill.

12 Insert and seat anchor in chuck.

NOTE: Let the tool do the work. Apply only enough pressure to control tool. Vertical force in excess of weight of tool reduces impact force, thus inhibiting drilling process for self-drill anchors.

13 To position anchor, operate drill in impact mode. Use impact action until teeth are embedded just below concrete surface.

14 DANGER: Possibility of personal injury. Never use air hose to clean dust from a hole, as dust may be blown into eyes and equipment. For the same reason, do not flick out dust. Use HEPA vacuum cleaner to remove dust from hole.

15 Care must be taken to ensure that concrete dust from drilling is contained in immediate vicinity of drill hole. The following two methods ensure that dust does not spread:

a. Use a HEPA vacuum cleaner to completely remove concrete cuttings from hole while drilling. Hole must be completely clear for proper seating of anchor.

b. Fill disposable cup with shaving cream and place it over drill hole. Drill through bottom of cup. Shaving cream will contain and trap dust particles.

16 Engage rotation mode, then drill until chuck is within 1/16 in. above concrete surface. See figure 2-7.

Prepare Floor 1-11


17 Stop tool and lift approximately 1 in. to disengage impact action, then start tool and withdraw anchor.

18 Disengage rotation action. While anchor is still attached, start tool to expel concrete cuttings from anchor.

19 Completely remove concrete cuttings from hole with vacuum, and inspect hole for any concrete chips. Hole must be completely clear for proper seating of anchor.

20 Insert and lightly seat expansion plug in anchor.

21 Verify that tool is in impact position. Insert anchor in hole and seat with impact action of tool until chuck is 1/16 in. above concrete. See figure 2-8.

Figure 2-7. Self-Drilling Anchor

Prepare Floor1-12


22 Break off chucking cone with hard push of tool.

23 Remove chucking cone from chuck.

24 If rack is not to be installed immediately, cover anchors with tape.

25 Go to step 30.

Wood or Steel Floor

26 Mark position for rack with four pilot holes for lag bolts, or four clearance holes for machine screws.

27 To mount standard rack on wood or steel floor, use 3/8 in. lag bolts on wood floor, or 1/2 in. screws or studs on steel floor.

Figure 2-8. Anchor Setting

Prepare Floor 1-13


28 Drill 3/16 in. pilot hole for lag bolts, or 9/16 in. clearance hole for machine screws.

29 If rack is not to be installed immediately, cover holes with tape.


Prepare Floor1-14


Chart-3Rack InstallationPURPOSE

This chart provides instructions for physically installing a rack. The two types of racks that can be installed are described in the following paragraphs. Refer to Chart-2, for rack illustrations and to Table 2-A for rack part numbers.

GENERAL

Rack Descriptions

Standard Rack

The standard rack uses extruded aluminum channels with 12-24 tapped mounting holes vertically spaced at EIA increments. The tapped-hole pattern provides for mounting the modular subsystems on the front of the channels, and the waveguide and rack rear cover on the back. The bottom of the rack is held together by steel angles mounted to the front and back of the rack channels. As an option, the rear angle can be turned in toward the rack channel or toward the rear (normal position) to increase the base dimensions and provide a more stable footing. If the rear angle is turned in, the front angle must be removed during installation for access to the holes in the rear-mounting angle. Two optional snap-on front covers are available. Side covers are provided for the rack. The side covers protect the cable runs and are secured to the card cages and to slots located on the main rack channels. Retaining screws are used at the top and bottom of each side cover.

Seismic Rack

A seismic rack, designed to withstand seismic anomalies, such as earthquakes, is available. The rack frame is steel and consists of the rack top support and front and rear baseplates welded to the rack channels. Side covers fit only the seismic rack and are not interchangeable with side covers on the standard extruded aluminum racks. The side covers protect the cable runs and are secured to the card cages and the rack channels by the side holders. The side covers (left and right) slide onto the side panel holders.


PREREQUISITE

Complete Chart-2 Prepare Floor.

Rack Installation 1-15


RECOMMENDED TOOLS

• Safety glasses

• Hammer, claw (24 to 40 ounces)

• Level (3-foot)

• Pinch bar

• Shims (0.06-, 0.09-, and 0.12-inch)

• Socket set (3/8-inch drive)

• Straps (heavy duty) or rope, as required

• Torque wrench (3/8-inch drive) (80 foot-pound capability)

• Vacuum cleaner, (HEPA)

• Wrenches, open-end and box-end combination (3/8- to 11/16- inch)

STEP PROCEDURE

1 Cover surrounding floor area with protective covering as required by local practice.

2 DANGER: Possibility of personal injury. Brace top of rack during movement to prevent tipping and to avoid strains that can twist or damage backplane.

3 WARNING: Possibility of equipment damage. Brace top of rack during movement to prevent tipping and to avoid strains that can twist or damage backplane.

NOTE: Use a positioning dolly to move equipment to permanent location in equipment room or vault. If a dolly is not available, use a piece of canvas placed under the rack footing to prevent marring of floor.

4 Move rack to floor location for installation.

5 Raise rack to vertical position.

6 Carefully position rack over mounting anchors. Line up and plumb rack.

7 Use level to check leveling and alignment of rack at base, top, and both sides. When necessary, insert shim under base to assure correct leveling.

Rack Installation1-16


8 To secure rack to concrete floor, install anchor, stud, washers, and nut, and then tighten. Figure 3-1 shows a typical method of securing rack to floor. To secure on other than concrete floor, install 3/8in. diameter bolts, flat washers, and lock washers.

Figure 3-1. Securing Rack to Floor



9 Torque floor anchor bolts to 80 foot-pounds.

10 Verify rack leveling and adjust as required.

Rack Top Support

NOTE: Ensure that rack is properly aligned. If rack is twisted, covers may not fit or may bind.

11 Adequately brace top of rack assembly to ensure reliable support for equipment. Use holes at top of waveguide support in branching area. See Figure 3-2 and Figure 3-3 for standard rack top support dimensions or Figure 3-4 for seismic rack top support dimensions. Figure 3-5 shows one method of bracing top support. Adhere to local procedures for top support of specific rack.

NOTE: The extendable rack can rise to any height from 7 ft. 3 in. (2210 mm) to 11 ft. 6 in. (3505 mm). These extensions provide upper rack support only.



Figure 3-2. Standard Rack Top Support



Figure 3-3. Standard Rack Top with Extension Kit



Figure 3-4. Seismic Rack Top Support



Figure 3-5. Typical Method of Bracing Top Support



12 On extendable rack, loosen setscrews one turn, and extend rack to desired height.

13 Tighten front setscrews (four places) securely, then tighten rear setscrews (four places).

Guardrail Installation

NOTE: Front and rear guardrails provide additional equipment protection. An AC outlet assembly can be installed on the base plate at the front rail. Side rails are mounted to the front or rear of the rack channel using 0.250-20 hardware.

14 Install guardrail in accordance with Figure 3-6.



Adjacent Rack Installation

15 See Figure 3-7 for attaching adjacent racks using rack-to-rack mounting kits.

Figure 3-6. Guardrail Installation, Standard Racks



Figure 3-7. Adjacent Rack Attachment, Standard Racks






Chart-4PDU InstallationPURPOSE

This chart provides instructions to physically mount the PDU into the rack.

GENERAL

NOTE: This chart is required for systems when the PDU is NOT factory installed in the rack. If the PDU is factory installed in the rack, skip this chart and continue with the next chart.

Mounting the PDU requires three rack increments. The fuse panel provides fuses for up to four 9500 MPR shelves (sixteen 20 Amp fuses; two A and B + and two A and B - per shelf) and two AUX shelves (eight 10 Amp fuses). Battery input voltage can be 19 to 60 V DC.

An optional relay card is available that provides eight Form-C relay outputs for radio major and minor alarms. A front panel alarm LED is provided to indicate a blown fuse. No rack or shelf alarms are provided on the fuse panel.


PREREQUISITE

Complete Chart-3 Rack Installation.

RECOMMENDED TOOLS

• PDU, Alcatel-Lucent PN: 3EM13317AA

• Alarm Board Assembly (Optional), Alcatel-Lucent PN: 3EM10496AA

• Rack screws, Alcatel-Lucent PN: 330-2882-030, Qty 4, P/O Aluminum Rack Screw Kit, Alcatel-Lucent PN: 695-1001-006

• Phillips screwdriver

STEP PROCEDURE

1 Determine Rack type and rack screw type required.

2 Mount the PDU per site engineering documentation, typically in the top three increments of the rack, using four rack screws. See Figure 4-1 and Figure 4-2.

PDU Installation 1-27


Figure 4-1. PDU Mounting Detail

PDU Installation1-28


3 Tighten the rack screws.


Figure 4-2. PDU Mounting Detail with Existing Equipment

PDU Installation 1-29


PDU Installation1-30


Chart-5Route and Terminate Station Ground and Office Battery Power CablesPURPOSE

This chart provides instructions to route and connect the station ground cable to a standard or seismic rack, and to route and connect office battery power to the Power Distribution Unit (PDU).

GENERAL

Establish equipment or station ground in accordance with your company grounding requirements for all installations. The 9500 MPR radio operates on -48-V DC input power. Office power is connected to the (PDU) which in turn connects to the backplane of the shelf assembly. The PDU provides the transition from the large cables that run from the office power board to the smaller cables that provide power to the shelf assemblies.

The fuse panel has floating battery inputs to handle either positive or negative 24/48 V DC operation. The strap for grd should only be used when the rectifier source of power at the site has not been bonded to the common bonding network (CBN) of the building. In this application the fuse panel must be grounded to the rack rail. In all other applications, the grd strap should not be used to avoid ground loops.


PREREQUISITE

Complete Chart-4 PDU Installation.

All power must be turned off at the source.

RECOMMENDED TOOLS

• Thomas & Betts TBM 2, 5, 8, or Hydraulic Tool No. 13642 or TBM15

• Alcatel-Lucent PN: 1AB035020089 (6AWG) ground lugs or equivalent

• Alcatel-Lucent PN: 304-0749-000, Amp Inc. PN: 322051 (6AWG) wire or equivalent

STEP PROCEDURE

1 On all power supplies, verify that power switches are set to OFF.

Route and Terminate Station Ground and Office Battery Power Cables 1-31


2 Verify main CO breakers for A and B power are OFF. If not, set them to OFF.

3 Remove PDU front cover.

4 Is the rectifier source of power at the site bonded to the common bonding network (CBN) of the building?

If yes, go to step 9.If no, go to step 5.

5 Are battery inputs positive or negative voltage?

If positive, go to step 6.If negative, go to step 8.

6 For floating rectifier system with positive voltage, strap E-37 to E-38 and E-40 to E-41. See Figure 5-1.

7 Go to step 9.

8 For floating rectifier system with negative voltage, strap E-39 to E-38 and E-42 to E-41. See Figure 5-1.

Route Station Ground Cable

9 DANGER: Possibility of personal injury. Before performing this procedure, ensure office power is turned OFF at source.

Figure 5-1. PDU Strap Detail

950-0106-1

091609

Front View FuseA +

Battery

A -

Battery

B +

Battery

B -

Battery

Route and Terminate Station Ground and Office Battery Power Cables1-32


10 Route station ground cable from overhead cable tray to radio rack per cable run list.

11 On standard rack, connect station ground cable to topside of standard rack. See Figure 5-2.

On seismic rack, connect station ground cable to topside of seismic rack. See Figure 5-3.

12 On both standard rack and seismic racks, the preferred method is to insert ground cable directly crimp lug on cable. See Figure 5-4.

NOTE: On seismic rack, remove the paint from the rack where the ground lug is to be installed.

Figure 5-2. Station Ground Standard Rack Detail

Figure 5-3. Station Ground Seismic Rack Detail



Route Office Battery Cables

13 DANGER: Possibility of personal injury. Before performing this procedure, ensure office power is turned OFF at source.

14 See Figure 5-5 for wire size/wire length/current drain relationship. Use the following between the office battery power source and the power distribution unit:

Figure 5-4. Station Ground Crimp Lug Detail



Figure 5-5. Wire Sizing Chart

950-0103-1

091609

10

20

30

40

50

60

70

8090

100

2

3

4

5

6

7

8

9

110 20 30 40 50 60 70 80

18 GA16 GA

14 GA

12 GA

10 GA8 GA

6 GA4 GA

THESE CURVES ASSUME THE SAMESIZE WIRE FOR BATTERY AND GROUNDBETWEEN EQUIPMENT AND POWER SOURCE0.5 VOLT DROP @ 25 C

FEET OF WIRE BETWEEN BATTERY AND EQUIPMENT

CU

RR

EN

TD

RA

IN(A

MP

S)

TYPICAL24 V

TYPICAL48 V



15 WARNING: Possibility of equipment damage. When torquing on A and B battery studs on PDU do not exceed 35 inch lbs. Excessive torque will cause studs to become stripped.

16 Route power cables (-) from office battery source to power distribution unit in rack. See Figure 5-6 and Figure 5-7.

17 Connect power cables (-) to NEG A and NEG B BATTERY studs at power distribution unit in rack. See Figure 5-6 and Figure 5-7.

Figure 5-6. PDU Battery Interconnect Detail

950-0105-1

091609

Front View FuseA +

Battery

A -

Battery

B +

Battery

B -

Battery

BATTERY INPUT

WIRE SIZE No. 4 (Max)

POWER DISTRIBUTION UNIT

ISOMETRIC VIEW - CIRCUIT BOARD

AND FRONT PANEL REMOVED



18 Route return cables (+) from battery source to power distribution unit in rack. See Figure 5-6 and Figure 5-7.

19 Connect to POS A and POS B BATTERY studs at power distribution unit. See Figure 5-6, and Figure 5-7.

20 Replace PDU front panel.


Figure 5-7. PDU Office Battery Routing Detail





Chart-6MSS-8 Shelf InstallationPURPOSE

This chart provides instructions to physically mount the MSS-8 shelf into the rack.

GENERAL

NOTE: This chart is required for systems when the MSS-8 shelf are NOT factory installed in the rack. If the MSS-8 shelf are factory installed in the rack, skip this chart and continue with the next chart.

The MSS-8 shelf requires two rack increments. The typical installation mounts the MSS-8 shelf in rack increments 24 and 25. Rack increments 20 through 23 and 26 and 27 are reserved to run cables, mount patch panels, type N adapter bracket, and cable standoffs.

The MSS-8 shelf provides two rack mounting depth options: flush mount or 5-inch projection. The 5-inch projection is the factory default.

For more detailed information, refer to 9500 MPR Engineering Support Documentation manual (PN 3EM23957AB) and see drawing 3EM227840000RJZZA.


PREREQUISITE

Complete Chart-3, Rack Installation.

RECOMMENDED TOOLS

• MSS-8 Shelf Kit:

– Includes Fan module, Alcatel-Lucent PN: 3EM22715AA

– Includes Fan module with external alarm support, Alcatel-Lucent PN: 3EM22715AC

• Rack screws, Alcatel-Lucent PN: 330-2882-030, Qty 4, P/O MSS-8 Shelf Kit

• Phillips screwdriver, #2

STEP PROCEDURE

1 Set shelf rack mounting depth to either flush mount or 5-inch projection per site engineering documentation.

MSS-8 Shelf Installation 1-39


MSS-8 Shelf Installation

2 Position the MSS-8 shelf in the rack per site engineering documentation, typically there will be 3 rack spaces above and 2 rack spaces below the shelf available. See Figure 6-1.

3 Hold the MSS-8 shelf in place and install four rack screws. See Figure 6-2.

Figure 6-1. MSS-8 Shelf Mounting Detail

MSS-8 Shelf Installation1-40


4 Tighten the rack screws.

5 Additional shelves to be mounted?



Figure 6-2. 9500 MPR Shelf Screw Locations

MSS-8 Shelf Installation 1-41


MSS-8 Shelf Installation1-42


Chart-7Route and Terminate 9500 MPR Shelf Power CablesPURPOSE

This chart provides instructions to connect the 9500 MPR shelf power supply cables to the PDU.

GENERAL

NOTE: This chart is required for systems when the MSS-8 shelf power cables are NOT factory installed in the rack. If the MSS-8 shelf power cables are factory installed in the rack, skip this chart and continue with the next chart.

The 9500 MPR radio operates on -48-V DC (-48-V DC to -60-V DC +/-20 percent) input power. Office power is connected to the (PDU) which in turn connects to the power supply on the MSS-8 shelf.

Two power cables may be used with each MSS-8 shelf, but only 1 power cable is required to provide power to both main A and protect B sides of the MSS-8 shelf. However, 2 power cables are required to provide fused power backup in case of a blown fuse or bad cable/connection. The main side A of the MSS-8 shelf should be fused through the A side of the fuse panel, and the protect side B of the MSS-8 shelf should be fused through the B side of the fuse panel.


PREREQUISITE

Complete Chart-4, PDU Installation.

Complete Chart-6, MSS-8 Shelf Installation.

All power must be turned OFF.

RECOMMENDED TOOLS

• Power Cable, Alcatel-Lucent PN: 3DB18271AA

• Crimp on lugs (yellow), Alcatel-Lucent PN: 304-1540-070

• Crimp tool for 10-12 AWG lug

STEP PROCEDURE

Route and Terminate 9500 MPR Shelf Power Cables 1-43


MSS-8 Shelf Power Cable Installation

1 Locate the MSS-8 shelf main side power A and spare side power B connectors. See Figure 7-1.

2 Attach the main power cable to the MSS-8 shelf main side power connector.

3 Attach the protect power cable to the MSS-8 shelf spare side power connector if redundant shelf power is configured.

4 Route the power cables from the front of the MSS-8 shelf to the back of the rack. See Figure 7-2.

5 Route the power cable(s) up the right side of the rack using cable standoff supports to the PDU. Refer to Table 7-A. Refer to Cable Routing section.

Figure 7-1. MSS-8 Shelf Power Connection Detail

Figure 7-2. Power Cable Connection to MSS-8 Shelf

Route and Terminate 9500 MPR Shelf Power Cables1-44


6 Additional MSS-8 shelf power cables to install?


Route and Terminate Power Cable to PDU

7 Continue routing the cable(s) up the back of the rack to the top. See Figure 7-3.

8 If applicable, route the B-side power cable into the back of the PDU. See Figure 7-4.

Figure 7-3. Power Cable Routing Detail

Figure 7-4. B-Side Power to PDU Routing



9 For MSS-8 shelves, either route the A-side power cable into the back of the PDU. See Figure 7-4. Or route the A-side power cable up to the cable ladder, across the top of the rack and down the other side of the back of the rack and into the back of the PDU. See Figure 7-5.

10 Cut the power cables to desired length. Refer to Table 7-A.

11 Strip back 6 inches to attach crimp on lugs. Cable length is 13.1 ft. See Figure 7-6.

Figure 7-5. A-Side Power to PDU Routing

Table 7-A. PDU Power Cable Termination DetailsFUSE PANEL (E-PIN) DEFINITION

EQUIPMENTA SIDE B SIDE

POS NEG GRD1

[1] GRD lug connections are unused in 9500 MPR radio applications.

POS NEG GRD1

BLK BLU N/A BLK BLU N/AShelf 1 E1 E7 E25 E18 E24 E36Shelf 2 E2 E8 E26 E17 E23 E35Shelf 3 E3 E9 E27 E16 E22 E34Shelf 4 E4 E10 E28 E15 E21 E33Auxiliary E5 E11 E29 E14 E20 E32Auxiliary E6 E12 E30 E13 E19 E31



12 Attach the crimp on lugs to the PDU. See Figure 7-6 and refer to Table 7-A.


Figure 7-6. Power Cable Detail

Figure 7-7. Power Cable Detail





Chart-8Type N Adapter Bracket InstallationPURPOSE

This chart provides instructions to physically mount and cable Type N adapter bracket into the rack.

GENERAL

NOTE: This chart is only required for applications which include MOD300 module and are configured with the Type N Adapter Bracket for transition between the MOD300 module connector to LMR-400 cable. For applications without the Type N Adapter Bracket, continue on to the next chart.

NOTE: This chart is required for systems when the Type N Adapter Brackets are NOT factory installed in the rack. If the Type N Adapter Brackets are factory installed in the rack, skip this chart and continue with the next chart.

The 9500 MPR Type N adapter bracket transitions the MD300 IF connector to Type N connector. For non-protected radio hops, one cable is required. For protected radio hops, two cables are required.

Alcatel-Lucent provides expert Installation Services for installations that have different requirements from the recommended configuration as outlined in this manual. Contact the Alcatel-Lucent Welcome Center at 1-866-582-3688 for details.

PREREQUISITE

Rack Installation must be completed. Refer to Chart-3.

RECOMMENDED TOOLS

Type N Adapter Bracket

• Type N Adapter Bracket Alcatel-Lucent PN: 3EM23272AA

• Jumper Cable Alcatel-Lucent PN: 3EM23311AA (1 each for non protected, 2 each for protected)

• Rack Screws Alcatel-Lucent PN: 330-2882-030, Qty 2

• #2 Phillips Head Screwdriver and a small Flat Blade Screwdriver

STEP PROCEDURE

1 Position the Type N adapter bracket per site engineering documentation, typically one rack increment below the MSS-8 shelf. See Figure 8-1.

Type N Adapter Bracket Installation 1-49


2 Secure the bracket by using 2 rack screws.

3 Route the Jumper cable(s) from the 9500 MPR MOD300 module to the Type N adapter bracket. See Figure 8-1 and Figure 8-2.

4 Additional Type N adapter bracket and cable(s) to install?



Figure 8-1. Type N Adapter Bracket Mounting Detail

Figure 8-2. Type N Jumper Cable Detail

Type N Adapter Bracket Installation1-50


Chart-9DS1 Patch Panel InstallationPURPOSE

This chart provides instructions to physically mount and cable DS1 RJ-45 patch panel, and DS1 37 pin D patch panel into the rack.

GENERAL

NOTE: This chart is only required for applications which include P32E1DS1 module and are configured with the DS1 Patch Panel for transition between the P32E1DS1 module connector to DS1 cable interconnect. For applications without the DS1 Patch Panel, continue on to the next chart.

NOTE: This chart is required for systems when the DS1 Patch Panel is NOT factory installed in the rack. If the DS1 Patch Panel is factory installed in the rack, skip this chart and continue with the next chart.

The DS1 RJ-45 patch panel converts the P32E1DS1 module SCSI connectors to RJ-45 connectors. For non-protected DS1 configurations two cables are required per P32E1DS1 module, for protected DS1 configurations four cables are required per P32E1DS1 module.

The DS1 37 pin D patch panel converts the P32E1DS1 module SCSI connectors to 37-position D-Sub connectors. For non-protected DS1 configurations two cables are required per P32E1DS1 module, for protected DS1 configurations four cables are required per P32E1DS1 module.

For more detailed information, refer to 9500 MPR Engineering Support Documentation manual (PN 3EM23957AB) and see drawing 3EM227840000EJZZA.


PREREQUISITE

MSS-8 Shelf Installation must be completed. Refer to Chart-6.

RECOMMENDED TOOLS

• Phillips screwdriver

DS1 Patch Panel Installation 1-51


DS1 RJ-45 patch panel

• DS1 RJ-45 patch panel Alcatel-Lucent PN: 1AF15245AB, Qty 1 per P32E1DS1 module

• 68 pin SCSI Cable, Alcatel-Lucent PN: 3CC52118AA:

– Non-Protected DS1 configuration, Qty 2 per P32E1DS1 module

– Protected DS1 configuration, Qty 4 per P32E1DS1 module

• Rack screws, Qty 4

– Aluminum Rack Screws, Alcatel-Lucent PN: 330-2882-030, Qty 4, P/O Aluminum Rack Screw Kit, Alcatel-Lucent PN: 695-1001-006

or

– Seismic Rack Screws, Alcatel-Lucent PN: 1AD054360001, Qty 4,P/O Seismic Rack Screw Kit, Alcatel-Lucent PN: 695-1001-007

DS1 37 Pin D Patch Panel

• DS1 37 Pin D Patch Panel, Alcatel-Lucent PN: 3DB16102AA, Qty 1 per P32E1DS1 module

• DS1 37 Pin D Patch Panel Mounting Bracket, Alcatel-Lucent PN: 3DB16109AA, Qty 1 per 37 Pin D Patch Panel

• 68 pin SCSI Cable, Alcatel-Lucent PN: 3CC52118AA:

– Non-Protected DS1 configuration, Qty 2 per P32E1DS1 module

– Protected DS1 configuration, Qty 4 per P32E1DS1 module

• Rack screws, Qty 4

– Aluminum Rack Screws, Alcatel-Lucent PN: 330-2882-030, Qty 4, P/O Aluminum Rack Screw Kit, Alcatel-Lucent PN: 695-1001-006

or

– Seismic Rack Screws, Alcatel-Lucent PN: 1AD054360001, Qty 4,P/O Seismic Rack Screw Kit, Alcatel-Lucent PN: 695-1001-007

DS1 Patch Panel Installation1-52


STEP PROCEDURE

1 Which bracket or panel to be installed?

If DS1 RJ-45 patch panel, go to step 2.If DS1 37 Pin D Patch Panel, go to step 7.

DS1 RJ-45 Patch Panel

2 Position the DS1 RJ-45 patch panel per site engineering documentation, typically two and one-half rack increment above the MSS-8 shelf. See Figure 9-1.

3 Secure the patch panel by using 4 rack screws.

Figure 9-1. DS1 RJ-45 Patch Panel Mounting Detail



4 Route, connect and secure the SCSI to SCSI cable from the MSS-8 shelf to the RJ-45 patch panel.

Run the SCSI cables under the radio to the back of the rack and up to the patch panel. See Figure 9-2 and Figure 9-3 for an example of a finished radio install.

Figure 9-2. DS1 Patch Panel Cable Routing, Front View



5 WARNING: Possibility of equipment damage. Do not overtighten the cable mounting screws, this could cause them to break off inside the connector standoffs.

6 Install additional DS1 RJ-45 patch panel?


DS1 37 Pin Patch Panel

7 Mount the DS1 37 pin D patch panel to the mounting bracket. See Figure 9-4.

Figure 9-3. DS1 Patch Panel Cable Routing, Rear View



8 Mount the DS1 37 pin D patch panel mounting bracket to the rack per site engineering documentation, typically two rack increment above the MSS-8 shelf. See Figure 9-5.

9 Secure the patch panel by using 4 rack screws.

10 Route, connect, and secure the SCSI to SCSI cables from the MSS-8 shelf to the 37 pin D patch panel.

Figure 9-4. DS1 37 Pin D Patch Panel and Rack Mount Bracket Detail

Figure 9-5. DS1 37 Pin D Patch Panel Mounting Detail



11 Run the SCSI cables under the radio to the back of the rack and up to the patch panel. See Figure 9-2 and See Figure 9-3 for an example of a finished radio install.

12 WARNING: Possibility of equipment damage. Do not overtighten the cable mounting screws, this could cause them to break off inside the connector standoffs.

13 Install additional DS1 37 pin D patch panel?







Chart-10Integrated Antenna and ODU InstallationPURPOSE

This chart provides instructions to physically mount integrated antenna mounts, integrated antennas, ODUs, and ODU couplers.

This chart also provides instructions for setting the polarization on the integrated antenna.

This chart also provides instructions for mounting the ODU coupler to the integrated antenna.

This chart also provides instructions for mounting the ODU to the integrated antenna.

GENERAL

NOTE: This chart is only required for applications which include integrated antenna and ODU installation. For applications without integrated antenna and ODU installation, continue on to the next chart.

Integrated Antenna Mount

For direct-mounted ODU's the antenna includes a collar with integral polarization rotator. Dependent on frequency band, these antennas are available in diameters up to 1.8m (6 ft.).

For direct-mounted ODU's, polarization is determined by the setting of the polarization rotator.

The polarization of the transmitted signal, horizontal or vertical is determined by the position of the polarization rotator fitted within the ODU mounting collar. The ODU is then mounted on the collar to match the chosen polarization. The rotator is an integral part of the antenna mount. Vertical polarization is the default setting. If the rotator is not set for the required polarization, you must adjust its orientation. This topic includes typical adjustment procedures for RFS and Andrew antennas.

For direct-mounted ODU’s in hot standby configuration, a ODU coupler will be mounted to the antenna and the two ODU’s will mount to the coupler.


PREREQUISITE

None

Integrated Antenna and ODU Installation 1-59


RECOMMENDED TOOLS


• Integrated antenna: Refer to Table 10-A

• ODU: Refer to Table 10-B

– Unprotected configuration, Qty 1

– Protected configuration, Qty 2

• ODU Coupler (Hot standby configuration only): Refer to Table 10-C

• Set of metric wrenches or metric socket set

• Set of metric allen keys

Table 10-A. Integrated Antenna DetailsINTEGRATED ANTENNA PART NUMBERODU Refer to Table 10-BODU Coupler Refer to Table 10-CDIRECT MOUNT ANTENNA, L6 GHzD.M. ANTENNA 5.92-6.425 GHz, 1.2 M HPLP-R 3CC56003AAAA D.M. ANTENNA 5.92-6.425 GHz, 1.8 M HPLP-R 3CC56004AAAA DIRECT MOUNT ANTENNA, U6 GHzD.M. ANTENNA 6.425-7.125 GHz, 1.2 M HPLP-R 3CC56005AAAA D.M. ANTENNA 6.425-7.125 GHz, 1.8 M HPLP-R 3CC56006AAAA DIRECT MOUNT ANTENNA, 7/8 GHzD.M. ANTENNA 7.125-8.5 GHz, 0.6 M HPLP-R 3CC56007AAAAD.M. ANTENNA 7.125-8.5 GHz, 0.9 M HPLP-R 3CC56008AAAAD.M. ANTENNA 7.125-8.5 GHz, 1.2 M HPLP-R 3CC56009AAAAD.M. ANTENNA 7.125-8.5 GHz, 1.8 M HPLP-R 3CC56010AAAADIRECT MOUNT ANTENNA, 11 GHzD.M. ANTENNA 10.5-11.7 GHz, 0.6 M HPLP-R 3CC56012AAAAD.M. ANTENNA 10.5-11.7 GHz, 0.9 M HPLP-R 3CC56013AAAAD.M. ANTENNA 10.5-11.7 GHz, 1.2 M HPLP-R 3CC56014AAAAD.M. ANTENNA 10.5-11.7 GHz, 1.8 M HPLP-R 3CC56015AAAADIRECT MOUNT ANTENNA, 15 GHzD.M. ANTENNA 14.25-15.35 GHz, 0.3 M HPLP-R 3CC56021AAAAD.M. ANTENNA 14.25-15.35 GHz, 0.6 M HPLP-R 3CC56024AAAAD.M. ANTENNA 14.25-15.35 GHz, 0.9 M HPLP-R 3CC56031AAAA

Integrated Antenna and ODU Installation1-60


D.M. ANTENNA 14.25-15.35 GHz, 1.2 M HPLP-R 3CC56034AAAAD.M. ANTENNA 14.25-15.35 GHz, 1.8 M HPLP-R 3CC56037AAAADIRECT MOUNT ANTENNA, 18 GHzD.M. ANTENNA 17.7-19.7 GHz, 0.3 M HPLP-R 3CC56039AAAA D.M. ANTENNA 17.7-19.7 GHz, 0.6 M HPLP-R 3CC56047AAAA D.M. ANTENNA 17.7-19.7 GHz, 0.9 M HPLP-R 3CC56052AAAA D.M. ANTENNA 17.7-19.7 GHz, 1.2 M HPLP-R 3CC56058AAAA D.M. ANTENNA 17.7-19.7 GHz, 1.8 M HPLP-R 3CC56063AAAA DIRECT MOUNT ANTENNA, 23 GHzD.M. ANTENNA 21.20-23.60 GHz, 0.3 M HPLP-R 3CC56022AAAAD.M. ANTENNA 21.20-23.60 GHz, 0.6 M HPLP-R 3CC56023AAAAD.M. ANTENNA 21.20-23.60 GHz, 0.9 M HPLP-R 3CC56025AAAAD.M. ANTENNA 21.20-23.60 GHz, 1.2 M HPLP-R 3CC56026AAAAD.M. ANTENNA 21.20-23.60 GHz, 1.8 M HPLP-R 3CC56027AAAADIRECT MOUNT ANTENNA, 26 GHzD.M. ANTENNA 24.25-26.5 GHz, 0.3 M HPLP-R 3CC56030AAAA D.M. ANTENNA 24.25-26.5 GHz, 0.6 M HPLP-R 3CC56033AAAA D.M. ANTENNA 24.25-26.5 GHz, 0.9 M HPLP-R 3CC56036AAAA D.M. ANTENNA 24.25-26.5 GHz, 1.2 M HPLP-R 3CC56043AAAA

Table 10-B. ODU DetailsITEM DESCRIPTION Part Number QTYODU, L6 GHz, 252.04 MHz SEPARATION5930-6020 MHz, HP, TX LOW 3DB23047AA 1 or 26182-6272 MHz, HP TX HIGH 3DB23047AD 1 or 25989-6079 MHz, HP TX LOW 3DB23047AB 1 or 26241-6331 MHz, HP TX HIGH 3DB23047AE 1 or 26078-6168 MHz, HP TX LOW 3DB23047AC 1 or 26330-6420 MHz, HP TX HIGH 3DB23047AF 1 or 2

ODU W/LIGHTNING SURGE SUPPRESSOR1, L6 GHz, 252.04 MHz SEPARATION5930-6020 MHz, HP, TX LOW 3DB23215HA 1 or 26182-6272 MHz, HP TX HIGH 3DB23215HD 1 or 25989-6079 MHz, HP TX LOW 3DB23215HB 1 or 26241-6331 MHz, HP TX HIGH 3DB23215HE 1 or 26078-6168 MHz, HP TX LOW 3DB23215HC 1 or 2

Table 10-A. Integrated Antenna DetailsINTEGRATED ANTENNA PART NUMBER



6330-6420 MHz, HP TX HIGH 3DB23215HF 1 or 2ODU, U6 GHz, 160 MHz SEPARATION6540-6610 MHz, HP TX LOW 3DB23214AA 1 or 26710-6780 MHz, HP TX HIGH 3DB23214AB 1 or 26590-6660 MHz, HP TX LOW 3DB23214AC 1 or 26760-6830 MHz, HP TX HIGH 3DB21214AD 1 or 26640-6710 MHz, HP TX LOW 3DB23214AE 1 or 26800-6870 MHz, HP TX HIGH 3DB23214AF 1 or 2

ODU W/Lightning Surge Suppressor1, U6 GHz, 160 MHz SEPARATION6540-6610 MHz, HP TX LOW 3DB23214HA 1 or 26710-6780 MHz, HP TX HIGH 3DB23214HB 1 or 26590-6660 MHz, HP TX LOW 3DB23214HC 1 or 26760-6830 MHz, HP TX HIGH 3DB21214HD 1 or 26640-6710 MHz, HP TX LOW 3DB23214HE 1 or 26800-6870 MHz, HP TX HIGH 3DB23214HF 1 or 2ODU, 6 GHz, 340 MHz SEPARATION6430-6590 MHz, HP TX LOW 3DB23216AA 1 or 26770-6930 MHz, HP TX HIGH 3DB23216AB 1 or 26515-6675 MHz, HP TX LOW 3DB23216AC 1 or 26855-7015 MHz, HP TX HIGH 3DB23216AD 1 or 26600-6760 MHz, HP TX LOW 3DB23216AE 1 or 26940-7100 MHz, HP TX HIGH 3DB23216AF 1 or 2

ODU W/LIGHTNING SURGE SUPPRESSOR1, 6 GHz, 340 MHz SEPARATION6430-6590 MHz, HP TX LOW 3DB23216HA 1 or 26770-6930 MHz, HP TX HIGH 3DB23216HB 1 or 2ODU, 7 GHz, 175 MHz SEPARATION7124-7185 MHz, HP TX LOW 3DB23223BA 1 or 27300-7360 MHz, HP TX HIGH 3DB23224AA 1 or 27157.5-7217.5 MHz, HP TX LOW 3DB23225AA 1 or 27332.5-7392.5 MHz, HP TX HIGH 3DB23226AA 1 or 27190-7250 MHz, HP TX LOW 3DB23227AA 1 or 27365-7425 MHz, HP TX HIGH 3DB23228AA 1 or 2

ODU W/LIGHTNING SURGE SUPPRESSOR1, 7 GHz, 175 MHz SEPARATION7124-7185 MHz, HP TX LOW 3DB23223HA 1 or 27300-7360 MHz, HP TX HIGH 3DB23224HA 1 or 2

Table 10-B. ODU Details (cont.)ITEM DESCRIPTION Part Number QTY



7157.5-7217.5 MHz, HP TX LOW 3DB23225HA 1 or 27332.5-7392.5 MHz, HP TX HIGH 3DB23226HA 1 or 27190-7250 MHz, HP TX LOW 3DB23227HA 1 or 27365-7425 MHz, HP TX HIGH 3DB23228HA 1 or 2ODU, 7 GHz, 150 MHz SEPARATION7424-7485 MHz, HP TX LOW 3DB23217BA 1 or 27575-7635 MHz, HP TX HIGH 3DB23218AA 1 or 27470-7530 MHz, HP TX LOW 3DB23219AA 1 or 27620-7680 MHz, HP TX HIGH 3DB23220AA 1 or 27515-7575 MHz, HP TX LOW 3DB23221AA 1 or 27665-7725 MHz, HP TX HIGH 3DB23222AA 1 or 2

ODU W/LIGHTNING SURGE SUPPRESSOR1, 7 GHz, 150 MHz SEPARATION7424-7485 MHz, HP TX LOW 3DB23217HA 1 or 27575-7635 MHz, HP TX HIGH 3DB23218HA 1 or 27470-7530 MHz, HP TX LOW 3DB23219HA 1 or 27620-7680 MHz, HP TX HIGH 3DB23220HA 1 or 27515-7575 MHz, HP TX LOW 3DB23221HA 1 or 27665-7725 MHz, HP TX HIGH 3DB23222HA 1 or 2ODU, 8 GHz, 300 MHz SEPARATION7725-7859 MHz, HP TX LOW 3DB23033AA 1 or 28025-8171 MHz, HP TX HIGH 3DB23033AC 1 or 27844-7980 MHz, HP TX LOW 3DB23033AB 1 or 28145-8287 MHz, HP TX HIGH 3DB23033BD 1 or 2

ODU W/LIGHTNING SURGE SUPPRESSOR1, 8 GHz, 300 MHz SEPARATION7722.5-7859 MHz, HP TX LOW 3DB23033HA 1 or 28025-8171 MHz, HP TX HIGH 3DB23033HC 1 or 27844-7981 MHz, HP TX LOW 3DB23033HB 1 or 28145-8287 MHz, HP TX HIGH 3DB23033HD 1 or 2ODU, 10.5 GHz, 65 MHz SEPARATION10550-10560 MHz, TX LOW 3DB23241AA 1 or 210615-10625 MHz, TX HIGH 3DB23242AA 1 or 210560-10570 MHz, TX LOW 3DB23243AA 1 or 210625-10635 MHz, TX HIGH 3DB23244AA 1 or 210570-10580 MHz, TX LOW 3DB23245AA 1 or 210635-10645 MHz, TX HIGH 3DB23246AA 1 or 2




10580-10590 MHz, TX LOW 3DB23247AA 1 or 210645-10655 MHz, TX HIGH 3DB23248AA 1 or 210590-10600 MHz, TX LOW 3DB23249AA 1 or 210655-10665 MHz, TX HIGH 3DB23250AA 1 or 210600-10610 MHz, TX LOW 3DB23251AA 1 or 210665-10675 MHz, TX HIGH 3DB23252AA 1 or 210605-10615 MHz, TX LOW 3DB23253AA 1 or 210670-10680 MHz, TX HIGH 3DB23254AA 1 or 2

ODU W/LIGHTNING SURGE SUPPRESSOR1, 10.5 GHz, 65 MHz SEPARATION10550-10560 MHz, TX LOW 3DB23241HA 1 or 210615-10625 MHz, TX HIGH 3DB23242HA 1 or 210560-10570 MHz, TX LOW 3DB23243HA 1 or 210625-10635 MHz, TX HIGH 3DB23244HA 1 or 210570-10580 MHz, TX LOW 3DB23245HA 1 or 210635-10645 MHz, TX HIGH 3DB23246HA 1 or 210580-10590 MHz, TX LOW 3DB23247HA 1 or 210645-10655 MHz, TX HIGH 3DB23248HA 1 or 210590-10600 MHz, TX LOW 3DB23249HA 1 or 210655-10665 MHz, TX HIGH 3DB23250HA 1 or 210600-10610 MHz, TX LOW 3DB23251HA 1 or 210665-10675 MHz, TX HIGH 3DB23252HA 1 or 210605-10615 MHz, TX LOW 3DB23253HA 1 or 210670-10680 MHz, TX HIGH 3DB23254HA 1 or 2ODU, 11 GHz, 490-500 MHz SEPARATION10675-10835 MHz, TX LOW 3DB23035AA 1 or 211200-11345 MHz, TX HIGH 3DB23035AE 1 or 210795-10995 MHz, TX LOW 3DB23035AB 1 or 211310-11465 MHz, TX HIGH 3DB23035AF 1 or 210915-11075 MHz, TX LOW 3DB23035AC 1 or 211430-11585 MHz, TX HIGH 3DB23035AG 1 or 211035-11200 MHz, TX LOW 3DB23035AD 1 or 211550-11705 MHz, TX HIGH 3DB23035AH 1 or 2

ODU W/LIGHTNING SURGE SUPPRESSOR1, 11 GHz, 490-500 MHz SEPARATION10675-10835 MHz, TX LOW 3DB23035HA 1 or 211200-11345 MHz, TX HIGH 3DB23035HE 1 or 2




10795-10995 MHz, TX LOW 3DB23035HB 1 or 211310-11465 MHz, TX HIGH 3DB23035HF 1 or 210915-11075 MHz, TX LOW 3DB23035HC 1 or 211430-11585 MHz, TX HIGH 3DB23035HG 1 or 211035-11200 MHz, TX LOW 3DB23035HD 1 or 211550-11705 MHz, TX HIGH 3DB23035HH 1 or 2ODU, 15 GHz, 475 MHz SEPARATIONODU, 14500-14660 MHZ, TX LOW 3DB23039AC 1 or 2ODU, 14975-15135 MHZ, TX HIGH 3DB23039AD 1 or 2

ODU W/LIGHTNING SURGE SUPPRESSOR1, 15 GHz, 475 MHz SEPARATIONODU, 14500-14660 MHZ, TX LOW 3DB23039HC 1 or 2ODU, 14975-15135 MHZ, TX HIGH 3DB23039HD 1 or 2ODU, 15 GHz, 475/490 MHz SEPARATIONODU, 14627-14873 MHZ, TX LOW 3DB23039AA 1 or 2ODU, 15117-15348 MHZ, TX HIGH 3DB23039AB 1 or 2

ODU W/LIGHTNING SURGE SUPPRESSOR1, 15 GHz, 475/490 MHz SEPARATIONODU, 14627-14873 MHZ, TX LOW 3DB23039HA 1 or 2ODU, 15117-15348 MHZ, TX HIGH 3DB23039HB 1 or 2ODU, 15 GHz, 640 MHz SEPARATIONODU, 14501-14697 MHZ, TX LOW 3DB23040AA 1 or 2ODU, 15145-15348 MHZ, TX HIGH 3DB23040AB 1 or 2

ODU W/LIGHTNING SURGE SUPPRESSOR1, 15 GHz, 640 MHz SEPARATIONODU, 14500-14714.5 MHZ, TX LOW 3DB23295HA 1 or 2ODU, 15136.5-15350 MHZ, TX HIGH 3DB23292HB 1 or 2ODU, 18 GHz, 1560 MHz SEPARATION17700-18140 MHz, TX LOW 3DB23062AC 1 or 219260-19700MHz, TX HIGH 3DB23062AD 1 or 2

ODU W/LIGHTNING SURGE SUPPRESSOR1, 18 GHz, 1560 MHz SEPARATION17700-18140 MHz, TX LOW 3DB23062HC 1 or 219260-19700MHz, TX HIGH 3DB23062HD 1 or 2ODU, 23 GHz, 1200 MHz SEPARATIONODU, 21200-21570 MHZ, TX LOW 3DB23045AA 1 or 2ODU, 22400-22770 MHZ, TX HIGH 3DB23045AE 1 or 2ODU, 21475-21845 MHZ, TX LOW 3DB23045AB 1 or 2




ODU, 22675-23045 MHZ, TX HIGH 3DB23045AF 1 or 2ODU, 21750-22120 MHZ, TX LOW 3DB23045AC 1 or 2ODU, 22950-23320 MHZ, TX HIGH 3DB23045AG 1 or 2ODU, 22030-22400 MHZ, TX LOW 3DB23045AD 1 or 2ODU, 23230-23600 MHZ, TX HIGH 3DB23045AH 1 or 2

ODU W/LIGHTNING SURGE SUPPRESSOR1, 23 GHz, 1200 MHz SEPARATIONODU, 21200-21570 MHZ, TX LOW 3DB23045HA 1 or 2ODU, 22400-22770 MHZ, TX HIGH 3DB23045HE 1 or 2ODU, 21475-21845 MHZ, TX LOW 3DB23045HB 1 or 2ODU, 22675-23045 MHZ, TX HIGH 3DB23045HF 1 or 2ODU, 21750-22120 MHZ, TX LOW 3DB23045HC 1 or 2ODU, 22950-23320 MHZ, TX HIGH 3DB23045HG 1 or 2ODU, 22030-22400 MHZ, TX LOW 3DB23045HD 1 or 2ODU, 23230-23600 MHZ, TX HIGH 3DB23045HH 1 or 2ODU, 26 GHz, 1008 MHz SEPARATIONODU, 24549-24909 MHZ, TX LOW 3DB23259AA 1 or 2ODU, 25557-25919 MHZ, TX HIGH 3DB23259AB 1 or 2ODU, 24817-25177 MHZ, TX LOW 3DB23259AC 1 or 2ODU, 25825-26185 MHZ, TX HIGH 3DB23259AD 1 or 2ODU, 25085-25445 MHZ, TX LOW 3DB23259AE 1 or 2ODU, 26093-26453 MHZ, TX HIGH 3DB23259AF 1 or 2

ODU W/LIGHTNING SURGE SUPPRESSOR1, 26 GHz, 1008 MHz SEPARATIONODU, 24549-24909 MHZ, TX LOW 3DB23259HA 1 or 2ODU, 25557-25917 MHZ, TX HIGH 3DB23259HB 1 or 2ODU, 24817-25177 MHZ, TX LOW 3DB23259HC 1 or 2ODU, 25825-26185 MHZ, TX HIGH 3DB23259HD 1 or 2ODU, 25085-25445 MHZ, TX LOW 3DB23259HE 1 or 2ODU, 26093-26453 MHZ, TX HIGH 3DB23259HF 1 or 2

[1] ODU’s with Lightning Surge Suppressor are supported by 9500 MPR release R01.02 and are not supported byR01.00 and R01.01.




STEP PROCEDURE

1 Which action to be performed?

If integrated antenna mount, go to step 2.If setting Polarization on integrated antenna, go to step 8.If mounting ODU coupler to the integrated antenna, go to step 14.If mounting the ODU to the integrated antenna, go to step 14.If integrated antenna and ODU installation is complete, go to step 25.

Table 10-C. ODU Coupler DetailsODU COUPLER PART NUMBERODU COUPLER 6 GHz6 GHz Band (1.5 dB/6 dB) Unequal Coupler 3CC58020AAAA ODU COUPLER 7/8 GHz7/8 GHz Band (3 dB/3 dB) Equal Coupler 3CC58025AAAA7/8 GHz Band (1.5 dB/6 dB) Unequal Coupler 3CC58019AAAAODU COUPLER 11 GHz11 GHz Band (3 dB/3 dB) Equal Coupler 3CC58023AAAA11 GHz Band (1.5 dB/6 dB) Unequal Coupler 3CC58017AAAAODU COUPLER 15 GHz15 GHz Band (1.5 dB/6 dB) Unequal Coupler 3CC58018AAAAODU COUPLER 18 GHz18 GHz Band (1.5 dB/6 dB) Unequal Coupler 3CC58027AAAAODU COUPLER 23 GHz23 GHz Band (3 dB/3 dB) Equal Coupler 3CC58012AAAA23 GHz Band (1.5 dB/6 dB) Unequal Coupler 3CC58014AAAAODU COUPLER 26 GHz26 GHz Band (3 dB/3 dB) Equal Coupler 3CC58010AAAA26 GHz Band (1.5 dB/6 dB) Unequal Coupler 3CC58030AAAA




2 Mount antenna(s) in accordance with the manufacturer's instructions.

For direct-mounted ODU's the antenna includes a collar with integral polarization rotator. Dependent on frequency band, these antennas are available in diameters up to 1.8m (6 ft.).

For direct-mounted ODU's, polarization is determined by the setting of the polarization rotator.

3 Hold the antenna mount on the pipe mount. See Figure 10-1.

4 Install the lock down clamp on the backside of the pipe mount. See Figure 10-1.

5 Install the flat washer, lock washer and nut to the bolts holding the lock down clamp. See Figure 10-1.

6 Hand tighten the nuts evenly and torque to the specifications listed in the antenna installation instructions supplied with each antenna See Figure 10-1, Figure 10-2, and Figure 10-3.

Figure 10-1. Integrated Antenna Mount Detail



NOTE: Antennas must be installed in accordance with the manufacturer's instructions.

7 Go to step 1.

Figure 10-2. Integrated Antenna Mount Detail Continued

Figure 10-3. Integrated Antenna Attached to Mount



Setting Polarization on Integrated Antennas

The polarization of the transmitted signal, horizontal or vertical is determined by the position of the polarization rotator fitted within the ODU mounting collar. The ODU is then mounted on the collar to match the chosen polarization. The rotator is an integral part of the antenna mount. Vertical polarization is the default setting. If the rotator is not set for the required polarization, you must adjust its orientation. This topic includes typical adjustment procedures for RFS and Andrew antennas.

NOTE: Antenna installation instructions are included with all antennas. These instructions are included in the procedures for setting polarization.

8 To change the polarization of the Andrew antenna: Release (do not completely undo) the six metric Allen-head screws approximately 10 mm (3/8 inch). Pull the collar forward and hold the rotator back, which will allow the rotator to disengage from a notch in the collar, and turn freely.

9 Turn the rotator hub 90× until it locates back into a notched "timing recess" in the collar.

10 Check that the timing mark on the rotator hub has aligned with either a V or an H on the collar to confirm polarization. See Figure 10-4.

Figure 10-4. Integrated Antenna Polarization Setting Detail



11 Ensure the rotator hub is correctly seated within its collar, then push the collar back against the antenna mount.

12 Re-tighten the six screws.

13 Go to step 1.

Mount ODU to the integrated Antenna

14 Orient the ODU to match the polarity of the antenna See Figure 10-5.

NOTE: ODU should be installed with its connectors facing down.

15 Check that the ODU mounting collar, polarization rotator, ODU waveguide feed head and O-ring, are undamaged, clean, and dry.

16 Set the polarization rotator for the required polarization. Refer to setting the polarization.

17 Apply a thin layer of silicon grease (included in the ODU installation kit) around the ODU feed-head O-ring.

Figure 10-5. ODU Polarization Detail



18 Fully loosen the nuts on the four ODU mounting bolts. See Figure 10-6.

19 Position the ODU so the waveguide slots (ODU and rotator) will be aligned when the ODU is rotated to its end position.

20 Fit the ODU onto its mounting collar by inserting the bolts through receptor holes in the collar, then rotate the ODU clockwise to bring the mounting bolts hard up against the slot ends. See Figure 10-7.

Figure 10-6. ODU Mounting Hardware Detail



21 Carefully bring the ODU forward to fully engage the ODU feed head with the polarization rotator.

22 Finger-tighten the four nuts, checking to ensure correct engagement of ODU with mounting collar.

23 Ensure the ODU bolt-down points are correctly seated, then tighten the four nuts with an open-ended 19 mm (3/4 in) wrench.

NOTE: To remove an ODU, reverse this procedure.

24 Go to step 1.


Figure 10-7. ODU Attached to Integrated Antenna





Chart-11Non-Integrated Antenna and ODU InstallationPURPOSE

This chart provides instructions to physically mount non-integrated antenna ODU.

This chart also provides instructions for attaching the ODU to Flexible waveguide.

This chart also provides instructions for coupler installation.

GENERAL

NOTE: This chart is only required for applications which include MOD300 modules and are configured with non-integrated antenna ODU installations. For applications without integrated antenna and ODU installation, continue on to the next chart.

An ODU can be installed separate from its antenna two ways. One, using a remote mount to support the ODU, and a flexible-waveguide to connect the ODU to its antenna. Two, using a rack mount bracket to support the ODU, and waveguide running from the ODU to the antenna. For a list of parts refer to Table 11-B.

Waveguide Flange Data

Refer to Table 11-A lists the antenna port flange types used with the ODU 300, plus their mating flange options and fastening hardware for remote mount installations. UDR/PDR flanges are rectangular; UBR/PDR flanges are square.

On the ODU, the two flange styles are:

• UDR: 6-hole or 8-hole (6/8 bolt holes depending on frequency range/waveguide type), flush-face flange with threaded, blind holes.

• UBR: 4-hole flush-face flange with threaded, blind holes.

The corresponding mating flange styles are:

• PDR: 6-hole or 8-hole flange with gasket groove and clear holes.

• PBR: 4-hole flange with a gasket groove and clear holes.

All fastening hardware is metric.

Non-Integrated Antenna and ODU Installation 1-75


Remote Mount; Pole and Rack

A remote mount allows use of standard, single or dual polarization antennas. The mount can also be used to remotely support a protected ODU pairing installed on a coupler. The coupler connects to the remote mount assembly in the same way as an ODU.

NOTE: When co-channel XPIC, single antenna link operation is required, the two ODU's must each be connected to their respective V and H antenna ports using remote mounts.


PREREQUISITE

None

Table 11-A. Waveguide Flange DetailFrequencyBand

RadioFlange

Wave-guideMatingFlange

Wave-guideType

SpringWashersReqd

BoltsReqd

BoltType

ThreadSpec

HoleDepthmm

Bolt LengthRequired

6 GHz UDR70 PDR70 WR137 8 x M5 8 M5x0.8 6H 10 Flange thickness+ Hole depth -

2mm 7/

8 GHz UDR84 PDR84 WR112 8 x M4 8 M4x0.7 6H 8 Flange thickness

+ Hole depth -2mm

10/11 GHz

UDR100 PDR100 WR90 8 x M4 8 M4x0.7 6H 8 Flange thickness+ Hole depth -

2mm 13 GHz UBR120 PBR120 WR75 4 x M4 4 M4x0.7 6H 8 Flange thickness

+ Hole depth -2mm

15 GHz UBR140 PBR140 WR62 4 x M4 4 M4x0.7 6H 8 Flange thickness+ Hole depth -

2mm 18/23/

26 GHz

UBR220 PBR220 WR42 4 x M3 4 M3x0.5 6H 6 Flange thickness+ Hole depth -

2mm 28/32/

38 GHz

UBR320 PBR320 WR28 4 x M3 4 M3x0.5 6H 6 Flange thickness+ Hole depth -

2mm

Non-Integrated Antenna and ODU Installation1-76


RECOMMENDED TOOLS


• ODU coupler Mounting (Refer to Table 11-B)

• Flexible Waveguide (Refer to Table 11-B) or waveguide

• Coupler (Refer to Table 11-C)

• Set of metric wrenches or metric socket set

• Set of metric allen keys

Table 11-B. ODU Mount and Flexible Waveguide DetailsODU COUPLER MOUNTING PART NUMBER QTYPOLE MOUNT FOR ODU OR COUPLER 3CC58001AA 1 PERODU RACK MOUNT BRACKET (19INCH) 3EM21370AA 1 PERODU RACK MOUNT BRACKET (23INCH) 3EM21370AB 1 PERFLEXTWIST WAVEGUIDE PARTS11 GHz FREQUENCY BAND 1AF02957ABAA 1 PER6 GHz & 18 GHz FREQUENCY BAND AVAILABLE FROM ANDREW

OR RFS PARTS CATALOG1 PER

FLEXIBLE WAVEGUIDE HANGER ASSEMBLY AVAILABLE FROM ANDREWOR RFS PARTS CATALOG

1 PER



STEP PROCEDURE

1 Which action to be performed?

If remote pole mount, go to step 2.If remote rack mount, go to step 5.If setting Polarization on integrated antenna, go to step 8.If mounting the ODU to coupler, go to step 20.If non-integrated antenna and ODU installation is complete, go to step 29.

Table 11-C. ODU Coupler DetailsODU COUPLER PART NUMBER QTYODU COUPLER 6 GHz6 GHz Band (1.5 dB/6 dB) Unequal Coupler 3CC58020AAAA 1ODU COUPLER 7/8 GHz7/8 GHz Band (3 dB/3 dB) Equal Coupler 3CC58025AAAA 17/8 GHz Band (1.5 dB/6 dB) Unequal Coupler 3CC58019AAAA 1ODU COUPLER 11 GHz 111 GHz Band (3 dB/3 dB) Equal Coupler 3CC58023AAAA 111 GHz Band (1.5 dB/6 dB) Unequal Coupler 3CC58017AAAA 1ODU COUPLER 15 GHz15 GHz Band (1.5 dB/6 dB) Unequal Coupler 3CC58018AAAA 1ODU COUPLER 18 GHz18 GHz Band (1.5 dB/6 dB) Unequal Coupler 3CC58027AAAA 1ODU COUPLER 23 GHz23 GHz Band (3 dB/3 dB) Equal Coupler 3CC58012AAAA 123 GHz Band (1.5 dB/6 dB) Unequal Coupler 3CC58014AAAA 1ODU COUPLER 26 GHz26 GHz Band (3 dB/3 dB) Equal Coupler 3CC58010AAAA 126 GHz Band (1.5 dB/6 dB) Unequal Coupler 3CC58030AAAA 1



Remote Pole Mount

A remote mount allows use of standard, single or dual polarization antennas. The mount can also be used to remotely support a protected ODU pairing installed on a coupler. The coupler connects to the remote mount assembly in the same way as an ODU.

NOTE: When co-channel XPIC, single antenna link operation is required, the two ODU's must each be connected to their respective V and H antenna ports using remote mounts.

2 Clamp the remote mount to a standard 112 mm (4 in) pole-mount. The remote mount is common to all frequency bands. See Figure 11-1 for an ODU installed on a remote mount.

3 Firmly fasten the clamp nuts.

4 Go to step 1.

Remote Rack Mount

5 To mount the remote rack mount, secure the mount to the rack with 8 rack screws.

6 Install the ODU the same as installing to a remote clamp mount. See Figure 11-2.

Figure 11-1. Remote ODU Mount



7 Go to step 1.

Attaching the ODU and Flexible Waveguide

8 Before attaching the ODU to the remote mount, fit the flexible waveguide to the ODU.

9 Remove one gasket from the packet supplied with the flexible waveguide, apply a thin smear of silicon grease to the gasket, and fit the gasket to the recess in the flange.

10 Firmly attach the flange to the ODU feed head using the bolts supplied.

11 Fully loosen the nuts on the four ODU mounting bolts, then thread the waveguide through the center of the mount.

12 Attach the ODU to the mount by inserting the bolts through the receptor holes, and rotating the ODU clockwise to bring the mounting bolts hard up against the slot ends.

13 Tighten the four nuts with an open-ended 19 mm (3/4 in) wrench.

14 Route the flexible waveguide to the antenna. Check, and adjust if necessary, the run of the waveguide for best protection and support position before fastening the flange to the antenna port.

15 Fit the flexible waveguide to the antenna.

16 Remove one gasket from the packet supplied with the flexible waveguide, apply a thin smear of silicon grease to the gasket, and fit the gasket to the recess in the antenna.

17 Firmly attach the flange to the antenna feed head using the bolts supplied.

18 Secure the waveguide to prevent wind-flex using hanger assemblies. See Figure 11-3.

Figure 11-2. Remote ODU Mount Detail



19 Go to step 1.

Coupler Installation

20 To change the coupler polarity, remove by unscrewing its four retaining screws. Replace with the required polarity, ensuring correct alignment between the polarity interface and coupler body alignment indicators. Relocate the O-ring to the newly fitted interface. See Figure 11-4.

Figure 11-3. Integrated Antenna Polarization Setting Detail



21 Remove all protective tape from the waveguide ports and check that the ODU/coupler mounting collar, polarization rotator, coupler interface and O-ring, are undamaged, clean, and dry.

22 Apply a thin layer of silicon grease around the coupler interface O-ring.

23 Fully loosen the nuts on the four coupler mounting bolts.

24 Position the coupler so the waveguide slots (coupler and rotator) will be aligned when the ODU is rotated to its end position.

25 Fit the coupler onto its mounting collar by inserting the bolts through receptor holes in the collar, then rotate the coupler clockwise to bring the mounting bolts hard up against the slot ends.

26 Carefully bring the coupler forward to fully engage the coupler feed head with the polarization rotator in the mounting collar.

27 Finger-tighten the four nuts, checking to ensure correct engagement of coupler with mounting collar. Ensure the coupler bolt-down points are correctly seated, then tighten the four nuts with an open-ended 19 mm (3/4 in) wrench.

NOTE: To remove a coupler, reverse this procedure. See Figure 11-5 for an installed coupler.

Figure 11-4. Coupler Polarization Detail



28 Go to step 1.


Figure 11-5. Installed Coupler





Chart-12IF Cable System InstallationPURPOSE

This chart provides instructions to install IF coaxial cable system from the Type N Adapter Bracket to the ODU.

GENERAL

NOTE: This chart is only required for applications which include IF coaxial cable system from the Type N Adapter Bracket to the ODU. For applications without IF coaxial cable system from the Type N Adapter Bracket to the ODU installation, continue on to the next chart.

Figure 12-1 shows typical IF cable system installation including antenna, ODU, IF cable, lightening surge suppressors, and system cable grounding.

LMR-400 is a low-loss RG-8 type with the following specifications:

• Characteristic impedance: 50 ohms

• Center conductor: solid BCCAI, 2.74 mm (0.108 inch) diameter.

• Insulation: foam PE

• Shield: dual, aluminum foil and tinned copper braid

• Jacket: PE (black)

• Overall diameter: 10.3 mm (0.405 inch)

• Bend radius (install): 25.4 mm (1 inch)

• Nominal center conductor DC resistance: (1.39 ohms per 1000 ft. 305m, max length 1000 ft. 305m)

• Nominal outer shield DC resistance: 1.65 ohms per 1000 ft. (305m)

• Nominal attenuation at 300 MHz: 2.2 dB per 100 ft. (30m)

• Operating temperature: -40 to +85oC

IF Cable System Installation 1-85


Figure 12-1. Typical Tower Coaxial Cable Detail

IF Cable System Installation1-86


When installing the connectors, always use the compression tool designed for the compression connectors/cable being used. A recommended compression tool kit for the connectors used with the LMR-400 cable is available from Alcatel-Lucent.

WARNING Possibility of equipment damage. The performance of the radio may be affected if PPC connectors are not used and the connectors are not installed using the correct PPC connector tool kit.

Take great care when removing the jacket to keep the outer conductor intact. A scored outer conductor will weaken the cable and, for a solid outer cable, can cause the outer conductor to break or crack when subsequently bent. Always use the cut-off and strip tool specifically designed for the cable being used. Tighten Type N connectors (male to female) by hand or with the special tool in the compression tool kit. All outdoor connections must be made weatherproof. Refer to Weatherproofing.

When planning the route, the route chosen must provide physical protection for the cable (protection against accidental damage). The cable must be positioned so that there is unimpeded access to the tower and to services on the tower. Use a route which minimizes potential for damage to the cable jacket and avoids excessive cable re-bending.

When installing the cable, keep cable clear of sharp edges. Rod support kits or similar must be used across unsupported sections of the cable run indoors and outdoors.

Ensure the minimum bend radius for the cable is not exceeded.

Use one UV-resistant cable tie (from the ODU cable kit) every 1m (3 ft.) or less, of cable.

Ensure the cable is grounded in accordance with the instructions provided in the Ground Kits section.

Ensure adequate physical protection for the cable where ice-fall from towers can occur.

Lightning Surge Suppressor

The suppressor is an in-line matrix type. It has a dc-blocked RF path with multiple protection stages in the parallel dc path. These suppressors are designed to withstand repeated strikes up to 15 kV and in the event they do fail to hard-fail so as not to cause un-certain or intermittent operation. The recommended installation has one suppressor installed at building entry and one at the ODU. A jumper cable is required from the 9500 MPR radio to the lightning surge suppressor installed at the building entry. The lightning surge suppressor kit includes ground wire, ground clamp, waterproofing tape, and a support bracket for use at an ODU installation.

+

NOTE: Failure to correctly install lightning surge suppressors can invalidate the Alcatel-Lucent warranty. If circumstances do not appear to warrant installation of suppressors at both ends of the ODU cable, this should be checked and confirmed in writing with your Alcatel-Lucent technical support center or an Alcatel-Lucent approved installation company.



For detailed instructions on installation of IF cable system lightening surge suppressors, refer to Chart-13, Lightning Surge Suppressor Installation.

System Grounding Requirements

For tower/mast installations the ODU cable must be grounded at the points where the cable comes on to, one or more points along the path down, and leaves the tower. Additionally the ODU cable must be grounded just prior to building entry.

NOTE: Grounding of pole, antenna, customer interfaces, and all entrances to the building interior shall meet local electrical code and standard business practices.

For detailed instructions on installation of IF cable system grounds, refer to Chart-14, IF Cable System Grounding.

Weatherproofing

Weatherproofing kits are included with the ODU cable and lightning surge suppressors. The two types supplied are mastic tape and Self Amalgamating Tape.

For detailed instructions on weatherproofing, refer to Chart-15, Weatherproofing Coaxial Cable Connectors and Cable Grounds.

PREREQUISITE

Integrated Antenna and ODU Installation and/or Non-Integrated Antenna and ODU Installation must be completed. Refer to Chart-10 and/or Chart-11 respectively.

Type N Adapter Bracket installation must be completed. Refer to Chart-8.

RECOMMENDED TOOLS


• Times Microwave Systems LMR-400 cable Alcatel-Lucent PN: 1AC14320002

• N type male connectors Alcatel-Lucent PN: 1AB095530045, Qty 3

• N type female connectors Alcatel-Lucent PN: 1AB095530046, Qty 1

• PPC compression tool kit Alcatel-Lucent PN: 1AB38393001



STEP PROCEDURE

1 Plan coaxial cable route. Identify the locations for the following cable system components and ensure cable system requirements:

• Location cable run exits the building

• Location of ODU or antenna

• Location of required surge suppressors

• Location of required ground kits

• Identify all unsupported sections of cable run

• Location of required cable supports

• Ensure unimpeded access to the tower and to services on the tower

• Ensure the minimum bend radius for the cable is not exceeded

• Ensure route minimizes the potential for damage to the cable

• Ensure route avoids excessive cable re-bending

• Ensure cable path is clear of sharp edges

• Ensure adequate physical protection for the cable where ice-fall from towers can occur

2 Install rod support kits or similar across unsupported sections of the cable run indoors and outdoors.

3 Install lightning surge suppressor at the ODU or antenna. Refer to Chart-13, Lightning Surge Suppressor Installation.

4 WARNING: Possibility of equipment damage. The performance of the radio may be affected if PPC connectors are not used and the connectors are not installed using the correct PPC connector tool kit.

5 Physically install the coaxial cable from the ODU to the building entry point.

Keep the cable clear of sharp edges.


6 Install UV-resistant cable tie every 1 m (3 ft) or less of cable.



7 Install lightning surge suppressor at the building entry point. Refer to Chart-13, Lightning Surge Suppressor Installation.

8 Install system grounding. Refer to Chart-14, IF Cable System Grounding.

9 Install adequate physical protection for the cable where ice-fall from the tower can occur.

10 Physically install the coaxial cable from the building exit point lightning surge suppressor to the Type N adapter plate.

Keep the cable clear of sharp edges.


11 Install UV-resistant cable tie every 1 m (3 ft) or less of cable.




Chart-13Lightning Surge Suppressor InstallationPURPOSE

This chart provides instructions to install lightning surge suppressors.

GENERAL

Lightning Surge Suppressor

The suppressor is an in-line matrix type. It has a dc-blocked RF path with multiple protection stages in the parallel dc path. These suppressors are designed to withstand repeated strikes up to 15 kV and in the event they do fail to hard-fail so as not to cause un-certain or intermittent operation. The recommended installation has one suppressor installed at building entry and one at the ODU. A jumper cable is required from the 9500 MPR radio to the lightning surge suppressor installed at the building entry. The lightning surge suppressor kit includes ground wire, ground clamp, waterproofing tape, and a support bracket for use at an ODU installation.

The -Hx ODUs include lightning surge suppressor with the ODU assembly. When installing these ODUs, no external lightning surge suppressor is required at the ODU.

NOTE: Failure to correctly install lightning surge suppressors can invalidate the Alcatel-Lucent warranty. If circumstances do not appear to warrant installation of suppressors at both ends of the IF cable, this should be checked and confirmed in writing with your Alcatel-Lucent technical support center or an Alcatel-Lucent approved installation company.

Figure 13-1 shows typical tower locations for cable grounding and lightning surge suppressors.

Lightning Surge Suppressor Installation 1-91


Figure 13-1. Typical Tower Coaxial Cable and Lightning Surge Suppressor Grounding Detail

Lightning Surge Suppressor Installation1-92


At non-standard installations, such as building tops or the sides of buildings, follow the same general guidelines but where proper grounding points are not provided these must first be installed.

CAUTION Possibility of service interruption. If lightning surge suppressors are not fitted, or are fitted incorrectly, the Alcatel-Lucent warranty may be voided.

CAUTION Possibility of service interruption. The building entry suppressor must be grounded to the master ground bar at, or just below, the cable point of entry.

WARNING Possibility of equipment damage. If lightning surge suppressors are not fitted, or are fitted incorrectly, the Alcatel-Lucent warranty may be voided.

WARNING Possibility of equipment damage. The building entry suppressor must be grounded to the master ground bar at, or just below, the cable point of entry.

Installing Lightning Surge Suppressor at the ODU With included Support Bracket

This procedure describes the installation process using the original suppressor support bracket, which only supports a 'vertical' orientation of the suppressor.

Suppressor Installation at Building Entry

When installing inside the building, the suppressor must be installed as close as practical to cable entry, and the suppressor ground wire connected directly to the master ground bar, or ground bar extension. A normal cable ground kit must be installed at the point of cable entry outside the building. See Figure 13-2.



When installing outside the building, The suppressor ground must not double as the required building-entry cable ground. A separate cable ground kit must always be installed. See Figure 13-3.

NOTE: The suppressor must be installed between the building and the building-entry cable ground kit.

Figure 13-2. Surge Suppressor Installed Inside Building



PREREQUISITE

None

RECOMMENDED TOOLS

• Lightning surge suppressors kits Alcatel-Lucent PN: 3CC50015AA

STEP PROCEDURE

1 Location of lightning surge suppressor?

If at the ODU, go to step 2. See Figure 13-1.If inside the building, go to step 22. See Figure 13-2.If outside the building, go to step 29. See Figure 13-3. If ALL lightening surge suppressors are installed, go to step 38.

Figure 13-3. Surge Suppressor Installed Outside Building



Installing a Surge Suppressor at the ODU With included Support Bracket

This procedure describes the installation process using the original suppressor support bracket, which only supports a 'vertical' orientation of the suppressor.

ODUs are available with lightning surge suppressor included with the ODU assembly. When installing these ODUs, no external lightning surge suppressor is required at the ODU.

For ease of installation, steps 2 to 14 can be completed on the ground.

2 Attach the right-angle Type N connector (supplied in the ODU installation kit) to the suppressor.

3 Align the right-angle Type N connector as shown and firmly hand-tighten. See Figure 13-4.

4 Weatherproof the connection between the right-angle connector and suppressor using the self-amalgamating tape supplied in the suppressor installation kit. See Figure 13-5. Refer to Chart-15, Weatherproofing Coaxial Cable Connectors and Cable Grounds.

Figure 13-4. Surge Suppressor with Right-Angle Connector Alignment Detail



5 Partially overlay the amalgamating tape with UV-protecting vinyl tape. See Figure 13-6.

6 Fit the partially weatherproofed suppressor assembly to the ODU and align. See Figure 13-7.

Figure 13-5. Suppressor and Connector Covered with Amalgamating Tape Detail

Figure 13-6. Suppressor and Connector Covered with UV-Protecting Vinyl Tape Detail



7 Firmly hand-tighten the Type N connector.

8 Complete the weatherproofing of the right angle connector onto the ODU with self-amalgamating tape. See Figure 13-8. Refer to Chart-15, Weatherproofing Coaxial Cable Connectors and Cable Grounds.

Figure 13-7. ODU with Suppressor Assembly Detail



9 Complete with a double-wrap overlay of vinyl tape. See Figure 13-9.

10 Lightly coat the base of the suppressor support bracket, the ground lug, and all three nuts with no-ox. See Figure 13-10.

Figure 13-8. ODU with Suppressor Assembly with Amalgamating Tape

Figure 13-9. ODU with Suppressor Assembly weatherproofed



11 Fit the support bracket to the suppressor studs and ODU ground stud. Hold in place using the ground stud nut (loosely hand tighten only).

12 Attach the lugged end of the ground wire and secure with the star washers and nuts supplied in the suppressor kit.

13 Check the positioning of the bracket, carefully adjusting the assembly if necessary, and tighten all nuts. See Figure 13-11.

Figure 13-10. Suppressor Support Bracket with No-Ox



14 Loop and secure the ground wire before hoisting the ODU into position. See Figure 13-12.

Figure 13-11. Suppressor with Ground Wire Attached

Figure 13-12. Suppressor with Ground Wire Looped



15 Attach the terminated ODU cable to the suppressor and firmly hand tighten. Ensure the cable is first formed (bent to fit) before it is attached to the suppressor. If necessary fit a right angle connector to ease the running of the ODU cable from the suppressor.

NOTE: Do not attach the ODU cable to the suppressor and then use this as a levering point to bend the ODU cable. Always bend the ODU cable to fit onto the suppressor before attaching it to the suppressor.

16 Overlay the amalgamating tape with a double layer of vinyl tape.

17 Using cable ties, tie the ODU cable to the ground wire every 200 mm (8 inches) up to the point where they meet with the tower.

18 Secure the tied cable/wire assembly to the antenna mount or suitable hard points to stop wind flex.

19 Trim and attach the ground wire to the tower using the supplied Harger ground clamp. First scrape any paint or oxidation from the tower at the clamping point to ensure there will be good low-resistance contact.

20 Apply protective grease around the ground clamp assembly. See Figure 13-13 for a completed antenna/ODU, surge suppressor assembly.



21 Go to step 1.

Installing a Lightning Surge Suppressor inside the building

NOTE: When installing inside the building, the suppressor must be installed as close as practical to cable entry, and the suppressor ground wire connected directly to the master ground bar, or ground bar extension. A normal cable ground kit must be installed at the point of cable entry outside the building. See Figure 13-3.

22 Cut the coaxial cable from the ODU at the point where the suppressor is to be installed.

23 Terminate the cable with a Type N male connector.

24 Connect to the Type N female connector on the suppressor.

25 Connect the suppressor to the indoor radio unit (Adapter plate) using a jumper cable.

Figure 13-13. Completed Antenna, ODU, and Surge Suppressor Assembly



26 Using no-ox (supplied in the kit) on the ground bracket, fit one end of the ground wire to the suppressor ground bracket using the nuts and washers supplied.

27 Trim the other end of the ground wire so there is a little slack in the wire when it is connected to the ground bar. Connection can be made using the Harger ground clamp from the suppressor installation kit, or by direct bolting, in which case fit a crimp lug.

28 Go to step 1.

Installing a Lightning Surge Suppressor Outside the Building

29 Cut the coaxial cable from the ODU at the point where the suppressor is to be installed.

30 Terminate the cable with a Type N male connector.

31 Connect to the Type N female connector on the suppressor.

32 Connect the suppressor to the indoor radio unit (Adapter plate) using a jumper cable.

33 Using no-ox (supplied in the kit) on the ground bracket, fit one end of the ground wire to the suppressor ground bracket using the nuts and washers supplied.

34 Trim the other end of the ground wire so there is a little slack in the wire when it is connected to the ground bar. Connection can be made using the Harger ground clamp from the suppressor installation kit, or by direct bolting, in which case fit a crimp lug.

35 For an external ground bar, apply no-ox around the nut/bolt/lug of the ground-bar end of the ground wire.

36 Connectors must be weatherproofed. Refer to Chart-15, Weatherproofing Coaxial Cable Connectors and Cable Grounds. After weatherproofing, apply copper-based protective grease around the nut/bolt/ lug of the suppressor end of the ground wire.

37 Go to step 1.




Chart-14IF Cable System GroundingPURPOSE

This chart provides instructions to install IF cable system grounding.

GENERAL

Figure 14-1 shows typical tower locations for cable grounding and lightning surge suppressors.

System Grounding Requirements

For tower/mast installations the ODU cable must be grounded at:

• The point where it comes on to the tower from the ODU

• The point where it leaves the tower to go to the equipment building

• Not more than 25 m (80 ft.) intervals on the tower if the height on the tower exceeds 50 m (165 ft.)

• Midpoint on a run that is less than 50 m (165 ft.).

• A point as close as possible to building entry.

– If the building-end lightning surge suppressor is installed prior to the cable entering the building, recommended location. The ground kit must be installed on the tower side of the suppressor. See Figure 14-2.

– If the building-end lightning surge suppressor is installed inside the building, the ground kit must be installed as close as practical to cable entry. See Figure 14-3.

IF Cable System Grounding 1-105


Figure 14-1. Typical Tower Coaxial Cable Grounding Detail

IF Cable System Grounding1-106


For ground kit installation instructions refer to the guide provided with each kit.

Figure 14-2. Typical Radio Coaxial Cable Grounding Outside Building

Figure 14-3. Radio Coaxial Cable Grounding, Surge Suppressor Inside Building

IF Cable System Grounding 1-107


PREREQUISITE

None

RECOMMENDED TOOLS


• Cable grounds Alcatel-Lucent PN: 1AB35044001

STEP PROCEDURE

NOTE: Install all ground kits per installation instructions provided with each ground kit.

1 Install ground kit where the cable comes on to the tower from the ODU or antenna.

2 What is antenna mounting height on tower?

If greater than 50 m (165 ft), then install ground kits on intervals not more than 25 m (80 ft.). See Figure 14-1.If 50 m (165 ft) or less, then install ground kit at midpoint of cable run. See Figure 14-1.

3 Install ground kit where the cable leaves the tower to go to the equipment building.

4 Where is the surge suppressor located?

If inside the building, then install ground kit just prior to the cable building entry point. See Figure 14-2.If outside the building, then install ground kit on the tower side of the surge suppressor. See Figure 14-3.


IF Cable System Grounding1-108


Chart-15Weatherproofing Coaxial Cable Connectors and Cable GroundsPURPOSE

This chart provides instructions to weatherproofing coaxial cable connections.

GENERAL

Weatherproofing


• Mastic Tape

• Self Amalgamating Tape

Mastic Tape

The ODU cable ground kits include rolls of vinyl and butyl mastic tape. For these, a two-layer wrap process is recommended:

• An initial layer of mastic tape. It is this tape that provides the weatherproofing.

• A top layer of vinyl tape to support good amalgamation and adhesion of the mastic tape and to provide UV protection.

NOTE: If mastic tape is used to weatherproof connectors a three-layer process is recommended, where a layer of vinyl tape is applied before the mastic to facilitate easy strip-back when connector disconnection is required.

NOTE: Special attention must be given to ensuring the mastic tape seals cleanly to the primary surfaces, such as the cable jacket.

Self Amalgamating Tape

Self amalgamating tape binds to the host and bonds between layers to provide a continuous seal. It is especially useful in tight locations, such as around the Type N connectors of the suppressor when installed with its support bracket on an ODU.

PREREQUISITE

None

Weatherproofing Coaxial Cable Connectors and Cable Grounds 1-109


RECOMMENDED TOOLS


• Weatherproofing kits P/O Alcatel-Lucent PN: 3CC50015AA

– mastic tape

– Self Amalgamating Tape

STEP PROCEDURE


1 Which weatherproofing method to be used?

If mastic tape, then go to step 2.If self amalgamating tape, then go to step 9.

Mastic Tape

The ODU cable ground kits include rolls of vinyl and butyl mastic tape. For these, a two-layer wrap process is recommended:

• An initial layer of mastic tape. It is this tape that provides the weatherproofing.

• A top layer of vinyl tape to support good amalgamation and adhesion of the mastic tape and to provide UV protection.

NOTE: If mastic tape is used to weatherproof connectors a three-layer process is recommended, where a layer of vinyl tape is applied before the mastic to facilitate easy strip-back when connector disconnection is required.

NOTE: Special attention must be given to ensuring the mastic tape seals cleanly to the primary surfaces, such as the cable jacket.

Weatherproofing using Mastic Tape

2 Ensure connectors are firmly hand-tightened, dry, and free from all grease and dirt. If necessary, clean with rag lightly moistened with alcohol-based cleaner.

NOTE: On an ODU connector, leave at least two-thirds of the smooth length of the barrel clear of pre-wrap vinyl tape, to ensure the mastic tape has sufficient area of direct grip.

3 Pre-wrap using vinyl tape. Use a 25 percent overlay when wrapping. To avoid curl-back do not stretch the tape too tightly at the end point.

Weatherproofing Coaxial Cable Connectors and Cable Grounds1-110


4 Wrap with mastic tape using a 75 percent overlay. Where possible, use not less than a 25 mm (1 in) attachment onto the primary surface (25 mm past the cable sheath cut, or any pre-wrap).

NOTE: There must be a full seal of mastic tape onto the primary surface for weatherproofing integrity.

5 Lightly firm over by hand to ensure a full seal at all points, using a tear-off section of the mastic tape backing to protect your hands. Check that there is no possibility of water entry before proceeding to the next step.

6 CAUTION: Possibility of service interruption. To avoid displacement of the mastic tape, do not stretch the final layer of vinyl tape. To avoid curl-back, do not stretch the tape too tightly at the end.

7 Cover the mastic tape with a final layer of vinyl tape. To avoid curl-back, do not stretch the tape too tightly at the end.

8 Go to step 14.

Self Amalgamating Tape

Self amalgamating tape binds to the host and bonds between layers to provide a continuous seal. It is especially useful in tight locations, such as around the Type N connectors of the suppressor when installed with its support bracket on an ODU.

Weatherproofing using Amalgamating Tape

9 Ensure the connectors are firmly hand-tightened, dry, and free from all grease and dirt. If necessary, clean with a rag lightly moistened with alcohol-based cleaner

10 Apply the tape with tension (slight stretching), using at least a 75 percent overlay.

11 Where possible, apply the tape 25 mm (1 in) past the ends of the connector barrels to ensure the weatherproof bond extends beyond the areas requiring protection. The tape must be applied in such a way that the sealing is robust (no obvious weak points).

12 To avoid curl-back, do not stretch the tape too tightly at the end.

13 To assist UV protection, a post-wrap using vinyl tape can be applied.


Weatherproofing Coaxial Cable Connectors and Cable Grounds 1-111


Weatherproofing Coaxial Cable Connectors and Cable Grounds1-112


Chart-16Route and Terminate DS1 Signal CablesPURPOSE

This chart provides instructions to route and terminate DS1 signal cables.

GENERAL

NOTE: This chart is only required for applications which include P32E1DS1 modules. For applications without P32E1DS1 modules, continue on to the next chart.

Customer cables carry traffic signals from office Network Elements (NEs) to and from MSS shelves.


PREREQUISITE

DS1 Patch Panel Installation must be completed for applications configured with DS1 patch panels. Refer to Chart-9.

RECOMMENDED TOOLS

DS1 RJ-45 patch panel Cables

• RJ-45 Cat5E Cable Assemblies, Alcatel-Lucent PN: 3EM15052AA-BD or standard Cat5E rated cable with RJ-45 connectors on both ends:

– Cat5E Cable 3 Ft, Alcatel-Lucent PN: 3EM15052AA

– Cat5E Cable 6 Ft, Alcatel-Lucent PN: 3EM15052AD

– Cat5E Cable 10 Ft, Alcatel-Lucent PN: 3EM15052AH

– Cat5E Cable 21 Ft, Alcatel-Lucent PN: 3EM15052AN

– Cat5E Cable 30 Ft, Alcatel-Lucent PN: 3EM15052AQ

– Cat5E Cable 50 Ft, Alcatel-Lucent PN: 3EM15052AU

– Cat5E Cable 70 Ft, Alcatel-Lucent PN: 3EM15052AY

– Cat5E Cable 100 Ft, Alcatel-Lucent PN: 3EM15052BB

– Cat5E Cable 200 Ft, Alcatel-Lucent PN: 3EM15052BC

– Cat5E Cable 300 Ft, Alcatel-Lucent PN: 3EM15052BD

Route and Terminate DS1 Signal Cables 1-113


DS1 37 Pin D Patch Panel Cables

• Protected ABAM 8 DS1 pair Cable Assemblies:

– 15 Ft, Alcatel-Lucent PN: 3EM23110AA, Qty up to 4 per P32E1DS1 module

– 30 Ft, Alcatel-Lucent PN: 3EM23110AB, Qty up to 4 per P32E1DS1 module

– 50 Ft, Alcatel-Lucent PN: 3EM23110AC, Qty up to 4 per P32E1DS1 module

– 100 Ft, Alcatel-Lucent PN: 3EM23110AD, Qty up to 4 per P32E1DS1 module

P32E1DS1 SCSI Connector Pigtail Cables

• Non-Protected ABAM 16 DS1 Cable Assemblies:

– DS1 Main, 25 Ft, Alcatel-Lucent PN: 3EM21339AA, Qty up to 2 per P32E1DS1 module

– DS1 Spare, 25 Ft, Alcatel-Lucent PN: 3EM21339AB, Qty up to 2 per P32E1DS1 module

– DS1 Main, 50 Ft, Alcatel-Lucent PN: 3EM21339AC, Qty up to 2 per P32E1DS1 module

– DS1 Spare, 50 Ft, Alcatel-Lucent PN: 3EM21339AD, Qty up to 2 per P32E1DS1 module

STEP PROCEDURE

1 Which method to route and terminate DS1 signal cables?

If DS1 RJ-45 patch panel, go to step 2.If DS1 37 Pin D patch panel, go to step 8.If P32E1DS1 SCSI connector pigtails, go to step 14.

DS1 RJ-45 Patch Panel Customer Signal Interconnect

2 Complete an identification tag for cable to be routed and attach to cable.

3 Connect RJ-45 cable to patch panel according to job site documentation. See Figure 16-1.

Route and Terminate DS1 Signal Cables1-114


4 Route DS1 cable to customer patch panel according to job site documentation.

5 Terminate DS1 RJ-45 cable to customer patch panel according to job site documentation. Refer to Table 16-A for cable color code definition.

6 Repeat steps 2 through 5 for all remaining DS1 cables.

Figure 16-1. RJ-45 Patch Panel Detail

Table 16-A. RJ-45 Patch Panel Cable PinoutP1 PINNUMBER

WIRE COLOR FUNCTION P2 PINNUMBER

1 White/Green Input-Ring (RCV) 12 Green Input-Tip (RCV) 23 White/Orange Unused 36 Orange Unused 64 White/Blue Output-Ring (XMT) 45 Blue Output-Tip (XMT) 57 White/Brown Unused 78 Brown Unused 8

950-0200-1

020310

Alcatel-Lucent

3EM15052AA-BD

Rack Front View



7 Go to step 19.

DS1 37 Pin D Patch Panel Customer Signal Interconnect


9 Connect 37 pin D-Sub to patch panel according to job site documentation. See Figure 16-2.


11 Terminate DS1 cable to customer patch panel according to job site documentation. Refer to Table 16-B for cable color code definition.

Figure 16-2. DS1 37 Pin DSUB Customer Interconnect Detail

Table 16-B. 37 Pin D-Sub PinoutPAIR FROM WIRE COLOR FUNCTION1 Jx-12 White/Blue Output1 - Tip (XMT)

Jx-30 Blue/White Output1- Ring (XMT)2 Jx-13 White/Orange Output2 - Tip (XMT)

Jx-31 Orange/White Output2- Ring (XMT)3 Jx-14 White/Green Output3- Tip (XMT)

Jx-32 Green/White Output3- Ring (XMT)

950-0108-1

091709

This side of bracket is unused.

Front View

Rear View

DS1 Customer Interconnect

(37 Pin DSUB Connectors)

E1/DS1-25/32

E1/DS1-17/24

E1/DS1-9/16

E1/DS1-1/8




13 Go to step 19

P32E1DS1 SCSI Connector Pigtail Cables

14 Complete a identification tags for each cable to be routed and attach to cable ends.

15 Connect 68 pin SCSI connector pigtail to P32E1DS1 module according to job site documentation.

4 Jx-15 White/Brown Output4 - Tip (XMT)Jx-33 Brown/White Output4- Ring (XMT)

5 Jx-16 White/Slate Output5 - Tip (XMT)Jx-34 Slate/White Output5- Ring (XMT)

6 Jx-17 Red/Blue Output6 - Tip (XMT)Jx-35 Blue/Red Output6- Ring (XMT)

7 Jx-18 Red/Orange Output7 - Tip (XMT)Jx-36 Orange/Red Output7- Ring (XMT)

8 Jx-19 Red/Green Output8 - Tip (XMT)Jx-37 Green/Red Output8- Ring (XMT)

9 Jx-2 Red/Brown Input1 - Tip (RCV)Jx-21 Brown/Red Input1- Ring (RCV)

10 Jx-3 Red/Slate Input2 - Tip (RCV)Jx-22 Slate/Red Input2- Ring (RCV)

11 Jx-4 Black/Blue Input3- Tip (RCV)Jx-23 Blue/Black Input3- Ring (RCV)

12 Jx-5 Black/Orange Input4 - Tip (RCV)Jx-24 Orange/Black Input4- Ring (RCV)

13 Jx-6 Black/Green Input5 - Tip (RCV)Jx-25 Green/Black Input5- Ring (RCV)

14 Jx-7 Black/Brown Input6 - Tip (RCV)Jx-26 Brown/Black Input6- Ring (RCV)

15 Jx-8 Black/Slate Input7 - Tip (RCV)Jx-27 Slate/Black Input7- Ring (RCV)

16 Jx-9 Yellow/Blue Input8 - Tip (RCV)Jx-28 Blue/Yellow Input8- Ring (RCV)

Table 16-B. 37 Pin D-Sub Pinout (cont.)PAIR FROM WIRE COLOR FUNCTION



16 Route DS1 cables to customer patch panel according to job site documentation.

17 Terminate DS1 cables to customer patch panel according to job site documentation. Refer to Table 16-C and Table 16-D for cable color code definition.

Figure 16-3. P32E1DS1 68 Pin SCSI Connector Front Panel View

Table 16-C. 68 Pin SCSI Cable Output (XMT) PinoutPAIR FROM WIRE COLOR FUNCTION1 Jx-2 White/Blue Output1 - Tip (XMT)

Jx-36 Blue/White Output1- Ring (XMT)2 Jx-4 White/Orange Output2 - Tip (XMT)

Jx-38 Orange/White Output2- Ring (XMT)3 Jx-6 White/Green Output3- Tip (XMT)

Jx-40 Green/White Output3- Ring (XMT)4 Jx-8 White/Brown Output4 - Tip (XMT)

Jx-42 Brown/White Output4- Ring (XMT)

950-0108-1

091709

Main Side Card Cable Assy.

or “Left Side Rack Exit Cable”Xmt Cable Stub

Rcv Cable Stub

Protect Side Card Cable Assy.

or “Right Side Rack Exit Cable”

Xmt Cable Stub

Rcv Cable Stub

3EM231339AA, AC

3EM231339AB, AD



5 Jx-10 White/Slate Output5 - Tip (XMT)Jx-44 Slate/White Output5- Ring (XMT)

6 Jx-12 Red/Blue Output6 - Tip (XMT)Jx-46 Blue/Red Output6- Ring (XMT)

7 Jx-14 Red/Orange Output7 - Tip (XMT)Jx-48 Orange/Red Output7- Ring (XMT)

8 Jx-16 Red/Green Output8 - Tip (XMT)Jx-50 Green/Red Output8- Ring (XMT)

9 Jx-18 Red/Brown Output9 - Tip (XMT)Jx-52 Brown/Red Output9- Ring (XMT)

10 Jx-20 Red/Slate Output10 - Tip (XMT)Jx-54 Slate/Red Output10- Ring (XMT)

11 Jx-22 Black/Blue Output11- Tip (XMT)Jx-56 Blue/Black Output11- Ring (XMT)

12 Jx-24 Black/Orange Output12 - Tip (XMT)Jx-58 Orange/Black Output12- Ring (XMT)

13 Jx-26 Black/Green Output13 - Tip (XMT)Jx-60 Green/Black Output13- Ring (XMT)

14 Jx-28 Black/Brown Output14 - Tip (XMT)Jx-62 Brown/Black Output14- Ring (XMT)

15 Jx-30 Black/Slate Output15 - Tip (XMT)Jx-64 Slate/Black Output15- Ring (XMT)

16 Jx-32 Yellow/Blue Output16 - Tip (XMT)Jx-66 Blue/Yellow Output16- Ring (XMT)

Table 16-D. 68 Pin SCSI Cable Input (RCV) PinoutPAIR FROM WIRE COLOR FUNCTION1 Jx-3 White/Blue Input1 - Tip (RCV)

Jx-37 Blue/White Input1- Ring (RCV)2 Jx-5 White/Orange Input2 - Tip (RCV)

Jx-39 Orange/White Input2- Ring (RCV)3 Jx-7 White/Green Input3- Tip (RCV)

Jx-41 Green/White Input3- Ring (RCV)4 Jx-9 White/Brown Input4 - Tip (RCV)

Jx-43 Brown/White Input4- Ring (RCV)

Table 16-C. 68 Pin SCSI Cable Output (XMT) Pinout (cont.)PAIR FROM WIRE COLOR FUNCTION





5 Jx-11 White/Slate Input5 - Tip (RCV)Jx-45 Slate/White Input5- Ring (RCV)

6 Jx-13 Red/Blue Input6 - Tip (RCV)Jx-47 Blue/Red Input6- Ring (RCV)

7 Jx-15 Red/Orange Input7 - Tip (RCV)Jx-49 Orange/Red Input7- Ring (RCV)

8 Jx-17 Red/Green Input8 - Tip (RCV)Jx-51 Green/Red Input8- Ring (RCV)

9 Jx-19 Red/Brown Input9 - Tip (RCV)Jx-53 Brown/Red Input9- Ring (RCV)

10 Jx-21 Red/Slate Input10 - Tip (RCV)Jx-55 Slate/Red Input10- Ring (RCV)

11 Jx-23 Black/Blue Input11- Tip (RCV)Jx-57 Blue/Black Input11- Ring (RCV)

12 Jx-25 Black/Orange Input12 - Tip (RCV)Jx-59 Orange/Black Input12- Ring (RCV)

13 Jx-27 Black/Green Input13 - Tip (RCV)Jx-61 Green/Black Input13- Ring (RCV)

14 Jx-29 Black/Brown Input14 - Tip (RCV)Jx-63 Brown/Black Input14- Ring (RCV)

15 Jx-31 Black/Slate Input15 - Tip (RCV)Jx-65 Slate/Black Input15- Ring (RCV)

16 Jx-33 Yellow/Blue Input16 - Tip (RCV)Jx-67 Blue/Yellow Input16- Ring (RCV)

Table 16-D. 68 Pin SCSI Cable Input (RCV) Pinout (cont.)PAIR FROM WIRE COLOR FUNCTION



Chart-17Route and Terminate DS3 Signal CablesPURPOSE

This chart provides instructions to route and terminate DS3 signal cables.

GENERAL

NOTE: This chart is only required for applications which include P2E3DS3 modules. For applications without P2E3DS3 modules, continue on to the next chart.

Customer 75 ohm coaxial cables carry DS3 traffic signals from office Network Elements (NEs) to and from MSS-8 shelf.

Two methods of interconnecting the DS3 traffic are available: Unprotected DS3s either connect directly to the P2E3DS3 module using 75 ohm, male, mini-BNC connectors or connect to mini-BNC to male BNC adapter cables and require 75 ohm female BNC connectors. Protected DS3s connect to the DS3 hybrid grooming panel and require 75 ohm male BNC connectors.


PREREQUISITE


RECOMMENDED TOOLS

• 75 ohm coaxial cable

• 75 ohm connectors, Qty 2 per DS3 line

a. Male, 75 ohm mini-BNC connectors, for direct connection to the P2E3DS3 module

b. Male, 75 ohm BNC connectors, for connection to the DS3 hybrid grooming panel (PN 3EM23880AA)

c. Mini-BNC to BNC adapter cables, Qty 2 per DS3 line

– 2 meter (6.56 ft, 3EM22687AA) or5 meter (16.4 ft, 3EM22687AB), and

– Female, 75 ohm BNC connectors

• Appropriate BNC crimping tool and die



STEP PROCEDURED

1 What method for DS3 connection?

If direct connection to P2E3DS3 module, go to step 2.If connection to Mini-BNC to BNC adapter cables, go to step 12.If connection to DS3 hybrid splitter, go to step 23.

Direct Connection to P2E3DS3 Module


3 Terminate mini BNC connector to coax cable.

4 Connect coax cable mini-BNC connector to P2E3DS3 front panel Line 1 In connector.


6 Terminate mini BNC connector to coax cable.

7 Connect DS3 cable to customer patch panel according to job site documentation.

8 Repeat steps 2 through 7 for P2E3DS3 front panel Line 1 Out connector.

9 Repeat steps 2 through 8 for P2E3DS3 front panel Line 2 connectors.

10 Repeat steps 2 through 9 for each P2E3DS3 module terminated at the front panel.

11 Go to step 29.

Figure 17-1. P2DS3E Front Panel Connector Interconnect Detail

950-0107-1

091709DS3 Line 1

Out In

DS3 Line 2

Out In



Mini-BNC to BNC Adapter Cable


13 Connect mini-BNC to BNC adapter cable to P2E3DS3 front panel Line 1 In connector.

14 Terminate BNC connector to coax cable.

15 Connect coax cable BNC connector to mini-BNC to BNC adapter cable connector.


17 Terminate BNC connector to coax cable.

18 Connect DS3 cable connector to customer patch panel according to job site documentation.

19 Repeat steps 12 through 18 for each P2E3DS3 front panel Line 1 Out connector.

20 Repeat steps 12 through 19 for P2E3DS3 front panel Line 2 connectors.

21 Repeat steps 12 through 20 for each P2E3DS3 module terminated with mini-BNC to BNC adapter cable at the front panel.

22 Go to step 29.

DS3 Hybrid Splitter

23 Connect BNC connector to DS3 Hybrid Grooming panel Line 1 In connector.




25 Terminate DS3 cable connector to customer patch panel according to job site documentation.

26 Repeat steps 23 through 25 for DS3 Hybrid Grooming panel Line 1 Out connector.

27 Repeat steps 23 through 26 for DS3 Hybrid Grooming panel Line 2 through line 6 connectors.

28 Repeat steps 23 through 27 for each DS3 Hybrid Grooming panel equipped.


Figure 17-2. DS3 Hybrid Splitter Interconnect Detail

950-0201-1

022610

Spare SideMini BNC Connectors

SLINE 2INOUT

LINE 1INOUT

9500 MPR DS3 Trib (Protected Pair)

MSS-8 ShelfMain SideMini BNC Connectors

LINE 2INOUT

LINE 1INOUT

S P2E3DS3P2E3DS3

BNC Panel Mount

Customer Connectors

Line 1

OutLine 1

InLine 2

Out

Line 2

In



Chart-18Route and Terminate Ethernet Signal CablesPURPOSE

This chart provides instructions to route and terminate Ethernet signal cables.

GENERAL

Ethernet cables carry Ethernet signals from office Network Elements (NEs) to and from MSS-8 shelf CSM module. Ethernet cables connect CSM ports 1 through 5 to office NEs.


PREREQUISITE


RECOMMENDED TOOLS

10/100/1000 10BaseT Ethernet RJ-45 patch panel Cables

• RJ-45 Cat5E Cable Assemblies, Alcatel-Lucent PN: 3EM15052AA-BD or standard Cat5E rated cable with RJ-45 connectors on both ends:

– Cat5E Cable 3 Ft, Alcatel-Lucent PN: 3EM15052AA

– Cat5E Cable 6 Ft, Alcatel-Lucent PN: 3EM15052AD

– Cat5E Cable 10 Ft, Alcatel-Lucent PN: 3EM15052AH

– Cat5E Cable 21 Ft, Alcatel-Lucent PN: 3EM15052AN

– Cat5E Cable 30 Ft, Alcatel-Lucent PN: 3EM15052AQ

– Cat5E Cable 50 Ft, Alcatel-Lucent PN: 3EM15052AU

– Cat5E Cable 70 Ft, Alcatel-Lucent PN: 3EM15052AY

– Cat5E Cable 100 Ft, Alcatel-Lucent PN: 3EM15052BB

– Cat5E Cable 200 Ft, Alcatel-Lucent PN: 3EM15052BC

– Cat5E Cable 300 Ft, Alcatel-Lucent PN: 3EM15052BD

Route and Terminate Ethernet Signal Cables 1-125


SFP GigE Ethernet Modules

• Optical GigE Ethernet SFPs:

– GigE Ethernet SFP, 850 nm (550 m), Alcatel-Lucent PN: 3EM20277AA

– GigE Ethernet SFP, 1310 nm (10 km), Alcatel-Lucent PN: 3EM20277AB

– GigE Ethernet SFP, 850 nm 40 km), Alcatel-Lucent PN: 3EM20277AC

– GigE Ethernet SFP, 850 nm (80 km), Alcatel-Lucent PN: 3EM20277AD

Electrical SFP GigE Ethernet Modules

• Electrical GigE Ethernet SFP Assemblies:

– Electrical GigE Ethernet SFP Assembly, 0.5 m, Alcatel-Lucent PN: 3EM23141AA

– Electrical GigE Ethernet SFP Assembly, 1.0 m, Alcatel-Lucent PN: 3EM23141AB

– Electrical GigE Ethernet SFP Assembly, 1.5 m, Alcatel-Lucent PN: 3EM23141AC

– Electrical GigE Ethernet SFP Assembly, 3.0 m, Alcatel-Lucent PN: 3EM23141AD

– Electrical GigE Ethernet SFP Assembly, 5.0 m, Alcatel-Lucent PN: 3EM23141AE

– Electrical GigE Ethernet SFP Assembly, 10 m, Alcatel-Lucent PN: 3EM23141AF

Dual LC Multi-Mode Fiber

• Dual LC Multi-Mode Fiber:

– Dual LC Multi-Mode Fiber, 1 m, Alcatel-Lucent PN: 3EM07646AA

– Dual LC Multi-Mode Fiber, 2 m, Alcatel-Lucent PN: 3EM07646AB

– Dual LC Multi-Mode Fiber, 3 m, Alcatel-Lucent PN: 3EM07646AC

– Dual LC Multi-Mode Fiber, 5 m, Alcatel-Lucent PN: 3EM07646AD

– Dual LC Multi-Mode Fiber, 10 m, Alcatel-Lucent PN: 3EM07646AE

Route and Terminate Ethernet Signal Cables1-126


Dual LC Single-Mode Fiber

• Dual LC Single-Mode Fiber:

– Dual LC Single-Mode Fiber, 1 m, Alcatel-Lucent PN: 3EM07646AF

– Dual LC Single-Mode Fiber, 2 m, Alcatel-Lucent PN: 3EM07646AG

– Dual LC Single-Mode Fiber, 3 m, Alcatel-Lucent PN: 3EM07646AH

– Dual LC Single-Mode Fiber, 5 m, Alcatel-Lucent PN: 3EM07646AJ

– Dual LC Single-Mode Fiber, 10 m, Alcatel-Lucent PN: 3EM07646AK

STEP PROCEDURE

1 Connect which Ethernet Cables?

If 10/100/1000 BaseT Ethernet ports on the CSM module, go to step 2.If GigE Ethernet ports on the CSM module, go to step 8.If all Ethernet cables are connected, go to step 14.

10/100/1000 BaseT Ethernet on CSM Signal Interconnect

2 Complete identification tags for cable to be routed and attach to cable.

3 Connect RJ-45 cable to CSM 10/100/1000 BaseT Ethernet port according to job site documentation. See figure 18-1. Refer to Table 18-A for 10/100 BaseT Ethernet cable color code definition. Refer to Table 18-B for 1000 BaseT Ethernet cable color code definition.



4 Route RJ-45 cable to customer patch panel according to job site documentation.

5 Terminate Ethernet RJ-45 cable to customer patch panel according to job site documentation.

Figure 18-1. CSM Customer Interconnect Detail



6 Repeat steps 2 through 5 for each CSM 10/100/1000 BaseT Ethernet cable.

7 Go to step 1

GigE SFP Ethernet on CSM Signal Interconnect


9 Connect dual LC fiber cable or electrical SFP assembly to CSM SFP connector according to job site documentation. See figure 18-1.

10 Route fiber cable to customer patch panel according to job site documentation.

11 Terminate dual LC fiber cable or electrical SFP assembly to customer patch panel according to job site documentation.

Table 18-A. 10/100 BaseT Ethernet RJ-45 Cable PinoutP1 PINNUMBER


1 White/Green TRDO+ 12 Green TRDO- 23 White/Orange TRD1+ 36 Orange TRD1- 64 White/Blue Unused 45 Blue Unused 57 White/Brown Unused 78 Brown Unused 8

Table 18-B. 1000 BaseT Ethernet RJ-45 Cable PinoutP1 PINNUMBER


1 White/Green TRDO+ 12 Green TRDO- 23 White/Orange TRD1+ 36 Orange TRD1- 64 White/Blue TRD2+ 45 Blue TRD2- 57 White/Brown TRD3+ 78 Brown TRD3- 8



12 Repeat steps 8 through 11 for each CSM SFP optical Ethernet cable.

13 Go to step 1




Chart-19Route and Terminate Sync Signal CablesPURPOSE

This chart provides instructions to route and terminate sync in and out signal cables.

GENERAL

NOTE: This chart is only required for systems which include external sync inputs or outputs. For applications not configured with external sync inputs or outputs, continue on to the next chart.

NOTE: This chart is required for systems which include external sync inputs or outputs.

Sync cables carry system timing signals to and from MSS-8 shelf CSM card(s).


PREREQUISITE


RECOMMENDED TOOLS

• Sync Cable, Slip Fit Coax 1.0/2.3 to Panel Mount BNC pigtail, 39 inches; Alcatel-Lucent PN: 3DB05850AA

Or

• Sync Cable, Slip Fit Coax 1.0/2.3 connectors pigtail, 8 inches; Alcatel-Lucent PN: 3DB18204AA

STEP PROCEDURE

1 Construct sync in or out coaxial cable per job site documentation.


3 Terminate sync cable to CSM card. See figure 19-1.

Route and Terminate Sync Signal Cables 1-131


4 Secure cable to rack.

5 Connect sync in or out cable to sync in or out pigtail.

6 Route sync in or out cable to customer interconnect according to job site documentation.

7 Terminate sync in or out cable to customer patch panel according to job site documentation.

8 Install additional sync in or out cable?



Figure 19-1. CSM Card Sync In and Out Interconnect Detail

Route and Terminate Sync Signal Cables1-132


Chart-20 Route and Terminate Fan Office Alarm Cable URPOSE

This chart provides instructions to route and terminate Fan Office Alarm cable.

GENERAL

NOTE: This chart is only required for applications which include Fan card, (Alcatel-Lucent P/N: 3EM23911AA) supporting office alarms and controls, and office alarms and controls are required. For all other applications, continue on to the next chart.

NOTE: This chart is required for systems when Fan card, (Alcatel-Lucent P/N: 3EM23911AA) supporting office alarms and controls, is equipped and office alarms and controls are required.

Fan office alarm cable carries up to four alarm input signals to the MSS-8 shelf Fan card and up to three alarm outputs.

Alarm outputs are floating optical relays. Alarm output 1 is a normally closed relay rated for 350 V and 120 mA. Alarm outputs 2 and 3 are normally open relays rated for 350 V and 100 mA. Alarm outputs are used in pairs with an appropriate sized pull-up resistor on either pin (floating).

Alarm inputs 1, 2, 3, and 4, Alarm Cutoff, and Lamp Test are not supported with R01.02 software release.


PREREQUISITE


RECOMMENDED TOOLS

• Fan Alarm Cable Pigtail - 26 Ft; Alcatel-Lucent PN: 3EM24105AA

Or

• 15 position DSUB, male connector

STEP PROCEDURE

1 Select action?

If prefabricated alarm cable, go to step 3.If construct cable on site, go to step 2.

Route and Terminate Fan Office Alarm Cable 1-133


2 Construct office alarm and control cable. Refer to table 20-A for Fan card connector pinout definition.


4 Terminate office alarm and control cable to Fan card. See figure 20-1.

Table 20-A. Fan Card Office Alarm and Control Connector / Cable DetailPIN DEFINITION Function CONTACT NUMBER WIRE COLOR

Alarm Input 11

[1] Alarm inputs 1, 2, 3, and 4 are not supported with R01.02 software release.

01 White/Blue

Alarm Input 21 02 Blue/White

Alarm Input 31 11 White/Orange

Alarm Input 41 12 Orange/White

Ground 07 White/GreenAlarm Output 1

Summary Alarm14 White/Brown

Alarm Output 1 15 Brown/WhiteAlarm Output 2

Major Alarm08 White/Slate

Alarm Output 2 10 Slate/WhiteAlarm Output 3

Minor Alarm04 Red/Blue

Alarm Output 3 05 Blue/RedNot Used 03 N/ANot Used 06 N/ANot Used 09 N/ANot Used 13 N/A

Route and Terminate Fan Office Alarm Cable1-134


5 Route office alarm and control cable to customer patch panel according to job site documentation.

6 Terminate office alarm and control cable to customer patch panel according to job site documentation. Refer to table 20-A for Fan card connector pinout definition.


Figure 20-1. FAN Office Alarm and Control Customer Interconnect Detail

950-0110-1

011210

Route and Terminate Fan Office Alarm Cable 1-135


Route and Terminate Fan Office Alarm Cable1-136


Chart-21Install Standoffs and Secure Cables with Cable TiesPURPOSE

This chart provides instructions to physically route the data and power cables, where to position the cable standoffs, and how to use the cable ties.

GENERAL


PREREQUISITE


RECOMMENDED TOOLS

• Black Cable Ties: Available in different lengths at any local hardware or electronic store

• Flush Cuts: Available at any local hardware or electronic store

• Black Cable Support Standoffs: Alcatel-Lucent P/N 636-6520-001 (comes in packages of six)

• Rack Screws: Alcatel-Lucent P/N 330-2882-030 (comes in packages of 50)

• #2 Phillips head screwdriver

STEP PROCEDURE

1 Position standoffs as needed up both sides of the rack to properly support the cables.

2 When in position, install the standoff to the rack using one rack screw per standoff.

3 Select a cable that runs along the left side of the rack, hold a cable to the standoff and determine which position on the standoff the cable will dress in the best.

4 Install the cable tie through the slot on the back of the standoff.

5 Route the cable tie around the cable and back through the next available slot of the standoff.

Install Standoffs and Secure Cables with Cable Ties 1-137


6 Tighten the cable tie enough to hold the cable in place but do not over tighten. See Figure 21-1 for an example of an installed standoff and cable tie.

7 Repeat steps 3 through 6 to secure all other cables that are on the left side of the radio up the front left side of the rack. See Figure 21-2.

Figure 21-1. Example Cable secured to Standoff

Install Standoffs and Secure Cables with Cable Ties1-138


8 Repeat steps 3 through 6 to secure all cables that are on the right side of the radio up the front right side of the rack. See Figure 21-3.


Figure 21-2. MSS-8 Shelf Left Side Cable Routing

Figure 21-3. MSS-8 Shelf Right Side Cable Routing

Install Standoffs and Secure Cables with Cable Ties 1-139


Install Standoffs and Secure Cables with Cable Ties1-140


Chart-22Assembly CSM to PC CablePURPOSE

This chart provides instructions to physically connect Network Management System (NMS).

GENERAL

Network Management Systems

Recommend standard Cat5/5e cable with RJ45 connectors for mating cable between NMS connector on the CSM and the PC.


PREREQUISITE

None

RECOMMENDED TOOLS

STEP PROCEDURE

1 Using Cat5/5e cable, terminate the CSM module end with RJ45 connector. Refer to Table 22-A for pinout and color code.

2 On other end of Cat5/5e cable, terminate the PC module end with RJ45 connector. Refer to Table 22-A for pinout and color code.

Table 22-A. NMS Cable PinoutFunction End 1 CSM

(RJ45)Pair Wire Color End 2 PC

(RJ45)TD+ 1 1 White/Green 1TD- 2 Green 2RD+ 3 2 White/Orange 3RD- 6 Orange 6

Not Used 4 3 White/Blue 4Not Used 5 Blue 5Not Used 7 4 White/Brown 7Not Used 8 Brown 8

Assembly CSM to PC Cable 1-141


3 Connect NMS cable from CSM and PC.


Assembly CSM to PC Cable1-142

Documents

9500 MPR Installation Practices