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Instrumentation for the power industry
Enhanced plant performance, efficiency, reliability
ABB Instrumentation
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Talk to ABB first
ABB has more expertise in power generation applications globally than any other supplier. Based on this experience, we have refined and developed the performance of our portfolio of intelligent instrumentation products to ensure you get a solution that meets your precise requirements every time.
Getting the best levels of efficiency from your power generation process calls for reliable, accurate instrumentation. Equally important is being able to count on access to an intelligent, informed support network that can assist you throughout all stages of your process, regardless of your location.
A heritage to be proud of
ABB Instrumentation’s ability to satisfy customers’ needs has never been greater, being built upon the leading names and brands in the automation world:
Bailey, Bush Beach Engineering, Fischer & Porter, Hartmann & Braun, Kent, Schoppe & Faeser, Sensycon, Taylor, TBI-Bailey.
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Industrial IT - Optimizing your instrumentation assets
To help you improve the efficiency of yourentire business and production process, ABBis committed globally to Industrial IT. It involvesthe development of systems and productsguaranteed to inter-operate and communicateusing the same information standard within asingle digital architecture.Industrial IT and Asset Optimization withABB instruments provide features and benefitsacross the full scope of our offering. Intelligentfield instruments not only provide highly accu-rate process measurement data, but processinformation is available at the click of a mousefor predictive maintenance, advanced troubleshooting, optimized spares handling, henceincreased product availability and processsecurity.
A range of fieldbus opportunities
ABB is actively involved in the development offieldbus policy direction and technical standardsand supports the major process automationprotocols in widespread use throughout industry.With our wide experience and expertise, wecan cater to a broad spectrum of fieldbusoptions, enabling us to meet your exact require-ments. The current generation of ABB fieldbus devices and systems lets you choose both the most suitable devices available and the most appropriate system for your application, including PROFIBUS, FOUNDATION Fieldbus and HART.
Instrumentation Services
Our broad scope of services lay the foundation for end-to-end support for your enterprise. ABB Instrumentation Services delivers the knowledge and global experience required to keep your assets operating at peak reliability and accuracy. ABB provides a full scope of services from start-up and commissioning through lifecycle support.
Installation and Commissioning
Preventative Services
Calibration Services
Maintenance
Consulting
Training
Migration/Upgrades
Parts and Repair
www.abb.com/industrialit www.abb.com/service
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Plant-wide instrumentation
ABB supplies an unparalleled selection of instrumentation equipment and systems for use throughout all stages of the power generation process. Utilizing ABB’s innovative products, you can create advanced systems that will help you ensure safe, reliable and economical performance of your power plant facilities.
Stack Thermal mass flow Temperature Pressure Flue gas monitor
Boiler Feedwater Vortex flow Temperature Pressure Differential pressure (flow) Conductivity Dissolved oxygen Hydrazine pH Actuators and positioners
Fuel System Coriolis mass flow (oil) PF-Meter (coal) Vortex flow (gas) Differential pressure
Multivariable flow
Scrubbers Flow Pressure pH
De-aerator Differential pressure
(level) Dissolved oxygen Actuators and
positioners
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Key product areas Flow Measurement Temperature Measurement Pressure Measurement Analytical Instruments Recorders and Controllers Actuators and Positioners
Sample Station Housing for analytical
equipment
Boiler Drum Temperature Pressure Differential pressure
(level) Chloride Conductivity Phosphate pH Silica
Steam Line Temperature Pressure Differential pressure
(flow) Conductivity Silica Sodium Actuators and
positionersCooling Water System
Electromagnetic flow Temperature Differential pressure Pressure Conductivity
Control Room Data recording
Generator Temperature Differential pressure Pressure Hydrogen purity/purge
gas monitoring Actuators and
positioners
Condenser Temperature Differential pressure
(level) Chloride Conductivity pH Silica
Extraction Pump Pressure Conductivity Dissolved oxygen Sodium Actuators and
positioners
Flow Measurement
Flow solution with Differential Pressure
High quality differential pressure devices for accurate, consistent steam flow measurement applications.
Full range – all types of orifice plates, classical Venturi tubes, Dall tubes, multi-port averaging Pitot flowmeter, precision meter runs, Wedge meter
Flow straightener for more accurate measurement
In combination with multivariable transmitter real mass flow measurement
Draft range available for low air flow
Flowmeters
ABB offers a cost effective flowmeter solution for measuring virtually any liquid, steam or gas, as well as a wide range of flow computer units designed for industrial signal monitoring and logging.
Electromagnetic flowmeter
Vortex flowmeter
Coriolis mass flowmeter
Thermal mass flowmeter
Differential pressure flow measurement devices
Flow computer for steam applications
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Temperature Measurement
Pressure Measurement
Temperature Sensors
ABB supplies a range of temperature sensors for use in a host of environments, including abrasive, high pressure/temperature and high vibration applications.
Range of options:
Preference program – simple and cost effective
Standard program – suitable for a wide range of applications
Customized program – suitable for meeting individual needs
Available with direct sensor output in 4-20mA, HART, PROFIBUS PA and FOUNDATION Fieldbus versions
Optional display available
Pressure Transmitter 2600T
The 2600T pressure transmitter series offers one of the most complete ranges of pressure measurement equipment currently available.
Range of options – available in multivariable, high static working pressure, draft range and safety versions
High accuracy – 0.04% to 0.075%
Available in 4-20mA, HART, PROFIBUS PA and FOUNDATION Fieldbus versions
Reduced downtime – high long term stability
Complete family of remote seals plus a choice of materials and fill-fluids
Temperature Transmitters
ABB’s temperature transmitters provide the interface from the temperature sensor to the PLC and offer excellent long-term stability with enhanced self-diagnostic capability.
4-20mA, HART, PROFIBUS PA and FOUNDATION Fieldbus versions
Range of mounting options: head-mounted, DIN-Rail or on rack with field housing (IP 66/67, NEMA 4X)
Optional display available
Analytical Instruments
Silica Monitor 8241
Suitable for monitoring the demineralisation of the boiler water; for controlling boiler blow down and monitoring steam water purity to minimize scale formation.
A robust, on-line, wet chemistry silica monitor for continuous monitoring
Automatic two-point calibration
Automatic compensation for silica contamination in the reagents
Up to 6 stream monitoring available as option
Compact, wall-mounted case
pH/Conductivity Analyzers AX400
High specification, high performance analyzers for the measurement of conductivity, resistivity and pH in the steam/water cycle and water preparation.
Single and dual input versions
Reduced installation cost – easy access terminations and reduced panel space
Dual conductivity – difference, ratio, % passage, % rejection and inferred calculations
Add-on option card for maximum five alarm relays and four current outputs
Sodium Monitor 8037
Efficiently monitors the levels of sodium in the steam/water circuit in order to reduce the effects of corrosion.
Accurate, reliable instrument requiring virtually no maintenance
Measures in the range 0.10µg/kg to 10mg/kg
Fast response and high accuracy at both high and low sodium concentration levels
Meets the exacting standards of fossil and nuclear fuelled power stations
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Complete Water/Steam Cycle Sampling Systems
Complete water chemistry sampling systems, available rack mounted or housed in self-contained monitoring cabins.
Extended plant availability through reduced corrosion related breakdowns
Reduced chemical usage
Extended plant life
Custom built to client specifications
Rapid installation with minimal on-site costs
Minimal maintenance and reliable operation
Low Temperature Oxygen Analyzers ZDT-FG
A versatile oxygen analyzer for energy management. Can be used with the ZFG2 low temperature oxygen probe, which can be inserted into a boiler smoke box or flue duct to eliminate the need for costly sampling installations.
ZDT-FG analyzer:
IP 66/NEMA 4X ingress protection
User programmable with English, French, German and Spanish software
Comprehensive diagnostics facility with in-built software protection
Linear or logarithmic ranges
ZFG2 probes:
Minimal installation, cost effective in-situ measurement
Available with 0.4m (16"), 1.0m (39"), 1.5m (58") and 2.0m (78") insertion lengths
Analytical Instruments
Indicating Transmitter/ Alarm Unit ZMT
A versatile oxygen analyzer for boiler energy management applications. It can be used with ABB’s ZFG2 and EXFG probes and is available in standard and advanced efficiency versions.
Integral reference air supply option avoids need for additional equipment
Dual fuel data input with manual or automatic selection from 17 different fuels
User programmable for flexible control
High accuracy, resolution and RFI immunity
TÜV approval 13 and 17 BlmSchV international certification
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Hydrogen Purity Analyzer AK100
The AK100 provides a complete system for monitoring hydrogen purity during normal operation and purge gas monitoring during generator commissioning and decommissioning.
Fully certified for intrinsic safety – including European ATEX directive
Fail-safe design
Based on over 80 years experience
Full redundant measurement of hydrogen purity and purge gas
Two programmable alarms
Analog output for retransmission of hydrogen purity
Sealed for life reference gas for very low maintenance
Oxygen and Combustibles Analyzer SMA90
The SMA90 is an industrial grade combustion analyzer that continuously samples and analyzes flue gases (oxygen only or optional oxygen and combustibles). It is designed for gas, oil or coal-fired combustion processes and has a high temperature operating range.
20 ppm resolution combustibles sensor
Diagnostics and alarming
Patented close-coupled sample system
Standard combustion efficiency calculation
Automatic sensor calibration standard
Optional filter blowback
Optional dual filtration system
Process Controllers
ABB’s range of process controllers set the highest standards in industrial instrumentation. From simple single loop to advanced control options (including feed forward, cascade and ratio control), a controller is available to match any application.
Features available in most units include:
In-built 2 wire transmitter power supply
Links to central PLC or SCADA systems via Modbus
Front plate rated to IP 66/NEMA 4X protection
Windows™ based PC Configuration Software
SM Series Advanced Videographic Recorders
ABB’s range of videographic recorders delivers the latest in electronic data recording technology for power industry applications.
Comprehensive range offering from 6 to 36 channels
Remote supervision and data access solutions provided via Ethernet communications
High capacity Compact Flash and Smart Media memory card options greatly reduce the need for operator intervention
Recorders and Controllers
Analytical Instruments
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Electro-pneumatic Damper Drives
Building on the heritage of the Bailey UP series, ABB’s type UP electro-pneumatic rotary actuators have been widely used in the power industry for many years. They can be fitted with our pneumatic AV positioner or intelligent TZID-C unit.
Output torque 120 to 6235 Nm (90 to 4600 ft-lb)
Easy flexible installation
Suitable for high temperature environments
Wide range of options
AV and TZID-C retrofits for installed Bailey UPs
Variety of communication protocols supported
Intelligent Positioners
The TZID-C intelligent positioner series provides flexible and cost effective valve management and control.
Features include:
Modular design
Self-diagnostics and continuous self-monitoring
Local or remote control via HART
Automatic self-commissioning and valve tuning program
Able to withstand severe shock/vibration
EMC-compliant. Protected to IP 65/NEMA 4X with certified explosion protection for hazardous area applications
Electrical Actuators
ABB’s range of Contrac electrical actuators offer excellent accuracy and reliability for high-level control applications.
Continuous modulating actuation principle guarantees hysteresis-free process control
Robust and compact design provides proven reliability even in the harshest environments
Modular concept includes integrated and remote electronic installation options
Choice of HART and PROFIBUS PA communications
Output torque 100 to 16000 Nm (80 to 12000 ft-lb)
Actuators and Positioners
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IB/P
OW
ER
-EN
Germany
ABB Automation Products GmbH Borsigstr. 2 63755 Alzenau Tel: +49 551 905 534 Fax: +49 551 905 555
The Company’s policy is one of continuous product improvement and the right is reserved to modify
the information contained herein without notice.
Printed in the UK (09.2004)© ABB 2004
UK
ABB Limited Oldends Lane Stonehouse Gloucestershire GL10 3TA Tel: +44 1453 826 661 Fax: +44 1453 829 671
Italy
ABB Sace S.p.A. Via Statale 113 22016 Lenno (CO) Tel: +39 0344 58111 Fax: +39 0344 56278
USA
ABB Inc Automation Technology Products 125 E. County Line Rd Warminster, PA 18974-4995 Tel: +1 215 674 6000 Fax: +1 215 674 7183
China
ABB (China) Ltd 35th Floor Raffles City (Office Tower) 268 Xizang Zhong Lu Shanghai, 200001 Tel: +86 21 61228888 Fax: +86 21 61228892
ABB is a leader in power and automation technologies that enable utility and industry customers to improve performance while lowering environmental impact.The ABB Group of companies operates in around 100 countries and employs about 105,000 people.
www.abb.com/instrumentation