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McHale, Ballinrobe,
Co. Mayo, Ireland.
Tel: +353 94 9520300Fax: +353 94 9520356
Email: [email protected]
Spare Parts Book
995LSR-TSR
Website: www.mchale.net
This page is intentionally left blank
McHale 995LSR-TSR
Introduction
The McHale 995LSR-TSR which you have purchased has been developed through years of constant research and development. Given
proper care and attention the 995LSR-TSR will give years of reliable and dependable performance. However it is important that the
operators manual is read and fully understood to achieve this, before the machine is operated. As part of this philosophy it is vital to use
only genuine McHale replacement parts, as these are manufactured to the same high standard as the original machine. These may be
obtained through your McHale dealer.
If any part of this manual is not fully understood, please contact your McHale dealer who will be able to answer any questions or queries
that you might have. It is important to quote the machine serial number when requiring spare parts or technical assistance. Space is
provided below to record the machine details:
Date of delivery:
Year of manufacture:
Serial number:
If you require further copies of this spare parts manual please quote part number CLT00445
McHale 995LSR-TSR
Note: Due to a policy of continuous product development and improvement McHale Engineering reserve the right to alter machine specifications without prior notice.
Note: Parts described as left and right are done so according to the direction that the machine normally travels in.
Contents
Page No Document NoSection Section Page No Document No
Chassis
995LSR main chassis (29) SPD000296
995LSR sub chassis (30) SPD000308
995LSR-TSR rotary table (31) SPD0003110
995LSR-TSR roller cradle (32) SPD0003212
995LSR-TSR gearbox (33) SPD0003314
995LSR-TSR cut & hold (34) SPD0003416
995LSR-TSR dispenser post (35) SPD0003518
995LSR-TSR dispenser (36) SPD0003620
991TBER & 995TSR trailed chassis (37) SPD0003722
Hydraulic & Electrical
Hydraulic control valve manual (38) SPD0003824
Hydraulic control valve (300) SPD0030026
Hydraulic & Electronic components (41) SPD0004128
Remote control options (263) SPD0026330
McHale 995LSR-TSR
This page is intentionally left blank
McHale 995LSR-TSR
995LSR main chassis (29)
1SPD00029McHale 995LSR-TSRPage 6
No. Part No Description Qty Description QtyNo. Part No1COIL ROLLER WITH BEARINGADP000094
2U-BOLT M16X80 Z/PCFA000395
1DISPENSER POST 995L ASSEMBLYADP000146
1FILM DISPENSER UNITADP000158
1COIL ROLLER WITH BUSHINGCMH002239
1QUICK FIT LATCH BRACKETACH0000311
2TIP RAM PIN 19X140&8MM C.HOLE Z/PCMH0006813
1QUICK FIT LATCH SPRINGCSG0001119
1DISPENSER POST SHAFTADP0000537
1COIL ROLLER SPRINGCSG0000939
1COIL ROLLER BEARINGCBR0000940
1SPRING BOLT 5/8CFA0006741
1BOLT M10X65 Z/PCFA0002842
1MAIN CHASSIS 995LACH0005943
1995L VALVE BRACKETACH0000544
2U-BOLT M16X80 Z/PCFA0003945
4NUT M16 NYLOCCFA0012846
1TIP TABLE CYLINDER 995LCRA0004447
1SEAL KIT DRAW BAR PIVOT COMBICSE0007747a
1PLASTIC SLEEVE PULL DOWN ARMCPL0002648
1BAR QUICK FIT CAT 2ACH0022449
1PULL DOWN ARM LINKAGEADP0000650
1PULL DOWN ARM CYLINDERCRA0003551
1SEAL KIT PULL DOWN ARMCSE0003551a
1VALVE PLATE MANUAL VALVEACH0000452
1VALVE CONTROL 4 BANK ELECTRONICCVA0000953
1VALVE CONTROL 4 BANK MANUALCVA0001054
2ROLL PIN 8X50 Z/PCFA0001055
1SPD00029McHale 995LSR-TSRPage 7
995LSR sub chassis (30)
0SPD00030McHale 995LSR-TSRPage 8
No. Part No Description Qty Description QtyNo. Part No1CHAIN 16B 1 47 LINKSCCH000031
1SUB CHASSIS PIVOT PINCMH000783
4SPRING WASHER 16mmCFA001414
4WASHER 17X45X4CZD001925
4NUT M12 NYLOCCFA001246
4BOLT M16X40 Z/PCFA001517
1KEY 8X7X35CFA001578
4BOLT M12X45CFA000799
1MOTOR SPROCKET 12 TOOTH 1CMH0017712
1MOTOR SPINDLE NUTCMT0001513
1SAFETY BARCZH0022814
1SUB CHASSIS FRAMEACH0001315
2BOLT 10X45 SOCKET CAP SCREWCFA0017917
1SLOW SPEED VALVE DANFOSS OMSCVA0300017
1CROSS LINE RELIEF VALVE DANFOSSCVA0001118
1MOTOR 250cc CHAR LYNNCMT0000221
1HALF SEAL KIT CHAR LYNNCSE0008221
1SEAL KIT CHAR LYNN COMPLETECSE0008121
1SEAL KIT MOTOR DANFOSSCSE0008321
1MOTOR ADJUSTING PLATEACH0001422
1NUT M16 NYLOCCFA0012823
1SPLIT PIN 4X50CFA0002124
1NUT M16 NYLOCCFA0012825
0SPD00030McHale 995LSR-TSRPage 9
995LSR-TSR rotary table (31)
0SPD00031McHale 995LSR-TSRPage 10
No. Part No Description Qty Description QtyNo. Part No1MAIN GUARD ROTARY TABLE 995LART000221
1CROSS SHAFT 25MM 995LCMH001712
1KEY 8X7X50CFA003873
2CHAIN KIT ASA 60 3/4" 67 LINKSCCH000104
1MAIN GUARD INSIDE PLATE R/HART000235
2SETSCREW M12X40 Z/PCFA003246
4SETSCREW M16X40 Z/PCFA001517
4ROLLER ADJUSTING BRACKETART000258
4ROLLER ADJUSTMENT KIT 995LART000269
2BALE BOBBINCPL0000810
2BOBBIN AXLECMH0029511
1995L TABLE FRAMEART0002712
6SETSCREW M16X40 Z/PCFA0015113
2BOBBIN AXLE HOLDER INNER 995LART0002814
1BOBBIN AXLE HOLDER OUTER TABLE GUARDART0002915
1BOBBIN AXLE HOLDER OUTER CRADLE GUARDART0003215
1BEARING 25MM 2 BOLT FLANGECBR0000616
6SETSCREW M10X20 Z/PCFA0002317
2SPROCKET 3/4" PITCH 9TCMH0005918
1SPACER GEARBOX CROSSHAFTCZF0222319
6SETSCREW M8X20 Z/PCFA0005220
1MAIN GUARD INSIDE PLATE R/HART0002421
1WASHER MUDWING 10MM X 38MM ODCFA0013422
1SETSCREW M10X20 Z/PCFA0002323
0SPD00031McHale 995LSR-TSRPage 11
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
6 7
7
10 10
14
22
26 36
37
1
9
8
995LSR-TSR roller cradle (32)
1SPD00032McHale 995LSR-TSRPage 12
No. Part No Description Qty Description QtyNo. Part No2ROLLER BALE PLASTIC 995LSART000141
1ROLLER CRADLE FRAME 995 LKN SQART000302
1GUARD CHAIN ROLLER CRADLE -995ART000313
1BEARING ADJUSTER 995 TABLEART001034
1BEARING ADJUSTER 995 TABLEART001045
2BEARING PILLOW BLOCK NP1 3/4"CBR000056
4BEARING FLANGED 35MM 3 BOLTCBR000297
2BEARING CIRCULAR FLANGE 1 3/4"CBR000238
2CHAIN KIT ASA60 33LINKCCH000119
12SETSCREW M10X30 CUP SQ Z/PCFA0001710
3SETSCREW M10X20 Z/PCFA0002311
2SETSCREW M10X25 Z/PCFA0002412
2SETSCREW M10X30CFA0002513
2KEY 10X8X35CFA0004614
2SETSCREW M8X20 Z/PCFA0005215
1BOLT M8X35 Z/PCFA0005516
20NUT M10 NYLOCCFA0012317
1NUT M8 NYLOC Z/PCFA0013218
1KEY 10X8X40CFA0023919
2WASHER SKM8CFA0024920
5WASHER SKM10CFA0025121
8BOLT M10X40 Z/PCFA0007122
1KEY 10X8X50CFA0090423
1SHAFT 45X1819 STEPPEDCMH0005324
2PIN 25X80 (M10&M8 THREADS)CMH0027725
2SPROCKET 3/4"P 17 TOOTH 35 DIACMH0028126
1PLATEWHEEL 29 TOOTH 3/4"CMH0028227
1SPROCKET 3/4" PITCH 17T DOUBLECMH0029328
1SQ. SHEARBOLT FLANGECMH0029629
1SPRING EXT 4.47X40.6X176X26CSG0001730
1C042.4 X3X0032CXT0026531
1C042.4X3X0025CXT0026632
1C060.3X8X0020CXT0027733
1C060.3X8X0045CXT0027834
1C060.3X8X0049CXT0027935
24MM L CUT & TIE SPACER Z/PCZD0012136
44MM L SQUARE LINKAGE TABLECZD0015337
14MM L WASHER 10X60X4CZD0211338
1SPD00032McHale 995LSR-TSRPage 13
995LSR-TSR gearbox (33)
1SPD00033McHale 995LSR-TSRPage 14
No. Part No Description Qty Description QtyNo. Part No
INCLUDES ITEMS 2 THROUGH 26
1GEARBOX SQUARE NEW COMPLETE ASMACH000621
DIRECT REPLACEMENT FOR GEARBOX HOUSING WELDMENT ACH00034
1GEARBOX HOUSING CAST 995 SERIESCTP001122
1SEAL BLOCK WRAPPER GEARBOXCMH000323
1BEARING 62I6 2RSCBR000034
1SHAFT 80X220 & KEYWAYCMH001825
2BEARING 6007 2RSCBR000016
1SHAFT 35X150 STEPPED & 2X KEYWAYSCMH000187
1ROLL PIN 8X40CFA000098
1ROLL PIN 5X40CFA000069
2ROLL PIN 8X60CFA0001110
2ROLL PIN 5X60CFA0000711
2GEAR BEVEL 4M 16 TOOTH SQ B/WCMH0017612
1SHIM GEARBOXCMH0006413
1GASKET I28XI58 & 6X8MM HOLESCSE0000614
4SHIM 50X62X0.3CFA0021315
2SETSCREW MI2X30 Z/PCFA0003216
6BOLT M16X50CFA0004217
1BEARING 62I5 2RSCBR0000218
2SEAL GEARBOX 991CSE0000119
16MM L GEARBOX PLATECZF0016920
6SETSCREW M6XI6CFA0004521
1ADAPTOR 3/8 BSP M/FCHY0200122
1CIRCLIP 75MM EXTERNAL HEAVYCFA0070423
1KEY 8X7X25CFA0015424
2CIRCLIP 62MM INTERNALCFA0000226
6NUT MI6 NYLOCCFA0012827
1SPD00033McHale 995LSR-TSRPage 15
995LSR-TSR cut & hold (34)
2SPD00034McHale 995LSR-TSRPage 16
No. Part No Description Qty Description QtyNo. Part No
INCLUDES ITEMS 1 THROUGH 26
1CUT & HOLD FULL ASSEMBLYACT000110
1CUT & HOLD FRAMEACT000121
2WASHER 14mm FLATCFA002222
2NUT M14 NYLOCCFA001263
2WASHER 14mm FLATCFA002224
2NUT M14 NYLOCCFA001265
REPLACED BY ACT00061 (Safety knife replacement kit containing 5 blades)
1CUT & HOLD KNIFECKN000016
(Safety knife replacement kit containing 5 blades) REPLACES CKN00001
1CUT & HOLD KNIFE KITACT000616
22 BOLT PLATE FOR CUT & HOLDCZH002718
2BOLT M10X25CFA0002410
1GUIDE BAR C&HCMH0032611
1RUBBER BUFFER M10CBE0000212
1COIL SPRING CUT & HOLDCSG0000413
1CHROME PLUNGER CUT & HOLD 25mmCMH0002314
1WASHERCZD0011815
1BOLT M10X25CFA0002416
114mm SPACERCMH0009317
1ACCUMULATOR 1 LITRE 30 BARCVA0301318
1PLUG 3/8 BSP MALECHY0200419
1CUT & HOLD CYLINDERCRA0007620
1SEAL KIT CUT & HOLDCSE0002120
1RUBBER GAITER CUT & HOLDCBE0000621
1BUSH STEPPED 20X40X90 (NYLON)CMH0032522
2WASHER 14mm FLATCFA0022223
1FILM RETAINER CUT&HOLD 995 LSRACT0007024
4SETSCREW M16X35 Z/PCFA0022925
2U BOLT M16 X 80 X 50 Z/PCFA0020026
2SPD00034McHale 995LSR-TSRPage 17
995LSR-TSR dispenser post (35)
0SPD00035McHale 995LSR-TSRPage 18
No. Part No Description Qty Description QtyNo. Part No1DISPENSER POST 995L ASSEMBLYADP000141
2COIL ROLLER & BEARINGADP000091
2CIRCLIP 25mmCFA000012
1SPRING COIL ROLLERCSG000093
1COIL ROLLER DISPENSER SHAFTCMH001954
1BOLT M10X25CFA000245
1SPRING LATCH RELEASECSG000106
1DISPENSER PIN LATCHCMH001977
1CABLE ROLLER RELEASECFA002068
0SPD00035McHale 995LSR-TSRPage 19
995LSR-TSR dispenser (36)
0SPD00036McHale 995LSR-TSRPage 20
No. Part No Description Qty Description QtyNo. Part No1DISPENSER ASSEMBLY 750MMADP00015
1DISPENSER GEAR SET 55%ADP000191
1DISPENSER GEAR SET 64%ADP000201
1DISPENSER UNIT FRAMEADP000104
8BOLT M8X20CFA000525
1BOTTOM PLATEADP000046
4FLANGED BEARING 20mmCBR000047
1PRIMARY ROLLER (ALU)CMH000348
8NUT M8 NYLOCCFA001329
1SECONDARY ROLLER (ALU)CMH0003510
2NUT M12 NYLOCCFA0012414
2NUT M8 NYLOCCFA0013215
1GUARD DISPENSER GEARSCGD0000116
2KEY 6X6X15CFA0015317
2WASHER 12MM HEAVY DUTYCFA0013918
4NUT M10 NYLOCCFA0012319
4BOLT M10X25CFA0002420
1SPRING TORSION DISPENSERCSG0000321
0SPD00036McHale 995LSR-TSRPage 21
991TBER & 995TSR trailed chassis (37)
2SPD00037McHale 995LSR-TSRPage 22
No. Part No Description Qty Description QtyNo. Part No1DRAWBAR TRAILEDADB000181
1TRAILED LNKGE POWER PACK PLATEACH000782
1TRAILED LINKAGE CHASSISACH000773
1LINKAGE SUBCHASSISACH000134
1AXLE 60MM 5 STUD 1510 LONGCAX000425
2WHEEL ASY 20.5X8.00-10CWH000206
2HUB FIVE STUD (FAD)CAX000067
2U BOLT M16X80X80 Z/PCFA000398
12NUT M16 NYLOCCFA001289
4BOLT M16X120 Z/PCFA0020910
5WASHER FLAT 14MM Z/PCFA0022211
5SETSCREW M14X30 Z/PCFA0039812
4SETSCREW M16X35 Z/PCFA0022913
4BUFFER 50 X 21 X 12MM HOLECBE0001314
4WASHER FLAT 16MM Z/PCFA0014015
4BOLT M16X120 Z/PCFA0020916
210MM AXLE BOLT ON BRACKETCZH0214117
2SPD00037McHale 995LSR-TSRPage 23
Hydraulic control valve manual (38)
0SPD00038McHale 995LSR-TSRPage 24
No. Part No Description Qty Description QtyNo. Part No1VALVE 4 BANK MANUALCVA00003*
1SPOOL END CAP SD5CVA00044CVA0
1RELIEF VALVE FOR SD5 VALVECVA00043CVA0
4LEVER PIVOT BOX SD5 M8CVA00023CVA0
1OPEN CENTRE PLUG MANUAL VALVECVA06003*
1CLOSED CENTRE PLUGCVA06001*
0SPD00038McHale 995LSR-TSRPage 25
Hydraulic control valve (300)
3SPD00300McHale 995LSR-TSRPage 26
No. Part No Description Qty Description QtyNo. Part No1VALVE CTRL 4BANK ELEC LBER+LSR ASMCVA000860
1SD5 VALVE BLOCKCVA002151
8CTE+SOLENOID ELEC VALVECVA000452
ARCOIL FOR CVA00045CVA003522a
4VALVE BLOCK SOLENOID ELECCVA000463
1VALVE RELIEF FOR SD5CVA000434
4LEVER PIVOT BOX SD5 M8CVA000235
3SPOOL SD5 DBL ACTINGCVA001066
CVA00214 CAN ALSO BE USED AS A DIRECT REPLACEMENT
1SPOOL CUT & HOLD 991BCVA002087
4M6X4.5-FC=1 SCREWCFA005688
1ALU MANIFOLD ELEC CTL VALVECVA000479
1CONNECTING PIPE LBER VALVECVA0023510
1CONNECTING PIPE LBER VALVECVA0023611
1PLUG OPEN CTR ELEC VALVECVA0600412
1PLUG CLOSE CTRCVA0600113
4ADAPTOR 1/4" BANJO ASY COMPCHY0202014
2G3/8 - G1/4 JOINTCVA0021815
1VR/SD5 KITCVA0021916
1PRESSURE CONTROL BLOCKCVA0022017
3PLUG BSP 1/4"CVA0017618
10SETSCREW M5X25 CSK HEX SSCFA0026119
4PISTON SD5 SERVOCVA0022620
4SEAL GLAND SD5 SERVOCVA0022721
4SEAL KIT 4 BANK ELECCSE0006522
4SPACER SD5 SERVOCVA0022823
4ROD SD5 SERVOCVA0022924
4CONNECTING ROD SD5 SERVOCVA0023025
4WASHER SD5 SERVOCFA0056626
4SPRING SD5 SERVOCSG0004327
4CUP SD5 SERVOCVA0023128
16M5 X 100 _8.8 UNI 5931SCREWCFA0056729
1VALVE DUMP 60 BARCVA0300930
1ADAPTOR 1/4" BSP M/MCHY0201031
2WASHER DOWTY 1/4"CHY0001532
3SPD00300McHale 995LSR-TSRPage 27
Hydraulic & Electronic components (41)
1SPD00041McHale 995LSR-TSRPage 28
No. Part No Description Qty Description QtyNo. Part No1MAGNETCEL000172
1MAGNET SPACERCMH002243
1MONITOR ALARMCEL000163
1VACUUM PAD FLAT BACKCPL000074
1RDS KIT EXPERT 991CEL000716
REPLACEMENT SCREEN FOR CEL00071
1EXPERT CONTROL BOX SCREENCEL002886
1SCREEN PROTECTOR EXPERTCEL003216
REPLACEMENT LOCK RING TO CONNECT TO MAIN LOOM
1CTRL UNIT CONNECTOR LOCK RINGCEL003656
1CONTROL UNIT STOP SWITCHCEL006706
1STOP SWITCH CONTACT BLOCK - FOR CEL00670CEL006716
1VALVE CONTROL 4 BANK ELECTRONICCVA000097
1BLOW OFF VALVE 60 BARCVA030098
1PRESSURE SWITCH 135 BAR (2000PSI)CEL000089
1SLOW SPEED VALVE DANFOSS OMSCVA0300010
1LOOM AUTO ELECTRONIC 37 PINCEL0008711
1LOOM EXTENSION 7 M 37 PINCEL0008611
1LOOM EXTENSION 4 M 37 PINCEL0011511
1LOOM EXTENSION 1.5 M 37 PINCEL0008512
CEL00215 UNIVERSAL MAGNETIC SENSOR IS A SUITABLE REPLACEMENT FOR THIS PART. ALL McHALE MAGNETIC SEN
1SPEED SENSOR CABLE 3.6MCEL0000413
1ELECTRONIC REMOTE RECEIVERCEL0001214
1ELECTRONIC REMOTE HAND PIECECEL0001315
13 METRE POWER CABLECEL0003116
1LOOM EURO POWER CABLECEL0001017
1SPD00041McHale 995LSR-TSRPage 29
Remote control options (263)
3SPD00263McHale 995LSR-TSRPage 30
No. Part No Description Qty Description QtyNo. Part No1REMOTE HAND PIECECEL000131
1REMOTE RECEIVERCEL000122
14MM L REMOTE POD BRACKETCZD021283
1VACUUM PAD FLAT BACKCPL000074
REPLACED BY RADIO REMOTE CONTROL KIT KST00021 (HS2000) & KST00053 (991/995)
1KIT REMOTE + BEACON 991/995KST000075
USED ON 998 ONLY
1KIT INFARED REMOTE+BEACON 998KST000225
1BRACKET REMOTE TRANSMITTER.CZC043626
1RECEIVERCEL006657
1HAND PIECECEL006648
REPLACES CEL00032
1BEACON XENON AMBERCEL002929
USED ON 991/995 ONLY
1CABLE EXT 2.8M BEACON 991/995CEL0029310
USED ON HS2000 ONLY UP TO SERIAL No 551069
1CABLE EXT BEACON HS2000CEL0029410
1WARNING BUZZERCEL0022011
1BRACKET BEACON XENONADP0016012
USED ON HS2000 SERIES ONLY
1KIT REMOTE + BEACON HS2000KST0002114
USED ON 991/995 SERIES ONLY
1KIT RADIO REMOTE+BEACON 991/995KST0005314
3SPD00263McHale 995LSR-TSRPage 31