9a9.Gen.capability Curve(Ani.)Mppgcl

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    GENERATOR OPERATION LIMITS

    By Pradeep Yadav,

    Dy. Director.

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    When a manufacturer designs & construct an

    alternator, It will specify the MCR ( max.

    continuous rating )of the machine in terms of;

    1. Stator current. (9050A)

    The operation of the generator must be such that

    none of the design limitations are exceeded as

    otherwise damage to the generator may result.

    2. Stator voltage. (15.75KV)

    3. Rotor current. (2600A.DC)

    4. Rotor voltage. (310V.DC)5. MW. (210MW)

    6. MVA. (247MVA)

    7. Power factor. (0.85 lagging)

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    There are 5 principal limitations on the

    generator operation.

    Principal limitations:

    A convenient way of presenting these

    limitations is in the form of a diagram

    called as Capability curve.

    1. Stator current limit.

    2. Rotor current limit.

    3. MW limit.

    4. Stability limit.

    5. Stator end heating limit.

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    Assumption: Generator terminal voltage is

    maintained constant

    Erect a voltage vector OA.

    Capability curve:

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    Principal limitations:

    1. Stator current limit : Heat developed in the

    winding is limited by the class of Insulation.

    At higher current, overheating may damageinsulation.

    Class B Insulation - 130 Deg. Cel.

    Class F or H - 180 Deg. Cel.

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    2. MW limit

    The Max. continuous MW rating is

    dictated by the steam generation

    capability of boiler the H.P rating of the

    turbine.

    In theory, generators are capable of

    generating an output equal to MVA rating.

    But generators are designed to operate at a

    lagging p.f. ( 0.85 ). So that max.output is

    achieved at max.stator current at rated p.f.

    MW = MVA

    X

    Cos =MVA at unity p.f.

    = V

    X

    I

    X

    Cos

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    A horizontal line line drawn from point B

    will give MW limit boundary

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    3. Rotor current limit:

    Same reasoning as in case of stator current

    limit.

    Short Circuit Ratio( SCR ) is the ratio of field

    current required to induce rated nominal

    voltage in the Gen.terminal in open circuit

    condition

    TO

    the field current required to circulate rated

    stator current in the Gen. terminals with the

    terminals short circuited.

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    Then, GB will represent full load rotor current or

    total field current. With GB as radius , draw an

    arc. It will be locus of rotor current and its limit.

    Angle between GO GB will be Rotor angle or

    stability angle ().

    Select a point G such that OG/OB = SCR of

    the generator.

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    4. Stability limit/Minimum rotor current

    limit:

    For every load condition of the generator, a

    minimum rotor current has to be supplied

    to maintain magnetic coupling in the air

    gap between stator rotor.A reduction in

    field current without any change in steam

    admission will lead to break in magnetic

    coupling ( increase in rotor angle) with the

    subsequent loss of machine stability.

    Rotor angle or stability angle (

    ) < 90for

    stable Gen. Operation.

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    5. Stator end heating limit:

    With high values of stator

    current at leading power factor , heating

    of the end sections of the stator core tend

    to occur.

    The end heating limit would normally only

    be reached if the stability limits were

    exceeded.

    Coolent: Normal Limit Property

    Cold Hydrogen gas temp. 44 Deg.cel 55Deg.cel 3.5Kg/cm2. 99% pure

    Stator water temp. 45 Deg.cel 48 Deg.cel 27m3/hr.

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    Rotor angle ()= 90 - Theoritical stability limit.

    Practical stability limit () = 75.

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    1.Variation of terminal voltage:

    Voltage(KV) 14.18 14.96 15.75 16.54 16.7 16.85 17.01 17.17 17.32-------------------------------------------------------------------------------------------------

    Stator Current(KA)9.5 9.5 9.05 8.6 8.37 8.14 7.92 7.56 7.24

    2.Frquency variation: +5%, -5%

    3. Overloading:

    Stator current(KA) 9.95 10.41 10.86 11.31 11.76 12.22 12.67 13.57

    Rotor current(KA) 2.75 -- -- --- 3.12 -- 3.9 5.2

    Time ( Sec. ) 3600 900 360 300 240 180 120 60

    4.Operation at different Hydrogen pressure:

    Hydrogen Pr.(Kg./Cm2) M.W. Duration

    3.0 200 Continous

    2.5 170 Not more than 5 Hrs.

    2.0 140 -------do------

    Operation in air medium is not permitted

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    6.One gas cooler out of service175 MW continously.

    More than one gas cooler outoperation not permitted.

    Coolent: Normal Limit Property

    Cold Hydrogen gas temp. 44 Deg.cel 55Deg.cel 3.5Kg/cm2. 99% pure

    Stator water temp. 45 Deg.cel 48 Deg.cel 27m3/hr.