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A brand of Larsen & Toubro Limited
The CompanyOrganisation StructureLeadership Team & VisionGeographical SpreadComprehensive Capabilities in Engineering & ConstructionManagement Systems
Hydrocarbon - UpstreamOverview Oil & Gas Projects
- India- International- Middle East & North Africa (MENA)- South East Asia, Australia & Other Regions
Floating Systems Subsea SystemsModular Fabrication Facilities
- Hazira,India- Sohar, Oman- Kattupalli, India
Upstream Engineering ServicesOffshore Installation Services
Hydrocarbon - Mid & Downstream OverviewRefinery ProjectsChemical PlantsFertiliser ProjectsPetrochemical ProjectsUnit Systems & Modular Process PlantsHydrocarbon Mid & Downstream - InternationalEngineering Services
Hydrocarbon - Plant Construction & Pipelines OverviewPipeline Engineering Services
Hydrocarbon - Plant Construction & Pipelines - InternationalOverviewElectromechanical Construction Joint Ventures
Health, Safety & Environment IT-enabled Project ManagementTechnology CentresL&T’s Related Manufacturing CapabilitiesHR for Professional ExcellenceSustainability
Co-ordinates
The Registered Office of Larsen & Toubro at Ballard Estate, Mumbai, India
Cover shows L&T Hydrocarbon's turnkey project execution capabilities.
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The Company
Larsen & Toubro is a leading technology, engineering, construction, manufacturing and financial services company, with global operations.
One of India’s most respected conglomerates, L&T is widely admired for its technological achievements, value systems and high standards of corporate governance. It meets critical requirements in key sectors – infrastructure, oil & gas, power, petrochemical, chemical, mining and construction. It is ranked fourth in the global list of green companies in the industrial sector by Newsweek, ninth most innovative company by Forbes International and India’s most admired company in the E&C sector. Leadership is sustained in its major lines of business through a customer-focused approach, an innovative culture and the ability to respond positively to challenging requirements. Sustainability and inclusive growth are embedded in L&T’s vision and strategic plans.
The L&T Group markets plant and equipment in over 30 countries and has a manufacturing footprint that extends across India, China, the Gulf, South East Asia and Australia. Its supply chain extends across five continents.
Significant achievements include: • Hydrocarbon projects in India, the Middle East, South East Asia
& Africa• The world’s longest heated and PUF-insulated waxy crude oil
pipeline • India’s largest onshore oil processing terminal • The world’s longest LPG pipeline • Construction of the world’s largest refinery complex• India’s largest onshore gas processing terminal • Major airports in India and overseas
• Infrastructure projects in Jordan, U.A.E. and South East Asia• The world's largest coal gasifier - made in India and exported
China• The world’s biggest EO reactor - for a petrochemical complex in
the Gulf• The world’s largest FCC regenerator and coke drum• Manufacturing systems for India’s maiden moon mission
The L&T team comprises over 50,000 people based in plants and offices worldwide. The company has close to a million shareholders.
Sales - L&T Group(USD Billion)
The Company
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8.50
2009-2010
11.70
2010-2011
13.5
2011-2012 2012-2013
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Organisation Structure
Leadership Team
Geographical Spread
L&T Hydrocarbon’s design-to-build world-class solutions in the E&C space addresses national and pan-regional needs for the hydrocarbon sector. In-house expertise with strategic partnerships enable it to deliver single-point solutions for all projects.
Safety, timely delivery, cost-competitiveness and focus on best-in-class HSE and IT security practices underscore our operations. Integrated strengths and a workforce of over 7000 qualified and experienced personnel ensure timely delivery of critical and complex projects. L&T’s reputation for simultaneously executing multiple projects is built on systems and procedures which allow flexibility of operations and agility in response.
L&T Hydrocarbon is structured into the following Strategic Business Groups (SBGs):
Hydrocarbon – Upstream covers projects involving fixed platforms, subsea pipelines & systems, offshore & onshore modules, FPSO topsides and offshore drilling rigs, on EPCI basis.
Hydrocarbon - Mid & Downstream covers projects for petroleum refining, petrochemical, fertiliser and onshore gas processing sectors, on EPCC / License+EPCC basis.
Comprehensive Capabilities in Hydrocarbons
Hydrocarbon Plant Construction & Pipelines covers turnkey construction of refineries, petrochemical, chemical and fertiliser plants, gas gathering stations, underground cavern storage systems for LPG covering civil, structural, piping, equipment and heavy lift works. It also executes cross-country pipelines and oil/gas terminals on Lump-sum Turnkey basis.
L&T Hydrocarbon has major facilities in India at Powai (Mumbai), Vadodara, Chennai, Bengaluru, Faridabad (near Delhi), Hazira (near Surat) and Kattupalli (near Chennai).
A major EPC player in the Middle East and South East Asia, L&T has manufacturing facilities in Sohar (Oman), and major work centres in UAE (Abu Dhabi and Sharjah), Qatar (Doha) and Al-Khobar (Saudi Arabia).
L&T serves the hydrocarbon sector in Oman, Kuwait, Saudi Arabia and Malaysia through joint venture companies in these countries.
Offices in Houston, London, Singapore, Perth, Jakarta, Johannesburg, Rio de Janeiro and Suwon (Korea) facilitate access around the globe. L&T has a comprehensive network of agents and business partners in various focus geographies including CIS and Africa.
Project offices at the Powai Campus, Mumbai
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L&T Knowledge City - the integrated campus at Vadodara houses Hydrocarbon Mid & Downstream business
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L&T has built a strong international organisation with multi-cultural teams having local knowledge and domain expertise.
L&T lays strong emphasis on operational excellence and bench-marking international practices. The L&T Institute of Project Management at Vadodara develops project management expertise across the domains of Engineering, Procurement & Construction. The L&T Safety Innovation School at Hazira (Surat) and safety programmes at project sites affirm L&T’s focus on safety.
Core competencies of L&T Hydrocarbon
• Multi-locational Engineering Centres (both in-house as well as joint ventures) equipped with state-of-the-art facilities and engineering tools.
• Technology Centres providing technology support as well as advanced analytical engineering & trouble-shooting services.
• State-of-the-art Modular Fabrication Facilities at Hazira (on India’swest coast), Kattupalli (near Chennai on India’s east coast) andSohar (Oman) have a combined annual fabrication capacity in excessof 150,000 MT offering round-the-year delivery.
• Latest generation heavy lift-cum-pipelay vessel (LTS 3000) foroffshore installation of platforms and subsea pipelines.
• Cost-efficient global sourcing
• Innovative construction with cutting-edge technology through largeand sophisticated plant and machinery asset base
• P&M assets overseas particularly in the Gulf
• Integrated operations through Enterprise-wide Resource Planning System
• Extensive IT-enablement for virtual single office operations
• Conformity to globally recognised Management System Standards
• Robust Risk Management protocol
• Financial resources to take up large projects
L&T’s Safety Innovation School at Hazira has helped to institutionalise standards across the company
safety
The offices of Hydrocarbon Construction & Pipelines at Chennai also includes a number of competency centres
The engineering and construction capabilities of L&T Hydrocarbon have secured wide recognition
L&T Electromech’s offices in Ruwi, Oman houses a large project management team
(Quality, Health & Safety, Energy, IT Security and Business Processes Capability Maturity)Environment,
L&T is committed to continual improvement of its business processes by using internationally accepted standards. Its corporate policy is a reflection of an Integrated Management System for Quality, Environment, Occupational Health & Safety, IT Security and Human Resources, whilst implementing globally recognised standards such as ISO 9001 / ISO 29001, ISO 14001, OHSAS 18001, ISO 50001, ISO / IEC 27001 and SEI - CMMI Level 5.
A centralized Management Systems Cell with qualified personnel administers these functions. Periodic internal audits and corrective action with management reviews at various levels prevent non-compliance throughout the business processes and lead to continual improvements.
ISO 9001 / ISO 29001 - Quality
L&T's Quality Management System is certified to ISO 9001 / ISO 29001. This approval reflects L&T's capability to execute turnkey projects covering marketing, design, engineering, project management, procurement, manufacturing, erection, construction and commissioning of various plants & systems.
IS0 14001 - Environment
L&T's Engineering, Research & Development Centres are certified to ISO 14001 for its capability to design and engineer environmentally friendly plants. Also, our Modular Fabrication Facilities / Yards and all projects construction and commissioning activities are in compliance with Environment Management System and are certified to ISO 14001.
OHSAS 18001 - Health & Safety
L&T's Modular Fabrication Facilities / Yards and all projects construction and commissioning activities are in compliance with Occupational Health and Safety Management Systems and are certified to OHSAS 18001.
ISO 50001 – Energy
L&T's Modular Fabrication Facilities / Yards are in compliance with Energy Management System and are certified to ISO 50001.
ISO / IEC 27001 - IT Security
Along with the Ministry of Communications and Information Technology, Government of India, L&T pioneered the IT Security Management System movement in India. L&T's R&D effort in this field resulted in a National Standard for ISMS and the project of national significance created a new benchmark for Indian industries and strategic sectors, assuring the security of customer information while protecting critical information and information processing assets.
L&T is the world’s first company to be certified to ISO/IEC 27001 on the very first day of its publication. The certification was granted by BVC.
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Management Systems
NBBI, ASME & API Accreditations
L&T's Modular Fabrication Facilities are accredited by NBBI, ASME & API. The authorisation to use their 'U', 'S', 'R', 'NB' & 'API' symbols and monograms reflect L&T's capabilities to manufacture, repair and assemble pressure vessels and boilers in accordance with ASME Boiler & Pressure Vessel Codes, and manufacture of pipes in accordance with API 2B and 5L specifications.
SEI-CMMI Level 5 - Business Processes Capability Maturity
L&T-Chiyoda was declared CMMI Level 5 compliant by SEI, USA, and became the world's first EPC-Engineering Company to reach this level. Other L&T's engineering units are also in the process of implementing SEI-CMMI Level 5 requirements.
National / International Bench-marking
With active participation in the National Committee and in the International Organization for Standardisation ISO/TC 176 and ISO / IEC / JTCI / SC 27 development activities, L&T also assists ISO in validating the revisions of ISO 9000 series as well as ISO / IEC 27001 series. Links are established with various international bodies such as the Institute of Quality Assurance (UK), American Society for Quality (USA), European Organisation for Quality (Switzerland), IT Security-International User Group (IUG, UK), Information Systems Security Engineering Association (ISSEA, USA) and United Nations Economic Commission to keep abreast of the latest developments in Management Systems.
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L&T has a 2000-strong professional group dedicated to engineering, procurement, fabrication / construction, installation (EPCI) services for the offshore E&P industry. L&T’s in-house capabilities cover the entire value chain - encompassing oil & gas production, processing, transportation and deepwater projects.
L&T has successfully delivered EPCI services for many projects in the upstream hydrocarbon sector over the last two decades in India, the Middle East, Africa, South East Asia and Australia. Customers include reputed international companies like ONGC, GSPC, British Gas, Petronas, Songas, Qatar Petroleum, ADMA OPCO, GASCO, PTTEP, Shell, MODEC, Technip, Maersk Oil and Bunduq. The Company has successfully completed large projects delivering state-of-the-art platforms, process facilities, subsea pipelines, offshore & onshore modules, large topsides suitable for FPSOs and offshore drilling rigs.
L&T’s Hydrocarbon Upstream Strategic Business Group is organised under :
Oil & Gas Projects - India
International Oil & Gas Projects – Middle East & North Africa(MENA)
International Oil & Gas Projects – South East Asia, Australia & OtherRegions
Floating Systems
Subsea Systems
Modular Fabrication Facilities – Hazira, Kattupalli and Oman
L&T-Valdel Engineering Limited
L&T Sapura Shipping Private Limited
L&T Sapura Offshore Private Limited
L&T-Valdel offers Front End Engineering & Design (FEED) and detailed engineering services for the upstream offshore sector.
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The state-of-the-art modular fabrication facilities have a combined fabrication area exceeding 1.5 million sq.m with total fabrication capacity in excess of 150,000 MT. Facilities at Oman and Kattupalli are strategically located to cater to international markets. In addition to the logistical advantage, L&T’s fabrication facilities offer round-the-year delivery to customers in India, the Middle East, South East Asia, Australia and the North Sea.
Global sourcing and supply chain management systems ensure international quality and on-time delivery of equipment and raw materials. An established vendor network supported by world-wide inspection and expediting teams, aids cost-efficient global sourcing.
L&T's heavy lift-cum-pipelay vessel (LTS 3000) built through a joint venture with SapuraCrest of Malaysia, enables in-house installation of offshore platforms and subsea pipelines.
L&T has repeatedly demonstrated its ability to offer custom-designed, cost-competitive solutions to the industry with impeccable on-time delivery record meeting international quality and HSE standards.
Hydrocarbon - Upstream
Aerial view of MHN process platform and living quarters project for ONGC in Mumbai High North Field
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Single piece pile (144m) being launched by LTS3000 for Zawtika Project in Myanmar
Range
Wellhead platforms
Process platforms
Living quarter modules
Gas compression modules
Platform and pipeline modifications
Subsea systems
Integrated topsides for FPSOs
Jack-up rigs
Semi-submersibles
L&T has over two decades of experience and expertise in the offshore oil & gas sector. This impeccable track record of executing complex fast-track projects affirms its capabilities.
L&T has a reputation for on-time delivery, cost-competitiveness and international quality standards with focus on best-in-class HSE practices.
On-going/Completed Projects
HRP-II 3 Wellhead project for ONGC involving 3 wellheadplatforms and composite cable connection with nearby Heera Process Complex for remote operation.
B-127 Wellhead project for ONGC involving 3 wellhead platforms and 1 wellhead platform-B 127 including compressor module & bridge connected to MOPU Sagar Lakshmi.
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Wellhead Platforms
Oil & Gas Projects
BCP-B2 process platform and well-head complex connected to the pre-existing BPB Complex of ONGC. It is located in the Bassein Gas Field, around 80 km north-west of Mumbai.
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Load-out of India’s heaviest module (4300 MT), 150-man Living Quarters for ONGC
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Deen Dayal West (DDW) Field Development Project for GSPCcomprising six-legged platform with 16 well slots, designed toaccommodate Jack-up Rig (JU), Tender Assisted Rig (TAD) & Modular Rig for drilling operations post WHP installation
MHN Redevelopment Plan Phase II Project for ONGC involving four new wellhead platforms (12 slots each) – N14, N17, N18, N20
MHS Redevelopment Project Phase-II for ONGC comprising three new smart wellhead platforms, 40 km pipelines andmodifications on existing platforms
N9 / N10 Wellhead platform & pipeline project for ONGC,involving two unmanned wellhead platforms
4 -Wellhead platform project (4WPP1) for ONGC involving four wellhead platforms
9-Wellhead platform project for ONGC involving nine unmanned wellhead platforms
MHSRP II Project for ONGC involving three wellhead platforms, 54 km of rigid pipeline and 20 km of composite cable
S1 SAND wellhead platforms, modifications & associatedpipelines for ONGC involving three wellhead platforms,27.65 km pipeline (6” to 14” - 3 segments)
I–MNTW Wellhead platforms and pipelines for ONGC involving four wellhead platforms; 65.4 km P/L (4” to 16” - 11 segments)
Process Platforms
MHN process platform and living quarters project involving process platform, living quarters platform, 2 flare platforms, 4 bridges for ONGC in Mumbai High North Field
Deen Dayal West process-cum-living quarters platform (PLQP) for Gujarat State Petroleum Corporation (GSPC) for processing 200 MMSCFD gas and 4500 BPD condensate. EPIC scopeincludes process platform with 45-man living quarters, flare tripod, two connecting bridges and modification work onconnecting Deen Dayal Wellhead Platform (DDW1)
Integrated water injection-cum-gas compression MNW platform for ONGC in Mumbai High North Field with water injection capacity of 250,000 BWPD at a pressure of 150 bar, gas compression facility at a flow rate of 1.9 MMSCMD, turbo generator capacity to produce 8.6 MW x 2 of power and 50-man living quarters
HRC process platform for ONGC involving process platform consisting of four-legged jacket at a water depth of 53m,building module for 20 people, compressor module of capacity 1.24 MMSCMD, a two-level deck, 125m bridge to existing platform along with modification
DDW1 Wellhead Platform & Process-cum-living quarters platform for GSPC installed off India’s east coast
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Oil & Gas Projects – India
4-Wellhead Platform Project executed by L&T on EPCI basis to global benchmarks for ONGC
MNW, MNP and MLQ platform in operation for ONGC’s MHN project
N-20 wellhead platform for MHN RD II project of ONGC
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TPP process decks and topsides for Enron Oil & Gas involving a process platform, flares and interconnecting bridges
MHN PGC module project involving three process gas compressor modules for installation on MHN Platform forONGC in Mumbai High North Field
Vasai East Development Project (VEDP) for ONGC, executed through a consortium, involving two booster compressor modules and one HP gas compressor at the BCPA2 platform
Booster Compressor Platform Project (BCP-B2) for ONGC involving booster gas compressor platform housing two compressor modules with two compressor trains per module and one building module in South Basin Gas Fields
NQ Reconstruction Project for ONGC, involving revamping, reconstruction, replacement, refurbishment and addition of new facility at NQO, NQD, NQG and NQP platform. Includes replacement of booster compressor with a new process gas compressor module (2.4 MMSCMD), revamp of produced water conditioning system, hot oil system, gas dehydration unit and other utilities
Pipeline Replacement Project (PRP) for ONGC, executed through a consortium involving replacement of over 220 km of subsea rigid and flexible pipelines and associated topside modifications on 109 platforms
Clamp-on related platform modification and pipeline project for ONGC involving modification of 26 platforms, 29.6 km pipeline (4”& 6” – 11 segments)
Bombay High pipeline replacement project for ONGC involving four platform modifications, nine segments of rigid pipelines
Platform & pipeline modification project for ONGC involving modification of 18 platforms and 41.7 km of rigid pipelines
Compression Platform Projects
Platform & Pipeline Modification Projects
Process Gas Compressor Module for ONGC Mumbai High North Field project
L&T has laid more than 600 km of subsea pipelines for domestic and international projects
Process platform installation and pipeline modification at Heera Complex of ONGC. (Capacity: 30,000 BPD oil, 20,000 BPD water, and 1.5 MMSCMD gas)
RS 17 Platform for MHRSP-II project of ONGC
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Middle East and North Africa (MENA)
South East Asia, Australia & Other Regions
L&T offers EPC services for fixed offshore platforms, sub-sea pipelines and brownfield modifications for oil companies in GCC, Iraq, East & North Africa and the Caspian Sea.
Dedicated offices at Abu Dhabi and Al-Khobar address client requirements for projects in these regions. L&T is establishing branches in Ashgabat (Turkmenistan) and Tripoli (Libya) to supplement its offerings to clients in the CIS and North Africa.
Offshore Projects in the above regions are suitably supported by L&T's state of the art modular fabrication facility at Sohar in Oman which has an all weather load-out facilities for structures weighing up to 20,000 MT, and an Engineering Centre for FEED and detail design at Bengaluru.
L&T is pre-qualified for offshore projects with oil companies in the region, such as Abu Dhabi Marine Operating Company (ADMA-OPCO), Saudi Aramco, Khafji Joint Operations (KJO), Qatar Petroleum, Zakum Development Company (ZADCO), Maersk Oil Qatar (MOQ), TOTAL-ABK, Bunduq, Dragon Oil, PETRONAS Carigali Turkmenistan Bhd (PCTSB) and Mellitah Oil & Gas Libya.
With three strategically located fabrication yards, L&T is focusing on fixed platform and onshore LNG projects in South East Asia, Australia, North Sea and West Africa.
L&T is approved / pre-qualified by E&P majors such as Shell, ExxonMobil, Chevron, ConocoPhillips, TOTAL, PETRONAS, PTTEP, Apache, Eni, etc.
L&T is also included under Achilles Joint Qualification System (Vendor Registration No. 26012) and FPAL (Supplier No. 10051545) as an EPC contractor to the oil & gas industry in the North Sea.
L&T's Modular Fabrication Facility at Kattupalli on the east coast of India offers logistical advantage for projects in South East Asia and Australia.
With modular fabrication capacities in excess of 150,000 MT per annum, L&T can undertake projects involving oil & gas / LNG modules. L&T is approved by EPCM companies such as Bechtel, Fluor, Chiyoda and Foster Wheeler for onshore LNG projects.
Oil & Gas Projects – International
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Zawtika WP3 topside for PTTEP ready for loadout at L&T MFY, OmanInset: Zawtika WP1 platform installed in Gulf of Mottama in Myanmar
Wellhead platform jacket being loaded out from L&T's Modular Fabrication Yard in Oman for Nasr Phase-1 Development Project of ADMA-OPCO, Abu Dhabi.
Gas Injection Platform (GIP), bound for an oil & gas field of Bunduq Company Ltd., Abu Dhabi.
Ongoing / Completed Projects
Yetagun North (Phase-V Development) Project for PETRONAS Carigali Myanmar (Hong Kong) Limited, comprising one wellhead platform, 11.2 km of 10" subsea pipeline and host tie-in works at the existing platform on EPC basis
Zawtika Development Project Phase 1A: Three wellhead platforms with 21 km sea lines for PTTEP International Limited, Thailand on EPC basis
NASR Phase 1 Development Project & Umm Lulu Development Project Phase 1 for Abu Dhabi Marine Operating Company (ADMA-OPCO) at 150 km northwest Abu Dhabi, UAE, involving one manifold tower, four wellhead platforms, 103 km rigid subsea pipeline and 78 km subsea fibre optic cable on EPIC basis
Living quarters and power upgrade of PS-2 & PS-3 complexes in the offshore Maydan Mahzam and Bui Hanine fields of Qatar Petroleum (QP) comprising 45 LQ, power module, F&G upgrade, three jackets, four bridges on EPC basis
Block 5 Development Plan, Package 14 for Maersk Oil, Qatar comprising two wellhead topsides (~2300 MT each), a flare platform and an interconnecting bridge (100 m-long) on EPC basis
Gas re-injection project for Bunduq Company Ltd., Abu Dhabi, comprising composite single deck GIP platform (40 MMSCFD of Associated Gas) with both gas compression (464 bar) andinjection facilities (topsides lift weight ~ 2500 MT, 6-leggedplatform in 17.7 m deepwater), one interconnecting bridge onEPC basis
Songo Songo Gas Development and Power Generation Project for Songas Limited, Tanzania, comprising three shallow-water wellhead platforms, 12” x 25 km sub-sea pipeline, 2 x 35 MMSCFD gas-processing plant and 16” x 225 km cross-country pipeline to power plant near Dar-es-Salaam on EPC basis.
Test separators and FG scrubber skids for Kuwait Oil Company, Kuwait, for oil and gas processing facilities
3500 MT onshore process modules for Technip for ADGAS-OAG project at Das Island, Abu Dhabi, on EPC basis
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HA Deck & building module for Maersk Oil Qatar installed at Al Shaheen Field.
L&T's modular fabrication facility at Sohar in Oman undertakes fabrication of single module weighing up to 20,000 metric tonnes. The largest such facility in Oman, it serves oil & gas fields in the Gulf, North Africa & Europe. Picture shows a jacket, wellhead platform and jack-up rig at the yard.
PS-2/3 Living quarters and power upgrade project for Qatar Petroleum.
Floating Systems
L&T's modular fabrication facility at Sohar in Oman undertakes fabrication of single module weighing up to 20,000 metric tonnes. The largest such facility in Oman, it serves oil & gas field in the Gulf and North Africa. Picture shows a jacket, wellhead platform and jack-up rig at the yard.
L&T’s Floating Systems Business Unit (FSBU) offers a single-point solution for floating systems like ffshore drilling rigs, FPSOs and emi-submersibles.
Bengaluru
andand and
the
Ongoing / completed projects
Offshore rig refurbishment for ONGC's jack-up rig 'Sagar Uday'(BMC Class 300) involving major lay-up and repair
Refurbishment of hurricane-damaged rig Foresight Driller-VII (FD-VII) for Lynemouth Drilling SA (subsidiary of Foresight Ltd., U.K.). The scope major rig refurbishment, fabrication of damaged legs, spud cans, hull renewal, living quarters, drill floor equipment and the helideck.
Refurbishment / EPS conversion of Sagar Lakshmi rig for ONGC. cope involved spud can and leg section fabrication, complete
topside modification and the bridge connecting B-173A platform at Mumbai High.
Production Units
Engineering of FPSO topsides (MV-18, MV-20 & MV-21) for MODEC, GTG module of Tupi-2 (MV-28) FPSO for MODEC, complete topsides of OSX-3 FPSO, and GTG modules for Cernambi FPSO. Scope involved FEED verification, HAZOP, safety studies, detailed engineering, procurement engineering, 3D design and modeling, class approval (ABS) and yard assistance.
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Integrating L&T's extensive engineering resources at , Faridabad and Chennai for design & detail engineering, and the expertise developed over the past two decades by executing mega-offshore projects, the Company can construct modern jack-up rigs and semi-submersibles on turnkey basis, and fabricate integrate topsides for FPSOs FSRUs at its Oman Kattupalli Yard facilities. L&T's work centres at Mumbai and Abu Dhabi undertake complete project management, procurement, QA / HSE and coordination necessary for such projects, including transportation, installation and commissioning.
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FD-VII rig offshore after undergoing refurbishment and upgrade
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FPSO Cidade de Niteroi (MV-18): Topsides engineering by L T V& aldel (see pg.23)
L&T’s Subsea Systems Business Unit can undertake a range of turnkey solutions for deepwater exploration and production in collaboration with leading service providers in this segment.
L&T's rich experience of executing challenging offshore oil & gas projects for national and international oil companies provides the ideal platform to develop indigenous capabilities in deepwater field development projects. In addition to leveraging its competencies in project management, precision manufacturing, installation and commissioning of large and complex offshore facilities, L&T has entered into partnerships with key technology providers of deepwater engineering and installation services.
Offerings comprise concept studies, FEED, detailed engineering, procurement, installation and commissioning. L&T makes substantial investments in engineering and EPIC of subsea production systems for deepwater installation, testing and commissioning through technical collaboration and partnerships with proven players.
L&T is India’s first engineering & construction company to invest in OLGA Version 6, a specialised flow assurance software. Similar initiatives, coupled with the services of L&T-Valdel, enable L&T to provide the entire spectrum of engineering services required for subsea development.
Since most of the subsea development will have host facilities either offshore or onshore, L&T can draw upon the rich experience of its other engineering centres for offshore facilities including FPSO and L&T Engineering / L&T Chiyoda for onshore process facilities.
Subsea Systems
Integrated Deepwater Solution Provider
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The subsea installation capabilities are being strengthened by developing a deepwater marine spread through investments in dynamically-positioned vessels and tie-ups with global deepwater asset owners.
L&T's modular fabrication facilities are designed and equipped to undertake fabrication and testing of critical subsea components such as PLEM, PLET, jumpers, manifold, UDH, protection structures, subsea templates, etc., in line with the stringent quality standards required for subsea production systems. The yards are strategically located to cover the fast growing deepwater region from Africa to Australia.
L&T is pursuing deepwater field development opportunities in the Indian offshore fields and the region in strategic alliance with leading technology providers.
Subsea installation and commissioning services
The capability to carry out modular fabrication complements L&T's broad range of offerings for the hydrocarbon upstream sector. L&T has three modular fabrication facilities - each strategically selected for proximity to major oil & gas fields and allied maritime infrastructure.
Hazira, West Coast of IndiaLocated on the Tapti river at Hazira near Surat, the facility has unimpeded passage to the Arabian Sea 8 km away. Set up in 1988, it has set multiple benchmarks in fabricating and loading out offshore / onshore oil & gas structures for ONGC and other oil & gas majors.
L&T’s Modular Fabrication Facility (MFF)
equipped to
With an annual fabrication capacity of 50,000 MT, Hazira is capable of manufacturing
several large modules simultaneously. It is also
Modular Fabrication Facilities
undertake mechanical design of modules including structure, piping, pressure vessels, fabrication and construction engineering. Fabricated modules are tested and pre-commissioned at site for trouble-free rapid hook-up.
L&T’s Hazira MFF is certified to ISO 9001, ISO 14001, ISO/TS 29001, OHSAS 18001 and has Certificate of Authority to use API monogram for products manufactured as per specifications API 5L and API 2B. The yard is also authorized to use ASME 'U' & 'S' stamps as well as NBBI's 'R' stamp.
The MFF
the re the
as well as s
is part of L&T's Hazira manufacturing complex which is spread over 300 hectares incorporating several state-of-the-art units for manufactu of latest generation offshore platforms, refinery, petrochemical, power, nuclear, aerospace and defence equipment speciali ed vessels.
Heavy load-out facility at Hazira on the west coast of India
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L&T's strategically located fabrication yards offer round-the-year delivery with a cumulative annual fabrication capacity ing 150,000 MT to cater to regional marketsexceed
Booster compression platform module – ready for roll-out. Inset: Module installation offshore
Gas compressor module (size: 31m x 16m x 16m, weight: 1000 MT) being despatched from MFF - Hazira.
Load-out of HA wellhead deck (2600 MT) at L&T’s fabrication yard at Hazira for Maersk Oil Qatar.
MNP South West Process module being loaded-out from MFF-Hazira for ONGC MHN Project
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Infrastructure
475,000 sq. m
Main Jetty: 200m x 18m x 7.3m above C.D.L-Jetty: 80m x 42m x 7.3m above C.D. Ro-Ro Jetty: 60m x 40m x 7.3m above C.D.
Ÿ MHWS : +4.0 m* Ÿ
Ÿ MHWN : +2.8 m* Ÿ MLWN : -0.5 m * Ÿ MLWS : -0.5 m* * All Levels from the Chart Datum (C.D.)
Water depth
Ÿ Dredged level -3.5 m to -5.0 m* Ÿ Deck / jetty level +7.3 m* * All Levels from the Chart Datum
Load-out capacity
5.700 MT (max. single module load-out)
Annual capacity
50,000 MT/annum
Ongoing/ completed projects
• 1 process platform with supporting frame for GSPC PLQP project
• 1 process platform, and 2 jackets for MHN project of ONGC
Living quarters platforms for MHN project of ONGC
• 39 production platforms for ONGC
• 6 process platforms for ONGC and 1 platform for Enron Oil & Gas
• 12 compressor modules for ONGC
• 5 living quarter modules for ONGC
• 7 CCR modules for RIL, Jamnagar
• Equipment (13 vessels & 7 columns) for Paraxylene Train 4 project of RIL, Jamnagar
• Convection modules for different refineries chemical plantswell as HRSG modules for power plants.
• Vessels, columns reactors for different refineries petrochemical plants
• nshore process modules for Technip for ADGASOAG, Abu Dhabi
• 2 Process-cum-wellhead platforms for Maersk Oil Qatar
• Gas injection platform for Bunduq Company Ltd., Abu Dhabi
• Living quarters platforms for QP - PS2 and PS3 Qatar Offshore
• Primary reformer modules for Chiyoda Corporation for SIPCMethanol Plant in Al-Jubail, Saudi Arabia
• Test separator skids for Kuwait Oil Company, Kuwait
• HRSGs for 168 MW power plant in Sri Lanka for AES Kelanitissa(Pvt.) Limited, Sri Lanka
• Flexible pipe reels for Wellstream, UK
• Fuel gas conditioning skids for Allen Process, UK for 192 MW Salalah Power Project, Oman
• Primary reformer convection modules for Krupp Uhde, Germany, for QAFCO-4 Fertilizer Project in Qatar
• Desalination plant evaporators and heat exchangers for Sidem, France
Area:
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L&T's Modular Fabrication Yard (MFY) at Sohar, north Oman is located in what is termed as the 'gateway to the Gulf', in proximity to the ports of Muscat and Dubai. It serves the oil-rich Gulf region and North Africa. The yard is the largest such facility in Oman, with the attendant advantages of being contiguous with the Sohar Industrial Port.
L&T MFY is certified to: ISO 9001, ISO 14001, OHSAS 18001, and has the Certificate of Authority to use the API monogram for products manufactured as per specifications API 5L and API 2B. The yard is also authorised to use ASME 'U' and 'S' stamps and NBBI's 'R' stamp.
The yard was judged 'Best Offshore Construction Yard' in the GCC at the Marine International Maritime Awards ceremony in 2011. It also won a bronze award from the American Society of Safety Engineers for implementing the best HSE Management System in the Engineering and Construction category in GCC countries in 2012.
A joint venture with the Zubair Corporation, Oman, L&T MFY is committed to the development of local skills and conforms to all local regulations. A welder-training centre has been set up on the campus. Trade related training is imparted to the local youth.
L&T MFY at Sohar has an all-weather captive jetty with break water. It is geared for fabrication and load-out of complex onshore and offshore modules like integrated process platforms, well head platforms, large jackets, living quarter modules, compressor and GTG modules, PAU, PAR, PAM modules, jack-up rigs & LNG modules. This State-of-the-art module fabrication facility include automatic plate & pipe profile cutting machines, plate bending machines, automatic shot-blasting and painting facilities, automatic pipe spool fabrication facility, plate girder fabrication facility, state of the art valve test bench, for testing of valves covered warehouses and in-house testing laboratories. The yard is also equipped with heavy-duty crawler cranes, Goliath cranes and a range of other material handling equipment.
Aerial view of L&T’s Modular Fabrication Yard at Sohar, Oman
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Sohar, Oman
Topside being moved to load-out jetty by self-propelled modular trailers
Refurbishment of jack-up rig & fabrication of 8-legged jacket (13,500 MT) at L&T’s Modular Fabrication Yard in Sohar,Oman
Infrastructure
Annual capacity: 50,000 MT of finished modules
Ongoing/ completed projects:
Zawtika Field Development Project Phase 1A for PTTEPI, Thailand which involves EPCIC of three jackets and topsides, each weighing about 8500 MT and 1500MT respectively and 21 km of 18” subseapipelines
Major refurbishment and lay-up of jack-up rig 'Sagar Uday' for ONGC, India
MHNRD-II wellhead platform project of ONGC, India
8-legged, 13,500 MT of MNP process platform jacket (fabricationcompleted in less than 11 months) and living quarters platformproject for ONGC, India
FD-VII jack-up rig - major repair and upgradation project forForesight Drilling, UK
HB offshore platform project for Maersk Oil Qatar
MHSRP-II well head platform project for ONGC, India
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Area: 500,000 sq.m.
Jetty: 300 m
Water front: 450 m
Water depth: 10m to 13 m (depending on tide)
Load-out capacity: Single module of 20,000 MT
Nasr-Umm Lulu Field Development project of ADMA-OPCO, AbuDhabi; which includes 5 platforms, each weighing 1800-2700 MT
Heera Redevelopment Phase-II project of ONGC, India
Musssandam Gas Plant project for Oman Oil Company Exploration& Production LLC
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Refurbishment of jack-up drilling rigs is part of L&T’s wide range of capabilities
ADMA-OPCO's wellhead platform fabrication in progress at L&T MFY, Oman
Sail-away of Asia’s largest process platform jacket (13,500 MT, 8-legged launch-type with 23 pre-installed risers) from L&T MFY, Oman for MHN project of ONGC, India
Sail away of 170 m long, 8000 MT, launch type jacket. Simultaneous fabrication of 3 similar jackets was undertaken at L&T MFY, Oman, in 2012.
Wellhead topside sea fastened on a self-propelled vessel and ready for sail away
Shiplift and Transfer Systems at Kattupalli Complex PLQP jacket load-out from MFF - Kattupalli for GSPC
Aerial view of L&T’s Modular Fabrication Facility at Kattupalli, near Chennai on the east coast of India. INSET: Sailing out of 2000 MT wellhead platform for GSPC.
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Kattupalli, East Coast of India
Established in 2010, Modular Fabrication Facility, Kattupalli is located near Chennai along the East Coast of India. The yard is part of L&T's sprawling 1200-acre marine complex which lies in a Special Economic Zone and includes a shipbuilding and ship-repair yard, a minor port as well as a freight container station.
The spectrum of capabilities covers offshore platforms, floating production-cum-storage units and products / systems. Since tidal variation is minimal, Kattupalli allows for year-round load-out and sail-away. Given the size of the campus and its location, Kattupalli is geared to fabricate deep-water floating and modular units.
and is in the process of implementation of ASME & API approvals.
MFF-Kattupalli is certified to ISO 9001, ISO/TS 29001, ISO 14001 & OHSAS 18001
Infrastructure
Area : 600,000 sq. m
Jetty : 84 m
Waterfront : 450 m
Water depth : 8 m (minimum)
Load-out capacity : >12,000 MT
Annual capacity : 50,000 MT/annum
Ongoing / Completed Projects
• Wellhead platform topside and launch jacket, with a totaltonnage of 7,000 MT, for PETRONAS Carigali
One jacket, weighing 1400 MT for ONGC's B-127 project
Jacket, flare tripod, DDW1 bridge, flare bridge - weighing total5550 MT for GSPC
Well-head topside of 2000 MT for GSPC DDW1 project
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L&T-Valdel Engineering Limited (L&T-Valdel) is the engineering group of L&T’s Upstream Oil & Gas Business. A
it has the rich legacy and know-how of internationally renowned upstream oil & gas engineering companies like John Brown and Kvaerner.
L&T-Valdel provides engineering services for oil & gas projects spanning diverse lines of business like wellhead and process platforms, FPSO topsides, pipeline systems and drilling rigs. The best of minds, backed by the latest standards in industry, and modern, sophisticated software and hardware deliver complete value-enhancing solutions to challenging engineering projects.
Comprehensive engineering capabilities cover the complete project lifecycle: concept studies, FEED, basic engineering, 3D model-based detailed engineering, special studies including safety, risk assessment and pre-service engineering.
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andi State-of-the-art client facilities and a robust IT
infrastructure enable L&T-Valdel to seamlessly deliver complex projects worldwide.
fully owned subsidiary of L&T,
round 600 experienced engineers and draughtsmen spread across Bengaluru, Faridabad (near Delhi) Chennai in India and at Abu Dhabi n UAE.
LTV is certified for compliance to standards such as ISO 9001, ISO 14001, OHSAS 18001 and ISO/IEC 27001 and is pre-qualified for engineering services under the Achilles Joint Qualification system.
Upstream Engineering Services
One of the computer-aided designs of MHN platform for ONGC
LTV won the first place at the Golden Valve Awards, conducted by INTERGRAPH Corp, USA, in the Visually Complex Category (Winning entry: Boat’s view of RS-15 platform. Inset: Platform installed at Mumbai High North field)
3D model of wellhead platforms connected to manifold tower, Nasr Field, ADMA OPCO, Abu Dhabi (under execution)
3D model of wellhead tower-1, Umm Lulu Field, ADMA OPCO, Abu Dhabi (under execution)
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L&T-Valdel’s t
• 50+ new wellhead platforms • 3 Process facilities • 5 FPSO topsides facilities • 20+ complex topside modules (incl. gas compression, power
generation, utility and chemical injection modules)
• 200+ platform modification / revamp projects
• 4 living quarters-cum-control platform projects
• 180+ subsea pipeline segments
• 2 Offshore drilling rig projects
Recent landmark projects include the MHN rocess latform and iving uarters, (one of South Asia’s largest and most challenging process complexes), India’s first High Pressure High Temperature (HPHT) wellhead platform for GSPC’s Deen Dayal (DDW-1) project, the world’s longest skin-effect heated pipeline in Western India, and a number of fast-track FPSO topsides deployed in Brazilian and African waters.
rack record includes:
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With a focus on capability development and value engineering, LTV provides high-quality technical solutions to global majors such as ONGC, GSPC, TOTAL, Shell, British Gas, Qatar Petroleum, Songas, Cairn Energy, Hardy Oil & Gas, Bunduq Oil Company, MODEC Inc., NPCC, Mustang Engineering, Alliance Engineering, Schlumberger, Norscot, Swiber Offshore, Valentine Maritime and IV Oil & Gas and others.
L&T-Valdel has won recognition for several landmark projects in the Oil & Gas sector. The most recent among them was for design & engineering work performed in the highly challenging MHN Process Platform & Living Quarters Project for ONGC.
Other notable awards include the Indian Chemical Council (ICC) award for excellence in Chemical Plant Design & Engineering in 2012 for the MHN project, the Supreme Engineers Award 2012 for the MHN Process Complex (in the category of “Other Infrastructure - Sustainability / Innovation”) and the Intergraph Award for Most Visually Complex 3D Model & Stress analysis in the Caesar II category for the MHSRP- II project of ONGC.
3D model of the OSX 3 - FPSO Topsides engineered by L&T-Valdel
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3D model of wellhead platform for Zawtika project of PTTEP International
South Asia's largest process platform jacket - 13,500 MT, 8-legged launch-type, with 23 pre-installed risers. Left: 3-D model. Right: Sailout from L&T-MFY, Sohar, Oman. L&T-Valdel's scope included design, concept selection, FEED, detail engineering and pre-service analysis.
To cater to the offshore oil & gas industry, L&T and SapuraCrest Petroleum Berhad (Sapura Crest) of Malaysia formed two joint ventures - L&T Sapura Shipping Private Limited (LTSSPL) and L&T Sapura Offshore Private Limited (LTSOPL).
LTSSPL owns and operates a self-propelled heavy-lift cum-pipelay vessel - LTS 3000.
The joint venture provides services like installation of platforms pipelines across India, the Middle East, South- ast Asia, Australia and the Sakhalin region.
Specifications
Length : 160 m
Crane capacity : 3000 ST (maximum)
Beam : 37.8 m
Pipelay capacity : Pipe OD : 6" - 60" S-Lay method
Depth : 15 m
Accommodation : 290-Men LQ
Propulsion : 2 azimuth thrusters
Classification : ABS +1A1 (E) +AMS +DPS-1
Ongoing / completed installation projects:
• Installation of 4-legged WP1 jacket (6,726MT), WP1 topside(1,030MT), 4-legged WP2 jacket (8,900MT), WP2 topside
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LTS 3000 has successfully installed 30 offshore structures (jackets, topsides, etc.) and laid more than 70km of sub-sea pipeline at various oil fields in Malaysia, India and Myanmar.
Offshore Installation Services
290-man heavy-lift-cum-pipelay vessel LTS 3000 undertakes installation of offshore structures
(1,200MT), 4-legged WP3 jacket (6,726MT), WP3 topside(1,200MT), 18” diameter x 10 km and 18” diameter x 12km intrafield pipelines for PTTEP in 150m water depth at Zawtika Field,Myanmar.
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10” x 3.885 km CKD to CKC CRA pipeline and 24” x 6.376 km BMB to BMA CRA pipeline in 60 m water depth for Carigali Hess Operating Company Sdn Bhd. in Cakerawala Field, Malaysia
YET-C acket (4,043 MT), MSF (1,888 MT), Module 1 (1,200 MT), Module 2 (1,000 MT), Module 3 (1,430 MT) and ridge between Yetagun – B and C (487 MT) for Petronas Carigalli Myanmar Ltd. (PCML) in Yetagun Field, Myanmar
12” diameter x 30 km ANDR-A/PLET pipeline, anchor piles & mooring chains for FPSO mooring and BWHP-A acket (1,600 MT)and topside (1,400 MT) for Petrofac in Terenganu, Malaysia
CPP opsides (2,719 MT), CPP U-301 (115.4 MT) and U-321 (115.4 MT), CPP LQ Module (741.3 MT), CPP ridge (75.7 MT) and CPP U-360 Mercury Removal Unit (41.4 MT) for Newfield Peninsula Malaysia Inc. in East Piatu, Malaysia
8-legged MNP jacket (13,000 MT), 4- egged MLQ jacket (2,160 MT) and MNF-1 ripod (1,000 MT) in 72 m water depth forL&T in Bombay High, est oast of India
8-legged KNPG-B jacket (6,157 MT), KAV-A ripod (416 MT), 4-egged SJQ-A acket (1,159 MT), ridge (224 MT) and BSF Module (90 MT) for Petronas Carigalli Sdn Bhd (PCSB) and Sarawak Shell Bhd (SSB) in Terengganu/ Sarawak and Sabah, Malaysia
28” diameter x 24.5 km CRA, 28” x 1.5km CRA pipeline in 60 m water depth, Telok-A Jacket (1,627MT) & Deck (1,683MT) andTapis-Q jacket (2,054MT) & Deck (2,250MT) for ExxonMobileExploration & Production Malaysia Inc (EMEPMI) in Telok andGuntong Field, Malaysia
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Hydrocarbon - Mid & Downstream
L&T has experience of executing projects with diverse technologies like UOP, Axens, Haldor Topsøe, CB&I Lummus, Black & Veatch, Ortloff, ExxonMobil, BOC Parsons, Du Pont (Invista), Davy Process Technologies, Technip, etc.
The multi-locational Centres of Engineering Excellence have well-experienced teams of over 1500 engineers backed by advanced technical solutions capability through research and development, technology assimilation as well as design analysis. Engineering Centres include L&T-Chiyoda Limited (a joint venture with Chiyoda Corporation, Japan, based in Vadodara Mumbai) and in-house Design & Engineering Centres (L&T Engineering) based at Faridabad, Mumbai and Vadodara. Together, they address the complete spectrum of process and detailed engineering.
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To enhance overall project management capabilities, several Competency Centres like Supply Chain Management, Project Controls, Contracts Management, Proposal Engineering, HSE, QA and Commissioning have been formed. L&T’s projects are aptly supported by Integrated IT-enabled Systems in the form of easy TRACK & eALPS + for material and site management activities. With in-house developed material management applications, supported by SAP and Primavera, L&T covers the entire value chain of EPC business environment – from the generation of engineering bills-of-material to the consumption of construction material and subsequent piping activities, to effectively manage material and erection processes at site.
L&T ensures compliance to the highest standards of quality, health, safety, environment and information security. It has established a good track record in safety by clocking several million man-hours without lost-time accidents in many complex hydrocarbon projects.
L&T’s
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L&T’s Hydrocarbon Plant Construction & Pipelines Strategic Business Group provides in-house construction capabilities for Hydrocarbon Mid & Downstream projects. Modular fabrication facilities are complemented by L&T’s manufacturing workshops for manufactur of critical equipment.
L&T’s Hydrocarbon Mid & Downstream (HMD) Strategic Business Group offers turnkey projects on engineering, procurement, construction and commissioning (EPCC) basis to the onshore oil & gas processing, petroleum refining, petrochemical & chemical and fertiliser sectors. It also executes projects on License+EPCC package depending on client requirements. L+EPCC projects are executed through alliance with process licensors.
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L&T is pre-qualified to execute large value EPC projects with almost all state-owned oil & gas producers in MENA and South East Asia such as ADNOC, KNPC, KOC, QP, Saudi ARAMCO, PDO, GASCO, ENOC, CHEMANOL, BANAGAS, Dolphin Energy, PETRONAS, Petroleum Authority of Thailand (PTT), Bangchak Petroleum Co., CNPC International, Eastern Refinery Limited, Petron (Philippines)
as well as leading international oil & gas companies present in the region ExxonMobil, Chevron, etc.
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The Strategic Business Group is organised into the following business units and joint ventures:
Refinery Projects
Chemical Plants
Fertiliser Projects
Petrochemical Projects
Unit Systems & Modular Solutions
International Cluster 1 (UAE, Oman and Qatar)
International Cluster 2 (Saudi Arabia, Bahrain, Kuwait and Iraq)
L&T Engineering Centers (Mumbai, Faridabad and Vadodara)
L&T-Chiyoda Limited
Larsen & Toubro (East Asia) Sdn. Bhd.
Larsen Toubro Arabia LLC
L&T has built the capability and resources to simultaneously execute multiple large-value complex projects meeting stringent delivery schedules. HMD has two large EPC set-ups in Vadodara and Mumbai. Two international clusters handle EPC business in the GCCregion. Marketing, business development and proposal estimation activities are carried out locally. n India, L&T’s clientele includes companies such as Indian Oil, Hindustan Petroleum, Bharat Petroleum, Chennai Petroleum, Oil & Natural Gas Corporation, MRPL, OMPL, HMEL, Reliance Industries, GNFC, RCF and NFL.
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Lube base oil project built by L&T on an EPC basis for PETRONAS Penapisan’s refinery at Melaka, Malaysia
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Completed / Ongoing Projects
• DHDS project with associated units for Kochi Refineries Limited. Capacity: 2 MMTPA. Process know-how: Axens, France
• DHDS project with balance hydrogen and offsites for HPCL, Visakhapatnam. Capacity: 1.8 MMTPA. Process know-how: Axens, France
• DHDS project with offsites and utilities for IOCL, Mathura Capacity: 1 MMTPA. Process know-how: Axens, France
• DHDS project for IOCL, Panipat. Capacity: 0.7 MMTPA. Process know-how: Axens, France
• Sulphur lock & ssociated acilities for IOCL’s Gujarat refinery. Capacity: 2 x 300 TPD SRU & 600 TPD TGT Unit. Process know-how : Black & Veatch (SRU and TGTU), Toyo (ARU and SWS)
• Sulphur recovery capacity enhancement projects for KNPC, Shuaiba, Kuwait. Capacity: 2 streams, each from 350 TPD to 700 TPD. Process know-how: Parsons
• Sulphur recovery capacity enhancement projects for KNPC, MAB, Kuwait. Capacity: 3 streams, each from 250 TPD to 400 TPD. Process know-how: Parsons
• Sulphur lock & ssociated acilities project for BPCL- Mumbai. Capacity: 2 x 70 TPD. Process know-how: Delta Hudson,Canada
• Sulphur recovery unit for HPCL – Visakhapatnam. Capacity: 2 x 65 TPD. Process know-how: KTI, The Netherlands
• Sulphur recovery unit for CPCL, Chennai. Capacity: 2 x 52 TPD. Process know-how: Delta Hudson, Canada
• Sulphur recovery unit for Takreer, Ruwais refinery, Abu DhabiCapacity: 50 TPD. Process know-how: Ortloff Engineers Ltd.
• Sulphur recovery unit for BPCL, Mumbai. Capacity: 2 x 45 TPD.Process know-how: Delta Hudson, Canada
• Naphtha ydrotreater & atalytic eforming nit forCPCL, Manali. Capacity : 294,920 MTPA (NHT), 225,000 MTPA(CRU). Process know-how: Technip, France
• Motor Spirit Quality upgradation project for IOCL, Mathuracomprising ight aphtha HDT, Penex someriser, eformateplitter, FCC asoline plitter, SWS (25TPH) and TGT (180 TPD).
Process know-how: UOP, Technip KTI
• Isomerisation lant for MRPL, Mangalore, comprising ight aphtha HDT, enzene aturation & PENEX somerizer. Process
know-how: UOP, USA.
• MSQ pgradation roject for IOCL, Panipat, comprising aphtha HDT (410,000 MTPA, UOP) PENEX somerization
(400,000 MTPA UOP) eformate plitter (470,000 MTPA,Axens), offsites & tankages
• MG3 Project ( ube base oil project) for Petronas, Malaysia . VDU - Capacity: 19,500 BPSD, HDT - Capacity: 13,000 BPSD. Process know-how: ExxonMobil Research & Engineering, USA
• Lube il ase Stock (LOBS) Plant for HPCL- Mumbai refinery.Capacity: 20,000 MTPA LOBS Plant Raffinate HDT, Mobilselective dewaxing and hydro finishing. Process know-how: ExxonMobil Research & Engineering, USA
• DHDT project and hydrogen unit for IOCL- Panipat. Capacity: 3.5 MMTPA, Process know- how: Axens, France
• DHDT project for IOCL, Digboi. Capacity: 0.33 MMTPA, Process know-how: UOP, USA
• DHDT project for MRPL, Mangalore. Capacity: 3.7 MMTPA. Process know-how: Axens, France
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• Solvent dewaxing/deoiling for IOCL, Digboi. Capacity: 0.21MMTPA. Process know-how: UOP, USA
• FCC eactor egenerator ection (INDMAX) for IOCL at Paradip Capacity: 4.17 MMTPA. Process know-how: IOCL R&D and CBI Lummus, The Netherlands
• Coke drum system package for IOCL, Panipat Capacity: 2.4 MMTPA. Process know-how: ABB Lummus Global, USA
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FCC reactor regenerator section (INDMAX) for IOCL at Paradip under constructionCapacity: 4.17 MMTPA
Diesel hydrotreating project executed by L&T for IOCL at Panipat
Lube oil base stock quality upgradation project (200,000 MTPA) executed by L&T on LSTK basis for HPCL, Mumbai
Chemical Plants
Ammonia yn as eneration lant for GNFC-Bharuch, Gujarats g g p
2 x 44,000 MTPA ydrogen eneration nits for Guru Gobind Singh Refinery of HPCL-Mittal Energy at Bhatinda (Punjab)
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2 x 70,000 MTPA hydrogen plant of IOCL, Panipat
L&T’s Chemical Plants Business Unit offers design, engineering, project management, procurement, construct ion and commissioning services to the oil & gas industry.
L&T has executed a large number of projects based on process know-how and design back-up from reputed international companies like Haldor Topsøe, Denmark (hydrogen, yngas and arbon onoxide plants); Technip, The Netherlands ( ydrogen plants) and Shell Global Solutions ( as sweetening ).
Completed / Ongoing projects
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Additional gas processing facilities project for ONGC, Hazira, Capacity: GSU of 6.3 MMSCMD, GDU of 6.3 MMSCMD, DPDU of 5.6 MMSCMD and other utilities & offsites
Additional Process Units project for ONGC, Uran, Capacity: GSU of 5.0 MMSCMD, LPG unit of 5.65 MMSCMD, CHU A&B of 100 TPH each, CFU of 100 TPH and other utilities & offsites
Condensate fractionation units for Oil & Natural GasCorporation (ONGC), Hazira and Uran
Gas compression project for GASCO at Bu Hasa, Abu Dhabi to enhance gas handling capacity to 65 MMSCFD. The project involved decommissioning the four plants and putting up a new centralised plant with 65 MMSCFD capacity.
Gas Processing
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RangeHydrogen Plants Syn gas generation projects Methanol, Formaldehyde and Carbon monoxide projects Gas Processing projects including: Gas Sweetening Unit (GSU) Gas Dehydration Unit ( GDU) Sulphur Recovery Unit ( SRU) Onshore Processing Facility Condensate Stabilisation Condensate Handling Unit ( CHU) Condensate Fractionation Unit (CFU) LPG Unit Gas Gathering Stations (GGS)
Coal Gasification projectsCryogenic Air Separation Plants for Oxygen, Nitrogen & ArgonLNG Regasification Terminals
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Hydrogen Generation Units (HGU)
• 2 x 70,000 MTPA HGU for IOCL, Panipat. Process know-how: Haldor Topsøe A/S, Denmark
• 2x44,000 MTPA HGU for Guru Gobind Singh Refinery of HPCLMittal Energy Limited at Bhatinda. Process know-how: HaldorTopsøe A/S, Denmark
• 70,000 MTPA HGU for Phase - III Refinery Project of MRPLMangalore. Process know-how: Haldor Topsøe A/S, Denmark
Technip, France
• 49,500 MTPA HGU for BPCL, Mumbai. Process know-how: Haldor Topsøe A/S, Denmark
• 45,000 MTPA HGU for CPCL, Manali. Process know-how:
• 34,000 MTPA HGU for IOCL, Barauni. Process know-how: Haldor Topsøe A/S, Denmark
• 10,000 MTPA HGU for IOCL, Vadodara. Process know-how: Haldor Topsøe A/S, Denmark
• 10,000 MTPA HGU for IOCL, Haldia. Process know-how: Haldor Topsøe A/S, Denmark
Additional as rocessing acilities project for ONGC at Hazirag p f Additional rocess nits for ONGC - Uranp u
900 TPD Ammonia plant modernization project for National Fertilizers Limited at Bhatinda, Punjab
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• 18,000 MTPA HGU for Kochi Refineries, Amabalamugal.Process know-how: Technip, France
• 16,000 MTPA HGU for HPCL, Vizag. Process know-how: Technip, France
• Carbon monoxide plant for Rashtriya Chemicals & Fertilizers Limited, Thal. Process know-how: Haldor Topsøe A/S, Denmark
Synthesis Gas Generation Projects
• 700 TPD Methanol + 100 TPD carbon monoxide plant forMethanol Chemicals Company, Saudi Arabia. Process knowhow: Haldor Topsøe A/S, Denmark
• 50,000 MTPA of Methyl Amine & 60,000 MTPA of Dimethyl Formamide plants for Methanol Chemicals Company, SaudiArabia. Process know-how: Davy Process, U.K.
3123,700 Nm /hr Ammonia Syn Gas (equivalent to 1120 MTPD Ammonia) plant modernization project on License + EPC basis for GNFC, Bharuch, Gujarat. Process know-how: HaldorTopsøe A/S, Denmark
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L&T has actively participated in almost all the fertiliser projects in India, contributing significantly to the country’s Green Revolution. Leveraging this expertise, L&T undertakes projects for the fertiliser industry (ammonia and urea complexes) including revamp, expansions and fully integrated brownfield/grassroots plants, on turnkey basis with single-point responsibility.
Through strategic alliances with internationally renowned companies, L&T has access to world-class technologies, helping it offer processes for manufacture of ammonia and urea.
Services offered include engineering, procurement, construction and commissioning on lumpsum turnkey basis covering systems/ packages, either individually or as complete plant or as a complex covering ammonia & urea plants and associated offsites and utilities.
In consortium with Technip, L&T has been pre-qualified by reputed Indian and overseas customers for large ammonia-urea complex projects, viz. Rashtriya Chemicals & Fertilizers (RCF), Chambal Fertilizers & Chemicals, Indo-Gulf Fertilizers & Chemicals, Zuari Industries, State Oil Company of Azerbaijan Republic, IFFCO-Canada, etc.
Fertiliser Projects
900 TPD Ammonia plant modernization project for National Fertilizers Ltd., Panipat
Ammonia synthesis loop section for RCF-Mumbai. Capacity: 350 TPD.
Revamp of front-end ammonia plant at RCF, Mumbai
Fertiliser complex constructed by L&T for Nagarjuna Fertilisers & Chemicals Limited at Kakinada
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L&T is executing modernisation / feedstock changeover projects in ammonia plants covering :
Process air compressor
Desulphurisation section
Primary and secondary reforming and WHB package
CO-shift conversion and CO removal system2
Ammonia synthesis loop
Completed / Ongoing projects:
Ammonia synthesis loop project based on Haldor Topsøe
process for RCF, Mumbai
Urea hydrolyser projects based on Stamicarbon process for
QAFCO , Qatar and Fertil, UAE
900 TPD ammonia plant modernisation project on License +EPC
basis for National Fertilizers Limited (NFL) at Bhatinda. Process
know-how: Haldor Topsøe A/S
900 TPD ammonia plant modernisation project on License +EPC
basis for NFL at Panipat. Process know-how: Haldor Topsøe A/S
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L&T offers comprehensive services covering engineering, procurement, construction and commissioning to the petrochemical sector through EPC projects on lumpsum turnkey basis covering:
Ethylene and propylene plants – Cracker includingassociated units / Propane Dehydrogenation (PDH) / OlefinsConversion Unit (OCU).
Polyolefin plants – Polyethylene (HDPE/LDPE/LLDPE) andPolypropylene (PP)
Aromatics & Intermediates – Paraxylene, PTA, EO / EG
Recent projects
• Single-stream 553,000 MTPA Purified Terephthalic Acid (PTA) plantat Indian Oil Corporation, Panipat, India.
• Naphtha cracker furnaces & associated units including C4hydrogenation, pyrolysis gasoline hydrogenation, benzeneextraction unit and PSA unit at Indian Oil Corporation, Panipat. The
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Petrochemical Projects
Associated units comprising C4 hydrogenation unit, pyrolysis gasoline hydrogenation unit and benzene extraction unit executed by L&T for Indian Oil Corporation Limited, Panipat
Naphtha cracker & associated units executed by L&T on an EPC basis for Indian Oil Corporation Limited, Panipat
Purified terephthalic acid plant for Indian Oil Corporation Limited, Panipat, executed by L&T on an EPC basis
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plant has a capacity to produce 800,000 MTPA of ethylene and500,000 TPA of propylene and 125,000 of benzene. It wasexecuted in consortium with Toyo Engineering Corporation, Japan.
The plant is designed to produce 905,200 TPA of Paraxylene and 273,200 TPA of benzene with by-products (hydrogen, paraffinic raffinate, heavy aromatics & LPG) under technology license of UOP, USA. The project consists of nine process units viz. Naphtha Hydro-treating Unit (NHT), Continuous Catalytic Reformer (CCR), Platforming Unit, Xylene Fractionation Unit (XFU), Parex Unit, Isomar Unit (ISOM), Benzene Toluene Fraction Unit (BTF), Sulfolane & Tatoray Unit.
Over 18 million man-hours are achieved without lost-time incidents. Certificate of Appreciation for being the “Best Safety Conscious Contractor” was awarded for three consecutive years (2011 to 2013) by ONGC Mangalore Petrochemicals Limited (Client) and Toyo Engineering India Limited (PMC).
Mangalore Aromatic Complex under advanced stages of execution on LSTK basis for ONGC-Mangalore Petrochemicals LimitedPictures above feature 3 CAD models and the project covering Naphtha Hydrotreating, Continuous Catalytic Regeneration & Platforming Units (LSTK-1); Parex, Isomar & Xylene Fractionation Units (LSTK-2); Shell Sulpholane, Tatoray and Benzene & Toluene Fractionation Units (LSTK-3)
Over 26 million man-hours and 30 million man-hours without lost-time accidents were achieved for PTA and Naphtha Cracker projects. In addition to the client's certificate for best safety performance, L&T won accolades like the Golden Safety Award of National Safety Council, India & Silver Award of the Royal Society for Prevention of Accidents, U.K., for zero-lost time accidents.
Project soon to be commissioned
All the process units of the grassroots aromatic complex with the responsibility of overall project management, residual process design, detailed engineering, procurement, supply, construction and commissioning on LSTK basis at Mangalore, India for ONGC Mangalore Petrochemicals Limited (OMPL) is getting ready for commissioning.
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LSTK-1 LSTK-2 LSTK-3
L&T offers design, engineering, project management, procurement, modular fabrication, construction and commissioning services for a range of Unit Systems such as process furnace packages, cryogenic storage systems as well as modular solutions for onshore oil & gas processing, LNG production, petroleum refining, petrochemical, fertiliser and chemical industries.
Reformers & Waste Heat Recovery Systems
Primary reformer and waste heat recovery packages for ammonia, hydrogen, methanol and synthesis gas plants
L&T has executed reforming furnace packages based on processes of Haldor Topsøe, Denmark, KBR,USA and Linde, Germany.
Cracking Furnaces & Critical Fired Heaters
Cracking furnaces for petrochemical industry - naphtha / NGL / gas crackers for ethylene production
Critical Process fired heaters - DCU heaters, platforming heaters, crude / vacuum heaters, etc.
Cryogenic Storage Systems
Cryogenic storage for LNG, liquefied ethylene, propylene, LPG
Modular Process Plants
Supply of modules for oil & gas processing applications
Modular continuous catalyst regeneration units
Pre-assembled units, process modules for LNG, production facilities; process plants such as ammonia, sulphur recovery plant and other process applications
700 TPD methanol reformer for Chemanol, Saudi Arabia
2 x 1750 TPD ammonia reformer for Snamprogetti Technip JV for OMIFCO Project, Oman. Process know-how: Haldor Topsøe, Denmark
2200 TPD ammonia reformer for Burrup Fertilisers, Australia. Process know-how: KBR, USA
Reformer for ammonia syngas project for Petronas, Malaysia. Capacity : 68,000 MTPA oxo alcohol, 248,000 MTPA CO, 1350 TPD ammonia. Process know-how: Haldor Topsøe, Denmark
32x100,000 Nm /hr hydrogen re formers for Da l ian Petrochemicals, China. Process know-how: Haldor Topsøe, Denmark
900 TPD ammonia reformer upgradation for RCF, Mumbai
220 TPD methanol reformer for RCF, Mumbai
2 x 70,000 MTPA hydrogen reformers for Haldor Topsøe, Denmark, for Panipat refinery expansion project of IOCL
21,000 TPA hydrogen reformer for Toyo India / CPCL, Manali. Process know-how: Haldor Topsøe, Denmark
Range
Completed / Ongoing Projects
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Cracking furnaces for IOCL, Panipat
Hydrogen reformer package for IOCL’s Panipat refinery
CCR heaters and reactor charge heaters for IOCL’s Gujarat refinery
Cryogenic ethylene/propylene storage terminal for Reliance Industries Limited at Hazira.
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Xylene reboiler heater (85 MM kcal/hr) for PX-2 Complex, IOCL,Panipat
Fired combustor heater (15.54 MM kcal/hr) and hot oil heater package (23 MM kcal/hr) for PTA project of IOCL, Panipat
16 Fired heaters for the world’s largest grassroots refinery of Reliance Petroleum Limited, Jamnagar
Platforming heaters and reactor charge heaters for MSQ upgradation project of IOCL, Vadodara
Onshore Oil & Gas Processing modules (8 nos.) for ADGAS-OAG Project of Technip – Abu Dhabi being dispatched from MFF – Hazira (Total tonnage: 3,500 MT)
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1120 TPD ammonia reformer for GNFC, Bharuch. Process knowhow : Haldor Topsøe, Denmark
2 x 900 TPD Ammonia Reformer for NFL, Panipat and Bhatinda. Process know-how: Haldor Topsøe, Denmark
2 x 44,000 MTPA Hydrogen Reformers for Guru Gobind Singh refinery of HPCL - Mittal Energy Limited at Bhatinda. Process know-how: Haldor Topsøe, Denmark
Modular Process Plants
4500 PPH CycleMax Continuous Catalytic Regeneration (CCR) unit for Reliance Petroleum Limited , Jamnagar
700 PPH CycleMax CCR Unit for HPCL - Mumbai
2000 PPH CycleMax CCR Unit for ONGC Mangalore Petrochemicals Limited, Mangalore
8 fully pre-assembled oil & gas processing modules for Technip / ADGAS, Abu Dhabi
Cryogenic Storage Systems
Cryogenic ethylene / propylene jetty unloading and storage 3 3terminal facility (2 x 17,500m ethylene), (16,200m propylene)
for Reliance Industries, Hazira
Cryogenic ethylene / mixed LPG jetty unloading and storage 3 3 terminal facility (2 x 10,000m ethylene), (2 x 17,500m mixed
LPG) for Finolex Industries, Ratnagiri3Cryogenic ethylene storage terminal facility (2 x 8,000m ) for Gas
Authority of India Limited, Pata, Uttar Pradesh
Cracking Furnaces
L&T has executed cracking furnaces based on processes of CB&I Lummus, The Netherlands, and Shaw Stone & Webster, USA
7 cracking furnaces for Indian Oil Corporation Limited, Panipat (800,000 MTPA ethylene and 500,000 MTPA propylene). Processknow-how: CB&I Lummus, USA
15 Naphtha / NGL cracking furnaces for Reliance Industries Limited, Hazira. (Capacity: 750,000 MTPA, Process know-how: SWEC, USA)
Critical Fired Heaters
Some of the key references of L&T for critical fired heaters are:
2 delayed coker unit heaters (54.47 MM kcal/hr each) for IOCL, Vadodara
One of the world’s largest platforming heaters with CycleMax CCR unit supplied to Jamnagar Refinery of Reliance Industries Limited. Inset: Installation of CCR modules
L&T has put in place a full-fledged corporate structure for international operations. In select geographies, we have set up joint ventures and technology partnerships with local companies to provide effective customer interface and response.
L&T is equipped to meet the global trend towards modularization for process plants such as LNG liquefaction, oil & gas onshore processing, modular CCR and other process applications. It has modular fabrication facilities at Hazira and Kattupalli in India and at Sohar in Oman.
Engineering capabilities - viz. L&T Chiyoda Limited and in-house Design & Engineering Centres (L&T Engineering based at Faridabad, Mumbai and Vadodara) - provide comprehensive engineering support for L&T's international business in the Hydrocarbon Mid & Downstream segment.
The Company's network of offices now extends to Houston (USA), London (UK), Perth (Australia) and Johannesburg (South Africa). These offices are manned by experienced professionals who to coordinate with international oil & gas majors and process licensors.
L&T's business operations in this region is organised under two clusters.
GCC Cluster 1: Operating out of United Arab Emirates, we provide comprehensive services in proposal & estimation, engineering, procurement, construction and commissioning to the onshore oil & gas field development, refining, petrochemical and fertiliser sectors.
GCC Region
Hydrocarbon Mid & Downstream - International
The range of offerings include Engineering & Procurement (EP), Engineering Procurement and Construction Management (EPCM), and Engineering Procurement and Construction (EPC) projects in Qatar, Oman and UAE.
In Oman, L&T has formed joint venture companies, viz. L&T Electromech LLC and L&T Modular Fabrication Yard LLC, with the Zubair Corporation.
GCC Cluster 2: Leveraging on the JV companies set up in Saudi Arabia and Kuwait for construction and modular fabrication at Sohar, Oman, GCC Cluster 2 offers comprehensive services like EP, EPC, EPCM and LSTK projects in Saudi Arabia, Kuwait, Bahrain and Iraq to the onshore oil & gas field development, refining, petrochemical and fertiliser sectors. L&T also has an office in Al-Khobar with representatives in several other locations.
In Saudi Arabia, L&T has established an in-Kingdom EPC company, Larsen Toubro Arabia LLC (LTA) in Al Khobar in strategic association with Al-Jazirah Engineering & Consultants (AJEC), a renowned engineering consultancy in Saudi Arabia. LTA caters to oil & gas, refinery, petrochemical and fertiliser EPC projects in the Kingdom.
In South East Asia, L&T's engineers are based in Kuala Lumpur (Malaysia), Jakarta (Indonesia) and Singapore. Larsen & Toubro (East Asia) Sdn. Bhd. (LNTEA) is incorporated in Malaysia as a Bumiputra Company. LNTEA caters to markets in the South East Asia region and is registered with the Construction Industry Development Board
South East Asia Region
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700 TPD Methanol + 100 TPD CO plant for Methanol Chemicals Company (Chemanol) at Al Jubail in Saudi Arabia.
(CIDB) in Malaysia. The track record in this region includes projects for clients such as Petronas, Petronas Carigali, Optimal Glycol, Kvaerner Petrominco, BASF Petronas Chemicals, etc. The Company was actively involved in the prestigious MG-3 Lube base oil project for Petronas, Melaka Refinery, in consortium with Lurgi-Germany and KQKS-Malaysia as well as successful completion of the Petronas reformer project.
In Indonesia, L&T is in the process of forming a PMA Company in Jakarta to enhance its international presence.
Expanding its reach in newer geographies, L&T is also looking for opportunities in CIS and African countries. Turkmenistan and Azerbaijan are on the immediate radar in CIS. Mozambique, Gabon, Uganda, Tanzania and Kenya are some of the focus countries in Africa. A dedicated team focussing on CIS and Africa operates from the Cluster 3 set-up at Sharjah, UAE.
International Qualifications
L&T is approved / pre-qualified as EPC contractor with several national and international oil companies like Shell, ExxonMobil, Petronas, Saudi Aramco, Saudi Basic Industries Corporation (SABIC), Saudi Aramco Total Refining & Petrochemicals Company (SATORP), Kuwait National Petroleum Company (KNPC), Kuwait Oil Company (KOC), Bahrain National Gas Company (Banagas), Gazprom, Korea Gas Corporation, Kuwait Energy Company, Abu Dhabi National Oil Company (ADNOC), Abu Dhabi Oil Refining Company (TAKREER), Abu Dhabi Gas Industries Limited (GASCO), Abu Dhabi Marine Operating Company (ADMA OPCO), Zakum Development Company (ZADCO), Abu Dhabi Company for On Shore Oil Operations (ADCO), Abu Dhabi Gas Liquefaction Company Ltd (ADGAS), Emirates National Oil Company (ENOC), Qatar Petroleum (QP), Qatar Shell GTL Ltd., Petroleum Development Oman (PDO), Occidental
CIS & Africa region
Oman Inc., Pertamina, Petronas Carigalli (Turkmenistan), Oman Oil Refineries and Petroleum Industries Company (ORPIC), Dolphin Energy Limited (DEL), etc.
As an EPC contractor, the Company has extensive experience in working with various process licensors such as UOP, Axens, CB&I Lummus, Shaw Stone & Webster, Haldor Topsøe, Black & Veatch, Snamprogetti, Ortloff, Du Pont / Invista, Merichem, Foster Wheeler, Technip and Kvaerner.
Ongoing projects
Lekhwair gas field development project for PetroleumDevelopment Oman LLC (PDO) involving single train gas plant toexport treated gas and unstabilised condensate to LekhwairProduction Station. Capacity: 3 MMSCMD
Saih Rawl Depletion Compression Phase 2 (SRDC2) Project for PDOinvolving total of 76 MW (4 x 19 MW) of gas compression capacityin 4 trains with a total capacity of 30 MMSCMD of gas andmodification of condensate handling system
Export gas compression facilities upgrade project for DolphinEnergy Limited, Qatar, to compress additional 28.31 MMSCMD ofgas, involving 3 new export gas compression trains with installedcapacity of 39 MMSCMD and associated facilities
Midyan gas processing facilities project for Saudi Aramco, nearTabuk in KSA on an EPC basis. This In-Kingdom contract is forsetting up gas processing facilities, for the Midyan gas fields, withcapacity to treat 75 MMSCFD of gas and 4500 BPD of condensate,and the laying of over 90 km of gas and condensate productpipelines
Yibal 3rd Stage Depletion Compression Project (Y3DC) for PDO, involving three parallel compression trains of single stage compressor (212 MMSCFD each) with suction / discharge pressure: 8 bara / 21 bara
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Gas compression project for GASCO at Bu Hasa, Abu Dhabi to enhance gas handling capacity to 65 MMSCFD
50,000 MTPA methyl amine & 60,000 MTPA dimethyl formamide plants for Methanol Chemicals Company (Chemanol) at Al Jubail in Saudi Arabia
Lekhwair Gas Field Development project for Petroleum Development Oman LLC on an EPC basis
Sulphur recovery unit at Ruwais refinery for Abu Dhabi Oil Refining Company (TAKREER)
Major completed projects
GCC region
Sulphur Recovery Unit (Capacity: 50 TPD) for Takreer, Ruwaisrefinery, Abu Dhabi, United Arab Emirates
Gas compression project (to enhance gas handling capacity to 65MMSCFD) for Abu Dhabi Gas Industries Ltd. (GASCO), Bu Hasa,Abu Dhabi, United Arab Emirates
Naphtha hydrotreater and reformer package for ENOC ProcessingCompany, Jebel Ali Free Zone, Dubai, United Arab Emirates
Gas processing modules for OAG Project for Abu Dhabi GasLiquefaction Company Ltd. (ADGAS) through Technip, UnitedArab Emirates
Primary reformer, WHR & cold collector for ammonia plant(Capacity : 2 x 1,700 TPD ammonia) for Oman India FertilizerCompany through Snamprogetti / Technip JV, Oman
Urea hydrolyser project for QAFCO, Qatar
700 TPD methanol + 100 TPD CO plant for Chemanol, Al-Jubail,Saudi Arabia.
50,000 MTPA of methyl amine & 60,000 MTPA of DMF plants forChemanol, Al-Jubail, Saudi Arabia.
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Two primary reformers (Capacity: 970,000 TPA methanol),through Chiyoda Corporation, Japan, for SIPC, Saudi Arabia
Formaldehyde and paraformaldehyde plants for SaudiFormadehyde Chemical Company, Saudi Arabia
Capacity enhancement projects for sulphur recovery at ShuaibaRefinery (350 TPD to 700 TPD x 2 units) & Mina Abdulla Refinery(250 TPD to 400 TPD x 3 units), for Kuwait National PetroleumCompany (KNPC), Kuwait
Convection modules for hydrogen reformer for Bahrain Refineryand Petrochemicals Ltd, Bahrain
Other Regions
MG3 lube base oil project (VDU - Capacity: 19,500 BPSD, HDTCapacity: 13,000 BPSD) for Petronas, Malaysia.
Synthesis gas reformers (Capacity: 248,000 MTPA CO) forPetronas, Malaysia
2 x 35 MMSCFD gas processing plant for Songas Limited, Tanzania
32 x 100,000 Nm /Hr. Hydrogen Reformer for DalianPetrochemicals, China
2,200 TPD ammonia reformer for Burrup Fertilizers, Australia
Synthesis Gas Reformer for Petronas, Malaysia. Capacity: 248,000 MTPA
Sulphur recovery capacity enhancement projects for Shuaiba refinery of KNPC (350 TPD to 700 TPD x 2 units) Inset: A similar project at Mina Abdulla refinery (250 TPD to 400 TPD x 3 units)
HDT / MSDW process unit at lube base oil project.
Petronas’ Melaka refinery in Malaysia as a part of MG3
Onshore gas processing plant executed by L&T for Songas Limited, Tanzania
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This enables us to undertake the complete spectrum of process engineering activities such as detailed feasibility studies, concept design, technology selection, process evaluation, process engineering, de-bottlenecking and revamp studies, as well as preparation of basic engineering and FEED packages.
Process Engineering Centre’s high-end workstations, latest process engineering software and experienced manpower enable the Company to offer specialised services such as flow assurance studies, steady-state and dynamic simulation and application engineering, combining their vast experience with advanced process stimulation software. Advanced engineering capability enables us to offer high-end engineering services utilising computational fluid dynamics and finite element methods.
Thermal Engineering Resource Group focuses on detailed engineering of reformers, fired heaters, cracking furnaces and modular plant designs. In addition to the vast experience and skilled manpower in these specialised areas, L&T’s capabilities in refractory engineering and high-temperature insulation play a major role in enhancing the efficiency of thermal process systems. L&T specialises in areas like detailed engineering of cryogenic storage tanks and terminals for ethylene, propylene and LPG.
Modular process plant design and engineering is another prime area. Modular plant engineering capability complements our world-class modular fabrication facilities at Hazira, Kattupalli and Sohar to offer optimised plant designs. This combination has enabled us to engineer and execute many modular process plants including the world's largest CycleMax Continuous Catalyst Regeneration (CCR)
Unit based on the process know-how from UOP for the Jamnagar refinery of Reliance Petroleum Limited.
L&T Engineering holds the distinction of being among those few engineering companies which pioneered the extensive use of 3D modelling for process plant engineering. L&T's Technology and Engineering Centres make extensive use of the latest engineering software, and are equipped with state-of-the-art computer facilities. Besides commercial software resources, software developed in-house is used for design and engineering.
L&T Engineering has carried out many prestigious projects in India and abroad. Detailed engineering projects in North America, the Middle East, South East Asia and Africa are a few examples of the Company’s increasing thrust in the global market. L&T Engineering has also provided FEED verification, flow assurance and dynamic simulation studies for projects including the recent international projects for Petroleum Development Oman (PDO), Oman and Dolphin Energy Limited, Qatar. Through its track record of direct engineering and EPC projects, L&T Engineering worked closely with many licensors in Refineries, Petrochemicals, Gas Processing and Fertilizers. This has helped to develop a deep understanding of specific licensor requirements, which enable it to provide high quality engineering services to its customers.
In recent years, L&T Engineering has used its advanced engineering capabilities to provide low-cost innovative solutions to help our customers resolve complex issues. This ability to add value for customers has helped L&T Engineering qualify with major oil companies like Saudi Aramco, Shell, SABIC, etc.
3D model of CCR for OMPL, Mangalore3D CAD model of additional process units for ONGC at Uran
3D model of ammonia syngas generation plant for GNFC, Bharuch. L&T Engineering provided detailed engineering services for the project.
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L&T-Chiyoda Limited L&T-Chiyoda Limited (LTC) is an internationally reputed design and engineering consultancy organisation catering to the hydrocarbon processing industry. LTC was established in 1994 as a joint venture between L&T and Chiyoda Corporation of Japan. LTC has engineering offices in Vadodara and Mumbai. Both the offices are well-equipped with the latest communication facilities.
LTC offers total engineering solutions for the hydrocarbon sector and related industries such as:
• Petroleum refineries
• Petrochemical units
• Oil and gas processing facilities
• LNG & LPG plants
• Fertiliser plants
• Chemical plants
LTC provides the complete gamut of engineering and consultancy services including:
• Feasibility reports
• Technology evaluation / licensor selection
• Front-End Engineering & Design
• Process design package preparation
• Basic engineering
• Detailed engineering
• Modular engineering
• Procurement assistance
• Start-up and commissioning assistance
To ensure flawless commissioning of the plants engineered, LTC utilises sophisticated design tools and systems. The engineering is performed in an integrated IT environment using latest database driven systems such Smart Plant P&ID, 3D Design Systems (PDS, PDMS, SP-3D) and INtools. LTC also provides high-end engineering solutions such as Process Simulation, Hazop Study, Thermal Rating, Composite Analysis, Piping Stress Analysis, Electrical System Analysis, Hazardous Area Classification, SIL Study, etc.
LTC is committed to quality and achieving a high level of customer satisfaction by providing quality products and services. It has been certified to ISO 9001, ISO 14001, OHSAS 18001 and ISO/IEC 27001.
LTC has state-of-the-art computer hardware facilities including file / application / database servers, printers, plotters, etc. LTC deploys the latest 3-D Database servers, Plant Design System (PDS) servers, Lotus Domino Server for mail and workflow applications, Intranet Web server, ORACLE server, etc. LTC’s engineering capabilities are supported by a blend of commercial off-the-shelf packages as well as in-house developed packages. A variety of design, analysis and CAD / planning software is used.
Engineering office of L&T-Chiyoda in Vadodara, Gujarat
3-D model of aromatic complex for OMPL, Mangalore
3-D model of reactor-regenerator section of INDMAX unit for IOCL, Paradip
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LTC’s high-calibre professionals possess rich experience in various engineering disciplines including Process, Plant & Piping, Civil & Structural, Electrical, Instrumentation, Machinery, Package, Static Equipment, Project Management, supported by Quality Assurance, Computer Systems/IT, Business Development, Finance & Accounts and Human Resource Development.
LTC is renowned for its expertise in engineering midstream and downstream processing units and onshore oil & gas processing facilities. LTC has all-encompassing experience in engineering atmospheric and vacuum distillation units, fluidised cracking facilities, naphtha and diesel hydro-treating units, sulphur blocks and other midstream processing units. LTC’s expertise extends to petrochemical plants including production of ethylene, methanol, paraformaldehyde, PX/PTA, aromatics, etc. LTC has contributed its engineering expertise to the chemical and fertiliser sector as well. Over the last decade, LTC has also executed several projects involving modular engineering, including gas processing plants for clients in the Middle East and India.
LTC has experience in executing several projects in the domestic market for PSU refineries including IOCL, BPCL, HPCL, MRPL, HMEL, KRL, CPCL; Petrochemical companies including OMPL, RIL (previously IPCL); oil & gas onshore processing companies including ONGC, Cairn Energy, Oil India Limited, GSPC and fertiliser companies like Shriram Fertilizers, etc.
In the international arena, LTC has provided its design and engineering services in more than 19 countries around the globe. Plants engineered by LTC are in operation in the Middle East (including Saudi Arabia, Qatar, Oman, Bahrain, UAE), Europe (including Greece and Portugal), and Asia Pacific (including Singapore, Thailand, Malaysia, China and Japan).
LTC understands the challenges faced by the customers, their significant investments in new projects and their need for high returns in shorter time-frames. Project scheduling is, therefore, a critical aspect. Sharp focus is placed on meeting stringent product specifications and changing product demands. LTC foresees requirements to understand, engineer and integrate complex plant configurations.
3-D CAD model for diesel hydrotreater unit for MRPL, Mangalore 3-D CAD model of hydrogen generation unit for HMEL, Bhatinda
3D CAD model of Lekhwair Gas Development Project for Petroleum Development Oman LLC
3-D CAD model of Sulphur Recovery Block for IOCL, Gujarat Refinery
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State-of-the-art Software
Aspen Plus, Aspen Plus Dynamics, Aspen HYSYS, HYSYS Dynamics, HYSYS Upstream, Aspen Flare System Analyzer (FLARENET), PIPENET, PRO II, AspenTech (Enterprise Version), PROMAX , Aspen Energy Analyzer (HX-Net), Aspen Basic Engineering (Aspen Zyqad), Unisim, PROTREAT, REFORM3-PC, Aspen refSYS
Thermal Design / Dynamic Simulation HTRI, Aspen EDR, MMS, FRNC
BREEZE AERMOD Pro Plus, SCREEN VIEW
Mat. db, WWG-F.db, ECE, DAMAGE, Predict, Predict Pipe, Socrates, Strategy-B, Key-to-Metals, OLI Analyzer Studio (Corrosion Module), REFINCOR
STAAD Pro ,FRAME WORKS, SACS, GTSTRUDL, Foundation 3D, MAT 3D, RISA Base, Mathcad, STAAD Fdn, AutoCad Civil 3D, PCA COLUMN, Open Steel, PRO STEEL, STRUCAD, TEKLA STRUCTURES, SAFE
CAESAR II, AUTOPIPE, PIPENET, PIPESIM, NAVISWORKS, CAD Worx, Moses Module
PIPENET, OLGA, FLOWNEX
PVEIite (PROVESSEL), Aspen Shell & Tube Mechanical, ANSYS Professional NLS, Arrow, ARMD, KISSSoft, SoundPLAN
ETAP/EDSA, AGI-Light, EE Raceway, ETABS, Autogrid Pro (GDEGS)
Intools, Instru Cal, CONVAL
ANSYS Mechanical, ABAQUS, HYPERMESH, NX, NX-IDEAS
Intergraph PDS, ISOGEN, AutoCAD, NavisWorks, Smart Plant Review, Optiplant, PDMS, CATIA
AutoCAD, Visio Technical, Microstation, Smartplant P&ID, MS Visio Professional MS Viso Standard
Shell DEP, Shell MESC Codes
Project / Risk Management Primavera Enterprise & Risk Analysis, MS Projects, eALPS+, Pro-eTrack, Punch Mon, Palisade@Risk, Easy Track
SAP ECC for all Project-related Transactions & SAP - Business Intelligence Warehouse - a powerful decision support system
Business specific
SharePoint Document Management System, Communication Management for e-mail, Letter and Document Transmittal Note, EXIM for managing export and import of goods & services related documentation and MIS, PACE - Procurement Application for Competitive Edge
'KnowNet 2.0' - KM portal
FRI Suite, KG Tower, Sulcol, Sultray, Sulpak
PELICAN FORGE
ANSYS CFX, ANSYS FLUENT
Knowledge Management
Enterprise Resource Planning (ERP)
Codes & Standards
2-D CAD
3-D CAD
Computational Fluid Dynamics
Finite Element Analysis
Instrumentation Engineering
Electrical Engineering
Mechanical Equipment Design(Static & Rotary)
Pipe Support Modelling
Pipe Flow Analysis
Pipe Stress Analysis
Civil/Structural Engineering
Corrosion/Material Science
Safety/Environmental Engineering
Column Internals Design
Process Engineering
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L&T’s Hydrocarbon Plant Construction & Pipelines (HCP) business undertakes turnkey construction of refineries, petrochemicals, chemical plants, fertilisers, gas-gathering stations, crude oil & gas terminals, underground cavern storage systems for LPG and cross-country pipelines for oil & gas covering civil, structural, piping, equipment and heavy lifts.
Hydrocarbon construction is highly specialised and complex in nature, and large-scale construction involves large-scale multi-tasking requiring a team of enthused individuals to translate the computer based designs and drawings into reality at site.
L&T’s HCP operations are broadly classified into the following two business lines:
Process Plant Construction
This covers turnkey construction of process plants for refineries, petrochemicals, fertilisers, chemical plants, gas-gathering stations, crude oil & gas terminals and strategic storage facilities including underground caverns and above-ground facilities.
Cross-country Pipelines This covers execution of cross-country pipeline projects involving laying including OFC, Horizontal Directional Drilling (HDD), testing, pre-commissioning and commissioning. Expertise includes design, engineering, procurement and construction of civil, mechanical, electrical and instrumentation for composite station works, cathodic protection system for pipelines/stations.
Mangala Process Terminal for Cairn Energy India Limited at Barmer in Rajasthan. L&T set up the terminal & associated well-pads including pipelines and substations
Laying of the world’s longest heated and PUF-insulated waxy crude oil pipeline - 24” dia. x 592-km with an 8” dia. x 517 km of gas line for Cairn Energy
Hydrocarbon - Plant Construction & Pipelines
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900 TPD Ammonia plant modernisation projected executed by L&T on Licence + EPC basis for National Fertilizers Limited, Bhatinda (Punjab)
Ammonia syngas-generation plant for GNFC at Bharuch under construction
Night view of the world’s largest refinery complex at Jamnagar for Reliance, constructed by L&T
Onshore gas terminal project of RIL at Kakinada
HCP has the following capability centres:
Engineering Design & Research Centre at Chennai has expertise in designing civil foundations, buildings, structural piperack, technological structures and all types of tankage works.
L&T Gulf, a joint venture with US based GULF Interstate Engineering, at Faridabad, provides engineering services for cross-country pipelines.
The Heavy Lift Competency Centre provides tailor-made solutions in heavy lifting lifts including erection schemes, modularization plans, hardstand preparation and other support.
The Formwork Competency Centre offers formwork material, including methods and schemes for execution at site.
The HSE Cell plays a critical enabling role by providing a clean, safe and healthy work place for workmen and employees at sites. It is committed to prevent preventing adverse environmental impact, conserving natural resources and minimising waste.
The Quality Cell ensures the highest quality standards.
Recent Large Projects
L&T’s HCP business has undertaken construction of the projects listed in the Hydrocarbon – Mid & Downstream section. In addition, it constructed several large projects for major clients some of which are given below.
HCP has played a major role in the 9 MMPTA zero-bottom grassroots refinery complex at Bhatinda by HPCL-Mittal Energy Limited (HMEL). L&T executed two projects viz. Hydrogen Generation Unit (HGU) as an EPC contract and composite construction package for all mechanical and E&I works.
Panoramic view of Guru Gobind Singh Refinery of HPCL-Mittal Energy Limited (HMEL) at Bhatinda, Punjab. L&T's scope included EPC of 2 x 44,000 MTPA Hydrogen Generation Units and mechanical construction of 7 processing units.
Isomerisation plant for MRPL at Mangalore. Inset: MSQ upgradation project for IOCL at Mathura
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Asia’s largest and the world’s deepest cavern for storing LPG (190m below ground, capacity: 60,000MT) at Visakhapatnam in South India
2 x 300,000 MTPA polypropylene plant at IOCL, Panipat
L&T has executed prestigious orders for Cairn Energy India Ltd., for the development of their oil & gas fields in Rajasthan, and the cross-country pipeline to transport waxy crude from Barmer, Rajasthan to Salaya, Gujarat. These projects have changed the overall dynamics of crude oil production and import scenarios in India.
The 592-km-long, 24”dia and 8”x 461-km-long heated and insulated pipeline is the first-of-its kind in India and the longest in the world. With the aid of high technology, the pipeline evacuates the waxy crude from oilfields of Rajasthan to the coast at Salaya. To execute the project, L&T deployed its huge fleet of machinery and manpower in seven spreads simultaneously highlighting L&T's capability to meet customer needs with high quality services.
Prior to this, L&T commissioned two prestigious projects for Reliance: A state-of-the-art onshore gas processing terminal at Kakinada, the largest of its kind in India (800 MMSCFD); and most of the construction works for the 27 MMTPA Jamnagar export refinery project (JERP).
L&T also played an important role in completing a part of RIL's 48” East-West pipeline to carry natural gas from KG basin at Kakinada. This pipeline is considered to be the lifeline of the growing industrial and infrastructure sectors of India. The project was completed on schedule despite the adverse terrain and tight time-frame.
L&T undertook construction work for the debottlenecking project of IOCL's 28” / 24 “ dia x 400-km-long Salaya-Mathura pipeline.
Technology and Capacity Building
Adopting new technologies and automation in various processes with attention to safety and the environment has always been L&T's focus. The state-of-the-art piping automation shop at HMEL, Bathinda, GPS-aided-surveys, PUF-insulated joint coating for pipeline projects, Auto rebar shop, Pipe fit-up machine are some of the measures and facilities successfully adopted across various project sites. A slew of other initiatives - such as development of the FCAW semi-automatic welding technique and PAUT in radiography will enhance HCP's technology and capacity-building proposition.
Trestle piping at LNG Terminal for Petronet LNG at Dahej, Gujarat Intricate piping at Cairn’s Mangala Process Terminal at Barmer, Rajasthan.Inset: Aerial view of 51m dia. tanks for storing crude
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Aromatic Complex under construction for ONGC-Mangalore Petrochemicals Limited at Mangalore. Inset: Proven heavy-lift capability gives L&T an edge in project execution
FCC reactor regenerator section under construction for IOCL at Paradip
Partnership and Tie-ups
L&Ts JV with Gulf Interstate provides world-class EPC of cross-country pipelines. Cairn's Barmer-Salaya pipeline project affirms L&T's capability to meet global standards in EPC of pipelines.
HCP’s operations involve the use of IT-enabled software tools like e-ALPs, Quantity survey, Primevera, Spool draft, staff planner and P&M planners. HCP has implemented an operational excellence initiative to bring in overall construction management and augment operational efficiency. Several standard operating procedures have been established. Key competency centres - such as construction project controls, sub-contractor management, stores management and resource management - have been institutionalised.
Night view of diesel hydrotreater project executed by L&T for MRPL at Mangalore
Hydrogen Generation Unit for Phase III refinery of MRPL at Mangalore
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L&T-GULF Private Limited (LTG) is a joint enterprise of L&T and the US-based Gulf Interstate Engineering, Houston, Texas (GULF), one of the world’s topmost engineering and project management companies for hydrocarbon pipelines. LTG was incorporated in 2008.
LTG offers engineering and consultancy services for onshore hydrocarbon pipeline projects covering design and engineering services including feasibility studies, basic engineering, front-end engineering & design, detailed engineering, project management services, procurement assistance and related services. LTG offers single-source responsibility for integrated engineering solutions covering all functions, disciplines and packages.
LTG is certified to international standards such as ISO 9001 and ISO/IEC 27001, has rugged engineering systems and procedures and focuses on quality and continual improvement. LTG is approved / qualified for pipeline engineering by leading oil & gas companies.
Advancement in pipeline engineering
Pipeline Engineering Services
L&T-GULF’s office in Faridabad.
L&T GULFBusiness Domain
LTG spearheaded the advancement of pipeline engineering in India. Some of the special studies LTG has undertaken have been done for the first time in the country.
• Seismic design of underground pipelines is carried out based on IITK – GSDMA Guidelines for Seismic Design of Buried Pipelines. Hazards assessed due to seismic activities include effects of buoyancy due to liquefaction, permanent ground deformation caused by liquefaction, seismic wave propagation and fault crossing of the pipeline. Considering the nascent stage of such studies, the services of authoritative experts in geology, tectonics and seismic hazards from institutions like IIT and the Geological Society of India are also used as and when required.
• Assessment of river morphology and hydrology analysis for river crossings, to estimate design flood event having a 100-year return period. This helps determine safe setback distances at river-crossings, considering river migration and local bank shifting, if any
• Sand-dune migration, with help of remote sensing data, available literature and field observations
• Buckling analysis to identify probable buckle regions which are dependent upon pipe characteristics and soil/pipe frictional relationships
• Pipeline Hydraulics (Steady State and Transient Analysis) and Surge analysis through TG Net ,TL Net, OLGA, Pipesim, etc.
• Stress analysis
• Anti-buoyancy control design
• HAZID, HAZOP and HSE, QRA, SIL assessment, SIMOP, RRA
• Corrosion studies
• Batching studies for multi-product pipelines
• Studies on blending heavy waxy crude oil with normal crude oil
Advanced studies such as these aim to minimise the risk of pipeline rupture or exposure during earthquakes, landslides, floods, etc.
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Resources
LTG is housed in L&T’s Faridabad engineering campus, and occupies an office area of approx 508 sq.m.
LTG has a 80 strong team of experienced, multi-disciplinary pipeline engineering professionals all under one roof. In case of project exigencies, LTG has the benefit of sourcing engineers from the pools of 300 at L&T’s Faridabad Engineering campus and 2000 at L&T Hydrocarbon’s various other Engineering & Design offices.
LTG’s engineering team has real-time interface with GULF for technical interaction, cold-eye review etc. The latest hardware and software, networked workstations, and the video conferencing facility help provide the best quality deliverables to the customers.
LTG has been rendering engineering services in the overseas market as well, and is poised to confidently take its place in the global arena.
Track Record
With the synergy of a strong team of 80 multi-disciplinary and experienced pipeline engineering professionals, LTG has delivered a variety of projects.
LTG engineered the world’s longest (592 km) heated and insulated crude oil pipeline for evacuation of waxy crude oil from Cairn India’s Mangala fields in Rajasthan to Salaya in Gujrat. LTG undertook detailed engineering of the second phase of the pipeline up to Bhogat terminal near the Gujarat coast, extending the length of the pipeline to 670 km. LTG has prepared Detailed Feasibility Report (DFR) for HPCL’s Raman Mandi to Bahadurgarh Pipeline (18” x 235 km) which has been implemented & commissioned. LTG has also prepared DFRs for HPCL’s Rewari-Kanpur Multi-Product Pipeline (430 km) & Kanpur Marketing Terminal which are under implementation.
Subsequent to the completion of Detailed Engineering for Phase-I of Bhagyam Field Development Project of Cairn India Limited covering crude oil flowlines and total 81 wells (51 production + 30 injection water) in 15 nos. of well pads, L&T-GULF has been awarded Detailed Engineering for additional 72 wells in the same well pads on nomination basis.
LTG has rendered Project Management Consultancy Service for GSPL’s Pipavav-Veraval Pipeline Project.
LTG has concluded Detailed Engineering Services for six major International projects. Two projects (56” x 100 km long Export Pipeline, and 320 kms of Flowlines & Trunklines) are in Turkmenistan and involve use of Russian Codes & Standards. The other four projects are 910 km Inter-Refineries Pipelines (IRP-II) for Takreer, UAE, IRP II Telecom Job, HRS Gas Pipeline (52” x 107 km, 48” x 15 km) of GASCO, UAE, and Lekhwair Gas Field Development (10 no. of well pads, gas export line & associated flowlines) of PDO, Oman.
LTG has recently completed DFR, EIA and RRA for intake of Mangala crude, involving blending heavy waxy crude with normal crude for HMEL to provide connectivity between Cairn’s Barmer-Salaya Pipeline and HMEL’s Mundra-Bhatinda Pipeline. DFRs for Capacity Augmentation of HPCL’s Visakha-Vijayawada-Secunderbad Multi-Product Pipeline and IOCL’s Virangam-Koyali Heated Crude Oil Pipeline have also been submitted to respective Clients.
LTG has recently been awarded Detailed Engineering Services for Saudi Aramco’s Midyan Off Plot Facilities comprising of 7 wells, 7 Flowlines totaling 25 km; Condensate Pipeline & Sales Gas Pipeline 83 km each.
Cross-section of an insulated pipeline
Track RecordIn operation for 62 months Total number of Projects: 82
Quantification & Estimation Engineering: 47
Detailed Feasibility Studies: 15
Project Management Consultancy: 1
Detailed Engineering : 19
Kms: 3283
Stations: 133
Road Crossing: 587
River Crossing: 183
Hydraulic & Optimization: 16
Kms: 111
Stations: 6
River Crossing: 7
Road Crossing: 11
Hydraulic & Optimization: 1
Kms: 8596
Stations: 133
River Crossing: 343
Road Crossing: 669
Hydraulic & Optimization: 14
Kms: 4546
Stations: 166
River Crossing: 53
Road Crossing: 510
Hydraulic & Optimization: 35
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In addition, LTG has carried out a number of quantification and estimation engineering assignments.
Barmer-Salaya crude pipeline
Barmer-Salaya Natural Gas (NG) pipeline
Darod-Jafrabad NG pipeline
Bhagyam Field Facility Development Project (crude & injection water)
Mangala Development pipeline project (Salaya-Bhogat) - both crude & gas
GSFC NG spur pipeline
MMPL (Ajanta) NG spur pipeline
Nano NG spur pipeline
IOCl Viramgam spur pipeline project
Inter Refineries Pipelines (IRP -II)
Inter Refineries Pipelines (IRP -II) telecom package of TAKREER
South Yoloten Gas Field Development Project (SYGFDP) - export pipeline
Flow & trunklines - SYGFDP
Habshan Ruwais Shuweihat gas pipeline project
Lekhwair gas field development project
Additional 72 wells for Bhagyam field development
Pipavav-Veraval NG pipeline
Ramanmandi-Bhatinda Multi-Product (MP) pipeline
Ramanmandi-Bahadurgarh MP pipeline
Reverse Pumping in Mundra-Delhi MP pipeline
Mehsana-Bhatinda NG pipeline project
Mallavaram-Bhilwara NG pipeline project
LPG import / storage / dispatch facilities at Mangalore
Ennore-Gummidipoondi LPG pipeline
Rewari-Kanpur MP pipeline & associated marketing terminal
Setting up of facilities for intake of Mangala crude
Capacity augmentation of Visakha-Vijaywada-Secunderabad pipeline
Mundra-Bhatinda crude pipeline
Raageshwari gas-gathering network
Selby-Belfield pipeline project
Pipeline simulation study for increased capacity of Rewari-Kanpur pipeline
FEED updation for Badra tank farm at Nasiriyah, Iraq of Gazprom
DE: Detailed Engineering; PMC: Project Management Consultancy; DFR: Detailed Feasibility Study; FU: FEED Updation; SS: Special Studies; NG: Natural Gas
MP: Multi-Product;
Pipeline DescriptionLength
(km) Dia (inch) OwnerScope
COMPLETED/ ONGOING PIPELINE PROJECTS
Midyan processing facilities
DE
DE
DE
DE
DE
DE
DE
DE
DE
DE
DE
DE
DE
DE
DE
DE
DE
PMC
DFR
DFR
DFR
DFR
DFR
DFR
DFR
DFR
DFR
DFR
DFR
FU
SS
SS
SS
SS
SS
SS
SS
24
8
24
6/8/10/12/16
8/24
8
8/12
6/12
10
10/12/16/20/28
-
56
2/4/6/10/12/20/24
48/52
6/8/10
-
6/4/16
18
10
18
16/18
18/24/36
24/36
12
12
18
16
14/16/18
18
18
28/30
12
16
24/32
18
-
24”
592
515
102
25
132
20
23
31
2.5
910
-
100
320
122
50.3
-
25/83/83
111
29.6
243
1054
1500
1585
7
40
448
12
572
150
103
1012
4.33
335
292
448
150
25
Viramgam-Koyali heated crude oil pipeline
Natural gas pipeline from Raageswari terminal to AGI-12 on Barmer-Salaya
Heated pipeline from WP15 to Mangala Processing Terminal
CIL
CIL
GSPL
CIL
CIL
GSPL
GSPL
GSPL
CIL
TAKREER
L&T E&A, FZE
Turkmengas
Turkmengas
GASCO
PDO, Oman
CIL
GSPL
HPCL
HPCL
HPCL
PNGRB
PNGRB
BPCL
BPCL
HPCL
HMPL
HPCL
HMPL
CIL
GULF
Transportadora de Gas del Peru SA
HPCL
NAMA Mott MacDonald
Saudi Aramco
IOCL
CIL
CIL
Camisea pipeline system - NG & NGL pipeline
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Hydrocarbon - Plant Construction & Pipelines - International
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• L&T Electromech LLC (JV with The Zubair Corporation, Oman) inMuscat, Oman
• L&T Kuwait Construction Co. WLL (JV with Bader Al Mulla Group,Kuwait) in Kuwait
• L&T ATCO Saudia LLC (JV with ATCO Group, Saudi Arabia) inDammam, Saudi Arabia
An independent Plant & Machinery (P&M) Department caters to the needs of HCP projects in the GCC region covering P&M solutions to HCP operations. This includes procurement, logistics, operation and maintenance of P&M and also recruitment and skill-training for machine operators and mechanics.
In-house design and engineering for pipeline expertise is actively supported by L&T Gulf Pvt. Ltd. – a joint enterprise between L&T and US-based Gulf Interstate Engineering, Houston, one of the world’s leading engineering and project management companies in cross-country pipelines.
Middle East & North Africa (MENA)
L&T Hydrocarbon - Plant Construction & Pipelines has put in place dedicated teams for specific geographies in the Middle East. Qualified and experienced professionals ensure efficient project and construction management. Operations are spread across:
Cluster 1: UAE, Qatar & Oman – headquartered at Sharjah, UAE
Cluster 2: Saudi Arabia, Bahrain, Kuwait & Iraq – headquartered at Al-Khobar, Saudi Arabia
Each Cluster executes both turnkey EPC contracts as well as specific construction assignments of pipelines & terminals and process plants. In addition, it undertakes turnkey construction of upstream onshore & mid/downstream projects covering civil, mechanical, electrical and instrumentation.
Complementing the efforts of our network of offices are joint venture companies in Oman, Kuwait and Saudi Arabia. These include:
Pipelines Across Tough Terrain - L&T has built over 4000 km of onshore and 600 km of offshore pipelines in India, the Middle East and Africa. These include projects executed on an EPC basis, viz.,cross-country gas pipelines for Qatar Petroleum at Ras Laffan and Habshan-Ruwais-Shuweihat pipeline for GASCO in Abu Dhabi.
• Construction sub-contract packages for CMEI works fromPetrofac International Limited for effluent water & seawaterinjection project of Kuwait Oil Company
• Silo steel structure erection work at Saudi Kayan (SABIC)polycarbonate project
• Electromechanical construction of Plant Utilities Package 5B forSaudi Aramco TOTAL Refining & Petrochemical Company
• Construction of Polyethylene trains on LSPB mode for SADARAChemical Company (JV of Saudi Aramco and Dow Chemicals)
• Construction of Midyan Gas Processing facilities project nearTabuk in Saudi Arabia for Saudi Aramco
• Construction of Synthesis gas reformer for Petronas, Malaysia
• EPC of tankage works & construction of VDU & HDT / MSDWunits for MG3 lube base oil project for Petronas, Malaysia
• Construction of onshore gas plant and cross-country pipelines (16” dia x 207 km) for Songas Limited , Tanzania
• EPC of pure soda ash plant for Magadi Soda Company in Kenya
L&T is qualified by the national oil companies of GCC and major EPC companies. It has executed various projects for key clients such as Saudi Aramco, SABIC, Petronas, Kuwait National Petroleum Company, Kuwait Oil Company, Kuwait Aviation Fuelling Company, Qatar Petroleum, ADNOC Group of Companies, Petroleum Development Oman (PDO), Oman Gas Company, Oiltanking Odfejell Terminals & Co. and Emirates National Oil Company (ENOC).
L&T has plans to enter select South East Asian, SAARC, Africa and CIS countries to offer Hydrocarbon Mid & Downstream solutions, including Onshore Pipelines & Construction.
Completed / Ongoing projects
• Engineering, procurement, installation and commissioning of cross-country gas pipeline for Qatar Petroleum from Station-V to Station-C at Ras Laffan, Qatar
• Mechanical construction works for liquid processing unit of Pearl GTL Project at Qatar
• Construction of Export Gas Compression Facilities UpgradeProject for Dolphin Energy Limited, Qatar
• Mechanical construction work for naphtha hydrotreater and reformer works for ENOC / Foster Wheeler at Jebel Ali Free Trade Zone, Dubai
• Construction contract for SGD Package-5 pipeline project 36"x 129 km, 16"x134 km from Saipem for ADNOC, Abu Dhabi
• Mechanical construction works for BOROUGE 3 LDPE & P3Bpackages at Ruwais, Abu Dhabi (UAE) from Tecnimont, Italy
• 52" dia / 48" dia (107 km /15 km) Habshan-Ruwais-Shuweihat gas pipeline project, on EPC basis, for Abu Dhabi Gas Industries Ltd (GASCO), U.A.E.
• Construction of BQ station facilities, RDS-1 and 16’’ transfer line (Package A) for ADCO, Abu Dhabi
• Storage tanks & terminal facilities (Phases 1, 2, 3, 4, 5 & 6) at Sohar Industrial Port in Oman for Oiltanking Odfejell Terminals & Co. LLC
• Electro-mechanical construction work at 2 x 4.5 MTPA palletizing plant (Package-C) at Sohar in Oman for VALE International, Brazil (PMC: Oman Gas Company)
• Design & construction of civil works and mechanical erection work of desalination plant for Rural Area Electricity Company, Oman
• Mechanical erection works (Package-C) and electrical & instrumentation installation works (Package-D) for the Salalah IWPP power plant of SEPCO-III (EPC contractor)
• EPC of gas turbine power plant for Daleel Petroleum, Oman, oilfields including operation & maintenance for two years
• Construction of Lekhwair Gas Field Development Project forPetroleum Development Oman LLC (PDO)
• Construction of Saih Rawl Depletion Compression Phase 2Project for PDO
• EPCC of new aviation fuel terminal and pipelines project for KAFCO in Kuwait
• Construction of gas gathering station for Kuwait Oil Company (KOC)
• Plant construction works for effluent treatment facility / early production facility projects in Kuwait for KNPC and KOC respectively
Liquid Processing Unit for QP Shell’s Pearl Gas-to-Liquid (GTL) project at Ras Laffan in Qatar
Lekhwair Gas Field Developmennt project under construction for Petroleum Development Oman LLC
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Larsen & Toubro Electromech LLC
Larsen & Toubro Electromech LLC (LTEM) is a joint venture company of Larsen & Toubro International FZE and the Zubair Corporation in the Sultanate of Oman. It is one of Oman’s leading construction companies in Civil, Mechanical, and Electrical & Instrumentation (CMEI) in the oil & gas sector with a proven track record in large, composite construction projects. It has realigned its focus to undertake composite construction services (CMEI) in the hydrocarbon and power sectors and desalination projects with single-point responsibility.
L&T Electromech is pre-qualified and registered with the prestigious oil and gas majors in Oman, viz. Petroleum Development Oman (PDO), Oman Gas Company, Ministry of Oil & Gas (MOG) and Oman Oil Refineries and Petroleum Industries Company (ORPIC). Recent projects undertaken in the hydrocarbon sector include liquid storage terminals for Oiltanking Odfjell Terminals LLC Phases 1 to 6 at Sohar, dehydration tank for Daleel Petroleum LLC, 132 kV North OHL reinforcement for PDO, gas pipeline for VALE through Oman Gas Company, construction works for the Lekhwair Gas Field Development Project from PDO, EPCC of aviation fuel farm & fuel hydrant works for Salalah Airport, Saih Rawl depletion compression project - Ph II (SRDC II) for PDO, construction of piping package for Musandam Gas Plant to HEC – OOCEP.
L&T Electromech follows excellent HSE practices and quality standards in line with those followed by international clients like Shell and PDO. LTEM is accredited with EN ISO 9001-2008 for its Quality Management System and also BS OHSAS 18001:2007 standard for the organisation. Its HSE awards include annual awards from PDO for 2008, 2009 & 2010, and recognition for 2.1 million man-hours without LTI for 250km 132 kV OHL reinforcement north contract from PDO, 5.75 Mn man-hours without LTI from Vale Palletizing Plant Project at Sohar, 4 Mn man-hours without LTI from 445 MW power plant + 15 MGD desalination plant for IWPP at Salalah, 1.77 Mn man-hours without LTI from EPC of fixed-roof field erected tanks for Occidental at Mukhaizna, 2 Mn man-hours without LTI from PDO for Lekhwair Gas Field Development Project, 5 Mn man-hours without LTI from Oil Tanking Odfjell, GCC Health Safety environment excellence gold award 2011 from American Society Safety Engineers, and OHS RoSPA Gold award for 2102, British Council International Safety award 2010.
L&T Electromech is a member of the Society for Petroleum Services, the first Society in Oman’s Petroleum Industry (OPAL), and holds a valid compliance verification certificate (OPAL-CVC). It has a skilled manpower strength of around 3000 and 350 staff.
In line with the Oman government’s thrust on private participation for development of national skills, L&T Electromech established a system for Omanisation and a training development programme for the local people. In appreciation, the Oman Ministry of Manpower bestowed green-card status upon L&T Electromech giving it VISA clearance for immediate mobilization of resources as and when required. L&T Electromech also won the Best Company Award for contribution to national manpower development for year 2008, 2010 and 2011 from the Ministry of Manpower, Oman.
Electro-mechanical construction undertaken by L&T-ATCO for Saudi Aramco-TOTAL Refining and Petrochemical Company (SATORP)
Electromechanical Construction Joint Ventures
EPCC of new aviation fuel terminal & pipelines project for KAFCO in Kuwait
Oil storage tanks & terminal facilities undertaken by L&T Electromech at Sohar for Odfjell Terminals & Co. LLC, Oman.
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Larsen & Toubro Kuwait Construction Company WLL
Larsen & Toubro Kuwait Construction General Contracting Company WLL (L&T-Kuwait) is a joint venture of L&T and the renowned Bader Al Mulla Group of the State of Kuwait. It undertakes construction and contracting in Kuwait. Bader Al Mulla’s Engineering Group is well- established, with an active presence in various sectors including oil and gas.
This joint venture caters to the growing need for professional and experienced construction contractors. L&T-Kuwait focuses on turnkey project construction and packages including design, detailed engineering, specialised services, etc. It will execute L&T’s projects in Kuwait, as well as construction contracts from international EPC contractors. L&T-Kuwait is poised to get pre-qualified with major customers like the Kuwait Oil Company (KOC) and the Kuwait National Petroleum Company (KNPC) and is geared to undertake upcoming projects.
Certified to ISO 9001-2008 quality systems, L&T Kuwait is capable of executing general construction projects covering civil, buildings, mechanical, electrical and instrumentation activities covering
Construction of Polyethylene trains on LSPB mode for SADARA Chemical Company (JV of Saudi Aramco and Dow Chemicals) at Al Jubail, Saudi Arabia
A snapshot of powder silos for mechanical construction works for Borouge 3 Polypropylene Plant at Ruwais, UAE.
business development, design and engineering, project manage-ment, procurement, construction management, construction, pre-commissioning and commissioning.
Larsen & Toubro ATCO Saudia LLC
Larsen & Toubro ATCO Saudia LLC (L&T-ATCO) is a joint venture of L&T International FZE (International wing of L&T) and Abdulrahman Ali Al-Turki Group of Companies (ATCO) Dammam, a renowned Saudi conglomerate.
L&T-ATCO offers electro-mechanical construction services in key segments covering oil & gas, petrochemical, pipelines, power projects, water & effluent treatment plants, etc., backed by L&T’s rich resources in engineering, manufacturing and construction.
L&T-ATCO executed a construction project for Saudi Aramco’s prestigious Jubail Export Refinery project, and is executing a Lump Sum Procure & Build contract for solution polyethylene and elastomer production facilities for a JV of Saudi Aramco and Dow Chemicals at Al-Jubail in Saudi Arabia.
Vacuum distillation unit for lube base oil project at Melaka refinery of Petronas, Malaysia
Naphtha hydrotreater and CCR reformer project at ENOC, Jebel Ali Free Zone in Dubai (Inset: Electro-mechanical construction)
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Formaldehyde plant at Sohar, Oman, constructed by L&T Electromech LLC for Oman Formaldehyde Co. LLC
Effluent water & seawater injection project under construction for Kuwait Oil Company
L&T Hydrocarbon strives for continuous improvement in the protection and development of HSE assets for its employees and stakeholders using a total project approach. We work closely with our clients, suppliers, and contractors to implement and sustain a comprehensive HSE programme. Along with a sharper focus on execution excellence, we work towards benchmarking in HSE.
Rigorous implementation of safety procedures and upgrade of contractor selection norms resulted in improved safety environment of our yards in view of the increased deployment of contractors' resources. Our line managers and safety department officers are geared to meet the challenge of sustained safety performance.
A robust HSE Capability Center with defined structure, procedures and systems provides support to all the projects to meet HSE targets. We are committed to upgrade and further strengthen it through audit, training and interaction with national and international organisations such as NSC (India), NFPA (USA) and BSC (UK).
L&T Hydrocarbon's long-term environment performance indicators are based on Global Reporting Initiative's guidelines, contributing greatly to Corporate Sustainability. It is our long-term target to become water-positive and carbon-neutral, and maximise possible recycling and reuse of wastes.
To achieve sustained safety performance through 'Enhanced Employee Behavior for Safety', L&T Hydrocarbon has initiated 'Safety performance improvement through Safety Cultural Transformation'. We continuously strive to develop a safety culture where all employees and contractors look after their own safety and that of their colleagues with the aim of zero work-related injuries.
Training and competency development in HSE are key priorities for L&T. We have developed a world-class experiential training school for our employees and contract personnel.
As a testimony to our efforts, we have received several awards and accolades from national and international agencies as well as clients for exemplary HSE performance.
National & International Affirmation of HSE Performance
Health, Safety & Environment (HSE)
L&T’s Safety Innovation School - part of multiple initiatives for propagation of a safety culture
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HSE at Project Sites
Strategic HSE Objectives
We remain committed to achieving HSE excellence at our workplaces by ensuring the safety of people and protection of the environment as absolute priorities.
We shall achieve measurable and continual improvement in our HSE performance through implementation of Strategic HSE Objectives as under, by providing the necessary resources and ensuring management participation.
Organisational Culture Acceptance of HSE as a core organisational value by all our employees as well as our service providers to support lasting HSE performance
Legislation and Standards Comply with all relevant national and international legislation and standards
Systems and Processes Consolidation of systems and processes to drive operational excellence in the management of health and safety risks or environmental impact
Occupational Injury or Illness Reduction of occupational injury or illness though continued application of injury prevention programmes
Performance Data & Analysis Monitoring the effectiveness of control strategies through accurate HSE data to respond to significant incidents, detect recurring trends and learn from experience
Risks to People and the Environment Systematically identify and manage significant risks to people and impact on the environment
Train, Support and Motivate Train, support and motivate people to identify and manage workplace safety risks or environmental impact
Contractors Engagement Enable our personnel to manage HSE performance of service providers consistent with our policies and practices.
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Awards by Independent Agencies (Partial List)
Year of award Received from Site / Project Award / Certificate for
The Royal Society for the Prevention of Accidents (RoSPA), UK
British Safety Council
RoSPA
RoSPA
RoSPA
RoSPA
American Society of Safety Engineer (ASSE), Kuwait Chapter
Oman Society of Contractors
RoSPA
RoSPA
American Society of Safety Engineer (ASSE), Kuwait Chapter
Golden Peacock Award for Occupational Health & Safety
The Royal Society for the Prevention of Accidents, UK
British Safety Council
DGFASLI, Government of India
The Royal Society for the Prevention of Accidents, UK
DGFASLI, Government of India
RoSPA
American Society of Safety Engineers, Kuwait Chapter
British Safety Council, UK
British Safety Council, UK
British Safety Council, UK
The Royal Society for the Prevention of Accidents, UK
The Royal Society for the Prevention of Accidents, UK
Ammonia Syn-Gas Generation Project
Ammonia Feed Stock Changeover Project, NFL, Bhatinda
Larsen & Toubro Electromech LLC
EPCC of Chemical Storage Tank & Terminal Facilities, Sohar
EPC of Fixed Roof Field Erected Tanks at Occidental, Mukhaizna
Vale Pelletising Project, Oman
Larsen & Toubro Electromech LLC
Larsen & Toubro Electromech LLC
Larsen & Toubro, HCP International
GSVC Pipeline Project of Qatar Petroleum
Vale Pelletising Project, Oman
Larsen & Toubro - Hydrocarbon IC
GSVC Pipeline Project of Qatar Petroleum
Larsen & Toubro Electromech LLC
IOCL, Panipat Naphtha Cracker Project
KAFCO New Depot Project, Kuwait
Rajasthan Northern Area Development MPT & RGT Project, Barmer
Rajasthan Northern Area Development MPT & RGT Project, Barmer
KAFCO Project Site, Kuwait
Petronas Penapisan, Malaysia, MG3 Lube Base Oil Project
South Asia LPG (SALPG) Project, Cavern Site
IOCL, Panipat Naphtha Cracker Project
IOCL, Panipat PX-PTA Sites
lOCL, Panipat DHDT & HGU Sites
Gold Award for Occupational Health & Safety (OHS)
International Safety award
RoSPA Gold Award
RoSPA Gold Award
RoSPA Gold Award
RoSPA Gold Award
Gold Award, GCC HSE - E&C Sector
First winner of HSE Awards
RoSPA Gold Award for OHS
RoSPA Silver Award
Gold Award, GCC Health, Safety & Environment, Engineering & Construction Sector
Golden Peacock Award for Outstanding performance during construction work
RoSPA Silver Award
International British Safety Council Merit Award - 2010
National Safety Award (Period-2008) - I-Winner
International Safety Award
National Safety Award ( Period:2008) - II Runner-up
RoSPA Gold Award (Period: 2009)
GCC Health Safety & Environment Excellence Award Scheme for Private Sector
International Safety Award
International Safety Award
International Safety Award
Silver Award (Occupational Safety) for Zero LTA in implementation & commissioning
Silver Award (Occupational Safety) for Zero LTA in implementation & commissioning
2012
2012
2012
2012
2012
2012
2012
2012
2011
2011
2011
2011
2011
2010
2010
2010
2010
2010
2009
2008
2007
2007
2006
2005
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Awards by Clients (Partial List)
Year of award Received from Site / Project Award / Certificate for
2013
2012
2012
2012
2012
2012
2012
2012
2012
2011
2011
2011
2011
2011
2011
2011
2011
2013
Abu Dhabi Polymer Company Ltd.
Occidental Mukhaizna LLC
Saipem
ONGC
ONGC- Hazira
GNFC - Bharuch
ONGC Mangalore Petrochemicals Ltd. (OMPL)
IOCL - Paradip
National Fertilizers Ltd
IOCL Vadodara
HPCL, Mumbai
Oil Tanking & ODFJELL
Vale Oman Pelletizing Company LLC
Toyo Hyundai Consortium
Ras Laffan Industrial City, HSE Department
Cairn India Limited
OMPL & Toyo Engineering India Limited
PTTEPI
ADMA - OPCO2013
Polyolefin Project (P3B), Borouge 3
Mukhaizna Central Processing Facilities Project
Shah Gas Development Project, Package 5
MHN PPLQ project
Additional gas processing facilities
Ammonia syn gas generation plant
Mangalore Aromatic Complex (MARC) Project
INDMAX (FCC) & PRU project
900 TPD Ammonia modernization project
plant
DCU heater project
HPCL project
LOBS quality upgradation
Construction of storage tank & terminal facilities of OOT project Phase IV &V
Vale Pelletising Project
Qatar Shell Pearl GTL
ZAWTIKA Development Project
UMM – LULU and NASR – Phase 1 Development Project
EPIC for Gas Supply to Station V and Facility C
BSPL Project
MARC Project
Best Contractor Award for Safety
2 years without LTI
3 million man-hours without LTI
Outstanding Safety forachieving 5,863,440 work hourswithout Lost Workday cases
Performance
3 million man-hours without LTA
5 million man-hours without LTA
18 million man-hours without LTA
5 million man-hours without LTA
8 million safe man-hours without LTI
3.75 million man-hours without LTA
Safety Management System and consistently sustaining excellent safety rating
4 million man-hours without LTI
5 million LTI-free man-hours
6 million LTI-free man-hours
Completing the Viramgam Spurline Project without LTA
Best Safety-Conscious Contractor - 1st Prize
4 million LTI-free man-hours
4 million LTI-free man-hours
5 million LTI-free man-hours
2013 Petroleum Development Oman LLC Lekhwair Gas Field Development
Project5 million man-hours without LTI
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Year of award Received from Site / Project Award / Certificate for
2010
2010
2010
2010
2009
2009
2009
2008
2008
2008
2007
2006
2006
2006
2005
2004
2004
2004
2004
2009
HPCL, Mumbai
Cairn India Limited
Lynemouth Drilling Limited S.A.
Maersk Oil Qatar (MOQ)
Oil & Natural Gas Corporation
Indian Oil Corporation Limited, Panipat Refinery
Kuwait National Petroleum Company
Maersk Oil Qatar
Petronas Penapisan
Indian Oil Corporation Limited
Rashtriya Chemicals & Fertilizer Limited
Mangalore Refinery & Petrochemicals Limited
Indian Oil Corporation Limited
Bunduq Company Ltd
Indian Oil Corporation Limited
Songas Limited
Kuwait National Petroleum Company
Kuwait National Petroleum Company
Indian Oil Corporation /Jacobs
South Asia LPG Company Private limited
HPCL - LOBS Quality Upgradation
Rajasthan Northern Area Development Project, Barmer
FD - L&T Modular Fabrication Yard LLC
VII Jack-up Rig Repair Project at
L&T Modular Fabrication Yard Oman
LLC,
NQRC Project
EPCC-1(NCU + AU) at Panipat Naphtha Cracker Project
KAFCO New Fuel Depot Project Site, Kuwait
Al Shaheen Field Development Project - Pkg 14
MG3 Lube Base Oil Project, Malaysia
EPCC-1 (NCU+AU) at Panipat Naphtha Cracker Project
Primary Reformer Modification Package, Mumbai
Isomerization Plant, Mangalore
Motor Spirit Upgradation Project, Panipat Refinery
Bunduq Field, Abu Dhabi Reinjection Project
Gas
Coke Drum System Package, Panipat Refinery
Songo Songo Gas to Project, Tanzania
Electricity
Sulphur Recovery Capacity Enhancement Project, Shuaiba
Sulphur Recovery Capacity Enhancement Project, Mina Abdullah Refinery
MSQ Project, Mathura Refinery
LPG Cavern Storage Project, Visakhapatnam
8 million man-hours without LTA
40 million man-hours without LTA
Achieving & towards contribution to HSE
zero-accident, zero-pollution
915,034 man-Work Days
hours with zero Lost
Commitment and contribution towards HSE
30 million employee-hours without LTA
1 million work hours without Lost Workday Cases
Outstanding HSE performance & achieving 9 million safe man-hours without LTI
5 million man-hours without LTI
Commitment & contribution towards HSE during project execution
3 million employee-hours without LTA
2 million man-hours without LTA
Commitment & contribution towards HSE during execution of the project
Best Safety Performance
Commitment & contribution towards HSE
1st position in category III of PD Contractors (Annual Safety Award)
2 million man-hours without LTA
5 million employee-hours without LTA
20 million LWC-free man-hours (L&T was the single largest contributor with 5 million LWC-free man-hours)
Commitment & contribution towards HSE and for achieving 1 million man-hours without LTA
Awards by Clients (Partial List)
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L&T follows an integrated IT-enabled Project Management approach which has contributed significantly to an increase in efficiency and business growth.
L&T is one of the world’s first companies to implement the Enterprise Resource Planning (ERP) software SAP ECC in hydrocarbon business applications. This integrates all the execution processes for the project and lets the project team access information at all stages – from proposal to project hand-over. Business processes are mapped with IT modules to serve as a backbone to various e-Business applications.
SAP along with e-Procurement, MOSS-based Document Management System, Pro-eTrack, KnowNet 2.0, eALPS+ and a customised internet based framework showing a real-time dashboard for senior management is available for well-coordinated decision making actions.
Task Force Approach for Project Execution
L&T adopts a dedicated task force approach for execution of projects with resources drawn from various capability centres. L&T Hydrocarbon follows a stringent risk-management protocol both at the bidding as well as project execution stage.
Planning
L&T Hydrocarbon has standardised on Primavera Enterprise software for project planning, scheduling and control. Primavera is integrated with SAP ECC 6.0 resulting in a common work break-down structure in both systems.
Engineering
The Project Task Force comprising of multi-disciplinary, high-calibre engineers from our engineering hubs review the engineering inputs provided by the customer / process licensor and prepare a design basis for subsequent engineering work.
Interaction through the ERP-SAP package provides instantaneous release of the engineering documents in electronic form. Interfaces of ERP and engineering software are utilised for uploading bills of material. This ensures that collaborative design, engineering and project management bring measurable benefits in terms of reduced cycle time and better service levels. Custom-built software 'P-BOM' bridges the Plant Design System with the ERP system. Plant Design Systems such as PDS and PDMS generate the plant engineering drawings and the bill of material. Unique web-based material codification software is developed and is integrated with ERP.
Procurement L&T undertakes procurement services including strategy development, vendor identification, global sourcing, logistics & licensing, quality and other compliances. Continuous widening of vendor base is ensured through structured & comprehensive vendor evaluation, qualification and continuous monitoring. The procurement team is involved at the bidding stage to ensure fast track order placement in strict compliance with contract specifications.
e-Procurement has helped in automating purchasing systems and effectively controlling delivery schedules, cost and quality of
IT-enabled Project Management
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Engineering
Procurement
Plant Design PDS / PDMS
Construction
KnowNet 2.0
ERP ECC 6.0
SAP
AutoCAD
E-ALPS+
MOSS-based DMS
Primavera PBOM
Customer
Contractor
W
E
B
S I T
E
eProcurPlus Store Management System
SAP PLM
Collaborator
It maintains and updates drawings, purchase orders including their latest amendments. It maintains stores master data covering receipt and issue of materials. It also covers quality management aspects such as test specification maintenance, inspection process and welder master maintenance.
It generates various reports such as material usage reports, inspection reports, stock reports, shortage reports and has an MS Excel export feature.
L&T Hydrocarbon has developed an in-house application - easyTRACK - to track the movement of the material right from the time of the release of the Purchase Order to the stage when the material reaches site. It has built-in functions like expediting, pre-dispatch inspection clearance and dispatch clearance, which enable visibility of the status of the material at any stage.
Offshore module being loaded-out from MFF-Hazira
CrMoV reactors being despatched to Kuwait
Reactors sail out from L&T's manufacturing facility at Hazira for coal gasification plants in Vietnam
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procurement. e-Procurement includes reverse auction engine, and other functions for effective Supply Chain Management (SCM).
The reverse auction function in the e-Procurement system allows short-listed vendors to participate in a virtual negotiation over the internet. This enables L&T to reduce negotiation time and obtain the best price from vendors.
In order to get actionable analytical reports from the SAP ECC system, L&T has deployed the SAP Business Warehouse (BW), a business intelligence, online analytical processing software, that takes care of strategic reporting needs and offers flexible and easily accessible reports from SAP ECC and other data sources. SAP BW is characterized by self-service, high-quality business reporting and analysis at all levels and a user-friendly MS Excel front-end.
Logistics Management
Specialists provide traffic and logistics services for domestic and international customers. All arrangements are made for safe, low-cost and timely deliveries.
The procurement group, together with the logistics department, undertakes shipping arrangements, employing international forwarders. GPS techniques are used for online tracking of critical assignments and rapid transportation of equipment and materials from source to final destination.
Site Management
Activity Level Planning System (eALPS+) is a proprietary web enabled software developed in-house for Construction Management with the tight integration of SAP to achieve proper data integrity and consistency. This application is used for micro planning, tracking, control and integration of construction activities at all project sites. It is a seamlessly integrated solution, which is capable of tracking the material, right from release of purchase order, tracking individual material flows including to subcontractors to usage of materials at site to provide ‘Real Time’ status.
SAP implementation at various project locations in India & the Gulf
Knowledge Management System (KnowNet 2.0)
L&T Hydrocarbon has a robust knowledge portal to harness its intellectual capital and reuse valuable information to increase customer responsiveness, reduce time and costs incurred in delivering projects and gain a competitive edge.
Key features include blogs, wikis, unstructured learning, dashboard for user and approvers, domain ID and password. Also available is the ‘Advance Search Feature’ which helps in data mining of information stored at various places.
Using MOSS 2007 as technological platform, KM portal called “KnowNet 2.0” has been designed.
It provides the user with:
• Database of project specific learning called Knowledge Online (KOL) containing more than 5000 learnings from various projects collected over the last 13 years.
• Instant access to centralised information and databases for knowledge sharing and Document Management System (branded as DocNet) with customisation done to meet project requirements.
Key features include a separate website for each project, access controlled document library for all team members including outside engineering consultants, DTN generation from document library,
automation of DCI reports including progress reporting, backlog reports, etc. More than 30 types of reports are standardised and configured in DocNet. The application supports more than 4000 users and knowledge assets accrue from each project that L&T Hydrocarbon undertakes.
L&T Hydrocarbon has won MAKE Global, Asia and India awards in 2012. The MAKE award is a prestigious award in the field of Knowledge Management. It benchmarks organisations for their ability to leverage enterprise knowledge to deliver superior performance in the areas of innovation, operational effectiveness and excellence in products and services. L&T Hydrocarbon won the MAKE award five times.
Integrated Engineering Management and Project Collaboration Tool
The tool enables project managers and teams with tailor-made dashboards where status of the documents and progress can be tracked on a single screen. Its features include automated document control index, correspondence module to create and track letters, minutes of meeting, document transmittal note, technical queries, comment resolutions, vendor document tracking and management module.
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KnowNet 2.0 L&T HYDROCARBON
KM PORTAL
L&T Hydrocarbon's Knowledge Management ecosystem
Information Technology Infrastructure
A state-of-the-art communications network facilitates speedy communication. All computer resources within the Hydrocarbon business unit are interlinked to form a Local Area Network. Design and project offices in Mumbai, Vadodara, Faridabad, Chennai and Hazira are linked to other L&T offices through LNTNET. Project sites are linked to design and project offices through MPLS-leased lines and wireless links, achieving virtual single-office operation. The communication network is supported by 10 Gigabit Ethernet backbone on fibre optic campus area network. International offices are connected through internet.
L&T Hydrocarbon has multipoint video conferencing facilities at each of its locations. The systems work simultaneously on IPs and ISDN lines with high-end document cameras and an electronic whiteboard to facilitate sharing of data and printed documents online.
24x7 international-class Data Centre houses all L&T’s servers. All servers have redundant power supplies and dual 1 Gigabit Ethernet LAN connectivity. The Data Centre is protected with Biometric Access Control systems, CCTV surveillance systems and other sophisticated data protection systems. The entire Data Centre infrastructure is remotely monitored and controlled by the Honeywell Enterprise Integrated Building Management System.
The Network Management Centre manages and controls L&T Hydrocarbon’s IT enablement which incorporates various resources, including the PC network, connectivity to various locations, an IT test lab, Data Centre and also application software residing on the resources.
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Video conferencing and other electronic communication systems are extensively used to accelerate schedules and ensure seamless operations.
R&D Centre - A Centre of Excellence in Advanced Engineering
L&T Hydrocarbon’s R&D Centre symbolises the state-of-the-art capabilities of L&T’s Hydrocarbon Projects business in the areas of advanced engineering, analysis and technology. It offers high-end technology support to the entire spectrum of L&T’s EPC business, covering the Oil & Gas sector (the entire Hydrocarbon value chain from Upstream to Mid & Downstream), Fertiliser and Chemical Plants.
Located in Mumbai, its expertise includes the technology domains of Process, Materials, Mechanical and Thermal Engineering. The advanced engineering capabilities of R&D are utilised over the entire lifecycle of a project, thus enabling the business units to choose the right technology and product, optimise process design / equipment design, solve product or process-related problems and achieve guaranteed performance of the plants. The R&D Groups work harmoniously through multi-disciplinary teams, drawing upon the domain expertise available in each area.
Chemical Engineering
Advanced Process Simulation capabilities developed by the Chemical Engineering Group enables effective process technology support for FEED, proposal engineering, plant performance assessment and trouble-shooting. Current focus areas include process simulation for complete ammonia / urea plants and gas processing applications.
The Chemical Engineering Group is now actively involved in developing in-house expertise in the area of coal gasification technologies, in order to play a key role in supporting the emerging business opportunities in this field. In-house expertise in refractory design and engineering is used to design and trouble-shoot of high-temperature process equipment.
Thermal Engineering
The Thermal Engineering Group of R&D specialises in design/analysis of heat-transfer equipment and systems. The Group has proven capability of performing dynamic simulation of power plants. This powerful analysis tool is being effectively used to verify the
robustness of equipment design and the control mechanisms in L&T’s power projects. The Group acquired expertise in Computational Fluid Dynamic (CFD) analysis by successfully applying this technique for design, performance evaluation and trouble-shooting of critical equipment in terms of fluid flow and heat transfer characteristics.
Molten salt-based heat storage & recovery system (patent pending)
Technology Centres
Advanced process simulation for gas-processing applications
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R&D CentreL&T Hydrocarbon
CHEMICALENGINEERING
THERMALENGINEERING
MATERIAL SCIENCE &
CORROSION
MACHINERY& SYSTEM
ENGINEERING
WATERTECHNOLOGIES
MECHANICALENGINEERING
New Initiatives
In view of the requirements for specialised engineering studies in most of the current EPC projects the R&D Centre has been taking proactive measures to develop in-house capabilities. As a result of such efforts, capabilities such as acoustic mapping of plant and machinery and flow-induced and acoustic pulsation analysis in process piping have now been established in the area of machinery. These studies enable project teams to take proactive measures in the engineering phase to mitigate the risks of non-conformity with contractual performance parameters and premature equipment failures. Efforts are currently on to develop similar expertise in areas such as analysis of water hammer problems in liquid pipelines, pulsation studies for reciprocating compressors and surge analysis in centrifugal compressors. In the area of structural analysis, R&D is actively engaged in establishing capabilities for composite analysis. This will enable realistic and accurate analysis of complex systems involving steel, concrete and soil structures together with the installed equipment, without resorting to simplifying assumptions. In-house expertise is also being developed in multi-phase flow simulation studies.
The R&D Centre is also actively tracking emerging new technologies in the non-conventional energy sector, such as solar, wind and ocean thermal energy sources. The Chemical Engineering Group is involved in studies related to new energy options, such as gasification, shale gas, coal-bed methane and hydrogen fuel.
In view of the increasing focus on subsea and deep-water projects, the Centre is developing in-house capabilities in specialised studies, such as buckling analysis of subsea piping and boat-impact analysis. As major industries are now focusing on improved asset management and life-cycle performance of plants, the Centre has taken proactive steps to acquire expertise in Remaining Life Assessment (RLA), Risk Based Inspection (RBI) and Fitness For Service (FFS) studies.
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Focusing on Future Technology Challenges
The R&D Centre has successfully provided technology support to the EPC Projects business over four decades, by leveraging its talent pool, domain expertise and state-of-the-art infrastructure. The R&D services have enabled the business units in choosing the right technology and product, optimising process design / equipment design, solving product or process-related problems and achieving guaranteed performance of the plants. The Centre has been instrumental in providing the competitive advantage, by enabling the execution of large and complex projects within targeted cost, quality and time schedule.
Apart from providing technology support to various business units, the Centre is actively engaged in conducting capability development projects on specific technology areas. Such projects, launched every year with detailed activity plans and defined time frames, enable the R&D engineers to develop expertise, acquire analytical / experimental skills and assimilate new technologies having future business potential. The Centre continuously strives to become better-equipped to provide the advanced engineering support essential for new business areas.
The R&D Centre has acquired professional memberships of leading international and national societies (such as ASME, ASTM, NACE, NAFEMS etc.) The Centre interacts regularly with agencies such as HTFS, HTRI, TERI, TSI and NLGI. R&D engineers actively participate in national and international seminars / conferences and publish their technical work through reputed journals. Such activities help in establishing mutually beneficial professional interaction with leading experts and peer groups. Pioneering work done by the Centre has resulted in a number of product and process patents over the years. A large number of awards and accolades stand testimony to the contributions made by the Centre, as it continues to reshape and redefine its core competencies to meet the technology challenges of the future.
Research & Development Centre at Powai, Mumbai.
Hydrodynamic response of Barge- PGC Module System in MOSES
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Upstream Technology Centre
The Upstream Technology Centre identifies and develops technology required for the upstream oil & gas sector. It is engaged in a continuing quest to engineer value and provides support in critical areas in all offshore structures – from fixed offshore platforms and modules to drilling rigs, floaters and subsea systems.
The Centre focuses on conceptual aspects, optimisation, value engineering, advanced engineering solutions, failure analysis and trouble shooting. It undertakes specialised studies for offshore structures using state-of-the-art software like SACS, MOSES, AutoHydro and ANSYS.
Recent assignments include: pulsation and vibration analysis of pancake type deck supporting large compression facility; jack-up of rig hydrostatic stability; cofferdam optimisation; hydrodynamic studies of semi-submersibles, transportation barges; trouble-shooting for jacket tubular ovality, innovative configuration for bridge connections. In-place analysis of complex offshore structure
Structural analysis of jacket using SACS Jack-up rig analysis
Its state-of-the-art manufacturing facilities, which meet the challenges of technology, quality conformance, delivery and ensure cost competitiveness, are located at:
• Powai (Mumbai)
• Hazira (Surat) – a super heavy manufacturing complex with itsown waterfront load-on and ro-ro jetties
• Ranoli (Vadodara) – an advanced composite facility thathandles stainless steels, non-ferrous, exotic materials andcomposite materials
• Coimbatore (Tamil Nadu) – a precision manufacturing facility
• Talegaon (near Mumbai) – a weapon systems and sensorsintegration complex
• Kattupalli (near Chennai) – a ship-building complex
• Sohar (Oman) – an integrated manufacturing complex
Larsen & Toubro has several other businesses that offer services to the hydrocarbon sector.
L&T Heavy Engineering
L&T Heavy Engineering is one of the world’s leaders in manufacture of technology-intensive custom-made equipment, with exports to over 30 countries worldwide. It designs, manufactures and supplies critical equipment and systems for core sectors such as Oil & Gas, Refinery, Petrochemical, Fertiliser, Power (including Nuclear Power) as well as Defence & Aerospace. Its activities are organised under self-reliant Strategic Business Units, each specialising in specific industry sectors. New products and manufacturing technologies are developed at three Technology Development Centres.
It is a globally preferred supplier of equipment for a select range of products.
L&T’s Manufacturing Facilities catering to the Hydrocarbon sector
Ranoli workshop fabricates equipment from stainless steel, aluminium, inconel and other exotic materials, and specialises in refractory-lining of equipment.
Sohar manufacturing complex, a joint venture of L&T with The Zubair Corporation of Oman, has a 300m jetty. It is equipped to manufacture critical high-technology reactors, pressure vessels and heat exchangers for the hydrocarbon sector.
Powai Campus in Mumbai is equipped with sophisticated facilities for fabrication, machining, handling & quality control, capable of producing multi-wall equipment for the reactors and specialised in production of high-pressure heat exchangers.
Hazira manufacturing complex, with its own waterfront facility comprising load-out quay and ro-ro jetty, has manufactured large and over-dimensional equipment weighing more than 2000MT.
L&T’s Related Manufacturing Capabilities
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Engineering Excellence
Engineering capabilities are geared to design equipment and systems as per specific customer requirements and international codes and standards. Design engineers generate optimum solutions leading to lowest capital and operating costs.
Manufacturing Capabilities
World-class manufacturing capabilities have been achieved through perfect integration of efficient material handling and preparation, precision machining and welding processes for a range of material in varying thicknesses, backed by technological excellence in design and engineering and responsive quality systems.
The Total Quality Management approach ensures that deliveries are made as per customer specifications. The quality procedures guarantee that safety and reliability of operations is built into the equipment and systems delivered.
The workshops are certified and authorised to use U, U2, U3, S, N and NPT stamps by ASME. NBBI USA has authorised the use of R stamp.
The quality systems – right from personnel training, vendor development to final equipment – are covered under ISO 9001, ISO 14001, and OHSAS 18001 certification. The workshops have MLO registration for exports to China and are authorised for CE marking for exports to European countries.
Technology Solutions from a Single Source
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Comprehensive Welding Capabilities
Narrow gap tandem SAW on a thick-walled reactor circular seam
Electro slag strip cladding (ESSC) on 10m dia tube sheet
444mm thick, 303mm thick, 1540 MT reactor under fabrication at L&T's Hazira Manufacturing Complex
Mechanical Thermal Analysis Special
• Destructive testing
• Failure analysis
• Experiment Stress analysis
• Corrosion analysis
• Wind & Seismic Analysis• Modeling - 2D/3D
ASME PD5500 - BritishAS1210 - AustralianADM – GermanJIS – JapaneseStoomwezen - The NetherlandsTEMA for heat exchangersGB 150 - Chinese AlgerianIBR
Sect. I, III & VIII
• Design to International Codes and Standards
• Members of HTFS & HTRI
• Design of Equipment
• Heat Transfer Systems Design & Analysis
All types of Shell & Tube ExchangersHelixchanger/HelitowerWaste Heat Boiler systemsSpiral Heat ExchangersAir Cooled ExchangersFeed Water Heaters Surface CondensersEmbaffle Heat Exchangers
• Flow Induced Vibration analysis
StaticLinear & Non-LinearDynamicThermalSteady state & TransientFatigue & Fracture Creep
• Finite Element Analysis
• Piping Flexibility
• Lifting & Transportation
• Computational Fluid Dynamics
• SMAW
• GTAW
• GMAW
• FCAW
• SAW
• PAW
• ESW
• Arc Stud Welding
• CD Stud Welding
• Electron Beam Welding
• Laser Beam Welding
• Carbon steels • Low alloy steels including Cr-Mo-V • Quenched & tempered steel • Austenitic stainless steels • Duplex, super duplex& hyper duplex stainless steel • Super austenitic stainless steel • Nickel based alloys (Inconel, Incoloy, Hastelloy, Monel) • Copper based alloys (Cupro-Nickel, aluminium bronze, brass) • Titanium & Titanium alloys • Aluminium & Aluminium alloys • Maraging steel • Clad steels with stainless steel, inconel. monel, cupro-nickel, titanium etc.
• Tandem/ Twin SAW
• Semi-Automatic GTAW/SAW
• Robotic
• Hot Wire GTAW
• Activated - TIG
• Narrow Gap SAW/GTAW
• Pulsed GTAW/GMAW
• Internal BoreTube to Tubesheet
• Self-Shielded FCAW
• Orbital GTAW
• Strip Cladding
Specialised Welding TechniquesMaterials WeldedWelding Processes
Product Profile
SGP reactors for Qatar Shell Gas-to-Liquid project One of the largest acrylonitrile reactors being despatched to a petrochemical plant at Thailand from the roll-on-roll-off jetty at L&T’s Hazira Manufacturing Complex.
Oil & Gas Petrochemical
The world’s largest coal gasifier for a petrochemical project in China
Refinery Fertiliser
LNG Coal Gasifiers
Stainless steel column for an LNG project in Australia
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Low & Medium Voltage Switchgear
L&T’s Electrical and Automation business is India’s largest manufacturer of low and medium voltage switchgear. It also offers Control & Automation and Metering & Protection Systems .
Manufacturing facilities are located at Powai and Ahmednagar in Maharashtra, with a Precision Manufacturing Centre for tooling solutions at Coimbatore.
The Company has a significant international presence through manufacturing facilities in Wuxi (China) for switchgear standard products, at Dammam in Saudi Arabia for switchboards and for
Control & Automation in Jebel Ali, UAE. It has augmented its international presence with the acquisition of TAMCO Corporate Holding of Malaysia, winning access to its manufacturing facilities and markets in Malaysia, Indonesia, Australia and China.
Industrial Valves
L&T Valves offers specialised valves for oil & gas, refining, petrochemical, fertiliser, thermal and nuclear power sectors worldwide.
A section L&T’s wide variety of industrial valves
Landmark Products to Hydrocarbon Industry
World’s largest tubular reactor supplied to the Middle East The world’s largest multi-wall ammonia converter being despatched for a project in Australia
World’s largest FCC regenerator for a refinery in India World’s largest coke drum for IOCL being despatched to Paradip, India
L&T’s custom-engineered switchboards equipped with both conventional and intelligent protection, control and automation systems.
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Talent Management
The ability to attract, develop and retain talent determines the strategic capability of organisations. At L&T, a premium is placed on how talent is sourced, selected, and developed. The recruitment approach seeks not only to hire the most qualified and valuable employees but also puts a strong emphasis on retention. Continuous training keeps L&T’s people abreast with the latest in technology, enabling the company to consistently offer cutting-edge solutions to its clients.
A slew of HR initiatives focus on all-round growth that translates into excellence.
Leadership Programmes
A menu of career growth options is offered to young aspiring professionals to develop their careers and achieve excellence in project management and engineering . Leadership identification and development has been institutionalised in the Company in association with leading HR consultants.
Leadership Development programmes use a unique ‘on-the-job’ approach focused on growing leadership qualities within the business context. This allows participants to develop as leaders even as they work on their current project.
Global Leadership Development Program (GLDP)
A comprehensive 5-Step leadership development process has been established to build a robust pipeline of leaders with a global mindset. the GLDP is run in association with the University of Michigan’s Stephen M. Ross School of Business. Designed to expand the global leadership capability of L&T’s senior managers, the course focuses on
HR for Professional Excellence
competing effectively in the global context, assessing the economic impact of global expansion and developing the leadership skills required for positive results. It encompasses Entrepreneurial Leadership, Strategic HR Management, Corporate Strategy, and Finance for Value Creation. The action-based learning approach is followed by inter-disciplinary and team-oriented situations.
Organisation Development & Learning
Capability & Leadership Development Programmes (CALD): Series I programmes provide an overview of the life cycle of an EPC Project. CALD Series II programmes offer a more intensiveexposure to the latest trends / concepts in project management. The learning modules custom-designed for this purpose are based on our experience of having executed world-class projects, judiciously blended with the latest conceptual knowledge base.
Any Time Learning (ATL)
ATL is an e-Learning portal offering various courses on soft skills and functional skills. This web-enabled medium enables L&T-ites to access state-of-the-art and interactive learning material - anytime and anywhere in the world.
L&T’s state-of-the-art Management Development Academy at Lonavala, near Mumbai
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L&T Institute of Project Management at Knowledge City, Vadodara.
Advanced training techniques shape the project managers of the future
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Training session at L&T’s Leadership Development Academy at Lonavala
ICONs: Nurturing Innovation & Excellence
The ICONs (an acronym for Immense Contribution of Noteworthy Significance) is an HR programme that recognises outstanding contributions of employees and encourages innovative solutions.
On a quarterly basis, employees and their managers present innovative ideas to senior executives from various Strategic Business Groups and HR. The contributors whose work is adjudged as having required innovation quotient, benefit to the company and the 'stretch', are chosen as ICONs.
In order to ensure that the innovations are disseminated across the organisation, the winners present their work at the felicitation venue in the form of a Learning Cafe, using creative models to represent their work.
L&T Institute of Project Management
L&T Institute of Project Management (L&T-IPM) at Vadodara creates excellence in project management. The facility comprises eminent professionals with extensive experience in project management.
Its agenda is to:
Provide high quality and relevant education in projectmanagement to all L&T employees and transform them intoproficient contributors in project teams and excellent project managers
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Collate and disseminate project management knowledge aspracticed in L&T through structured courses in projectmanagement
Develop and deliver project management cases from projectsundertaken by L&T
Benchmark global project management practices and incorporatethese practices in the curriculum to create a centre of excellence inProject Management
Collaborate with leading institutions across the globe for research in project management
Create a unique body of knowledge and document it in archivalpublications
Develop and nurture a talent pool of project management trainersfrom the practicing managers as a resource for the organisation
With a basket of courses and accreditations and certifications, L&T-IPM's educational initiatives are emerging as benchmark standards in project management education. Future plans include getting an independent residential campus with several full-time faculty members, and research in project management.
L&T Hydrocarbon is committed to fulfill its economic, environmental and social responsibilities while conducting business. We believe that green businesses can bring about transformational change to create a more sustainable future. CSR was one of L&T's core values long before it became an industry buzzword. L&T Hydrocarbon is driven by strong values such as Transparency, Empowerment, Accountability and Ethical Corporate Citizenship to create larger societal capital.
Over the years, L&T has been constantly delivering on stakeholder's expectations in an equitable and inclusive way through improved human well-being and social equity, while significantly reducing environmental risks and ecological scarcities. L&T Hydrocarbon’s CSR initiatives include requirements such as mother and child health, education and skill-building at international and domestic project locations. We engage with stakeholders through open communication based on transparency, honesty and timeliness. Looking forward towards sustainable growth, feedback from vendors, suppliers and contractors is established through a well-developed systematic engagement process.
Sustainability being a cornerstone, L&T Hydrocarbon promotes projects that add to its green portfolio. We are proud executors of critical green projects. Supported by intensive R&D efforts, we strive to develop innovative eco-processes by minimising the negative impacts on environment arising out of our operations, and through optimal use of material, energy and water.
L&T is one of India's first engineering & construction companies to report on Corporate Sustainability performance, based on 'GRI G3' guidelines, and has received national and international accolades since the publication of its first sustainability report in 2008. L&T won the 'Caring Company Award' presented by the World CSR Congress
in 2012 for exemplary corporate citizenship and commitment to creating a truly cohesive society. It also won the Corporate Governance and Sustainability Vision Award 2013 in the 'Water Stewardship' category from The Indian Chamber of Commerce (ICC) award L&T for 2012-13. The L&T Sustainability Report is A+ checked and externally assured. It is made accessible to all stakeholders at www.Larsentoubro.com
Sustainability
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Oil & Gas & Special Projects
North Block-II, 4th floor,Powai Campus, Saki-Vihar RoadMumbai 400 072
Tel : +91 22 67058057 Cell : +91 98191 64869 Fax : +91 22 67058099 e-mail : [email protected]
International Oil & Gas Projects (MENA Region)
P.O. Box 5467815th Floor, Al-Mansour Tower (NBAD Building), Opposite NDC Bldg.Al-Salaam Street, Abu Dhabi, U.A.E.
Tel : +971 2690 2777 Ext. 101 Cell : +971 5044 20151Fax : +971 2644 3070e-mail : [email protected]
International Oil & Gas Projects (MENA Region)
Entrance A, 8th Floor Mosa & Sultan Tower P.O Box-3769, King Faysal Road Al Yarmok District Unit No. 5, Al Khobar 34423-6391, Kingdom of Saudi Arabia
Tel (Board) : +966 3 8334163 Ext.142Fax : +966 38334175Cell : +966 55 9133432e-mail : [email protected]
Modular Fabrication Facility - Hazira
L&T Hazira Manufacturing Complex Surat-Hazira Road, Mora, P.O. Bhatha Dist.Surat, Gujarat 394 510
Tel : +91 261 2805319Cell : +91 99798 88901Fax : +91 261 2805057e-mail : [email protected]
Modular Fabrication Facility - Kattupalli
Kattupalli Village (Near Ennore Port)Ponneri Taluk, Tiruvallur DistrictTamil Nadu 600 120
Tel : +91 44 2796 7207Cell : +91 91769 27272 Fax : +91 44 2796 7202 e-mail : [email protected]
L&T Modular Fabrication Yard LLC
Plot No.3, Sohar Port Area, P.O. Box 236P.C. 322, Falaj Al Qabail, Sohar Sultanate of Oman
Tel : +968 2676 4114Cell : +968 95766911 Fax : +968 26762015 e-mail : [email protected]
Business Development (East Africa)
EPC Block, 3rd Floor, ‘B' Wing Saki-Vihar Road, Mumbai 400 072
Tel : +91 22 6705 1508 Cell : +91 9687641222 Fax : +91 22 6705 1988 e-mail : [email protected]
Business Development (Australia & New Zealand)
Suite 306, Level 3 267 St Georges Terrace Perth WA 6000, Australia
Tel : +61 8 9261 7735Cell : +61 437804211 e-mail : [email protected]
Floating Systems
North Block-II, 6th Floor, 'A' WingSaki-Vihar Road, Mumbai 400 072
Tel : +91 22 6705 2283Cell : +91 9821167642Fax : +91 22 6705 5110 e-mail : [email protected]
Subsea Systems L&T Powai Campus EPC Block, 3rd Floor, B WingSaki-Vihar Road, Mumbai 400 072
Tel : +91 22 67051776Cell : +91 98677 11266Fax : +91 22 67051988e-mail : [email protected]
Business Development (Singapore)
Tower B, #06-18 3A International Business Park ICON@IBP, Singapore 609935
Tel : +65 6635 1152Cell : +65 9029 8273e-mail : [email protected]
International Oil & Gas Projects (Non-MENA Region) L&T Powai Campus EPC Block, 2nd Floor, 'A' WingSaki-Vihar Road, Mumbai 400 072
Tel : +91 22 67053673 / 1908Cell : +91 98207 48927Fax : +91 22 67052725.e-mail : [email protected]
L&T Sapura Shipping Private Limited
L&T Business Park, TC- II, 5th Floor, B-wing, Gate No. 5, Saki Vihar Road, Powai Campus, Mumbai - 400 072
Tel : +91 22 6705 1609Cell : +91 9821167642e-mail : [email protected]
L&T Valdel Engineering Limited
Bangalore Head OfficeNo.19, Primrose RoadOff M.G. Road, Shrutha ComplexBangalore 560025
Tel : +91 80 4033 0000Fax : +91 80 2558 5221e-mail : [email protected] : www.Lntvaldel.com
Ofices at Faridabad & Chennai (India)
L&T Valdel Engineering Limited
Abu Dhabi Office P.O. Box 54678, 15th Floor, Al-Mansour Tower Opposite NDC Bldg. Al-Salaam Street Abu Dhabi, UAE Tel : +971 2690 27777 Ext.123 Mobile : +971 558930516 Fax : +971 2644 3070 e-mail : [email protected]
Fertiliser Projects
G-3 Bldg., 2nd FloorPowai Campus, Saki-Vihar RoadMumbai 400 072
Tel : +91 22 6705 3301 Cell : +91 98217 11799 Fax : +91 22 6705 1890 e-mail : [email protected]
Refinery Projects
L&T Knowledge City, Ground FloorWest Block, NH No.8, Vadodara 390 019
Tel : +91 265 2451090Cell : +91 98980 02902 Fax : +91 265 2451254 e-mail : [email protected]
Petrochemical Projects
L&T Knowledge City, Ground FloorWest Block, NH No.8, Vadodara 390 019
Tel : +91 265 2451095 Cell : +91 98980 03124 Fax : +91 265 2451254 e-mail : [email protected]
L&T Engineering
Mumbai CentreEPC Bock, 4th Floor, ‘B’ WingGate No.1, Powai CampusSaki-Vihar Road, Mumbai 400 072
Tel : +91 22 6705 1811 / 2061 Cell : +91 9619 392920 Fax : +91 22 6705 1052 e-mail : [email protected]
L&T Chiyoda Limited
Vadodara Head OfficeB.P. Estate, NH No.8, Chhani, Vadodara 391 740, Gujarat State, India
Tel: +91 265 399 1004 Cell: +91 8980057575 Fax: +91 265 399 1009 e-mail: [email protected] Website: www.Lntchiyoda.com
Hydrocarbon Mid & Downstream(Cluster 2 - KSA, Kuwait, Bahrain & Iraq)
Entrance A, 8th Floor Mosa & Sultan Tower P.O Box 3769, King Faysal RoadAl Yarmok District, Unit No. 5 Al Khobar 34423-6391, Saudi Arabia
Tel : +966 3833 4163 / 70 / 72 Fax : +966 3833 4175
Cell : +966 50023 1087
e-mail : Cell : +966 55492 1192
e-mail : [email protected] : +966 55 9133432
Larsen Toubro Arabia LLC
Entrance A, 8th Floor Mosa & Sultan Tower P.O Box-3769, King Faysal Road, Al Yarmok District, Unit No.5, Al Khobar 34423-6391 Kingdom of Saudi Arabia
Tel : +966 3833 4163/70/72 Fax : +966 38334175 e-mail : [email protected]
Hydrocarbon Mid & Downstream(Cluster 1 - UAE, Qatar & Oman)
505-5-7, Sheikh Abdulla BuildingAl Qasimia Street,P.O.Box 71447Sharjah, UAE
Tel : +971 6 597 9555Fax : +971 6575 2124
e-mail : [email protected] Cell : +971 56 1883330
e-mail : [email protected] : +971 50 4825 607
[email protected] : +971 56 1881869
Chemical Plants
L&T Powai Campus G-3 Bldg., 1st Floor, Gate No.1Saki Vihar Road, Mumbai 400 072
Tel. : +91 6705 1247 / 2912Cell : +91 98204 49599Fax : +91 22 6705 1890e-mail : [email protected]
Unit Systems & Modular Process Plants
L&T Powai CampusEPC Block, 2nd floor, 'B' WingGate No.1, Saki-Vihar RoadMumbai 400 072
Tel : +91 22 6705 3326Cell : +91 9820594905Fax : +91 22 6705 1310e-mail : [email protected]
L&T Engineering
Faridabad Centre12/4 Delhi-Mathura RoadNational Capital RegionFaridabad 121 003
Tel : +91 129 429 1321 Cell : +9871015580Fax : +91 129 429 1303e-mail : [email protected]
L&T Engineering
Vadodara CentreL&T Knowledge CityGround Floor, West Block, NH-8Vadodara 390 019 Tel : +91 265 2451030Cell : +91 9898221479Fax : +91 265 2451255e-mail : [email protected]
HYDROCARBON - MID & DOWNSTREAM - INTERNATIONAL
Hydrocarbon Mid & Downstream(Cluster 3 - CIS & Africa)
302-304 Sheikh Abdulla Building Al Qasimiya Street P.O. Box 71447, Sharjah, U.A.E.
Tel : +971 6 5172704 Fax : +971 6 5741800
e-mail : [email protected] : +971 56 2190791
e-mail : [email protected] Cell : +971 50818 4492
Business Development (Indonesia)
The City Tower, 12th Floor Unit 1N Jalan M. H. Thamrin No. 81Jakarta Pusat 10310, Indonesia Tel : +62 21 29608238Cell : +62 81 311647805Fax : +62 21 29608239e-mail : [email protected]
Larsen & Toubro (East Asia) Sdn Bhd.
Sub-lot 24, Lot 16505 Jalan Keluli 1Kawasan Perindustrian Bukit Raja, Seksyen 740000 Shah Alam, Malaysia
Tel : +603 3344 2349, 3361 8385Cell : +601 69099394 Fax : +603 3344 3021e-mail : [email protected]
HYDROCARBON - PLANT CONSTRUCTION & PIPELINES - INTERNATIONAL
Hydrocarbon Plant Construction & Pipelines (Cluster 1)
2nd & 3rd Floors, Building No. 209 Zone 42, Street 230 Opp. Doha Cinema, C-Ring Road Doha, Qatar
Tel : +974 4423 9000 Tel : +974 5551 6407 Fax : +974 4455 1286 e-mail : [email protected]
Hydrocarbon Plant Construction(Cluster 2 - KSA, Bahrain, Kuwait & Iraq)
Entrance A, 8th Floor Mosa & Sultan Tower P.O Box-3769, King Faysal Road, Al Yarmok District, Unit No.5, Al Khobar 34423-6391 Kingdom of Saudi Arabia
Tel : +966 3833 4163/70/72 Fax : +966 3 833 4175
Cell : +966 50023 1087
e-mail : Cell : +966 564691620
Hydrocarbon Pipelines(Cluster 2 - KSA, Bahrain, Kuwait & Iraq)
Entrance A, 8th Floor Mosa & Sultan Tower P.O Box-3769, King Faysal Road, Al Yarmok District, Unit No.5, Al Khobar 34423-6391 Kingdom of Saudi Arabia
Tel : +966 3833 4163/70/72 Fax : +966 3833 4175
Cell: : +966 50023 1087
e-mail : Cell : +966 55526 6089
Larsen & Toubro Electromech LLC
P.O. Box 1999, Ruwi Postal Code 112 Sultanate of Oman Tel : +968 24626502 Fax : +968 24626555 e-mail : Cell: : +968 99488958
e-mail : Cell: : +968 99890192
Larsen & Toubro Kuwait Construction Co. WLL
Eastern Plaza Building Block 8, East Ahamadi P.B. No. 46395, Fahaheel 64014, Kuwait
Tel : +965 23970072 79 Cell : +965 66321505Fax : +965 23970080e-mail : [email protected]
Larsen & Toubro ATCO Saudia LLC Entrance A, 8th Floor, Mosa & Sultan Tower P.O Box-3769, King Faysal RoadAl Yarmok District, Unit No.5, Al Khobar 34423-6391, Kingdom of Saudi Arabia
Tel : +966 3833 4163/70/72 Fax : +966 3 833 4175
e-mail : [email protected] : +966 503269258
[email protected] : +966 506832463
Hydrocarbon Plant Construction & Pipelines (Cluster 3 - CIS & Africa)
302-304 Sheikh Abdulla Building Al Qasimiya Street P.O. Box 71447, Sharjah, UAE
Tel : +971 6 5172704 Fax : +971 6 5741800
e-mail : [email protected] : +971 56 2190791
e-mail : [email protected] Cell : +971 55 2695929
HYDROCARBON - PLANT CONSTRUCTION & PIPELINES
Hydrocarbon Pipelines
Mount Poonamallee RoadPost Box 979, Manapakkam Chennai 600 089
Tel : +91 44 2252 6427 / 23Cell : +91 9677066662Fax : +91 44 2249 3317, 2252 6998 e-mail :
: [email protected]@Lntecc.com
L&T GULF Private Limited
12/4, Delhi-Mathura RoadNational Capital Region Faridabad 121 003
Tel : +91 129 429 1960 Cell : +91 9818669536 Fax : +91 129 429 1903e-mail : [email protected]
Process Plant Construction
Mount Poonamallee RoadPost Box 979, Manapakkam Chennai 600 089
Tel : +91 44 2252 6400 / 01 / 29cell : +91 9791038915Fax : +91 44 2249 3317, 2252 6998E-mai :
: [email protected]@Lntecc.com
Process Plant Construction (Cluster 1 - U.A.E., Qatar & Oman)
301-305 Sheikh Abdulla BuildingAl Qasimiya StreetP.O. Box 71447 Sharjah, U.A.E.
Tel : +971 6575 2800 Fax : +971 6575 1800
e-mail : [email protected] Cell : +971 559501678
e-mail : [email protected] Cell : +971 507485993
Hydrocarbon Pipelines (Cluster 1 - U.A.E., Qatar & Oman)
301-305 Sheikh Abdulla BuildingAl Qasimiya StreetP.O. Box 71447 Sharjah, U.A.E.
Tel : +971 6575 2800 Fax : +971 6575 1800
e-mail : [email protected] Cell : +971 559501678
e-mail : [email protected] Cell : +971 50 4563695
Registered Office:L&T House, N. M. MargBallard EstateMumbai 400 001, INDIA
INTERNATIONAL BUSINESS DEVELOPMENT OFFICES
Korea
102-604, Daewoo World Mark Tower B/D 996-3, Yeongtong-dong Yeongtong-gu, Suwon Gyeonggi-do, Korea Tel : +82 31 2022109 Cell : +82 10877 17862 e-mail : [email protected]
South Africa
PO Box 5239, Cresta 21181st Floor, Block 5, Parc Nicol3001, William Nicol Drive, Byranston 2021Johannesburg, South Africa
Tel : +27 11 367 4160Cell : +27 82 390 1988e-mail : [email protected]
Europe
Suite 11.01, Exchange Tower1, Harbour Exchange SquareLimeharbour, London E14 9GE
Tel : +44 207 517 1671Cell : +44 7850 914 871e-mail : [email protected]
USA
10370 Richmond AvenueSuite 1310 Houston, TX 77042 USA
Tel : +1 713 587 5832Cell : +1 832 858 8757Fax : +1 713 334 4516e-mail : [email protected]
Brazil
150, Rua Bauhineas Da Peninsula Ed Peninsula Life 1610, Barra Da Tijuca Rio de Janeiro - 22776-090, Brazil
Tel : +55 213 269 8296 Cell : +55 219 966 6680 e-mail : [email protected]
Russia
Prospect Vernadskova, 93/1/269Moscow 119526Russia
Tel : +7 495 4339061Cell : +7 915 1880697Fax : +7 495 4341193e-mail : [email protected]
France
17 rue Galilee75016 ParisFrance
Tel : +33 1 47239987Cell : +33 6 08244908 e-mail : [email protected]
Italy
Via Filippo Tajani 1120133 MilanItaly
Tel : +39 331 8387739Cell : +39 348 [email protected]
Corporate CentreEPC Block, 6th Floor, Powai Campus, Saki-Vihar Road, Mumbai-400 072, INDIATel: +91 22 6705 1924 Fax: +91 22 6705 1950 www.Lnthydrocarbon.com
