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KADIB K I R C H E R A D V I C E I N BIOECONOMY Bio-Economy Advanced Manufacturing Systems and Processes 29 th April 2015 Developing new industrial value chains through open innovation collaboration spaces RIM plus; Brussels Dr. Manfred Kircher KADIB

A D V I C E I N Bio-Economy Advanced … › growth › tools-databases › regional...for Polyamide 12 Evonik is operating a pilot plant for bio-based !-amino lauric acid Essen, July

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Page 1: A D V I C E I N Bio-Economy Advanced … › growth › tools-databases › regional...for Polyamide 12 Evonik is operating a pilot plant for bio-based !-amino lauric acid Essen, July

KADIB K I R C H E R A D V I C E I N BIOECONOMY

Bio-Economy Advanced Manufacturing Systems and Processes 29th April 2015 Developing new industrial value chains through open innovation collaboration spaces RIM plus; Brussels Dr. Manfred Kircher KADIB

Page 2: A D V I C E I N Bio-Economy Advanced … › growth › tools-databases › regional...for Polyamide 12 Evonik is operating a pilot plant for bio-based !-amino lauric acid Essen, July

KADIB K I R C H E R A D V I C E I N BIOECONOMY

Today Europe‘s Economy is based on Fossil Feedstock

Energy/Mobility

Foto: Lamilux Rehau

Pharmaceuticals

Chemicals

Foto: MorgueFile

Foto: Bran

Fotos: Wikimedia Commons

Foto: Osvaldo Gago

Gas

Coal

commons.wikimedia; Spyridon Natsikos

Oil

Fossil Feedstock limited imported volatile

Climate CO2-Emission

Employment in industrial centers

Page 3: A D V I C E I N Bio-Economy Advanced … › growth › tools-databases › regional...for Polyamide 12 Evonik is operating a pilot plant for bio-based !-amino lauric acid Essen, July

KADIB K I R C H E R A D V I C E I N BIOECONOMY

Modern Bio-Economy is the only Alternative

Renewable feedstock

limited regional & global divers

Climate CO2-Circle

Employment in rural regions in industrial centers

7 bn t/a carbon Global agro-photosynthesis To compare: 11 bn t/a fossil carbon globally consumed (93% Energy, mobility; 7% materials)

Food/Feed

Energy/Mobility

Foto: Lamilux Rehau

Pharmaceuticals

Chemicals

Foto: MorgueFile

Foto: Ianusius

Foto: Bran

Fotos: Wikimedia Commons

Foto: Osvaldo Gago

Page 4: A D V I C E I N Bio-Economy Advanced … › growth › tools-databases › regional...for Polyamide 12 Evonik is operating a pilot plant for bio-based !-amino lauric acid Essen, July

KADIB K I R C H E R A D V I C E I N BIOECONOMY

Modern Bio- & Circular Economy needs & enables Feedstock-Flexibility!

!! Feedstock Cascade Use

Fotos: Wikimedia Commons

Foto: Bernd Schwabe

Foto: 4028mdk09

ind.Sidestreams

Waste

Foto: Bundesarchiv

Foto: Bernd schwabe

Forestry

Foto: 4028mdk09 Foto: 4028mdk09 Foto: 4028mdk09 Foto: 4028mdk09 Foto: 4028mdk09 Foto: 4028mdk09

Agriculture

Foto: 4028mdk09

Foto: 4028mdk09

Food/Feed

Energy/Mobility

Foto: Lamilux Rehau

Pharmaceuticals

Chemicals

Foto: MorgueFile

Foto: Ianusius

Foto: Bran

Fotos: Wikimedia Commons

Foto: Osvaldo Gago

Page 5: A D V I C E I N Bio-Economy Advanced … › growth › tools-databases › regional...for Polyamide 12 Evonik is operating a pilot plant for bio-based !-amino lauric acid Essen, July

KADIB K I R C H E R A D V I C E I N BIOECONOMY

Carbon-dependent Sectors to be Prioritized !

World Ethylene 140 mio t ! 120 mio t C Sugar 165 mio t ! 69 mio t C EU Ethylene 20 mio t ! 17 mio t C Sugar 18 mio t ! 8 mio t C

Fotos: Wikimedia Commons

Foto: Bernd Schwabe

Foto: 4028mdk09

ind.Sidestreams

Waste

Foto: Bundesarchiv

Foto: Bernd schwabe

Forestry

Foto: 4028mdk09 Foto: 4028mdk09 Foto: 4028mdk09 Foto: 4028mdk09 Foto: 4028mdk09 Foto: 4028mdk09

Agriculture

Foto: 4028mdk09

Foto: 4028mdk09

Foto: Lamilux Rehau

Chemicals

Long Distance Mobility

Page 6: A D V I C E I N Bio-Economy Advanced … › growth › tools-databases › regional...for Polyamide 12 Evonik is operating a pilot plant for bio-based !-amino lauric acid Essen, July

KADIB K I R C H E R A D V I C E I N BIOECONOMY

Bioeconomy enters 1st gen. Food-Biomass Markets

State-of-the Art Just Starting Tomorrow

Sugar-/Oil- Carbon

Page 7: A D V I C E I N Bio-Economy Advanced … › growth › tools-databases › regional...for Polyamide 12 Evonik is operating a pilot plant for bio-based !-amino lauric acid Essen, July

KADIB K I R C H E R A D V I C E I N BIOECONOMY

Big Chemical Industries step into 1st gen. Biochemicals

Succinity produces first commercial quantities of biobased succinic acid Düsseldorf, March 3, 2014 Succinity GmbH, the joint venture between Corbion Purac and BASF for the production and commercialization of biobased succinic acid, has announced the successful start-up of its first commercial production facility. The plant, located at the Corbion Purac site in Montmeló, Spain, has an annual capacity of 10,000 metric tons... BASF to build bio-BDO facility MAY 14, 2013 BASF announced that it plans to begin production of bio-BDO using Genomatica’s one-step fermentation process, which uses sugar for feedstock. “Currently we anticipate a plant capacity of 50,000 tons/year.....

Page 8: A D V I C E I N Bio-Economy Advanced … › growth › tools-databases › regional...for Polyamide 12 Evonik is operating a pilot plant for bio-based !-amino lauric acid Essen, July

KADIB K I R C H E R A D V I C E I N BIOECONOMY

1. gen. Butadiene Replacement

Palm-Kernel Oil as an Alternative Raw Material for Polyamide 12

Evonik is operating a pilot plant for bio-based !-amino lauric acid Essen, July 30, 2013

The biobased !-amino-lauric acid is an alternative to petroleum-based laurin lactam (LL). ALS replaces the monomer LL in the manufacture of sustainable high-performance plastics and yields an identical compound polyamide 12 (PA 12). Over the long run, the entirely new process has the potential to complement the butadiene-based production of PA12.

Page 9: A D V I C E I N Bio-Economy Advanced … › growth › tools-databases › regional...for Polyamide 12 Evonik is operating a pilot plant for bio-based !-amino lauric acid Essen, July

KADIB K I R C H E R A D V I C E I N BIOECONOMY

1. gen. Isobutene Pilot Plant

Isobuten: Completion of basic engineering of the Leuna Demo Plant Leuna, March 18th, 2015 Markus Wolperdinger, Vice President Biotechnology Plants at Linde's Engineering Division said: “We are proud to deliver to Global Bioenergies a complete basic engineering package for its process to convert sugars into isobutene, a gaseous hydrocarbon. This one-of-a-kind demo plant will be an important milestone on the way to the commercialization of Global Bioenergies’ innovative biotechnological processes”.

Page 10: A D V I C E I N Bio-Economy Advanced … › growth › tools-databases › regional...for Polyamide 12 Evonik is operating a pilot plant for bio-based !-amino lauric acid Essen, July

KADIB K I R C H E R A D V I C E I N BIOECONOMY

Bioeconomy makes 2nd gen. Non-Food-Biomass Markets

State-of-the Art Just Starting Tomorrow

Lignocellulosic- Carbon

Sugar-/Oil- Carbon

Page 11: A D V I C E I N Bio-Economy Advanced … › growth › tools-databases › regional...for Polyamide 12 Evonik is operating a pilot plant for bio-based !-amino lauric acid Essen, July

KADIB K I R C H E R A D V I C E I N BIOECONOMY

. The world's first plant for the production of second generation biofuels has been opened in Northern Italy 9.10.2013 The world’s first commercial-scale plant for the production of bioethanol from non-food biomass sources was officially inaugurated today before the Minister for Economic Development Flavio Zanonato and the local Authorities (President of the Regional Administration Roberto Cota, Mayor of Crescentino Marinella Venegoni, President of the Provincial Administration Carlo Riva Vercellotti). The Crescentino (Vercelli) bio-refinery is owned by Beta Renewables, a joint venture between Biochemtex, a Mossi Ghisolfi Group engineering company, the American fund TPG (Texas Pacific Group), and the Danish company Novozymes, a world leader in bio-innovation.

2nd gen. Ethanol, Glycols and Power established in Italy

Page 12: A D V I C E I N Bio-Economy Advanced … › growth › tools-databases › regional...for Polyamide 12 Evonik is operating a pilot plant for bio-based !-amino lauric acid Essen, July

KADIB K I R C H E R A D V I C E I N BIOECONOMY

ENERGOCHEMICA SE constructs of a 2nd Generation Ethanol plant Bratislava, 06 October 2014 Biochemtex and Beta Renewables announce they have signed a definitive agreement with ENERGOCHEMICA SE for the construction of a 2nd Generation Ethanol plant and the annexed Energy Block for the generation of power and steam. The plant, that will be built in Strazske, Slovak Republic , will deliver 55,000 metric tons per year of cost-competitive cellulosic ethanol while using non-food biomass as its feedstock. The project begins immediately and the start-up of the plant is expected in the first half of 2017.

2nd gen. Ethylen to be constructed in Slovakia

Page 13: A D V I C E I N Bio-Economy Advanced … › growth › tools-databases › regional...for Polyamide 12 Evonik is operating a pilot plant for bio-based !-amino lauric acid Essen, July

KADIB K I R C H E R A D V I C E I N BIOECONOMY

Italian Companies to Generate Bioplastic from Potatoe Byproducts Bologna, 03/18/2015 The agreement between biotech firm Bio-on and potato products company Pizzoli aims to produce 2,000 tons of bioplastics annually with the hope of doubling that capacity in the future. The bioplastics, called polyhydroxyalkanoates or PHAs, could replace traditional plastic in a number of processes, the companies said. Bio-on Chairman Marco Astorri said his company's technology can already generate bioplastic from sugar beet and sugar cane byproducts, and the partnership with Pizzoli will broaden its ability to create PHAs.

2nd gen. PHA to be constructed in Italy

Page 14: A D V I C E I N Bio-Economy Advanced … › growth › tools-databases › regional...for Polyamide 12 Evonik is operating a pilot plant for bio-based !-amino lauric acid Essen, July

KADIB K I R C H E R A D V I C E I N BIOECONOMY

Bioeconomy generates 3rd gen. Recycling Feedstock

CO2 ,CO (Flue-, Syngas)

Lignocellulosic- Carbon

Sugar-/Oil- Carbon

State-of-the Art Just Starting Tomorrow

Page 15: A D V I C E I N Bio-Economy Advanced … › growth › tools-databases › regional...for Polyamide 12 Evonik is operating a pilot plant for bio-based !-amino lauric acid Essen, July

KADIB K I R C H E R A D V I C E I N BIOECONOMY

Jet Fuel from Steel-Mill off-Gas 24.10.2014 LanzaTech is developing a revolutionary fuel that sees waste gases from industrial steel production being captured, fermented and then chemically converted for use as jet fuel. LanzaTech and Virgin Atlantic have been working together for three years on the fuel’s development. A proving flight of the new technology will take place within the next year. LanzaTech estimates that its process can apply to 65 % of the world’s steel mills, allowing the fuel to be scaled up for worldwide use.

3rd gen. Jet-Fuel under Development

Page 16: A D V I C E I N Bio-Economy Advanced … › growth › tools-databases › regional...for Polyamide 12 Evonik is operating a pilot plant for bio-based !-amino lauric acid Essen, July

KADIB K I R C H E R A D V I C E I N BIOECONOMY

Evonik and LanzaTech working on bio-processed precursors for specialty plastics Essen, December 9, 2013 Synthetic biology to enable the production of bio-processed precursors for specialty plastics made of synthesis gas Essen (Germany) and Roselle (Illinois/USA). Evonik Industries and LanzaTech have signed a three year research cooperation agreement which will see Evonik combining its existing biotechnology platforms with LanzaTech’s synthetic biology and gas fermentation expertise for the development of a route to bio-processed precursors for specialty plastics from waste derived synthesis gas. In this route, microorganisms placed in fermenters are used to turn synthesis gas into chemical products. Synthesis gases comprise mainly of either carbon monoxide or carbon dioxide and hydrogen and can come from a variety of gasified biomass waste streams including forestry and agricultural residues and gasified municipal solid waste.

3rd gen. Chemicals under Development

Page 17: A D V I C E I N Bio-Economy Advanced … › growth › tools-databases › regional...for Polyamide 12 Evonik is operating a pilot plant for bio-based !-amino lauric acid Essen, July

KADIB K I R C H E R A D V I C E I N BIOECONOMY

Bio-based Intermediates expected to grow by 11% AGR 2014-2018

Lux Research 24. January 2015

Page 18: A D V I C E I N Bio-Economy Advanced … › growth › tools-databases › regional...for Polyamide 12 Evonik is operating a pilot plant for bio-based !-amino lauric acid Essen, July

KADIB K I R C H E R A D V I C E I N BIOECONOMY

Value Pharma-

Active

Polyester

Amino Acid

Protein

Succinate

Sphingosine

Plastics

Feedstock- Industries

(Bio-)Chemical Industries & SME

Consumer Industries

1,4-Butandiol Isoprene

Rubber Polyisoprene

L-tert.-Leucine

Value-Chain

Dermatolog. Active

Agri-, Silvi-, Aqua- culture,

C-emitting Recycling

Success by Shortening Time-to-Market

Ethanol 2,3 BDO

Wheat

Seed Lignocellulose

Starch

Sugar

Sunflower Syngas CO, CO2, H2

Fatty Acids

Adhesive

Cosmetics

Bottle

Tire

Energy

Pharmaceutical

MSW, Ind. Byproducts, CO, CO2

Page 19: A D V I C E I N Bio-Economy Advanced … › growth › tools-databases › regional...for Polyamide 12 Evonik is operating a pilot plant for bio-based !-amino lauric acid Essen, July

KADIB K I R C H E R A D V I C E I N BIOECONOMY

www.KADIB.de