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A Global Leader in Integrated Passive Devices www.OnChip.com On Chip Devices A Global Leader in Integrated Passive Devices September 2014 1

A Global Leader in Integrated Passive Devices · Diode Back-to-back Hi-Voltage Diodes High Brightness (White/Blue/Green) LED lamps particularly those built using Sapphire substrates

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Page 1: A Global Leader in Integrated Passive Devices · Diode Back-to-back Hi-Voltage Diodes High Brightness (White/Blue/Green) LED lamps particularly those built using Sapphire substrates

A Global Leader in Integrated Passive Devices

www.OnChip.com

OnChip Devices

A Global Leader in

Integrated Passive Devices

September 2014

1

Page 2: A Global Leader in Integrated Passive Devices · Diode Back-to-back Hi-Voltage Diodes High Brightness (White/Blue/Green) LED lamps particularly those built using Sapphire substrates

A Global Leader in Integrated Passive Devices

www.OnChip.com

Corporate Profile

2

Established 2007Company is 100% self-funded

HeadquartersHeart of Silicon Valley (Santa Clara, CA)

Strategic StrengthLow-cost Silicon Wafer Foundry

Installed capacity 14K wafers/month

Core ProductsIntegrated Passive DevicesESD/TVS Diodes and Silicon Carriers for HB LEDs Manufacturers

Wafers/Month Dies/Wafer Monthly Capacity

14Ku 50Ku 700Mu

Page 3: A Global Leader in Integrated Passive Devices · Diode Back-to-back Hi-Voltage Diodes High Brightness (White/Blue/Green) LED lamps particularly those built using Sapphire substrates

A Global Leader in Integrated Passive Devices

www.OnChip.com

Key Customers

3

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A Global Leader in Integrated Passive Devices

www.OnChip.com 4

The Need for Integrating Passive Devices

• Average Passive Usage Model– CDMA = 620 per phone– WCDMA 3G = 775 per phone– GSM = 380 per phone

• Impact on the solution cost of the growth of passive components in the handset:– Manufacturing insertion costs– Procurement costs– Inventory costs– QA/Reliability costs– Average total passive placement

costs are 1.7x the total of all discrete IC’s for typical handset

300

350

400

450

500

550

600

650

700

750

400,000

450,000

500,000

550,000

600,000

650,000

700,000

750,000

Avera

ge P

assiv

es p

er

Ph

on

e

Ph

on

e S

hip

men

t (0

00s)

Average Number of Passive Components per Cell Phone

Year

Passives Growth in Handsets

Page 5: A Global Leader in Integrated Passive Devices · Diode Back-to-back Hi-Voltage Diodes High Brightness (White/Blue/Green) LED lamps particularly those built using Sapphire substrates

A Global Leader in Integrated Passive Devices

www.OnChip.com 5

IPD Value Proposition

Replaced by 3 IPDs58 Discrete components

Board Space Savings of 90% Cost Savings of 40%

Better EMI Filter performanceImproved board reliability

Advantages of Integrated Passive Devices (IPD)

Page 6: A Global Leader in Integrated Passive Devices · Diode Back-to-back Hi-Voltage Diodes High Brightness (White/Blue/Green) LED lamps particularly those built using Sapphire substrates

A Global Leader in Integrated Passive Devices

www.OnChip.com

Before After

Value Proposition

Integrated Passive Devices

OnChip

Replacing 56 components with a single IPD

Page 7: A Global Leader in Integrated Passive Devices · Diode Back-to-back Hi-Voltage Diodes High Brightness (White/Blue/Green) LED lamps particularly those built using Sapphire substrates

A Global Leader in Integrated Passive Devices

www.OnChip.com 7

Integrated Passive Devices

IPD Silicon chip with

approximate size of 0805

replaces 43 Rs & Cs and 34

Diodes

Page 8: A Global Leader in Integrated Passive Devices · Diode Back-to-back Hi-Voltage Diodes High Brightness (White/Blue/Green) LED lamps particularly those built using Sapphire substrates

A Global Leader in Integrated Passive Devices

www.OnChip.com 8

Passive ComponentsCapabilities

Resistors

2Ω to 1GΩ

±0.1% absolute tolerance

±0.02% ratio tolerance

Very low TCR < ±25ppm/ oC

Low inductive effects

Capacitors

1pF to 1,000pF

25V to 100V Breakdown Voltage

±5%, ±10%, ±20% tolerance

Very low TCC < ±50ppm/ oC

Low ESR

Res-Cap ArraysAccurate Time constants

±5%, ±10%, ±15%

Very low cross-talk (< 2%)

Zener DiodesClamp Voltage 6V to 100V

30kV ESD Protection

Back-to-back for AC signals

Page 9: A Global Leader in Integrated Passive Devices · Diode Back-to-back Hi-Voltage Diodes High Brightness (White/Blue/Green) LED lamps particularly those built using Sapphire substrates

A Global Leader in Integrated Passive Devices

www.OnChip.com 9

Product Families

Bare-die

Wire-Bondable

Flip Chip

Micro BGA

Packaged

Semi IC Pkgn.

Resistors

Silicon & Ceramic

Bare-die

Wire-Bondable

Micro BGA CSP/Ball Drop

Flip Chip Packaged

Semi IC Pkgn.

Diodes

Zener & Low-Cap

Bare-die

Wire-Bondable

Capacitors

Silicon

OnChip Products

Made in the USA

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A Global Leader in Integrated Passive Devices

www.OnChip.com 10

4, 6 & 8 channels of EMI/ESD

Offered as CSPs and in uDFN

C C

R

Input Output

PART

NUMBER

RATED

STAND-

OFF

VOLTAGE

MINIMUM

BREAKDOWN

VOLTAGE

MAXIMUM

REVERSE

LEAKAGE

CURRENT

TYPICAL

FORWARD

VOLTAGE

MINIMUM

ATTENUATION

@ 800 to 3,000

MHz

CUT-OFF

FREQUENCY

50-OHMS

SOURCE &

LOAD

RESISTANCE

R +/-20%

CAPACITANCE

C +/-20%

EMF1101-04 6 Volts 7 Volts 0.1 uA 0.8 Volts -25dB 105 MHz 200-ohms 15-pF

EMF1101-06 6 Volts 7 Volts 0.1 uA 0.8 Volts -25dB 105 MHz 200-ohms 15-pF

EMF1101-08 6 Volts 7 Volts 0.1 uA 0.8 Volts -25dB 105 MHz 200-ohms 15-pF

ELECTRICAL CHARACTERISTICS PER LINE @ 25°C Unless Otherwise Specified

Circuit per channel

EMI Filters withESD Diodes

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A Global Leader in Integrated Passive Devices

www.OnChip.com 11

TVS/ESD Protection

Zener & Low-Cap

Diodes

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A Global Leader in Integrated Passive Devices

www.OnChip.com

CL

RF Antenna

Signal Line

OC1214-01TR

3-Lead SOT23

Switch

GND

GND

PA

LNA

Not

Connected

1

2

RF Switch & Amplifier ESD Protection DiodesApplication Schematic for OC1214-01

12

ESD Protection

Page 13: A Global Leader in Integrated Passive Devices · Diode Back-to-back Hi-Voltage Diodes High Brightness (White/Blue/Green) LED lamps particularly those built using Sapphire substrates

A Global Leader in Integrated Passive Devices

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ESD2100-02TR

ESD2100

-04TR

Upstream

USB Port

Downstream

USB Port

Downstream

USB Port

USB

Controller

USB 2.0 Port ESD Protection DiodesApplication Schematic for ESD2100-02 & -04

13

ESD Protection

Page 14: A Global Leader in Integrated Passive Devices · Diode Back-to-back Hi-Voltage Diodes High Brightness (White/Blue/Green) LED lamps particularly those built using Sapphire substrates

A Global Leader in Integrated Passive Devices

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High Speed (USB, 1394, HDMI,..) Port ESD Protection with Low-Cap Diodes (ESD2100)

Pin Configuration

4-channel version

Electrical Specifications MIN TYP MAX UNITS

Operating Supply Voltage (VP) 3.3 5.5 V

Operating Supply Current (IP); VP=3.3V 8 uA

Diode Forward Voltage (IF= 8mA; @ 25°C)

Top Diode 0.6 0.8 0.95 V

Bottom Diode 0.6 0.8 0.95 V

Leakage current at VP=5V, 25C - ±0.1 ±1 uA

Signal Clamp Voltage at 25C @ 10mA 8 10 12 V

ESD Protection

Contact discharge per IEC 61000-4-2 standard

Clamping voltage during ESD discharge MIL-STD-

883D (Method 3015), 4kV- ±10 - V

Input Capacitance 0.6 0.8 1 pF

ELECTRICAL OPERATING CHARACTERISTICS

8 - - kV

Features: Small package saves board space

Protects 2, 4, 6 & 8 I/O lines

ESD protection to over 8kV contact discharge per IEC-61000

14

ESD Protection

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A Global Leader in Integrated Passive Devices

www.OnChip.com 15

ESD0504P

N/C

2GND

5

4

31

6

PIN ASSIGNMENTS BONDING DIAGRAM

CIRCUIT SCHEMATIC

& PACKAGEVcc

Vcc

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A Global Leader in Integrated Passive Devices

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0201 & 0402 Case-size Packages

Packaged ESD Diodesfor HB LED

Pad

Pad

Pad

Pad

0.3mm

0.6

mm

0.6mm

1m

m

0201

0402

Package DimensionsElectrical Specifications: Min. Typ. Max. Unit

Leakage current at V=5V, 25C <1 mA

Signal Clamp Voltage at 25C:

Breakdown Voltage, 1mA 6

Breakdown Voltage, 1mA -6

ESD withstand voltage*:

Human Body Model (MIL-STD-883, method 3015) 8 kV

ESD withstand voltage*:

Contact Discharge Method (IEC 61000-4-2) 8 kV

Clamping voltage during ESD discharge* Positive 22

MIL-STD-883 (Method 3015), 4kV Negative -15 V

Diode Input Capacitance @ 0V 3 pF

Series Inductance 0.4 nH

Temperature Range:

Operating -40 125

Storage -65 150

V

C

Ultra small ESD diodes in a 0402

& 0201 molded Plastic package

ESD protection to over 8kV

contact discharge per IEC-61000

Can handle multiple ESD strikes

Protects 5.3V AC (bi-directional)

signals

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Pad – a1

Pad – a2

Electrical Specifications Min. Typ. Max. UnitLeakage current at V=4V, 25C - 0.1 1 uA

Signal Clamp Voltage at 25C @ 10mA 8 10 12 V

ESD Voltage "Contact" Discharge per

IEC61000-4-2 Standards 30 - - kV

Clamping voltage during ESD discharge

per IEC61000-4-2 at +/-30kV- +/-10 - V

Input Capacitance 13 pF

Temperature Range:

Operating -40 150 C

Storage -65 150

-20mils (0.6mm)

10

mils

(0.3

mm

)

ESD0201 Silicon ESD/TVS Zener Diodes(Die Size: 20mils x 10mils x 10mils)

Solder Pad Material OnChip P/N

Sn/Ag4/Cu0.5 (RoHS Compliant) ESD0201-01FR

5um electroless Ni/Au bumps (RoHS Compliant) ESD0201-01FR-Au

Full Ordering Part Number

Flip Chip Diodesfor HB LED

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These

A Global Leader in Integrated Passive Devices

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ESD8x8 Diode Bare-die with Single Wire-bond(Die Size: 8mils x 8mils x 4 mils)

8 mils(200-um)

8 mils(200-um)

Back-metal

for die-attach

Top-metal

for wire-bonding

Back-metal

for die-attach

Top-metal

for wire-bonding

8 mils(200-um)

8 mils(200-um)

8 mils(200-um)

8 mils(200-um)

Back-metal

for die-attach

Top-metal

for wire-bonding

Back-metal

for die-attach

Top-metal

for wire-bonding

Electrical Specifications: Min. Typ. Max. Unit Leakage current at V=5V, 25C <1 mA

Signal Clamp Voltage at 25C: Positive Clamp, 10mA Negative Clamp, 10mA

5

-5

7

-7

15

-15

V V

ESD withstand voltage*: Human Body Model (MIL-STD-883, method 3015)

8

kV

ESD withstand voltage*: Contact Discharge Method (IEC 61000-4-2)

2

4

kV

Clamping voltage during ESD discharge* Positive MIL-STD-883 (Method 3015), 4kV Negative

+15 -15

V

Diode Input Capacitance @ 0V * 3 pF

Temperature Range: Operating Storage

-40 -65

150 150

C

ESD8x8 Diodes are widely used for protecting High Brightness InGaN LED Chips

from ESD Damage as well as Over-voltage Stress

These back-to-back

diodes are available with

Signal Clamp of 5V, 12V,

24V & 30V

Diodes for HB LED

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LED LED

Single ZenerDiode

Back-to-backZener Diodes

LED

LED

LED

LED

LED

LED

LED

LED

LED

LED

Hi-VoltageSingle Zener

Diode

Back-to-backHi-Voltage

Diodes

High Brightness (White/Blue/Green) LED lamps particularly those built using Sapphire substrates are very sensitive to Electrostatic Discharge and Voltage Surge. OnChip’s Zener diodes can provide protection from both positive and negative pulses for a single LED or an entire string of LEDs.

Zener Chip Protecting HB LEDs

Page 20: A Global Leader in Integrated Passive Devices · Diode Back-to-back Hi-Voltage Diodes High Brightness (White/Blue/Green) LED lamps particularly those built using Sapphire substrates

A Global Leader in Integrated Passive Devices

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HB LED Protection

Failure to adequately protect LEDs from voltage spikes cause current leakage or they appear dim or dead

OnChip offers Zeners that preventelectrical damage

The Company also offers Carriers that greatly enhance the performance & reliability

_

LED

Chip

+

Wire-bond

ESD

Chip

Page 21: A Global Leader in Integrated Passive Devices · Diode Back-to-back Hi-Voltage Diodes High Brightness (White/Blue/Green) LED lamps particularly those built using Sapphire substrates

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Single Zener Chip protecting Multi LED Chips

OnChipTVSDiode

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A Global Leader in Integrated Passive Devices

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Thin Film MNOS

Capacitors

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C

Wire-bondable

pad

Backside of

Silicon Chip

Thin-Film Back-contact

Capacitor Chip

10 x 10 mils sq. silicon Capacitor

Chip (250 micron x 250 micron)

As thin as 4 mils (100 micron)

Capacitance range of 4.7pF to 30pF

Tolerance as tight at ±10%

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Dual Thin-Film

Capacitors

C1 C2 CSERIES CPARALLEL

68 68 34 136 68±5%, ±10%

and ±20%30 45

Capacitance

Code

Available

Tolerances

Working

Voltage

(volts)

Breakdown

Voltage

(volts)

Capacitance (pF)

Chip Layout & Pad Locations

Parameter Symbol Dimension Units

Capacitor Length (typical) (Note)L 0.95 / (0.0374) mm / (inches)

Capacitor Width ( typical) (Note)W 0.95 / (0.0374) mm / (inches)

Capacitor Thickness T 0.23-0.13 / (0.009-0.005) mm / (inches)

Die Stepping Distance on Wafer in X Direction XSTEP 1,000 microns

Die Stepping Distance on Wafer in Y Direction YSTEP 1,000 microns

Physical Dimensions

OnChip Product Name: DTCA

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A Global Leader in Integrated Passive Devices

www.OnChip.com 25

Precision Thin Film

Resistors

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Thin-Film High MegΩ

Resistor Chip

Operating Temperature Range -55C to 175C

Resistance Range 5MegΩ to 150MegΩ

Maximum Power Rating @ 25°C 100mW

Temperature Coefficient of Resistance 500ppm/⁰C

ELECTRICAL CHARACTERISTICS

Device Format

Estimated Die Size (depending on saw blade thickness):

X = 42 to 44 mils

Y = 52 to 54 mils

Bonding Pads: 13x13 mil sq (typical)

Substrate Silicon 10±2 mils thick

Isolation Layer SiO2 10,000Å thick, min

Backing Lapped (Gold & Silver optional)

Pad MetalizationAluminium 10,000Å thick,

min(15,000Å gold optional)

Mechanical Specifications

TA with Tantalum Nitride Resistor Film and XTM with Silicon Chrome

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20 x 20 mils sq. silicon Resistor Chip

Resistance range of 4.7-ohms to 1Meg-Ω

Tolerance as tight at ±0.1%; TCR as low as

±25ppm/°C

Requires single wire-bond

R

Wire-bondable

pad

Backside of

Silicon Chip

Thin-Film Back-contact

Resistor Chip

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34 x 34 mils sq. silicon Resistor Chip

Resistance range of 2.5kΩ to 275kΩ

21 bond pads and a string of 20

resistors in series

Bonding option to achieve desired

resistance

Thin-Film Multi-tapped

Resistor Chip

Multi-terminal resistor chip offers designers a wide range of resistance

values on a single chip. Bonding pads segment the total resistance into ten

single elements of resistance and 10X elements of resistance.

Substrate Silicon 10±2 mils thick

Isolation Layer SiO2 10,000Å thick, min

Backing Lapped (gold optional)

Metalization or Pad Aluminium 10,000Å thick, min

(15,000Å gold optional)

Mechanical Specifications

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R R R R

•Die Size: 60 mils x 30 mils

•Substrate Material: Silicon

•Resistor Value (R): 4 x 50Ω

•Tolerance: ±0.5%

Thin-Film Flip Chip

Resistor Arrays

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Thin-Film Power

Resistors

0.050” 0.035”Resistor Area

Bond Pad

Bond Pad

0.025”

0.005”

0.020”

0.016”

Operating Temperature Range -55C to +125C

Resistance Range 47 ohms to 470 ohms

Resistance Tolerance 5%

Maximum Power Rating > 5W

Temperature Coefficient of Resistance < ±25ppm/°C

ELECTRICAL

Resistive Film Tantalum Nitride

Substrate Material Aluminum Oxide (Al2O3) or Aluminum Nitride (AlN)

Bonding Pads Aluminium or Gold

Back Metal Gold (optional)

Die Size 25mils x 50mils ±2 mil

Die Thickness 10, 15, 20 & 25 mils ±2 mil

MECHANICAL SPECIFICATIONS

5W Resistor on Aluminum Nitride Substrate

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Coarse Trim

Fine Trim

Medium Trim

TL Series 1MegΩ ±0.5%

Thin Film Tantalum Nitride Resistor Trim Features

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New Product Flow

Final Product

Spec

Design &

Layout

Design

Review

Data to

Mask Vendor

CharacterizationEngr.

Datapack

Mask

Fabrication

Review

Mask Plot

Release to

Production

Spec.

Verification

Final Test

Laser Trim

Visual Inspection

QA

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www.OnChip.com 33

Competitive Advantage

Established strong engineering & manufacturing infra-structure

Invested significant capital in developing technologies and establishing processes

Launched a broad range of Passive Products

Setting the standards in Resistors & Capacitors

On-shore Silicon Wafer Fab

Low-cost fab with a significant installed capacity

Offering competitive pricing & quick turn-around

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www.OnChip.com 34

Thank you!