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28/ 12/ 12 A sim ple hom em ade pr opane bur ner
1/ 5C: / Docum ent s and Set t ings/ Acer / M is docum ent os/ Downloads/ A sim ple hom em ade pr opane bur ner . ht m
Homepage
Oliver-upwind propane burner
Ok, maybe it's a pat on the back to name it after myself but oh-well :-D
This small propane burner is the result of my experiments with simplifying the regular
"Reil burner."
CAUTION! Working with propane can be dangerous, especially when proper safety
precautions are not taken. Because of the variations in materials and workmanship
there are no guarantees on the information in/on this web site. This information is
simply what I have been successful with in my own experiments. I will not assume
responsibility for any injury, loss, or damage that may result from following the
instructions, advice or plans on this web site. There are always dangers in foundry
work and they have been pointed out whenever possible but it is not the purpose of
this web site to mention all known or unknown dangers. Always follow the
manufacturer's instructions for regulators, adaptors and other parts.
This burner is of my own personal design and as
you can see it works very well! It doesn't need
any reducer to form a venturi like the "Reil
burners" (in fact there's no venturi!) Nor does it
need any bushing or coupling like the "mongo
burner" series. I think it might be the simplest
blower-less propane burner design ever!
No hidden parts. Just a 7" long piece of 3/4" steel pipe with a row of 3/8 inch holes
drilled in it (the holes extend through both sides of the pipe). The fuel pipe is 1/8" steel
pipe with a #57 hole drilled in the center. The #57 drill bit is the #57 drill bit is .0430
inches diameter. In metric it is 1.092200 millimeter diameter here's a picture next to a
penny for comparison.
28/ 12/ 12 A sim ple hom em ade pr opane bur ner
2/ 5C: / Docum ent s and Set t ings/ Acer / M is docum ent os/ Downloads/ A sim ple hom em ade pr opane bur ner . ht m
The flare is a rolled up piece of sheetmetal. That’s all there is to this simple design! I call
it the "upwind" because the propane is injected upwind of the air intake holes (hey, that
makes sense).
Here's a look at the burner without the flare.
The extra set of holes drilled on the side of the
burner were just for experimentation and don't
seem to effect the burner whether open or
plugged so I consider them unnecessary. Notice
the setscrew location.
www.BackyardMetalcasting.com
Here are some of my flares. Nothing but rolled
sheetmetal (one is made of a copper reducer for
the prototype burner). The flares stay on merely
by friction.
I made a cardboard template (learn how to make
them here) to trace onto the sheet metal so
rolling flares is simple. Now I can just look at a
flare and judge if it has the right taper!
As you can see the end of the flare gets very hot
since the flame burns inside it.
Burn baby, burn!
28/ 12/ 12 A sim ple hom em ade pr opane bur ner
3/ 5C: / Docum ent s and Set t ings/ Acer / M is docum ent os/ Downloads/ A sim ple hom em ade pr opane bur ner . ht m
Turn off the lights and you can really see the
different temperature cones. The burner sounds
like a propane soldering torch just louder (and
has a much bigger flame!).
To ignite the burner I open the propane bottle's
valve slightly and hold a lighter under the bottom
air intake holes until it gently ignites.
Since the regulator is preset I just slowly open
the bottle's valve to full tilt and the flame shoots
into the flare making that nice cone and creating
a smooth sound of rushing air.
Page contents copyright © 2002 by L. Oliver II - www.BackyardMetalcasting.com
Here you can see clearly how to install a
setscrew by drilling and tapping a hole. Filing a
small flat spot on the fuel injector pipe will help
the screw hold it straight.
I actually prefer to put small welds where the
fuel pipe enters the main pipe.
28/ 12/ 12 A sim ple hom em ade pr opane bur ner
4/ 5C: / Docum ent s and Set t ings/ Acer / M is docum ent os/ Downloads/ A sim ple hom em ade pr opane bur ner . ht m
The drawings below in addition to the above pics should be all you need to build the
"Oliver-upwind" burner.
Here's a tip from a site visitor if you can't get a #57 drill bit...
I have a tip for you. I built your upwind burner. I had no way of drilling the #57 hole. so
I looked around the garage and found a Carburetor jet out of a motorcycle that was the
perfect size, all I had to do is drill and tap the hole for the jet. It works really good, I
thought this might come in handy if some one was in the same position as I was on drilling
such a small hole. I also hooked a pressure gauge up to mine and it does work best around
20 PSI. Thanks, Dan G.
Additional Notes and Tips
28/ 12/ 12 A sim ple hom em ade pr opane bur ner
5/ 5C: / Docum ent s and Set t ings/ Acer / M is docum ent os/ Downloads/ A sim ple hom em ade pr opane bur ner . ht m
Since no threads are needed on either side of this burner it can be built from any
scrap steel pipe even electrical conduit!
I've only been able to get this burner to work with a #57 drill bit. I've tried #58
and #60 (which are smaller) but the flame would stay inside the burner pipe making a
ruff sputtering burn instead of entering the flare and burning smoothly like a
propane soldering torch.
The air holes are simple to drill if you "step drill" them. This involves starting with a
small hole then gradually increasing drill bit sizes until you reach the desired size.
The holes to hold the 1/8" pipe are drilled 3/8" then widened with a round file 'til
the pipe just fits.
Tests showed little to no improvement when a venturi was placed on the back of this
burner.
Since so little air is pulled in from the back of the burner (it even burns with the
back plugged) a larger diameter fuel injector pipe (such as 1/4") can be used if 1/8"
isn't available.
I don't currently have a pressure gauge to tell me the psi of the propane, but it seems
to burn best when my 0-30 psi regulator is in the middle of its range. So I'm
hypothesising that it works best between 10 and 17 psi. Of course a better flare may
increase this range.
Homepage
www.backyardmetalcasting.com
Copyright © 2000, 2001 by Lionel Oliver II All Rights Reserved.
This site was created Sept. 28, 2000