AA RD 20211 - Equipment Performance Metrics

8/12/2019 AA RD 20211 - Equipment Performance Metrics

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Appendix

Appendix

Appendix

Appendix

Appendix

Appendix

Appendix

1

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ormation o38 2815

MEN

im

otivation

pplication

efinitions

equireme

.1 Pla

.2 Sys

.3 PeA: Refere

B: Recor

C: Calcul

D: Target

E: Calcul

F: Time A

G: Downti

CO

EQUIP

REFER TOchnical Do

r to give fe

PER

ts

t and Eq

tem and

ple Requi

nced docu

of Amen

tion Exa

Setting

ting Cons

llocation

me Descr

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ENT PERF

THE MOSTuments Se

edback on

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ipment R

rocedural

ements

ments

ments

ple

equential

escision

iption

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ORMANCE

CURRENTarch

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quiremen

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IDENTIAL

ORMANCE

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ument su

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APPR

METRICS

wide avail

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across th

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chnical Di

be require

VERSI

03 Oct

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ntime hiera

decision m

odels.

ich will faci

inesses an

s defined i

shall be

uding a ris

ly motivate

cipline Co

to adhere

Page2 of 1

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rchy

aking

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ilability fortems inies

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ndbys)

ilability forposite

tems

get

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:

%

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%

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%%)

: Tar

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: Cowa

Per

%

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ENT PERF

ystem avai

ystem avai

ystem avai

et to be o

Industry

Equipme

trollable Tid by the op

entage Co

= T100/T0

trollable Ooperated

entage Dir

quipment

= T300/T

IDENTIAL

ORMANCE

lability = (

lability = 1

lability = (

e of the fol

enchmark

nt namepla

me: The peration.

ntrollable

0 x 100

perating Tiithin the C

ect Operat

vailability

100 x 100

APPR

METRICS

Availabilit

[(1-% Av

Availabilit

lowing in o

(Anglo Am

te/design.

rcentage o

ime over C

me: Theontrollable

ing time ov

% Use of

EQA x U

VED

A) x (% A

ilability A)

A x y %)

der of pref

erican agre

f total cale

alendar Ti

ercentageTime.

r Controlla

Equipment

A

VERSI

03 Oct

COPY

vailability

x (1-% Ava

(% Availa

rence:

ed modera

dar time t

e

of time th

ble Time,

Availability

Page3 of 1

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)

ilability B)]

bility B x z

ted value)

at is actua

t equipme

r

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EP

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ure

ipmentt

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PANY CON

ENT PERF

ntime: Doers the eq

cheduledntenance.

eduled Mntenance

rationalntime.

unexpecttions.

ctive Prodrating time

entage of

= P200/T3

ipment Avipment can

entage Up

= T200 /= (MTBS)

of Equipthe equip

entage Dir

= T300 /

uping of eqrations.

Time: Timnot used.

sequential:ream or d

dby: Time

dby is idion in their

dby may n

IDENTIAL

ORMANCE

ntime attripment in

Maintenanork not in

aintenanceork includ

stops: O

d loss of

uction: ais used for

Primary Pr

0

ailability:be produc

time over

100 x 100/(MTBS +

ent Availent is use

ect Operat

T200 x 10

uipment wi

e during U

: Impact onwnstream

allocated t

ntified asoperationa

ot be used

APPR

METRICS

ibutable toperable

ce Downticluded in t

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perator/Op

one or

erformancprimary pr

duction ov

performaive.

ontrollable

TTS)

bility: a pd when it is

ing Time o

th the sam

time (T20

equipmenstoppages.

spare eq

a requirel strategy a

if the equi

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me: Dowe confirm

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rationally

ore of th

indicatorduction/pu

er Direct O

ce indica

time

rformanceavailable.

er Uptime

character

) when the

, section o

ipment av

ent for thnd long to

ment is no

VERSI

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COPY

ce and Op

time ased weekly

ime askly mainte

induced

equipme

of how efrpose.

perating Ti

or of ho

indicator

istics cond

machine

r modules

ilable for p

e operatiohort term

available.

Page4 of 1

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rational th

a resultmaintenan

resultnance plan

equipme

t's intend

ective dir

e

much ti

f how mu

cting simil

as availabl

s a result

roduction.

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ENT PERF

ys: All safequipment

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ontrollablerol of theies such a

abnormalrs in durati

n Time Be

0 / Count(

re Countnts contrib

n Time To

00)/ Count(

re Countntime D00

rall equips on how

metrics ar

Overall

Performaproductitargeted

Quality:achieved

= OU x(Actual

rall Utilisandar time i

U = P200

ondary/Noorming non

ary Production/pur

IDENTIAL

ORMANCE

ety, staff awas availa

le time: Tould not b

Time: Eqplan. (Only

Time: Timoperationpower, w

events orn and coul

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000events

(D000eveting to do

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D000event

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ent effectiffectively e

described

tilisation -

nce: Then rate atrate.

The portioat an oper

(ActualQuality)/(T

ion: Thes utilised (

T000 x 10

-Productio-productio

uction: Tose.

APPR

METRICS

nd servicele but not

otal Timeproductive

ipment timapplicable

e attributahat affectster, rail sy

occurrencd not have

s:

)

ts) is thentime D00

s)

ts) is the

eness (Oquipment i

below:

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portion ofhich the o

of the Oation as a

roductionarget Quali

ultimate pweating th

n: Time tactivities.

ime equi

VED

related delsed.

quipment.

e allocatedto non-full

le to exte the wholtems, envir

s and whibeen budg

number;

number of

E) is a hiutilised.

the OEEeration run

EE Metricercentage

Rate)/(Tary)

rformanceasset).

at equip

ment is

VERSI

03 Oct

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ays that o

is not sch

as not beicalendar o

rnal factor operationonmental

ich are greted for.

f equipme

events c

rarchy of

Metric res as a per

representof its target

et Produc

indicator

ent is op

utilised

Page5 of 1

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curred wh

duled to

g requirederations)

beyond te.g. outsiisasters.

ater than

nt downti

ntributing

etrics whi

resents tentage of

the Qualed Quality.

ion Rate)

of how to

rational b

for prima

5

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ity

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tem

0

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0

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: A pmat

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In tcou

sys

: Cal

Ann

: Cofact

Tot

T10

: Upt

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T20

: Direith

Pri

T30

MENT

uipment

Manageor capturin

PANY CON

ENT PERF

uction Rat

uction Ma

uction ma

ile or storaerial handli

his documeen produ

et of interle in betwe

his documpled in su

em is affec

ndar Time

ualised = 2

trollable Tiors under t

l Schedule

0 = T000

me: Equip

trollable Ti

0 = T100

ct Operatier performi

ary Produ

0 = P100+

equirem

ent Systg, validati

IDENTIAL

ORMANCE

e: rate of

erial / Prim

erial / P20

ge locationg process

nt a buffection syste

cting or ien Product

ent, a sysh a man

ted.

: The total

4 x 365 =

me: Availae control

d Time

N100 N

ent time a

e Equip

D000

g Time: Tig Primary

tion + Sec

200 = T20

ents

m is requg and re

APPR

METRICS

aterial mo

ary Produc

0

for bulk.

r will be dms of at le

terdependion buffers.

tem is deer that w

ossible ho

760 (non l

le equipmf the opera

nschedule

00

vailable for

ment Dow

me duringor Second

ondary Pro

0 L000

ired, withorting on

VED

ement per

ion Time

aterials, f

fined as ast 12 hour

ent entitie

ined as een one is

urs availab

ap year)

nt time atttion that im

Time - Un

production

time

which thery producti

uction = U

the capacihe perfor

VERSI

03 Oct

COPY

productive

orming par

productio.

forming

quipmentaffected t

le.

ributable tpacts prod

controllabl

activities.

equipmention .

ptime Lo

ity to runance of a

Page6 of 1

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time unit

t of the b

time buff

n integrat

or activitiehe comple

any internction.

Time

is operatin

t Time

the requirll producti

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informatiAn autoreports.

Informatiformally

ting Target

Calculat

To calcu

1. Pr

2. Pr

Calculatdividing t

P200 =

Then %

Calculat

DetermiProducti

% Effecti

Calculat(EQAs).

% Syste

Calculat

% Use oSystem

OEE tar

OEE

Appendix

a Capturin

Daily / SPIMS, M

Producti

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Procedur

prise Reso

on for repoated repor

on Managcontrolled.

:

Required

late the req

duction rat

duction rat

the requirhe Product

T / PR

verall Utili

the % Eff

e what pen Rate.

ve Product

System a

Availabili

% Use of

f Equipmequipment

ets:

= % Ovx (Act

D for an ex

hift reportsIMS, MES,

n log: Veri

PANY CON

ENT PERF

l Requir

urce Plann

rting purpoting progra

ment Cont

% Overall

uired % Ov

e Target (P

e (PR)

ed Primaryion Target

sation as p

ctive Prod

rcentage o

ion = Prima

ailability,

ty (SEA) =

Equipment

t Availabilivailability

rall Utilisatial Quality)/

ample.

of all equipBatch, Sc

fication of

IDENTIAL

ORMANCE

ments

ing system

se.m is requir

ol procedu

tilisation

erall Utilisa

T)

Productioith the Pr

er definitio

ction

f time the

ry Producti

y modellin

% EQA1 x

Availability

ty = (% Ov* % Contro

on x (Actu(Target Qu

ment: genda, Prosc

onsolidate

APPR

METRICS

(ERP) is r

d to gener

res are req

tion the foll

Time (P2duction R

= P200/T

equipment

on/Direct

the indivi

% EQA2 x

erall Utilisallable Time

l Productiality)

rated mann etc.)

data for a

VED

quired to u

te the req

ired to en

owing is re

0) to achite

00

will be pr

perating Ti

ual equip

tion) / (%

n Rate)/(T

ally or thr

ll equipme

VERSI

03 Oct

COPY

pload all th

ired mana

ure that ch

quired:

ve produc

ducing at

me

ent availa

ffective Pr

arget Prod

ugh syste

t, machine

Page7 of 1

N 2

ber 2012

IGHT

e relevant

gement

anges are

ion target

its Target

ilities

oduction *

ction Rate

s (LIMS,

ry, plant an

5

y

d

%

)

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equipmeCalculatiequipmestops allconsequsystem.

Verified

orting

m the Data

ple Requ

administrat

sonnel trai

sonnel trai

CO

EQUIP

equipmentlity measur

ll be acco

nt/plant atng conseqnt, and whiproduction,ential downSee Appe

ata loade

warehous

irements

or is requir

ed to main

ed to gen

PANY CON

ENT PERF

(Time alloces)

nted for ac

ll times.ential dow

ch equipm0% has ntime is alldix E for e

in the ER

reports to

d to maint

tain the inf

rate the re

IDENTIAL

ORMANCE

ation, Dow

cording to t

time: Dent it has aeffect oncated accample)

/Database

be generat

in the Dat

rmation lo

uired repo

APPR

METRICS

time Code

he time mo

ine the %effect onroduction.rdingly to t

for reporti

ed to visua

base.

ded into D

rts.

VED

allocation,

del for all p

ffect equiphen realisi

By using te other eq

g.

lly display

atabase.

VERSI

03 Oct

COPY

Production

roduction

ment has oing downtihe % effectuipment wi

erformanc

Page8 of 1

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statistics

n othere - 100%thehin the

.

5


9/15

A RD 20 21

APPENDI

AA RD 20_2

AA GTS 2

APPENDI

Issue 0

Version 1

Version 2

1

A: REFE

11, Equipmen

B: RECO

CO

EQUIP

ENCED D

t Performanc

: A

RD OF AM

: New d

: June

Chang

Chang

IncludInclud

Define

Updat

Define

Updat

: Augus

Under

Chang

Definit

Definit

Definit

Correchang

Docu2012)

PANY CON

ENT PERF

OCUMEN

Metrics

sset Manag

ENDMENT

ocument (

012,

ed Total Ti

ed % Equi

d % Effectd a 24 ho

% Controll

d the defin

d MTBS an

d Appendi

t 2012.

Aim, chan

e referenc

ion for L30

ion of N20

ion include

ted definitied Operati

ent Numb

IDENTIAL

ORMANCE

S

ement

S

.F. Stones

me to Cale

ment Utili

ive Producr rule for U

able Oper

ition for Ta

d MTTS

ces

ed Busine

document

expande

simplified

d for PR

n of T200,nal to Equi

r amende

APPR

METRICS

reet, Nove

ndar Time

ation to %

ion into calncontrollab

ting Time

rget

s Unit to

s to Requir

on

roduction

Changedpment.

to reflect

VED

ber 2010

Use of Equ

culating %le time

roup

ements Do

rate

vailable to

overning

VERSI

03 Oct

COPY

ipment Ava

Overall Util

cuments

Controllab

A GTS (S

Page9 of 1

N 2

ber 2012

IGHT

ilability

isation

le and

ptember

5


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APPENDI

1

C: CALC

CO

EQUIP

LATION

PANY CON

ENT PERF

XAMPLE

IDENTIAL

ORMANCE

APPR

METRICS

VED

VERSI

03 Oct

COPY

Page10 of

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IGHT

15


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A RD 20 21

APPENDI

Performa

Targets.x

1

D: TARG

ce

lsx

CO

EQUIP

T SETTIN

PANY CON

ENT PERF

G

IDENTIAL

ORMANCE

APPR

METRICS

VED

VERSI

03 Oct

COPY

Page11 of

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IGHT

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APPENDI

1

E: CALC

CO

EQUIP

LATING

PANY CON

ENT PERF

ONSEQU

IDENTIAL

ORMANCE

NTIAL DO

APPR

METRICS

WN TIME

VED

VERSI

03 Oct

COPY

Page12 of

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IGHT

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A RD 20 21

APPENDI

1

F: TIME

CO

EQUIP

LLOCATI

PANY CON

ENT PERF

N DESCI

IDENTIAL

ORMANCE

ION TREE

APPR

METRICS

VED

VERSI

03 Oct

COPY

Page13 of

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15


14/15

A RD 20 21

APPENDI

Non-Cont

N

U

Ocu

Equipme

U

S

O

Lost Tim

C

1

G: DOW

rollable Ti

ot schedul

PublicNon properatio

ncontrolla

nly eventsuld not hader this se

Externaetc.

Environexcessi

Labour:

Non Scsuch as

Marketconditio

t Downti

nschedule

Equipmemonthly,

cheduled

Equipmemaintena

perational

Accideexcludindocume

Blocka

feeders, Diesel /

being o

Tyres /

Groundreplace

:

onsequent

Upstrea

experie

CO

EQUIP

TIME DE

e:

ed to prod

oliday:Nduction sns do not

ble events

or abnorme been buction.

l Utilities:

mental:Ie rain that

Impact as

eduled Hvoting day

Conditions.

e:

d Mainten

nt Downtimannual mai

aintenan

nt Downtimnce, sched

Stops (Op

t / Damag equipmnt.

e / Stuck

screens oAir / Waterable du

Ropes / C

Engagingents i.e.

ial:

m or dow

cing Down

PANY CON

ENT PERF

CRIPTION

uce:

tional holiift:Shift d

perate a 7-

(Force Ma

l occurrengeted for,

Impact due

pact due tcauses flo

a result co

liday:Los.

:Loss of p

nce:

e related tntenance s

e:

e related tuled in the

erator ind

e: All dont that for

Accretio

stuck equier: Internalto running

ains:All d

Tools (Gill-, bucket

nstream: I

time.

IDENTIAL

ORMANCE

ay definedefined as aday week

jeure):

es which aor exceeds

to outside

abnormalding, earth

ntry wide i

s of produ

roduction ti

repair worchedule (p

work thatERP.

ced):

ntime asms part o

:All down

pment.controllabout of thes

owntime re

T):Exclu, chute-, s

Impact du

APPR

METRICS

as a non-non-workir a 24-hou

re greater tthe budge

utilities suc

environmequakes, et

ndustrial a

tion time d

me incurre

k that doesogrammed

orms part

a resultProductio

ime as a r

le downtime.

lated to tyr

ing work rreen liners

to other

VED

orking dayg shift by tday.

han 24 houed time / p

h as power

tal occurr.

tion.

e to additi

as a resu

not form pin the ER

f the week

f damage, downtim

sult of blo

associat

s, ropes or

lated to s.

quipment,

VERSI

03 Oct

COPY

by the opehe operatio

rs in duratieriod may

, water, rail

nces such

nal nation

lt of market

art of the w).

ly/monthly/

abuse oras speci

ked chute

d with eq

chain failu

heduled m

modules

Page14 of

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IGHT

ration.n where

n ande booked

systems,

as

l holidays,

eekly,

nnual

accidents,ied in thi

, crushers,

ipment not

res.

aintenanc

r section/s

15


15/15

A RD 20 21

S

D

Direct Op

S

P

1

andby:

Spare eexcess

elays:

OperatioperatioFloccul

Operatisuch asoperatio

Staff Rshift cha

No Ope Environ

as dust,

Serviceservices

Safety:

Unallocrecorde

erating Ti

econdary/

Equipm

rimary pro

Equipm

CO

EQUIP

quipment tapacity, w

onal Connal consunt.

onal Delablasting, hns taking >

lated: Denge, etc.

rator / Supmental:Lstagnant

Delays:P, such as s

Lost time d

ated:Lost.

e:

on produ

nt is runni

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15

Documents

AA RD 20211 - Equipment Performance Metrics