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PolicyResearch andInnovation
AMEF EventBrussels, 9 November 2016
Additive Manufacturingin Horizon 2020
José-Lorenzo Vallés
Industrial technologies
DG Research and Innovation
PolicyResearch andInnovation
2
Overview:
Potential of Additive Manufacturing (AM)
AM in EU Research and Innovation
AM in EU Policy
Non-technological challenges in AM
PolicyResearch andInnovation
What is Additive Manufacturing ?
4
ISO/ASTM definition:
"Process of joining materials to make
objects from 3D model data, usually
layer upon layer, as opposed to
subtractive manufacturing methodologies, such as traditional
machining.”
Different terms used since AM started:
Different technologies: SLA / SLS / 3D-Printers/ FDM / DLP / DMLS / EBM / LMD / LC / …
Different materials:
Polymers / Metals / Ceramics
PolicyResearch andInnovation
Potential benefits of Additive Manufacturing
Disruption of the manufacturing value chain, allowing a shift
from mass production to full customisation.
Makes light weight structures which retain structural strength
Less material, less waste, less energy, less CO2 emissions
Reduced time to market and freedom in design, which can
create new business models and market opportunities
Enables production on a local basis, closer to the point of
consumption, strengthening the regional economies
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PolicyResearch andInnovation
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Attention on Additive Manufacturing is recent
In 2010, the Gartner Hype Cycle estimated 5-10 years to adoption
Additive Manufacturing / 3D Printing appears
Expectations: 5-10 years before maturity
2010
PolicyResearch andInnovation
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2015AM Industrial applications are already situated in the «slope of enlightenment», ready for production in about 2-5 years
PolicyResearch andInnovation
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In 2014, the 3D printing industry grew 34.9%, the highest rate in 17 years
In 2016, 3D-Printing market grew by $1 billion to a total of $5.1 billion
In 2020, the market is expected to reach $21.2 billion (Source: Wohlers 2015)
Source: Forbes
Key market figures
PolicyResearch andInnovation
Additive Manufacturing
in EU Research and Innovation
The EC already provides funds since the First Framework Programme (FP1,
1984-1987), e.g. rapid prototyping with laser scanning of polymers
The following Framework Programmes (1988-2013) ensured continuous
support from different EC services and programmes
Under FP7 (2007-2013), over 60 AM projects were funded with more than
€160 million in EC funding and an overall budget of around 225 million
Under Horizon 2020, already more than 20 AM projects have been
launched in 2014-16, with over €95 million in EC funding, mainly within the
Key Enabling Technologies
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PolicyResearch andInnovation
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Additive Manufacturing from FP3 to FP7 (1991-2013)
Metals 11,3%
Polymers 7,0%
Materials Biomaterials 5,6%
29,6% Ceramics 2,8%
Other materials 2,8%
Process technologies 23,2%
Technologies Informatics 10,6%
34,5% Standardisation 0,7%
Industrial processes 7,7%
Health 4,9%
Bioprinting 4,9%
Aerospace 3,5%
Applications Moulds and tools 3,5%
35,9% Micro 3D-Printing 2,8%
Foot and textile 2,1%
Consumer goods 1,4%
Electronics 1,4%
Skills and education 1,4%
Microfluidics 0,7%
Design 0,7%
Food 0,7%
EC Programme Number projects
FP3 4
FP4 8
FP5 3
FP6 12
FP7 IDEAS ERC 3
FP7 NMP 34
FP7 ICT 2
FP7 PEOPLE 8
FP7 SME 5
FP7 TRANSPORT 1
FP7 INCO 1
FP7 JTI 5
FP7 KBBE 1
FP7 SIS 1
TOTAL 88
PolicyResearch andInnovation
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AM in the WP 2016-2017Code Topic title Type
FoF-1-2016 Novel hybrid approaches for Additive and Subtractive manufacturing machines
RIA
FoF-5-2016 Support for the further development of Additive Manufacturing technologies in Europe
CSA
FoF-13-2016 Photonics Laser based production. From "Design to piece" –Excellence in Laser based additive industrial manufacturing
RIA
FoF-12-2017 ICT Innovation for Manufacturing SMEs (I4MS). iv. Digital Design forAdditive Manufacturing
IA
PILOTS-04-2017 Pilot lines for 3D printed and/or injection moulded polymeric orceramic microfuidics MEMS
IA
NMPB-22-2017 Business models and industrial strategies supporting novel supplychains for innovative product services
RIA
EUB-02-2017 IoT Pilots – Smart manufacturing: customisation – continuousAdditive Manufacturing / Robot systems for Additive Manufacturing
RIA
RIA: Research and Innovation Actions
CSA: Coordination and Support Actions
PolicyResearch andInnovation
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Combining several KETs for
advanced AM products
PolicyResearch andInnovation
Malnutrition can cause approximately
additional170 billion Euros annually for the
European health system
Age-related diseases and disorders such as masticating and swallowing problems
lead to loss of appetite and malnutrition
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€3 M EU funding - €4 M budget
FP7 KBBE. 11/2012-10/2015
Food 3D-Printing
AM Success Stories EU funded projects
PolicyResearch andInnovation
3D-Bioprinting
Development of artificial skin:
In vitro systems for drug
development reducing
animal tests
Tissue replacement for
implants and diabetic wounds
20 µm
14
€7,8 M EU funding - €10,5 M budget
FP7 NMP. 11/2011-10/2015
AM Success Stories EU funded projects
PolicyResearch andInnovation
€10 M EU funding - €18 M budget
FP7 FoF. 01/2013-02/2017
Fast production of large
AM components up to
2 metres in size and
close to zero waste
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High-Tech Metal Products:
Large-scale AM parts
Aeronautics, space, nuclear fusion, automotive and tooling
Largest EU funded project in AM
AM Success Stories EU funded projects
PolicyResearch andInnovation
PHOCAM µ3D-Printing Cultural Heritage
€2,5 M EU funding - €3,5 M budget
FP7 FoF. 06/2010-05/2013
Integrated lithography-based AM system
to process photopolymer-based materials
AM Success Stories EU funded projects
PolicyResearch andInnovation
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€6 M EU funding - €8 M budget
H2020 FoF. 01/2015-12/2017
High-Tech Metal Products:
Hybrid Machines
Flexible machine for both
Additive Manufacturing and
Subtractive Manufacturing
Borealis focuses on the
medtech, aerospace and
automotive sectors
EU funded projectsAM Success Stories
PolicyResearch andInnovation
€7,9 M EU funding - budget
H2020 FoF. 09/2016-09/2019
Hybrid (Additive and Subtractive) machine
for 3D Printing with concrete-based materials
focused on the Construction Industry
Courtesy of Xtree
EU funded projectsAM Success Stories
3D-Printing of Houses
PolicyResearch andInnovation
BIONIC AIRCRAFT
€6,5 M EU funding – €8 M budget
H2020 MG. 09/2016-08/2019
• New planes will use bionic
structures that mimic the bone
structure of birds.
• New design concepts and
materials to increase the
weight-saving potential of AM.
• New concepts for quality
control, repair, recycling and
spare parts logistics.
AM Success Stories EU funded projects
PolicyResearch andInnovation
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FP-related AM Roadmaps
The Factories of the Future Roadmap highlighted Additive Manufacturing as a
Research and Innovation priority within
Advanced manufacturing processes
The European Additive Manufacturing
Platform recently published their
Strategic Research Agenda (SRA) on
Additive Manufacturing 2014-2020
The FP7 CSA SASAM has produced a
Roadmap for Standardisation in AM setting up the basis for European
standards, and in collaboration with
CEN-CENELEC, ISO and ASTM
The FP7 CSA DIGINOVA has developed a
Roadmap for Digital Fabrication
PolicyResearch andInnovation
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AM in EU policy
The EC Communication on Industrial Policy in 2012 and the Digital
Single Market Communications in 2016 mentioned 3D-Printing and AM as key elements to achieve their objectives
The “Industrial Landscape Vision 2025” (2013, JRC), showed AM as
a case study on how Standards facilitate new production systems
The 2013 report of the EC Task Force for "Advanced Manufacturing
Technologies for Clean Production" presented AM / 3D-Printing as
a key Advanced Manufacturing Technology
In May 2015, the European Economic and Social Committeeadopted an own-initiative opinion on 3D-Printing
In September 2015, the European Parliament published a study for
the ITRE Committee about 3D-Printing
PolicyResearch andInnovation
Regulatory framework and barriers for AM
Standardisation -> Still on progress. More to come in the next years
ISO/ASTM TC 261 - ASTM F42 - CEN/TC 438
Digital Single Market EC Communications, 2016
New regulations ? -> Are existing ones hampering innovation?
EU legislation: Laser Products – Medical devices – Machinery
New US FDA guidelines for 3D-Printed medical devices – No
similar approach of fast-track procedures in the EU
Certification for parts and products -> CE marking
InnovREFIT Task Force. Better Regulation Agenda
GE got FAA approval - Need for EU AM certification
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PolicyResearch andInnovation
Patent protection
Unitary Patent of the EU patent package -> Delays
Number of AM patents at EPO -> 19% EU vs 27% US companies
Training and skills at all levels
EU Digital Skills Agenda: Develop curriculum on AM skills
Legal and financial issues for the AM industry
IPR, copyright, liability issues
Cross-border duties and taxes surrounding data
Support to entrepreneurs. Access to finance
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Other non-technological challenges for AM