Embed Size (px)
Citation preview
Adhesives and Coatingsfor Automotive Assembly
THE ROAD TO EASIER AUTOMATION
Adhesives and Coatingsfor Automotive Assembly
THE ROAD TO EASIER AUTOMATION
MOTMOTORS - ORS - TRIM - SOUND SYSTEMSTRIM - SOUND SYSTEMSGLASS - ELECTRONICS - LIGHTINGGLASS - ELECTRONICS - LIGHTING
Driving you to productivitywith advanced adhesive chemistry.
T he hot melt used forthis flange sealing
process was stringy,resulting in excessivedown time for mainte-nance and rework. ADymax light-curingsealant maintained aconstant viscosity duringin-plant temperature
dispensed easi-ly and consistently and ended atime-consuming assembly process.
For over twenty years,Dymax has suppliedautomotive manufacturerswith adhesives, coatingsand light curing systems tolower total manufacturingcosts and increase profits.
Providing designers withtechnology to create cutting-edge products, whiledramatically improvingautomated manufacturingprocesses, has been andremains our primary objective.
We realize that the fasteningprocess of any assemblyapplication often introducestime consuming off-lineoperations or the use ofresins with long cure times
that are difficult to dispense,control and maintain. Proc-esses that consume space,produce rejects or requireexpensive venting and safehandling procedures eat intoprofits.
Dymax one component,100% solvent-free resins curein seconds andare designed tobe integrated intoassembly lines tomake automationeasier.
Dymax offersinternationaltechnical support to assistyou with adhesive selection,
program implementationand curing and dispensingequipment that is perfectlymatched to the resin andthe application. If one of ourstandard formulations doesn’tmeet your needs, we’llcustomize one that does.
variations,
Dymax products are eve
Switching from sonic welding to aDymax adhesive slashed rejectsfrom 40% to nil. The adhesivefilled gaps between the plasticreflector and lens that had causedthe headlamps to leak. Best of all,the low outgassing Dymax adhe-sive made the headlamps brighter.
BRIGHTER HEADLAMPS
FASTER TRIM ASSEMBLY
Patented acrylic acid-freeadhesives yield longer lastingmotors. Their viscosity andspeed of cure make automa-tion easier. Dymax non-flam-mable resins form resilientbonds that make quieter motors.
A Dymax formed-in-place gasketeliminated the squeak of metal onplastic, plus days of waiting for asilicone gasket to cure. The result- one assembly line replaced morethan two and allowed the manufac-turer to speed production, whileutilizing less floor space!
QUIETER MOTORS
rywhere you need performance!
DURABLE ELECTRONICS
Tough, solvent-free Dymax conformalcoatings and encapsulants providesuperior protection for electroniccircuitry. Even components on hardto bond substrates, such aspolyimide, are easily protected in a
few seconds. Dymax electronicproducts meet standard environmental
stress requirements.
Speaker sytems sound betterwith Dymax adhesives.Besides bonding speakermagnets, cones and voicecoils in seconds, Dymax hasspecial resins that enhance
sound and direct it to listeners.
SUPERIOR SOUND
SAFER AUTOMOTIVE GLASS
Premier windshield crack repairproducts from Dymax help preventcostly windshield replacement. Usedfor years to attach window bracketsand rearview mirrors, Dymax resinsare now being incorporated into more
window and mirror applications thanever before. Resilient resins also coat
glass and prevent shattering.
Cindy Lewis Photography
©
Assembly processes
that once took hours or days
can now be completed within seconds!
Dymax technologies reduce processing costs.
Many automotive OEM andtier one and two suppliers useDymax resins to improve theirassembly processes. Poweredby Dymax innovative adhesiveprocessing solutions, manufact-urers can acquire a significantcompetitive edge.
Dymax is an ISO 9001 certifiedsupplier of resin materials andUV light-curing systems. Withoperations in Europe and salesrepresentation throughout theworld, we are positioned tosupply you with quality productsand technical support, whereveryou need them.
Dymax. The First to Introduce
Light Curing Adhesives to the Automotive Industry.
1981 Speaker bonders replace epoxies1983 Automotive lighting adhesive replaces glass fusion1984 Non-flammable adhesive for D.C. motor can assembly developed1985 Windshield crack repair resins commercialized1986 Rearview mirror attachment adhesives commercialized1989 PCB coatings adopted by automotive suppliers1991 Microcomponent encapsulation with UV resins introduced1994 Acrylic acid-free magnet and ferrite bonding adhesives qualified1995 LCD assembly resins introduced1997 Formed-in-place gaskets commercialized1997 Dome coatings commercialized1999 Fiberoptic component assembly adhesives adopted
www.dymax.com
Stand-alone units, modules andcomplete systems for light curing assembly.
Self-contained UV lightcuring spot lamps.
Automated UV lightcuring conveyor systems.
Power supply and reflector housingmodules for UV light curing flood
lamp and conveyor systems.
Dymax [email protected]
Dymax Europe GmbH+49 (0) [email protected]
Dymax UV Adhesives & Equipment (Shenzhen) Co [email protected] www.dymax.com.cn
Dymax Asia (H.K.)[email protected]
Dymax Korea [email protected]
© 2002 Dymax Corporation. All rights reserved. All trademarks in this guide, except where noted, are the property of, or used under license by Dymax Corporation, U.S.A.
The data contained in this bulletin is of a general nature and is based on laboratory test conditions. Dymax does not warrant the data contained in this bulletin. Any warranty applicable to the product, its application and use is strictly limited to that contained in Dymax’s standard Conditions of Sale. Dymax does not assume responsibility for test or performance results obtained by users. It is the user’s responsibility to determine the suitability for the product application and purposes and the suitability for use in the user’s intended manufacturing apparatus and methods. The user should adopt such precautions and use guidelines as may be reasonably advisable or necessary for the protection of property and persons. Nothing in this bulletin shall act as a representation that the product use or application will not infringe a patent owned by someone other than Dymax or act as a grant of license under any Dymax Corporation Patent. Dymax recommends that each user adequately test its proposed use and application before actual repetitive use, using the data contained in this bulletin as a general guide. LIT300 2002
Dymax Oligomers &Coatings860.626.7006oligomers&[email protected]
Dymax UV Adhesives & Equipment (Shanghai) Co Ltd +86.21.37285759 [email protected] www.dymax.com.cn
