Advanced Vendor Registration - Ordnance Factory Board

No. MM/ADV1

INVITATION FOR ADVANCE VENDOR REGISTRATION OF VENDORS

Ordnance Factory Muradnagar intends to register new vendors for the items enlisted in Annexure to MM/ADV. The interested vendors who fulfil the following conditions may apply for registration

for the specific item(s) mentioned in Annexure to MM/ADV:-

i. The vendor shall preferably have all essential facilities in house and shall produce a MOU

with a firm for desirable facilities who has the capability and capacity to support the

intended tenderer as mentioned in Annexure to MM/ADV.

ii. For desirable facilities the firm shall have proper quality assurance plan and system to

ensure desired level of quality of inputs/ input services.

iii. All the facilities, whether in-house or outsourced should be capable of and suitable for

producing the component as per drawing.

It is to be noted that only manufacturer will be considered and subsequent tenders shall be issued

only to the vendors who get registered after satisfying in respect of capacity and capability after due verification. (Refer MM/PQC)

The vendors who are registered for the same items with DRDO, DPSU’s or other units of ministry

of defence also need to apply for vendor registration with Ordnance Factory Muradnagar/OFB. Such vendors may be registered based on the information provided and may be subjected to

capacity verification, if required.

The items required (along with tentative requirement) to be procured are exhibited in Annexure

to MM/ADV.

The interested vendors are required to apply for registration of the item or items where they are

confident of manufacturing the same and have the requisite manufacturing capacity and capability.

The online vendor registration portal of Ordnance Factory Muradnagar can be accessed using the

following link:-

https://www.ofm.gov.in/ -> Procurement - > Vendor Registration

If any problem arises in the online mode, the interested parties may apply through offline mode

by downloading the VRRF (Vendor registration request form) available at http://ofbindia.gov.in ->Procurement -> Vendor Registration -> Sl. no. 4 Vendor registration request form (43.8 Kb).

The duly filled VRRF alongwith demand draft and all the relevant enclosure are required to be

sent through speed post to General Manager, Ordnance Factory Muradnagar, (Kind Attention:- DO/QC), Distt. Ghaziabad, U.P. – 201206. Further, for the offline mode, the applicant must send

an email citing the speed post tracking no. and demand draft number to [email protected] and [email protected].

Last Date of application: 31/01/2017

Page 1 of 4

https://www.ofm.gov.in/

http://ofbindia.gov.in/

mailto:[email protected]

mailto:[email protected]

No. Annexure to MM/ADV Following table shows are the approximate annual requirements for the items:-

Groups Description Approximate

Annual Requirement S.No. Name L.F. No. Item description

(I) FERRO ALLOYS 0451073000 FERRO CHROME HIGH CARBON 18375

0453073000 FERRO CHROME LOW CARBON 15652

0454073000 FERRO MANAGANESE HIGH CARBON 74535

0454373000 FERRO MANAGANESE MEDIUM CARBON 28870

0456073000 FERRO MOLYBEDENIUM 13336

0458073000 FERRO SILICON 69028

0465073000 FERRO VANADIUM LOW CARBON 3942

(II) IRON & STEEL 0434373000 PIG IRON GRADE-I 93102

0490100000 CAST IRON SCRAP GRADE-I 231656

0491200000 STEEL SCRAP 'B' 2783240

(III) NON-FERROUS 0615186000 ALUMINIUM PURE INGOT 7233

0850100000 NICKLE PURE 13464

(IV) GEO ELEMENTS 1915040052 RAW SILICA SAND 8487

1003634000 SODIUM BASE BENTONITE 966558

(V) PAINTS & VARNISH 1011308002 READY MIXED WHITE PAINT AIR DRYING 300

1011308102 PAINT TURQUOISE BLUE 1384

1011312225 PAINT RMAD S/GL. GREEN BRUNSWICK 1596

1011508224 R.M. PAINT DEEP BRONZE GREEN 4251

1011517359 PAINT RMAD BUFF MIDDLE SPRAYING 3979

1011700446 PAINT RED OXIDE 2268

1013401042 VARNISH STOVING OIL 3812

(VI) GRAPHITE ELECTRODE 1789159904 GRAPHITE ELECTRODE - 200MM X 1500MM 50648

(VII) WELDING ELECTRODES 1789950340 ELECTRODE SIA MO 4 X 350MM 72184

1789950440 ELECTRODE FOR WELDING 47993

1785850340 WELDING ELECTRODE SIZE 4 X 450MM

1789950443 WELDING ELECTRODE FOR 125MM HEAD 6059

1785950315 WELDING ELECTRODE SIZE 3.15MM 7007

Page 2 of 4

No. Annexure to MM/ADV

Groups Description Approximate

Annual

Requirement S.No. Name L.F. No. Item description

(VIII) FORGED ITEMS 2015995448 FILLING PLUG FORGINGS 1000 LBS 3074

6220200120 THRUSTER PLATE FORGING 1000 LBS 6794

6220601406 FORGING FOR LUG - 318 6933

6220700172 FORGING FOR LUG - 243 7090

6220000121 FORGED BODY (FRONT) 112580

6220000141 FORGED BODY (REAR) 116492

6220000507 FORGED BODY ONE SET

6120100104 FORGING OF TA LINK 20616

6120100103 FORGING OF TA GUIDE 10451

6120100102 FORGING OF TA CLAMP 20698

6120100101 FORGING OF TA SHOE 10451

(IX) MACHINED ITEMS 6220900900 RING NUT 1000 LBS 2828

6240900904 RING NUT 250KG 1515

6230900904 RING NUT 450KG 252

6220901004 BASE TRANSIT 1000LBS 2828

6240900104 BASE TRANSIT 250KG 1515

6230901004 BASE TRANSIT 450KG 252

6224121300 CONTAINER EXPLODER 1000LBS 5768

6244121304 CONTAINER EXPLODER 250KG 3030

6230701104 CONTAINER EXPLODER 450KG 505

6220900700 DETONATOR HOLDER 1000LBS 5656

6230902014 DETONATOR HOLDER 250KG -

6230901206 DETONATOR HOLDER 450KG 252

6240100114 LUG HOUSING 250KG 6782

6240100124 LUG HOUSING HOLDER 250 KG 6702

6230100104 LUG HOUSING ASSEMBLY 450KG -

6220501010 PLUG A/C 34 1000LBS 2828

6241101124 PLUG FASTENING 250KG 3030

6240901205 PLUG 250KG 1515

6231101105 PLUG 450KG 252

6241101114 PLUG DUMMY 250KG 3030

6240000504 FILLING PLUG 250KG 1515

6230400504 FILLING PLUG 450KG 252

6220901044 NOSE PLUG 1000lbs 2828

6240900504 NOSE PLUG 250KG 1515

6230900504 NOSE PLUG 450KG 252

6120100128 TA Link T-90

6120100129 TA Guide T-90

6120100130 TA Clamp T-90

6120100131 TA Shoe T-90

6120100107 TA Bolt M-20 T-90

6120100108 TA Bolt M-27 T-90

6230901106 NUT TO DRG 613.44.071 T-72

6230901107 LONG BUSHING T-72

6230901108 MEDIUM BUSHING T-72

6230901109 SHORT BUSHING T-72

Page 3 of 4

No. Annexure to MM/ADV

Groups Description Approximate Annual

Requirement S. No. Name L.F. No. Item description

(X) CASTINGS HIGH MANGANESE ALLOY CASTING

CASTING SIZE (max. dimension = 0.05m to 2m)

CASTING WEIGHT = 1.25 KG TO 1130 KG

(XI) SHEET METAL COMPONENTS

6220900610 PROTECTING RING ASSEMBLY 2912

6241100114 ROLLING RING ASSEMBLY 250KG 1560

6230100104 ROLLING RING ASSEMBLY 450KG 257

6120100106 TA WASHER T-90

(XII) RUBBERISATION OF

METALLIC ITEMS 2015489041 RUBBERSING OF TA PIN T-90

19372

6230901114 RUBBERSING OF LONG BUSHING T-72

6230901115 RUBBERSING OF MEDIUM BUSHING T-72

6230901116 RUBBERSING OF SHORT BUSHING T-72

(XIII) ROLLED STOCK AND

COLD DRAWED 6120100118 TA PIN BLANK T-90

20392

6230901106 PIN TO DRG 613.44.058 T-72

(XIV) RUBBER ITEMS 6220901111 WASHER 1000LBS 2828

6220901052 WASHER FOR NOSE PLUG 1000LBS 2828

6240901300 WASHER (RUBBER) 250KG 1515

6231401501 NEOPRENE RUBBER WASHER 450 KG 252

6241101204 O RING I.D 38.0.250KG 6060

Page 4 of 4

No. MM/PQC

Reference: - Pre-Qualification criteria, AWM/QC/CV/PQC/003 dated 21.08.2015 Enclosed list depicts essential and desirable facilities required for manufacturing of following:-

1. Aerial bomb components of 1000 lbs Bomb Body (Table-A)(Page - 2), 2. Aerial bomb components of 250 kg HSLD Bomb Body (Table-B)(Page – 3, 4), 3. Aerial bomb components of 450 kg HSLD Bomb Body (Table-C)(Page - 5), 4. Components of Track Link Assembly for T-90 tanks (Table-D)(Page– 6, 7) and 5. 81 mm Bomb body mortar C empty body (Table-E)(Page-8).

Note: - The facilities indicated at subsequent pages are bare essential, better machine configurations also recommended.

A. Other Standard terms and conditions will be as under for components mentioned in subsequent pages:

1. ‘Firm shall preferably have all the essential facilities in-house’ or ‘have one of the essential facility in-house and for the rest, shall produce a MOU with a firm who has the capability and capacity to support the intended tenderer’. In such cases, CV team shall ensure capacity verification of the supporting firm too.

2. For desirable facilities the firm shall have proper quality assurance plan and

system to ensure desired level of quality of inputs/ input services. 3. All the facilities, whether in-house or outsourced should be capable and suitable

for producing the component as per drawing.

Page 1 of 8

No. MM/PQC 1000 lbs Bomb Body (Table-A)

S.No Name of

Component/ Item Code

Manufacturing Essential Facilities Desirable Facilities

1 Ring Nut / 6220900900

1. Forging hammer (min. 1 ton)of adequate capacity,

2. Centre Lathe/CNC Lathe, 3. Horizontal Milling Machine/Vertical Milling

Machine/Vertical Machining Centre, 4. Bench Drilling Machine. (Capable of machining as per drawing)

1. Chemical testing facility, 2. Mechanical testing facility (UTS, YS,

elongation , harness)

2 Container Exploder / 6224121300

1. Forging hammer (min. 1 ton)of adequate capacity

2. Centre Lathe/CNC Lathe, 3. Bench Drilling Machine. (Capable of machining as per drawing)

1. Electric arc welding and testing (Welding electrode IS 814),


elongation , harness, impact), 4. Pressure testing.

3 Detonator Holder / 6220900700




elongation , harness, impact)

4 Filling Plug Forging / 2015995448



elongation , harness, impact) 5 Nose Plug /

6220901044 1. Forging hammer (min. 1 ton)of adequate

capacity, 2. Centre Lathe/CNC Lathe, 3. Horizontal Milling Machine/Vertical Milling

Machine/Vertical Machining Centre. (Capable of machining as per drawing)



6 Base Transit / 6220901004


2. Centre Lathe/CNC Lathe, 3. Drilling Machine. (Capable of machining as per drawing)



7 Forging of Lug 243 / 6220700172

1. Forging hammer (min. 1 ton)of adequate capacity.


elongation , harness, fatigue testing, load test),

3. Grain flow test 9 Forging of Lug 318 /

6220601406 1. Forging hammer (min. 1 ton)of adequate

capacity. 1. Chemical testing facility, 2. Mechanical testing facility (UTS, YS,

elongation, harness, load test), 3. Grain flow test

11 Thruster Plate forging /

6220200120

1. Forging hammer (min. 1 ton)of adequate capacity.


elongation , harness) 12 Protecting Ring

Assembly/ 6220900610

1. Adequate hydraulic press machine (min. 200 ton) for Fabrication (sheet metal work),

2. Welding.

1. Rolling die (locking screw, plates), 2. Testing facilities as per relevant drawing.

13 Plug A/C 34 / 6220501010



1. Cadmium plating, 2. Chemical testing facility, 3. Mechanical testing facility (UTS, YS,

elongation, harness), 4. Cadmium plating testing

Page 2 of 8

No. MM/PQC

250 kg HSLD Bomb Body (Table-B)

S. No Name of



1 Ring Nut / 6240900904




1. Chemical testing facility, 2. Mechanical testing facility (UTS, PS,

elongation , harness, impact), 3. Heat treatment facility.






elongation , harness, impact), 4. Pressure testing, 5. Heat treatment facility





elongation, harness, impact).

4 Filling Plug/ 6240000504






6 Nose Plug / 6240900504











8 Lug Housing / 6240100114


2. Centre Lathe/CNC Lathe. (Capable of machining as per drawing)



9 Lug Housing Holder / 6240100124





elongation , harness, impact), 3. Heat treatment facility

Page 3 of 8

No. MM/PQC

250 kg HSLD Bomb Body (Table-B) contd.

S. No Name of



10 Rolling Ring assembly/

6241100114


2. Welding.

1. Testing facilities as per relevant drawing.

11 Plug Dummy / 6241101114


1. Chemical testing facility

12 Plug fastening / 6241101124


1. Chemical testing facility

13 Plug(MCD) / 6240901205

1. Centre Lathe/CNC Lathe, 2. Milling. (Capable of machining as per drawing)

1. Electro Plating(cadmium plating), 2. Chemical testing facility, 3. Mechanical testing facility (UTS, YS,

elongation , harness), 4. Cadmium testing

Page 4 of 8

No. MM/PQC

450 kg HSLD Bomb Body (Table-C)

S. No.

Name of Component/ Item

Code


1 Ring Nut / 6230900904





elongation , harness, impact), 3. Heat treatment facility






elongation , harness, impact), 4. Pressure testing, 5. Heat treatment facility.





elongation, harness, impact).

4 Filling Plug / 6230400504


2. Centre Lathe/CNC Lathe 3. Horizontal Milling Machine/Vertical Milling




5 Nose Plug / 6230900504











7 Lug Housing Assembly /

6230100104


2. Centre Lathe/CNC Lathe, 3. Horizontal Milling Machine /Vertical Milling




8 Rolling Ring assembly /

6231100104


2. Welding.

1. Testing facilities as per relevant drawing.

Page 5 of 8

No. MM/PQC

Track Link Assembly for T-90 tanks (Table-D)

S. No.


Code


1 Forging of T.A. Link / 6120100104

1. Forging hammer (min. 2.0 ton) or press of adequate capacity

1. Testing facilities as per spec. no. OFM/TDS/TECH/04.

2 T.A. Link / 6120100128


Either one of the following two configuration is recommended 2. Vertical Machining Centre & Horizontal Milling

Machine, or

2. Horizontal Machining Centre (preferably: HMC with pallet changer and rotary table).

(Capable of machining as per drawing)


3 Forging of T.A. Shoe / 6120100101



4 T.A. Shoe / 6120100131

1. Forging hammer (min. 1.5 ton) or press of adequate capacity,

2. CNC lathe, 3. Vertical Machining Centre. (Capable of machining as per drawing)


5 Forging of T.A. Guide / 6120100103



6 T.A. Guide / 6120100129

1. Forging hammer (min. 1.5ton) or press of adequate capacity,

2. CNC lathe, 3. Vertical Machining Centre. (Capable of machining as per drawing)


7 Forging of T.A.Clamp / 6120100102



8 T.A. Clamp / 6120100130

1. Forging hammer (min. 1.5 ton) or press of adequate capacity,

2. Vertical Machining Centre. (Capable of machining as per drawing)


10 T.A. Pin / 6120100109

1. Milling machine, 2. Suitable machine for carrying out cutting of bar

to required length by cold machining. 3. Cold drawing, 4. Heat treatment, 5. Centreless grinding machine, 6. Burnishing machine with single roller carbide

burnishing tool dia. of either i. 60±5mm(pressure =800±50kgf) or

ii. 100-10mm(pressure =1000±50kgf) (Capable of machining as per drawing)

1. Hot rolling, 2. Bend removal (Straightening), 3. Testing facilities as per spec. no.

OFM/TDS/TECH/06C

Page 6 of 8

No. MM/PQC

Track Link Assembly for T-90 tanks (Table-D) contd.

S. No.


Code


11 T.A. Pin Blank / 6120100118

1. Suitable machine for carrying out cutting of bar to required length by cold machining.

2. Cold drawing, 3. Heat treatment.

1. Hot rolling, 2. Bend removal (Straightening), 3. Shot blasting, 4. Testing facilities as per spec. no.

OFM/TDS/TECH/06A 12 T.A. Pin Rubberizing

/ 2015489041 1. Injection moulding machine 1. Endurance test facilities,

2. Low temperature brittleness testing facilities,

3. Bonding strength test facility, 4. Tensile strength testing facility, 5. Heat treatment, 6. Testing facilities as per spec. no.

OFM/TDS/TECH/06B 13 T.A.Bolt M-20 /

6120100107 1. Forging hammer (min. 1 ton) of adequate

capacity 2. CNC lathe/centre lathe, 3. Vertical Milling machine/VMC.


1. Heat treatment (austempering), 2. Cadmium plating, 3. Testing facilities as per spec. no.

OFM/TDS/TECH/05

14 T.A.Bolt M-27 / 6120100108

1. Forging hammer (min. 1 ton) of adequate capacity

2. CNC lathe/ centre lathe, 3. Vertical Milling machine/VMC.


1. Heat treatment (austempering), 2. Cadmium plating, 3. Testing facilities as per spec. no.

OFM/TDS/TECH/05

15 T.A.Washer / 6120100119

1. Press machine (Blanking and piercing in single stroke)

1. Heat treatment, testing facilities as per spec. no. OFM/TDS/TECH/07

Page 7 of 8

No. MM/PQC

81 mm Bomb body mortar C empty body (Table-E)

S. No.


Code


1 Forged body one set consisting of one

front part and one rear part /

6220000507

1. Forging hydraulic press (min. 350 ton) of adequate capacity for front part.

2. Forging hydraulic press (min. 350 ton) of adequate capacity for rear part.


elongation , hardness), 3. Heat treatment facility.

Page 8 of 8

Documents

Advanced Vendor Registration - Ordnance Factory Board