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Phase Change Materials 1 PLUSS ® www.pluss.co.in PLUSS ® www.pluss.co.in A brief overview

Advit Foundation_Phase Change Materials

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Page 1: Advit Foundation_Phase Change Materials

Phase Change Materials

1

PLUSS® www.pluss.co.inPLUSS® www.pluss.co.in

A brief overview

Page 2: Advit Foundation_Phase Change Materials

2

About Pluss

� Our strengths� Indigenous “home grown” technologies� Cost effectiveness

� Technology providers

PLUSS® www.pluss.co.inPLUSS® www.pluss.co.in

� Thermal Energy Storage� Plastics Technology

� We believe in� Consistent development� Pragmatic development

Page 3: Advit Foundation_Phase Change Materials

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About Pluss

� The stakeholders

� Tata Innovation fund� PE fund that has invested US$ 2.7 million.

Shareholders

PLUSS® www.pluss.co.inPLUSS® www.pluss.co.in

� Shareholders� Employees

� A family of 50, and growing.

� Customers� International and Domestic

Page 4: Advit Foundation_Phase Change Materials

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Pluss PCM: The timeline

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Page 5: Advit Foundation_Phase Change Materials

Phase Change Materials (PCMs) &

the three questions

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Page 6: Advit Foundation_Phase Change Materials

Why

□ Prolongs the duration at which temperatures(cold/hot) need to be maintained without external source.

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□ A green concept – reduces pollution□ Shift peak loads to off-peak hours (a storage device)□ As a back-up

□ Save Energy/Cost

Page 7: Advit Foundation_Phase Change Materials

How7

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Page 8: Advit Foundation_Phase Change Materials

Pluss PCM: The range8

Micro-encapsulated

PCM

Organic Hydrated

�Hydrated salts based PCMs are available for the entire gamut of functional temperatures

Organic

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Organic PCMs

Form stable PCMs

Hydrated salts

�Organic PCMs, microcapsules and Form-stable PCMs available in the mid-temperature range

�Wide temperature range: -36 ⁰ C to 89 ⁰C

Page 9: Advit Foundation_Phase Change Materials

PCM Characteristics

□ Very high Latent Heat Capacity □ Tailorable for specific

temperature requirements

□ Easy handling ; can be filled in a variety of encapsulations 150

200

250

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□ Cheap & very stable over long durations

□ Repeatable phase change cycles

□ Low / No flammability□ Non Toxic and Non

combustible

0

50

100

Stone Plastic Wood Water PCM

For T = 15 K

PCM’s Latent heat = 225 kJ / kg

Page 10: Advit Foundation_Phase Change Materials

PCM: Applications10

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Page 11: Advit Foundation_Phase Change Materials

Pluss PCMs in… Cold Transportation11

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Page 12: Advit Foundation_Phase Change Materials

Pluss PCMs in… Buildings12

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Page 13: Advit Foundation_Phase Change Materials

Pluss PCMs in… Buildings13

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Page 14: Advit Foundation_Phase Change Materials

Pluss PCMs in… Human Comfort14

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Page 15: Advit Foundation_Phase Change Materials

Encapsulation for Reefer Trucks15

PLUSS® www.pluss.co.inPLUSS® www.pluss.co.inSource: Internet

Page 16: Advit Foundation_Phase Change Materials

PCM Balls

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Shut Off Valve

Check Valve

Drier

Page 17: Advit Foundation_Phase Change Materials

THERMAL STORAGE CONCEPT

COMPRESSOR

CONDENSER

EVAPORATOR THERMAL STORAGE

LOAD

CHARGING IN OFF PEAK HOURS

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DISCHARGING DURING PEAK TARIFF / LOADS

THERMAL STORAGE

LOAD COMPRESSOR

CONDENSER

THERMAL STORAGE

LOAD

Page 18: Advit Foundation_Phase Change Materials

WHY THERMAL STORAGE?

0.00

2.00

4.00

6.00

8.00

10.00

0

20

40

60

80

100

120

INR/K

wHr

AC LOAD IN TONS

Facility Load - Cost of Power Profile

Load in TR

Power Cost(INR/KwHr)

LOWER TOTAL CAPITAL COST

LOWER OPERATIONAL

END CUSTOMER

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0.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00

0

20

40

60

80

100

120

INR/K

WH

AC LOAD IN TONS

Operating Strategy with TES System

Actual TES Charging

TES Capacity

Brine Chiller load

Base Chiller load (TR)

Power Cost(INR/KwHr)

OPERATIONAL COSTS

LOWER PEAK DEMAND

UTILITY

DEMAND RESPONSE

Page 19: Advit Foundation_Phase Change Materials

POWER

UTILITY

POWER

PRODUCER

KEY DRIVERS FOR STORAGE

CONSUMER

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KARNATAKA & MAHARASHTRA

IMPLEMENT TOD TARIFF FOR HT

CUSTOMERS

DEMAND SIDE MANAGEMENT

Page 20: Advit Foundation_Phase Change Materials

PCM TES SYSTEM DESIGN

STORAGE ~20TRH / cu meter

Uniform charging and Discharging

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Higher heat transfer area for fluid

Lesser working fluid requirement

PLATE ENCAPSULATIONS

PCM ENCAPSULTION

Page 21: Advit Foundation_Phase Change Materials

TURNKEY INSTALLATION21

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3/11/2013(c) Thermal Energy Solutions Pvt.

Ltd.

Page 22: Advit Foundation_Phase Change Materials

SOLAR COOLING – Solar Energy Center 22

PLUSS® www.pluss.co.inPLUSS® www.pluss.co.inSource Solar Energy Center

Page 23: Advit Foundation_Phase Change Materials

TIDEL PARK, Chennai23

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The Thermal Energy Storage tank has a capacity of 2 4,000 Thermal Hours. This system is the third largest in Asia.

Pictures source : from World Wide Web

Page 24: Advit Foundation_Phase Change Materials

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Page 25: Advit Foundation_Phase Change Materials

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Asia World Expo – Hong Kong

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Source : from World Wide Web

� Brine chiller: 2 x 383 RT (51%)

� STL: 734 RT (49% - Saving on Demand)

� Storage capacity: 6,160 ton-hours

� Storage volume: 400 m3

� 1 STL tank of 400 m3

Page 26: Advit Foundation_Phase Change Materials

SERDANG HOSPITAL - MALAYSIA

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Serdang Hospital – Malaysia

PLUSS® www.pluss.co.inPLUSS® www.pluss.co.in

Source : from World Wide Web

� Storage capacity: 6,160 ton-hours

� Base chiller: 2 x 400 RT (40%)

� Brine chiller: 2 x 374 RT (37%)

� Storage capacity: 6,000 ton-hours

� Storage volume: 400 m3

� 2 TES tanks of 200 m3 each

Page 27: Advit Foundation_Phase Change Materials

Thank You

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For your attention