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8/19/2019 AdvMan technology qbank
1/24
1. Write the Need for Non Traditional machining methods.
2. What are applications of modern machining processes.
3. Name different types abrasives used in AJMWJM and
!"M#. $iscuss importance of unconventional machining methods.
%. &ist advantages of Non Traditional machining methods.
'. $istinguish bet(een Traditional and Non traditional
machining methods.
). Name the carrier gases used in Abrasive Jet Machining
process.*. &ist limitations of Traditional machining methods.
+. ,lassify !nconventional machining processes.
1-. "pecify the rocess parameters affecting the M// in
Abrasive Jet Machining.
8/19/2019 AdvMan technology qbank
2/24
1. 0AJM is not recommended to machine ductile
materials. Why
2. $escribe the function of tool holder in !"M.
3. &ist benefits of AJM over WJM.
#. Name the carrier gases used in Abrasive Jet
Machining process.
%. What are the &imitations of WJM.'. Write about M// in !"M.
). Write the principle involved in WJM.
*. What ind of materials are suitable for WJM.+. Why !"M is preferrable for machining hard
metals.
1-.What is the principle of ultrasonic machiningrocesses
8/19/2019 AdvMan technology qbank
3/24
1. Write the applications of AJM.
2. What are the applications of !"M
3. What are the &imitations of !"M.#. Write the principle involved in AJM.
%. &ist advantges of AJM.
'. What are various types of energy sources used in Non
conventional machining processes
). What are the &imitations of AJM.*. ,ompare AJM and WJM.
+. Write the principle involved in !"M.
1-. $escribe the functions of ultrasonic transducer in !"M.
8/19/2019 AdvMan technology qbank
4/24
1.What is the use of Mas
2.What are the 4ariables of chemical machining
3.What is the purpose of etchants in chemical machining
#.Name the etchants used in chemical machining process.
%.&ist applications of ,hemical Machining.
'.What is the principle involed in chemical machining.
).What is the use of 5tchant.
*.$efine Metal /emoval /ate in 5,M.
+.$efine Metal /emoval /ate in ,hemical Machining.
1-.Mention the use of masant in chemical machining.
8/19/2019 AdvMan technology qbank
5/24
1.What is the basic principle of 5,6 process.
2.Name some of the masants used in ,hemical Machining.
3.What is the purpose of abrasives in electro chemical
grinding
#.What is the basic principle of 5,M process.
%.&ist the various functions of electrolyte in 05,M.
'.What is the principle of 5,6).Mention the materials used to mae the tool electrode 5$M.
*.What is the principle of 5lectro ,hemical $eburring
+.&ist benefits of 5,6.
1-.What are the limitations of 5,M process.
8/19/2019 AdvMan technology qbank
6/24
1. Write the basic principle of W7/5 5$M process.
2. Name any t(o electrolyte used in 5,M.
3. What are the process parameters and variables of 5$M
#. &ist the various properties of good dielectric fluid.
%. Write the basic principle of 5$M process.
'. What are the applications of 78M.
). What are the applications of 58M.
*. Write the basic principle of 5$6 process.+. What is function of servo mechanism in 5lectric $ischarge
Machining
1-. Write the basic principle of 78M process.
8/19/2019 AdvMan technology qbank
7/24
1. "pecify the purpose of dielectric medium in 5lectric
$ischarge Machining.
2. What are the applications of &8M.
3. Mention the basic re9uirements of tool material for
5lectric $ischarge Machining.
#. What are the applications of 5$6.
%. What are the limitations of Wire 5$M rocess.
'. Write the basic principle of 58M process.
). Write the basic principle of &8M process.
*. What are the applications of 5$M.
+. Write the basic principle of AM process.1-. &ist the applications of &aser 8eam Machining.
8/19/2019 AdvMan technology qbank
8/24
1. What is the function of ruby crystal in laser beam machining
2. What is function of capacitor ban in &aser 8eam Machining
3. $efine the term plasma in plasma arc machining.
#. What is the function of electron gun in electron beam machining
%. What are the gases used in lasma Arc Machining
'. What is transferred arc type plasma
). What is non transferred arc type plasma
*. Mention the advantages of chemical machining.
+. ,ompare 58M and 5$M.
1-. &ist any three advantages of electron beam machining.
8/19/2019 AdvMan technology qbank
9/24
1. $efine the terms metrology and legal metrology.
2. 5numerate the ob:ectives of metrology.
3. "tate the need of precession measurement.
#. 5;plain the terms &ine standard and end standard.%. "tate the application of "ine bar.
'. $efine the terms Accuracy? and describe
the methods to achieve them.
1-. 5numerate the instruments used for angular measurements.
8/19/2019 AdvMan technology qbank
10/24
1.What are the properties of a good penetrant
2.5;plain ulse 5cho Testing techni9ue.
3.Which pre@cleaning method may be used (ith either
a solvent or a detergent solution#.Which of the developers is applied by spray only
%.What are the different methods applied for applying
penetrants in &T'.What is Non@destructive Testing
).What does N$T N$5 and N$7 stand for and is
there a difference*.What is the magnetiation techni9ues used in MT
+.What are the various visual 7nspection methods and
tools used for non destructive testing
1-.Name some N$T inspection methods.
8/19/2019 AdvMan technology qbank
11/24
1. $istinguish bet(een conventional and unconventional
manufacturing processes and e;plain the factors that should
be considered during the selection of an appropriate
unconventional machining process for a given :ob2. 5;plain that need for unconventional machining and
classify different non traditional machining processes based
upon the type of energy.
3. ,ompare and contrast the various unconventional
machining process on the basis of type of energy
employed material removal rate transfer media and
economical aspects.#. 5;plain (hy modern machining methods are used. =o(
are they classified 6ive one e;ample for each category.
%. 5;plain various considerations to be follo(ed in process
selection for modern manufacturin rocesses.
8/19/2019 AdvMan technology qbank
12/24
1. $iscuss in detail the classification of modern machining
processes (ith applications of each.
2. 5;plain (hy unconventional machining methods are used.
=o( are they classified 5;plain.
3. 5;plain about various processes suitable for machining
different materials in modern manufacturing processes.
#. Mention various reasons for the development of modernmachining processes and e;plain the classification of
unconventional machining methods.
%. 5;plain the importance of modern machining processescompared to conventional processes and classification (ith
applications.
8/19/2019 AdvMan technology qbank
13/24
1. "ummarise the mechanism involved in Material /emoval /ate in
ultrasonic machining (ith neat setch of e;perimental set up and
variation of process parameters. 5;plain the elements of !"M (ith a
neat setch.2. 5;plain the process of Water Jet Machining rocess (ith neat setch
and (rite applications. What are the main advantages and
disadvantages and industrial applications of WJM process
3. $escribe any one mechanical energy based non traditional machining
process that uses abrasives and mechanism of metal removal iserosion (ith a neat diagram and its advantages and disadvantages.
#. $escribe all the elements of AJM process and its (oring principle
(ith a neat setch.
%. $efine the term ultrasonic machining and e;plain ho( material
removal rate occurs (ith applications advantages and limitations.
8/19/2019 AdvMan technology qbank
14/24
1. With a neat setch e;plain the (oring principle of !"M
process and different elements in it. What are the
advantages limitations and applications of !"M
2. 5;plain (ith a neat setch the (oring principle of !"Mgiving its advantages and disadvantages and its
application.
3. 7llustrate the mechanism involved in abrasive :et
machining (ith a neat setch and its applications.
#. $iscuss ho( ultrasonic machining is carried out and
mechanism in removing material from (or piece (ith
process parameters and advantages.%. With a neat setch e;plain the (oring principle of AJM
process and different elements in it. What are the
advantages limitations and applications of !"M
8/19/2019 AdvMan technology qbank
15/24
1. $iscuss the surface finish accuracy and economic aspects of
5,M.5;plain briefly electro chemical honing and deburring
processes (ith neat setches.
2. $escribe (oring principle and elements of chemical
machining and the factors on (hich selection of resist for use in
chemical machining.
3. Why surface finish obtained in case of chemical machining of
alloys is poor 5;plain in brief.
#. 5;plain the difference bet(een ,hemical Machining and
5lectro ,hemical Machining. 5;plain in detail the principle
involved in chemical machining process (ith necessarydiagrams.
%. $iscuss one electro chemical energy based non traditional
machining process (hich uses electrolyte and specify its
advantages and applications.
8/19/2019 AdvMan technology qbank
16/24
1. /evie( about material removal rate in electro chemical
machining process and e;plain the mechanism involved in it
(ith a detailed diagram.
2. $escribe the method of chemical machining (ith help ofdiagram and photo resist mass
3. 5;plain the (oring principle 5,6 (ith neat setch.
$escribe the process parameters and the variables of
chemical machining.
#. $efine the term electrochemical grinding and e;plain ho(
material removal rate occurs (ith applications advantages
and limitations.%. 5;plain the (oring principles of 5lectro ,hemical
Machining and 5lectro ,hemical 6rinding processes (ith
neat setches.
8/19/2019 AdvMan technology qbank
17/24
8/19/2019 AdvMan technology qbank
18/24
1. 5;plain one unconventional machining process (hich
involves electrical erosion of (or piece particles under
travelling (ire (ith advantages.
2. 5;plain the principle of electron beam machining and
discuss in detail about the process variables that influence
material removal rate.
3. $escribe the method of electron beam machining (ith helpof diagram and mention its advantages and limitations.
#. With neat setch e;plain the process of 5lectron 8eam
Machining and list its application and limitations.
%. 7llustrate the mechanism involved laser beam machining(ith a neat setch (ith applications.
8/19/2019 AdvMan technology qbank
19/24
1. $escribe any one thermo electric energy based non
traditional machining process that uses optical energy (ith a
neat diagram and its advantages and disadvantages.2. $efine the term laser beam machining and e;plain ho(
material removal rate occurs (ith applications advantages
and limitations.
3. 7llustrate the mechanism involved in plasma arc machining(ith a neat setch (ith applications.
#. "ummarise the mechanism involved in Material removal
rate for plasma arc machining (ith neat setch of
e;perimental set up.%. /evie( about material removal rate in plasma arc
machining and mechanism involved in it (ith a detailed
diagram and process parameters.
8/19/2019 AdvMan technology qbank
20/24
1. 8riefly e;plain the follo(ing rocesses iB laser beam
Machining iiBelectron beam Machining
2. 8riefly e;plain the follo(ing rocesses iB lasma Arc
Machining iiBelectron beam Machining
3. 8riefly e;plain the follo(ing rocesses iB laser beam
Machining iiB lasma Arc Machining
#. 8riefly e;plain the follo(ing rocesses iB ,hemical
Machining iiBelectron beam Machining
%. 8riefly e;plain the follo(ing rocesses iB laser beam
Machining iiB,hemical Machining
1 5 plain the follo ing ang lar meas rement methods sing
8/19/2019 AdvMan technology qbank
21/24
1. 5;plain the follo(ing angular measurement methods using
rollers aBMeasurement of angles by using rollers bBchecing
the angle of taper plug guage using rollers
2. 5;plain (ith the help of neat setches the principle and
construction of auto@collimator.
3. 5;plain (ith the help of neat setch the constuction and
(oring of Mechanical ,omparator .
#. Write a short notes onC aB &inear measurements bB Angular
measurements cB "lip guages
%. 5;plain (ith the help of neat setch the constuction and
(oring of Mechanical ,omparator .
8/19/2019 AdvMan technology qbank
22/24
1. Write a short notes onC aB "ine bars bB "pirit levels cB Auto@
,ollimators
2. 5;plain (ith the help of neat setch the construction and
(oring of /eed ,omparator .
3. Write a short notes onC aB&imits bB
8/19/2019 AdvMan technology qbank
23/24
1. What is the principle of $ye penetrant Testing 5;plain the various
steps involved in this method in detail. What are the merits and
demerits of this method
2. What is the principle of Magnetic particle Testing 5;plain the
various steps involved in this method in detail. What are the merits
and demerits of this method
3. What is the principle of ultrasonic Testing 5;plain the various steps
involved in this method in detail. What are the merits and demerits of
this method
#. What is the principle of /adiographic Testing 5;plain the various
steps involved in this method in detail. What are the merits and
demerits of this method
%. What is the principle of &i9uid penetrant Testing 5;plain the
various steps involved in this method in detail. What are the merits
and demerits of this method
1 5 l i d t ti t ti th d i d t il hi h
8/19/2019 AdvMan technology qbank
24/24
1. 5;plain any one non destructive testing method in@detail (hich (ors
on the capillarity principle. Also mention the various steps involved in
this method in detail. What are the merits and demerits of this method
2. 5;plain any one non destructive testing method in@detail (hich (ors on
the Magnetic flu; effect . Also mention the various steps involved in this
method in detail. What are the merits and demerits of this method
3. 5;plain any one non destructive testing method in@detail (hich (ors on
the "ound reflection principle. Also mention the various steps involved in
this method in detail. What are the merits and demerits of this method
#.5;plain any one non destructive testing method in@detail (hich (ors
(ith the D@rays. Also mention the various steps involved in this method in
detail. What are the merits and demerits of this method
%.Write a short notes on C aB Magnetic particle testing bB &i9uid penetrant
Testing