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AFA5000 Room Space Controller Quick start installation and calibration guide

AFA5000 - TEL€¦ · AFA5000 Room Space Controller / p.5 1. 2 x Dedicated supply air outputs 2. 2 x Dedicated supply air feedback inputs 3. 2 x Dedicated exhaust air outputs 4. 2

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Page 1: AFA5000 - TEL€¦ · AFA5000 Room Space Controller / p.5 1. 2 x Dedicated supply air outputs 2. 2 x Dedicated supply air feedback inputs 3. 2 x Dedicated exhaust air outputs 4. 2

AFA5000 Room Space Controller Quick start installation and calibration guide

Page 2: AFA5000 - TEL€¦ · AFA5000 Room Space Controller / p.5 1. 2 x Dedicated supply air outputs 2. 2 x Dedicated supply air feedback inputs 3. 2 x Dedicated exhaust air outputs 4. 2

AFA5000 Room Space Controller / p.2

Index 1. Control Features

2. Display Features

3. Input / Output Connections

4. Startup

5. Input / Output Control Settings – Overview

6. AFA1000/E/ Vav Controller Connections

7. Ethernet Bacnet And Modbus Ip Settings

8. Eco Mode Settings

9. Time Clock Settings

10. Calibration - Pressure Sensor

11. Pressure Mode - Operation

12. Pressure Mode – General Notes

13. Cooling Control – Pressure Mode

14. Humidity Control – Pressure Mode

15. Volumetric Mode – Operation

16. Volumetric Mode – General Notes

17. Heating Control – Volumetric Mode

18. Cooling Control – Volumetric Mode

19. Humidity Control– Volumetric Mode

20. Co2

21. Voc

22. Room Pressure Override

23. Diversity Display / Alarm

24. Alarms And Relays

25. Alarm Logs

26. Historical Graphs

27. Engineers Menu

28. Installation

29. Connection Diagrams

30. Typical Volumetric Connections

31. Typical Expansion Unit Connections

32. Typical Sensor Connections

33. I/O Power Supply Limits And Connections

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AFA5000 Room Space Controller / p.3

The AFA5000 Room Space Controller contains the following control features: -

1. Room Pressure or Volumetric control modes

2. Control of Supply Air Dampers/Valves/VAV Boxes/Inverters

3. Control of Return Exhaust Air Dampers/Valves/VAV Boxes/Inverters

4. Cooling control via Return Exhaust room air changes or dedicated controlled output

5. Heating control via dedicated controlled output for reheat or main AHU heating

6. Humidity control via Return Exhaust room air changes, dedicated controlled output or 2 stage relay output.

7. CO2 control via Return Exhaust room air changes

8. VOC control via Return Exhaust room air changes

9. PIR sensor input for Occupancy /Unoccupied control set points and alarms

10. Built in time clock or digital Input for Setback control set points and alarms

11. Fire Alarm input for ventilation override

12. Pressure sensor input for pressure override control

13. RS485 TEL protocol connection to TEL AFA1000 series controllers

14. Ethernet BACnet and Modbus IP connection to a BMS

1. Control Features

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AFA5000 Room Space Controller / p.4

The AFA5000 Room Space Controller 7” Touchscreen interface contains the following display features: -

1. Location Text

2. Time /Date display

3. Fume Cupboard volume display with High & Low volume alarms

4. Fume Cupboard diversity level display with High diversity alarm

5. Supply Air volume display with High & Low volume alarms

6. Exhaust Air volume display with High & Low volume alarms

7. Room Pressure display with High & Low pressure alarms

8. Room Temperature display with High & Low temperature alarms

9. CO2 display with High CO2 alarm

10. Humidity display with High & Low CO2 alarms

11. VOC display with High VOC alarm

12. Alarm display and Alarm Log

13. Performance Graphs

14. ConfigurationTemplatestoaidfieldsetup

15. Audible Alarm with Mute button

16. Setback Override button

Screen configuration to allow custom set up including: -

2. Display Features

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AFA5000 Room Space Controller / p.5

1. 2 x Dedicated supply air outputs

2. 2 x Dedicated supply air feedback inputs

3. 2 x Dedicated exhaust air outputs

4. 2 x Dedicated exhaust air feedback inputs

5. 2xConfigurableDigitalinputs

6. 2xConfigurableAnalogueOutputs

7. 1 x Reheat 0-10VDC output

8. 1 x PIR sensor Input

9. 1 x CO2 sensor input

10. 1 x RH sensor input

11. 1xDifferentialPressuresensorinput

12. 1x Temperature sensor input

13. 1 x Setback input

14. 1 x Door switch input

15. 1 x Fire alarm input

16. 4xConfigurableRelayOutputs

17. 1 x Dsub15 Touchscreen connection

18. 1 x RS485 TEL protocol connection to AFA1000 series units

19. 1 x Ethernet Modbus and BACnet IP RJ45 socket

20. 1 x Mains Power connection

21. 1xAdditionaloptionalpluginI/OExpansionPCBwith6xadditionalConfigurableanalogueI/O

The AFA5000 Room Space Controller contains the following I/O:

3. Input and Ouput Connections

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AFA5000 Room Space Controller / p.6

Ensure that the Volumetric Controller is fully installed before attempting to configure the controller.

4. Startup

When powering up for the first time the display will default to factory settings.

1. PresstheConfigurationIcononthebottomofthescreentoentersetupmode

2. An Alphanumeric keyboard will appear, enter the PASSWORD and press ENTER (Default password 0000)

3. If an incorrect password is entered the screen will return to home mode

4. Once the correct password is entered the CONFIGURATION screen will appear

1. Select the TEMPLATES Icon to choose from a list of pre-set templates (if required)

2. The Templates include:

Enter Password (0000) then (ENT)

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AFA5000 Room Space Controller / p.7

Template Name Left Dial Centre Dial Right Dial Supply Air Control Output

Exhaust Air Control Output

Pressure Control Not Used Pressure Not Used Supply Air Output 1 Not used

Volumetric – AFA1000 + Supply

Supply Air Fume Cupboards Diversity Supply Air Output 1 Not used

Volumetric – AFA1000 + Exhaust

Diversity Fume Cupboards Exhaust Air Not Used Exhaust Air Output 1

Volumetric – AFA1000 + Supply + Exhaust

Supply Air Fume Cupboards Exhaust Air Supply Air Output 1 Exhaust Air Output 1

Volumetric – Supply + Exhaust

Supply Air Not Used Exhaust Air Supply Air Output 1 Exhaust Air Output 1

1. 3. Press the ←BACK button from the templates screen to return to the CONFIGURATION screen.4. To set up the screen manually or to change the screen set up once a template has been selected press

the MAIN SCREEN Icon. 5. The screen can be set up manually using the following options; -

Selectable Screen Icons:

CO2 / Pressure / VOC

Temperature / Diversity /

Humidity

Parameter

Controller type Pressure / Volumetric

Number of Dials Pressure mode = 1 Dial only / Volumetric mode 1 or 3 Dials can be selected

Dial 1 Title None/Supply Air/Fume Cupboard/Exhaust Air/Room Pressure/Temperature/Humidity/CO2/Diversity/VOC

Dial 2 Title None/Supply Air/Fume Cupboard/Exhaust Air/Room Pressure/Temperature/Humidity/CO2/Diversity/VOC

Dial 3 Title None/Supply Air/Fume Cupboard/Exhaust Air/Room Pressure/Temperature/Humidity/CO2/Diversity/VOC

Graph Timescale 1/2/4/8/24 Hours

Display Units Metric/Imperial (Metric = m3/hr/Deg C/Pascals, Imperial = CFM/ Deg F/Ins Wg)

Location Enter location text e.g. Chem Lab 01

Audible Alarm Enable/Disable

Show CO2 Enable/Disable (Shows screen Icon and value on screen)

Show Pressure Enable/Disable (Shows screen Icon and value on screen)

Show Temperature Enable/Disable (Shows screen Icon and value on screen)

Show Humidity Enable/Disable (Shows screen Icon and value on screen)

Show Diversity Enable/Disable (Shows screen Icon and value on screen)

Show VOC Enable/Disable (Shows screen Icon and value on screen)

Brightness 0-100%

Room pressure Negative/Positive (sets High and Low pressure alarm polarity)

Password Enter new CONFIGURE MENU Password if a new password is required

6. Press the ←BACK button from the main screen to return to the CONFIGURATION screen.

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AFA5000 Room Space Controller / p.8

The AFA5000 menu system is divided into 3 sections when setting up a control function: -

5. Input / Output / Control Settings Overview

a. Inputs

Sets the sensor or feedback input type, low and high alarm set points, volume factors and ranges

b. Outputs

Sets the output to manual/auto, min and max output voltages and output range

c. Control

Sets the control set points and control band settings

Note – The Input and Output settings for the expansion unit are located in the Expansion Icon menu.

1. Select the INPUTS Icon to set up an Input function

2. The Input functions include:

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AFA5000 Room Space Controller / p.9

Supply Air 1 (Analogue Volume Feedback input signal)

1 Active Enables or Disables Supply Air Feedback input 1

2 Sensor Feedback Sets the Feedback type - Feedback / Flow Grid / Static Pressure:

Feedback – Enter Min and Max volume range (0-10V input)

Flow Grid – Enter Pressure Sensor Input range / Air Density / Duct Area

Static Pressure – Enter Pressure Sensor Input range / Air Density / K Factor

3 Smoothing Sets input smoothing (time average)

4 Low Alarm Sets the Low Air Alarm points and delays:

Enable /Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

5 High Alarm Sets the High Air Alarm points and delays

Enable /Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

6 Total Low Alarm Sets the total Low Air Alarm points and delays (Total alarms for all assigned Supply Air inputs)

Enable /Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

7 Total High Alarm Sets the total High Air Alarm points and delays (Total alarms for all assigned Supply Air inputs)

Enable /Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

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AFA5000 Room Space Controller / p.10

Supply Air 2 (Analogue Volume Feedback input signal)

1 Active Enables or Disables Supply Air Feedback input 2

2 Sensor Feedback Sets the Feedback type - Feedback / Flow Grid / Static Pressure:

Feedback – Enter Min and Max volume range (0-10V input)

Flow Grid – Enter Pressure Sensor Input range / Air Density / Duct Area

Static Pressure – Enter Pressure Sensor Input range / Air Density / K Factor

3 Smoothing Sets input smoothing (time average)

4 Low Alarm Sets the Low Air Alarm points and delays:

Enable /Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

5 High Alarm Sets the High Air Alarm points and delays

Enable /Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

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AFA5000 Room Space Controller / p.11

Exhaust Air 1 (Analogue Volume Feedback input signal)

1 Active Enables or Disables Exhaust Air Feedback input 1

2 Sensor Feedback Sets the Feedback type - Feedback / Flow Grid / Static Pressure:

Feedback – Enter Min and Max volume range (0-10V input)

Flow Grid – Enter Pressure Sensor Input range / Air Density / Duct Area

Static Pressure – Enter Pressure Sensor Input range / Air Density / K Factor

3 Smoothing Sets input smoothing (time average)

4 Low Alarm Sets the Low Air Alarm points and delays:

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

5 High Alarm Sets the High Air Alarm points and delays

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

6 Total Low Alarm Sets the total Low Air Alarm points and delays (Total alarms for all assigned Exhaust Air inputs)

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

7 Total High Alarm Sets the total High Air Alarm points and delays (Total alarms for all assigned Exhaust Air inputs)

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

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AFA5000 Room Space Controller / p.12

Exhaust Air 2 (Analogue Volume Feedback input signal)

1 Active Enables or Disables Exhaust Air Feedback input 2

2 Sensor Feedback Sets the Feedback type - Feedback / Flow Grid / Static Pressure:

Feedback – Enter Min and Max volume range (0-10V input)

Flow Grid – Enter Pressure Sensor Input range / Air Density / Duct Area

Static Pressure – Enter Pressure Sensor Input range / Air Density / K Factor

3 Smoothing Sets input smoothing (time average)

4 Low Alarm Sets the Low Air Alarm points and delays:

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

5 High Alarm Sets the High Air Alarm points and delays

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

Temperature

1 Active Enables or Disables Temperature Sensor Input

2 Smoothing Sets input smoothing (time average)

3 Min Range Sets zero scale of sensor (e.g. 0V = 0 Deg C)

4 Max Range Sets max scale of sensor (e.g. 10V = 50 Deg C)

5 Low Alarm Sets the Low Temperature Alarm points and delays:

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

6 High Alarm Sets the High Temperature Alarm points and delays:

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

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AFA5000 Room Space Controller / p.13

Temperature Sensor

1 0-10V 0-10VDC output sensor

2 10K3A1 Thermistor sensor

Humidity

1 Active Enables or Disables Humidity Sensor Input

2 Smoothing Sets input smoothing (time average)

3 Min Range Sets zero scale of sensor (e.g. 0V = 0 %RH)

4 Max Range Sets max scale of sensor (e.g. 10V = 100 %RH)

5 Low Alarm Sets the Low Humidity Alarm points and delays:

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

6 High Alarm Sets the Low Humidity Alarm points and delays:

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

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AFA5000 Room Space Controller / p.14

Pressure

1 Active Enables or Disables Pressure Sensor Input

2 Smoothing Sets input smoothing (time average)

3 Min Range Sets zero scale of sensor (e.g. 0V = - 25 Pa)

4 Max Range Sets max scale of sensor (e.g. 10V = + 25 Pa)

5 Low Alarm Sets the Low Pressure Alarm points and delays:

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

6 High Alarm Sets the High Pressure Alarm points and delays:

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

CO2

1 Active Enables or Disables CO2 Sensor Input

2 Smoothing Sets input smoothing (time average)

3 Min Range Sets zero scale of sensor (e.g. 0V = 0 ppm)

4 Max Range Sets max scale of sensor (e.g. 10V = 2000 ppm)

5 Low Alarm Sets the Low CO2 Alarm points and delays:

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

6 High Alarm Sets the High CO2 Alarm points and delays:

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

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AFA5000 Room Space Controller / p.15

Digital Inputs

1 Occupancy PIR Disable / Closed Contact / Open Contact

2 Door Open Sw Disable / Closed Contact / Open Contact

3 Night Setback Disable / Closed Contact / Open Contact

4 Fire Alarm Disable / Closed Contact / Open Contact

5 Digital Input 1 Disable / Closed Contact / Open Contact

6 Digital Input 1 Function Exhaust Air switch / Purge Switch

7 Exhaust Air Vol 1 Sets Exhaust volume for Digital input 1 when assigned to Exhaust Air switch

Purge Air Vol 1 Sets Purge volume set point for Digital input 1 when assigned to Purge switch

8 Digital Input 2 Disable / Closed Contact / Open Contact

9 Digital Input 2 Function Exhaust Air switch / Purge Switch

10 Exhaust Air Vol 2 Sets Exhaust volume for Digital input 2 when assigned to Exhaust Air switch

Purge Air Vol 2 Sets Purge volume set point for Digital input 2 when assigned to Purge switch

Supply Air 1 (Analogue Volume Output Control signal)

1 Active Enables or Disables Supply Air output 1

2 Output Mode Control / Demand (Control = PID / Demand = VAV Box or VFD)

3 Output Range Sets the Output Range as 0-10V / 2-10V / 10-0V / 10-2V

4 Max Limit Sets the Maximum Output Voltage (0-10.0V)

5 Min Limit Sets the Minimum Output Voltage (0-10.0V)

6 Damping Sets Output smoothing (time average)

7 Man / Auto Sets the output to Manual or Automatic control

8 Manual If Manual output is selected sets the output 0-100%

Press the ←BACK button from the Inputs screen to return to the CONFIGURATION screen

4. Select the OUTPUTS Icon to set up an Output function

3. The Output functions include:

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AFA5000 Room Space Controller / p.16

Supply Air 2 (Analogue Volume Output Control signal)

1 Active Enables or Disables Supply Air output 2

2 Output Mode Control / Demand (Control = PID / Demand = VAV Box or VFD)

3 Output Range Sets the Output Range as 0-10V / 2-10V / 10-0V / 10-2V

4 Max Limit Sets the Maximum Output Voltage (0-10.0V)

5 Min Limit Sets the Minimum Output Voltage (0-10.0V)

6 Damping Sets Output smoothing (time average)

7 Man / Auto Sets the output to Manual or Automatic control

8 Manual If Manual output is selected sets the output 0-100%

Exhaust Air 1 (Analogue Volume Output Control signal)

1 Active Enables or Disables Exhaust Air output 1

2 Output Mode Control / Demand (Control = PID / Demand = VAV Box or VFD)

3 Output Range Sets the Output Range as 0-10V / 2-10V / 10-0V / 10-2V

4 Max Limit Sets the Maximum Output Voltage (0-10.0V)

5 Min Limit Sets the Minimum Output Voltage (0-10.0V)

6 Damping Sets Output smoothing (time average)

7 Man / Auto Sets the output to Manual or Automatic control

8 Manual If Manual output is selected sets the output 0-100%

Exhaust Air 2 (Analogue Volume Output Control signal)

1 Active Enables or Disables Exhaust Air output 2

2 Output Mode Control / Demand (Control = PID / Demand = VAV Box or VFD)

3 Output Range Sets the Output Range as 0-10V / 2-10V / 10-0V / 10-2V

4 Max Limit Sets the Maximum Output Voltage (0-10.0V)

5 Min Limit Sets the Minimum Output Voltage (0-10.0V)

6 Damping Sets Output smoothing (time average)

7 Man / Auto Sets the output to Manual or Automatic control

8 Manual If Manual output is selected sets the output 0-100%

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AFA5000 Room Space Controller / p.17

Re-Heat (Analogue Heating Output Control signal)

1 Active Enables or Disables the Re-Heat Output

2 Output Mode Control / Demand (Control = PID)

3 Output Range Sets the Output Range as 0-10V / 2-10V / 10-0V / 10-2V

4 Max Limit Sets the Maximum Output Voltage (0-10.0V)

5 Min Limit Sets the Minimum Output Voltage (0-10.0V)

6 Damping Sets Output smoothing (time average)

7 Man / Auto Sets the output to Manual or Automatic control

8 Manual If Manual output is selected sets the output 0-100%

Spare Analogue Outputs

1 Spare Output 1 Set the Source – Supply Air / Exhaust Air / Cooling - Humidity

2 Spare Output 2 Set the Source – Supply Air / Exhaust Air / Cooling - Humidity

Relay Output 1

1 Active Enables / Disables Relay Output 1

2 Polarity Normally Open / Normally Closed

3 Alarm Group Assigns alarm Group 1-4

Relay Output 2

1 Active Enables / Disables Relay Output 2

2 Polarity Normally Open / Normally Closed

3 Alarm Group Assigns alarm Group 1-4

Relay Output 3

1 Active Enables / Disables Relay Output 2

2 Polarity Normally Open / Normally Closed

3 Alarm Group Assigns alarm Group 1-4

Relay Output 4

1 Active Enables / Disables Relay Output 2

2 Polarity Normally Open / Normally Closed

3 Alarm Group Assigns alarm Group 1-4

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AFA5000 Room Space Controller / p.18

Fire Alarm Outputs

1 Supply Air Fire Sets all assigned supply air outputs when Fire Alarm input is active (0-100%)

2 Exhaust Air Fire Sets all assigned exhaust air outputs when Fire Alarm input is active (0-100%)

Supply Air (Applies to all Supply Air Outputs)

Control Setting

1 Active Enables / Disables Control

2 Occupied Set Point EntertheOffsetSetPoint(m3/hrofCFM)forOccupiedmode-SupplyAir=TotalofallexhaustsminusoffsetSet Point

3 Unoccupied Set Point EntertheOffsetSetPoint(m3/hrofCFM)forUnoccupiedmode-SupplyAir=TotalofallexhaustsminusoffsetSetPoint

4 Setback Set Point EntertheOffsetSetPoint(m3/hrofCFM)forNightSetbackmode-SupplyAir=TotalofallexhaustsminusoffsetSetPoint

5 Prop Band Set the Proportional Band value

6 Integral Time Set the Integral Time

Exhaust Air (Applies to all Exhaust Air Outputs)

Control Setting

1 Active Enables / Disables Control

2 Occupied Set Point Enter the Set Point (m3/hr of CFM) for Occupied mode - Set Point = Minimum required room Exhaust Air (Active when total of all exhausts is below set value)

3 Unoccupied Set Point Enter the Set Point (m3/hr of CFM) for Unoccupied mode - Set Point = Minimum required room Exhaust Air (Active when total of all exhausts is below set value)

4 Setback Set Point Enter the Set Point (m3/hr of CFM) for Setback mode - Set Point = Minimum required room Exhaust Air (Active when total of all exhausts is below set value)

5 Prop Band Set the Proportional Band value

6 Integral Time Set the Integral Time

Press the ←BACK button from the Outputs screen to return to the CONFIGURATION screen

5. Select the CONTROL Icon to set up a Control function

6. The Control functions include:

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AFA5000 Room Space Controller / p.19

Cooling (Applies to selected Exhaust Air or Spare Analogue Outputs)

Control Setting

1 Active Enables / Disables Control

2 Occupied Set Point Enter the Occupied Mode Cooling Set Point (Deg C or Deg F)

3 Unoccupied Set Point Enter the Unoccupied Mode Cooling Set Point (Deg C or Deg F)

4 Setback Set Point Enter the Setback Mode Cooling Set Point (Deg C or Deg F)

5 Prop Band Set the Proportional Band value

6 Integral Time Set the Integral Time

Humidity (Applies to selected Exhaust Air or Spare Analogue Outputs)

Control Setting

1 Active Enables / Disables Control

2 Occupied Set Point Enter the Occupied Mode Humidity Set Point (%RH)

3 Unoccupied Set Point Enter the Unoccupied Mode Humidity Set Point (%RH)

4 Setback Set Point Enter the Setback Mode Humidity Set Point (%RH)

5 Prop Band Set the Proportional Band value

6 Integral Time Set the Integral Time

CO2 (Applies to selected Exhaust Air Outputs)

Control Setting

1 Active Enables / Disables Control

2 Occupied Set Point Enter the Occupied Mode CO2 Set Point (ppm)

3 Unoccupied Set Point Enter the Unoccupied Mode CO2 Set Point (ppm)

4 Setback Set Point Enter the Setback Mode CO2 Set Point (ppm)

5 Prop Band Set the Proportional Band value

6 Integral Time Set the Integral Time

Re-Heat (Applies to Re-Heat Output)

Control Setting

1 Active Enables / Disables Control

2 Occupied Set Point Enter the Occupied Mode Heating Set Point (Deg C or Deg F)

3 Unoccupied Set Point Enter the Unoccupied Mode Heating Set Point (Deg C or Deg F)

4 Setback Set Point Enter the Setback Mode Heating Set Point (Deg C or Deg F)

5 Prop Band Set the Proportional Band value

6 Integral Time Set the Integral Time

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AFA5000 Room Space Controller / p.20

VOC (applies to selected Exhaust Air Outputs)

Control Setting

1 Active Enables / Disables Control

2 Occupied Set Point Enter the Occupied Mode Set Point (ppm)

3 Unoccupied Set Point Enter the Unoccupied Mode Set Point (ppm)

4 Setback Set Point Enter the Setback Mode Set Point (ppm)

5 Prop Band Set the Proportional Band value

6 Integral Time Set the Integral Time

Humidity and Cooling Options

Control Setting

1 Cooling Option Use Exhaust Air / Spare Output 1 / Relays 3 & 4 – see Cooling Control

2 Humidity Option Use Exhaust Air / Spare Output 1 / Relays 3 & 4 – see Humidity Control

Pressure Override

Control Setting

1 Active Enables / Disables Pressure Override control

2 Adjustment SupplyairSetPointoffsetadjustmentstepchange(m3/hrofCFM)

3 Delay Time SupplyairSetPointoffsetadjustmentstepchangedelaytime

4 Level Room Pressure set point to activate pressure override control

5 Limit Alarm Sets the Pressure Override Alarm points and delays:

Enable / Disable alarm

Occupancy Level Alarm Point

Unoccupied Level Alarm Point

Setback Level Alarm Point

Alarm Group

Delay Time

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AFA5000 Room Space Controller / p.21

7. Press the ←BACK button from the Outputs screen to return to the CONFIGURATION screen or Select the EXPANSION Icon to set up additional I/O’s.

8. The Expansion module functions include:

Expansion PCB

Control Setting

1 Active Enables / Disables the Expansion PCB

2 Analogue Inputs Set the Analogue input functions

3 Analogue Outputs Sets the Analogue outputs

Expansion PCB Analogue Inputs and functions

1 AI 09 Functions=Off/SupplyAir/ExhaustAir/VAV/RoomTemp/ReturnAirTemp/SupplyAirTemp

2 AI 10 Functions=Off/SupplyAir/ExhaustAir/VAV/RoomTemp/ReturnAirTemp/SupplyAirTemp/VOC

3 AI 11 Functions=Off/SupplyAir/ExhaustAir/VAV/RoomTemp/ReturnAirTemp/SupplyAirTemp

4 AI 12 Functions=Off/SupplyAir/ExhaustAir/VAV/RoomTemp/ReturnAirTemp/SupplyAirTemp

5 AI 13 Functions=Off/SupplyAir/ExhaustAir/VAV/RoomTemp/ReturnAirTemp/SupplyAirTemp

6 AI 14 Functions=Off/SupplyAir/ExhaustAir/VAV/RoomTemp/ReturnAirTemp/SupplyAirTemp

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Expansion PCB Input Function = Exhaust Air

1 Active Enables or Disables Exhaust Air Feedback input

2 Sensor Feedback Sets the Feedback type - Feedback / Flow Grid / Static Pressure:

Feedback – Enter Min and Max volume range (0-10V input)

Flow Grid – Enter Pressure Sensor Input range / Air Density / Duct Area

Static Pressure – Enter Pressure Sensor Input range / Air Density / K Factor

3 Smoothing Sets input smoothing (time average)

4 Low Alarm Sets the Low Air Alarm points and delays:

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

5 High Alarm Sets the High Air Alarm points and delays

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

Expansion PCB Input Function = VAV

1 Active Enables or Disables VAV Volume input

2 Smoothing Sets input smoothing (time average)

3 Min Range Sets zero scale of VAV input m3/hr or cfm

4 Max Range Sets max scale of VAV input m3/hr or cfm

5 Low Alarm Sets the Low Air Alarm points and delays:

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

6 High Alarm Sets the High Air Alarm points and delays:

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

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Expansion PCB Input Function = Room Temp Sensor or Return Air Temp Sensor or Supply Air Temp Sensor

1 Active Enables or Disables Temperature Sensor Input

2 Smoothing Sets input smoothing (time average)

3 Min Range Sets zero scale of sensor (e.g. 0V = 0 Deg C)

4 Max Range Sets max scale of sensor (e.g. 10V = 50 Deg C)

5 Low Alarm Sets the Low Temperature Alarm points and delays:

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

6 High Alarm Sets the High Temperature Alarm points and delays:

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

Temperature Sensor

1 0-10V 0-10VDC output sensor

2 10K3A1 Thermistor sensor

* Note 1 – When expansion input set to Room temperature sensor - both the Main PCB & Expansion PCB Temperature sensors will be used to average the Temperature between the 2 sensors.

* Note 2 – Return Air temperature sensor function is monitor / alarm only – Temperature value is available on Ethernet coms.

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VOC Sensor

1 Active Enables or Disables VOC Sensor Input

2 Smoothing Sets input smoothing (time average)

3 Min Range Sets zero scale of sensor (e.g. 0V = 0 pm)

4 Max Range Sets max scale of sensor (e.g. 10V = 1000 ppm)

5 Low Alarm Sets the Low VOC Alarm points and delays:

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

6 High Alarm Sets the High VOC Alarm points and delays:

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

Expansion PCB Analogue Outputs and functions

1 AO 09 Functions=Off/SupplyAir/ExhaustAir/Cooling

2 AO 10 Functions=Off/SupplyAir/ExhaustAir/Cooling

3 AO 11 Functions=Off/SupplyAir/ExhaustAir/Cooling

4 AO 12 Functions=Off/SupplyAir/ExhaustAir/Cooling

5 AO 13 Functions=Off/SupplyAir/ExhaustAir/Cooling

6 A0 14 Functions=Off/SupplyAir/ExhaustAir/Cooling

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Expansion PCB Output Settings – (All Outputs)

1 Active Enables or Disables the Output

2 Output Mode Control / Demand (Control = PID)

3 Output Range Sets the Output Range as 0-10V / 2-10V / 10-0V / 10-2V

4 Max Limit Sets the Maximum Output Voltage (0-10.0V)

5 Min Limit Sets the Minimum Output Voltage (0-10.0V)

6 Damping Sets Output smoothing (time average)

7 Man / Auto Sets the output to Manual or Automatic control

8 Manual If Manual output is selected sets the output 0-100%

Press the ←BACK button from the Expansion screen to return to the CONFIGURATION screen

Press the HOME Icon to return to the RUN screen.

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The AFA5000 can be set up to communicate with up to 64 AFA1000/E VAV Controllers using the RS485 Coms port and TEL protocol. The AFA5000 will read the velocity, volume and alarm status of each AFA1000 unit connected.

6. AFA1000 Series VAV Controller Connection

If the com port is not used the total volumetric signal from the AFA1000/E units can be connected to the Expansion PCB module set up as a VAV input.

A. Using the RS485 Coms connection

To set up the AFA5000 to accept the AFA1000/E units:

PresstheAFAIconontheConfigurationScreen.

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AFA Coms Settings

1 Number of Fume Cupboards Enter the number of Fume Cupboards connected to the coms port (1 to 64).

2 Fume Cupboards Edit the name of each Fume Cupboard (To be used for alarms / coms etc)

Number – Enter the next sequential number of the Fume Cupboard to be Edited (1,2,3….64)

Name – Enter the required name of the Fume Cupboard E.g. Solvent FC 3 or Walk in FC 1 etc

Slave Number – Enter the Slave ID of the AFA1000 on the Fume Cupboard being edited

3 Max Volume Enter the total exhaust volume from all of the connected Fume Cupboards

4 Total Low Alarm Sets the total Low Air Alarm points and delays

Active - Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

5 Total High Alarm Sets the total Low Air Alarm points and delays

Active - Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

6 Diversity Alarm Sets the Fume Cupboard Diversity Alarm points and delays

Active - Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

7 Smoothing Sets input smoothing (time average)

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Press the ←BACK button from the Expansion screen to return to the CONFIGURATION screen

Press the HOME Icon to return to the RUN screen.

The AFA5000 will show any Coms connection errors in the Alarm window, e.g. AFA1 Coms Failure, multiple errors will toggle in the window.

To check the AFA1000 velocity and volume press the Fume Cupboard Dial on the screen.

A list of the AFA units will appear on the screen, if multiple pages are used press the Arrow Icon to toggle between screens.

Press the ←BACK button from the Fume Cupboard screen to return to the CONFIGURATION screen

Note – for the coms to operate the AFA1000 units must be set as follows:

Protocol – TEL

Slave ID – Use Modbus settings Slave ID to set the ID.

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Expansion PCB Input Function = VAV

1 Active Enables or Disables VAV Volume input

2 Smoothing Sets input smoothing (time average)

3 Min Range Sets zero scale of VAV input m3/hr or cfm

4 Max Range Sets max scale of VAV input m3/hr or cfm

5 Low Alarm Sets the Low Air Alarm points and delays:

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

6 High Alarm Sets the High Air Alarm points and delays:

Enable / Disable

Occupancy Level

Unoccupied Level

Setback Level

Alarm Group

Delay Time

B. Using the VAV input function

To set up the AFA5000 to accept the AFA1000/E analogue volume signal:

1. Select and enable the Expansion Unit

2. Select and enable the required expansion Input and set to VAV function

3. Set the Min and Max Volume range and alarms as below

Press the ←BACK button from the Expansion screen to return to the CONFIGURATION screen

Press the HOME Icon to return to the RUN screen.

Individual alarms and volumes are not shown as the input is a total volume from the Fume Cupboard using a Summation Unit.

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The AFA5000 has an RJ45 Ethernet port that simultaneously supports both BACnet and Modbus IP protocols. See separate PICS register lists for more details on the available registers.

7. Ethernet Bacnet and Modbus IP Settings

TosettheIPaddresspresstheComsIconontheConfigurationscreen.

Coms Settings

1 IP Address Set the required IP Address – 192.168.001.000 to 192.168.001.255

2 Subnet Mask Set the subnet mask if required (default 255.255.255.000)

3 BACnet Device Set the BACnet device if required (default 1)

4 Modbus Station Set the Modbus Station if required (default 1)

Press the ←BACK button from the Expansion screen to return to the CONFIGURATION screen

Press the HOME Icon to return to the RUN screen.

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The AFA5000 can be set to operate on Occupancy / Unoccupied modes and Night Setback via digital inputs or using the built-in time clock.

8. ECO Mode Settings

All functions and alarms operate on a 3-set point basis depending on the current mode of operation:

Occupied – normal operation

Unoccupied – following a time delay all set points and alarm points change to Unoccupied settings

Setback – reduced operating mode for out of hours’ periods

The AFA5000 can be set up to override the Setback mode on occupancy detection or via the Override pushbutton on the Run screen for a settable time period.

PresstheEcoIconfromtheConfigurationscreen.

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AFA5000 Room Space Controller / p.32

Eco Settings

1 Setback Active Enables / Disables Setback operation

2 Setback Input Enables / Disables Setback Digital Input

3 Time Clock Enables / Disables internal Time Clock

4 Setback Alarm group None/1/2/3/4

5 Override button Enables / Disables Override button Icon

6 Override PIR Enables Occupancy Override of Setback mode (occupancy detection sets occupied mode if in Setback operation)

7 Override Time Sets Override time extend period (Mins) e.g. 60 mins

8 Send SB to AFA’s Enable / Disable coms command to set AFA’s into Setback mode during Setback period

9 Unoccupied Active Enables / Disables Occupancy operation

10 PIR Input Enables / Disables PIR sensor Digital Input

11 Unoccupied Time Sets delay time before Unoccupied mode is activated once Occupancy is not detected

12 U/O Alarm group Occupancy alarm group -None/1/2/3/4

13 Send U/O to AFAs Enable / Disable coms command to set AFA’s into Low Econ set point mode during Unoccupied period

Note–tosetuparelayoutputtoswitchoffequipmentinSetbackmodeassignaSetbackalarm group then assign a relay to the alarm group.

Press the ←BACK button from the Expansion screen to return to the CONFIGURATION screen

Press the HOME Icon to return to the RUN screen.

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The AFA5000 built-in time clock can be set up to automatically operate Setback operation.

9. Time Clock Settings

PresstheTimeIconfromtheConfigurationscreen

Time Clock Settings

1 Time Set the Current Time HH:MM:SS

2 Date Set the Current Date DD/MM/YY

3 Day Set the Current Day Monday - Sunday

4 Working Day Set the working hours per day:

Monday – HH:MM to HH:MM e.g. 08.00 to 17.00

Tuesday - HH:MM to HH:MM

Wednesday - HH:MM to HH:MM

Thursday - HH:MM to HH:MM

Friday - HH:MM to HH:MM

Saturday - HH:MM to HH:MM

Sunday - HH:MM to HH:MM

5 Holidays Set the Holiday periods per year

Holiday 1 from DD/MM/YY to DD/MM/YY

Holiday 2 from DD/MM/YY to DD/MM/YY

Holiday 3 from DD/MM/YY to DD/MM/YY

6 Daylight Saving Set the region – None/EU/US

The Time clock operation will be active when enabled in the Eco settings menu.

Press the ←BACK button from the Expansion screen to return to the CONFIGURATION screen.

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The AFA5000 pressure sensor input can be zeroed using the Calibration Icon.

10. Calibration

Remove the pressure tubes from the sensor or open the door to equalize the pressure then press the Calibration Icon. Press the Zero Pressure text to zero the sensor. The pressure will be displayed next to the Zero Pressure text.

If the displayed pressure is not zero wait a few seconds and re-zero the sensor.

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When the AFA5000 is set to pressure control mode the controller will maintain a differential room pressure set point as the room pressure varies. The operation can be set up to include:

11. Pressure Mode – Operation

Pressure Control – Functions

1 Pressure Control, Display and Alarms

2 Humidity Control, Display and Alarms

3 CO2 Display and Alarm only

4 VOC Display and Alarm only

5 Temperature Re-Heat control, Cooling control, Display and Alarms

6 ECO - Setback Digital Input and Timeclock control with Occupancy and Pushbutton override (Setback Pressure set point)

7 ECO - Occupancy Digital PIR input (Unoccupied Pressure set point)

8 AFA1000 coms Can be used for Diversity Display and Alarm & send Occupancy / Setback commands to AFA1000’s

9 Door switch Digital Input to freeze output and alarm when door is left open over 30 seconds

10 Fire Input Digital Input to override Supply Air control

11 Ethernet port BACnet IP and Modbus IP coms to BMS

12 Expansion PCB Used for VOC or additional Temperature input / additional supply air outputs

Pressure Control – I/O

1 Input Pressure sensor input

2 Control Pressure Control menu

3 Output Primary Output – Supply Air 1

Aux–Spareoutput1(Configurable)

Aux–Spareoutput2(Configurable)

Aux-ExpansionPCBoutputs9-14(Configurable)

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Pressure Control – Additional Function I/O

1 ECO -Setback Setback Digital Input or internal Time Clock

2 ECO - Occupancy PIR Digital Input

3 RS485 Coms AFA1000 for Diversity / Setback and Occupancy command signals to AFA1000’s

3 Fire Alarm Fire Digital Input

4 VOC Expansion PCB AI 10

5 CO2 CO2 sensor Input

6 Humidity Humidity sensor Input / Control output (Spare Output 2 or Relays 3&4)

7 Temperature Temp sensor Input / Expansion PCB AI / Reheat Output / Cooling Output (Spare Output 1 or Relays 3&4)

8 Door Switch Door Switch Digital Input

Pressure Control Settings

1 Active Enable / Disable

2 Occupied Set Point Set the required Room Pressure Set Point

3 Unoccupied Set Point Set the required Room Pressure Set Point

4 Setback Set Point Set the required Room Pressure Set Point

5 Prop Band Set the Prop Band

6 Integral Time Set the Integral Time

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The following notes should be considered when using Room Pressure Control:

12. Pressure Mode – General Notes

1. Main Screen Icon – Room Pressure Setting: -

Set to Negative – High pressure Alarm = High Negative pressure e.g. -20Pa / Low pressure Alarm = Low Negative Pressure e.g. + 1 Pa. Typically set for a room operating on a Negative Pressure Set Point.

Set to Positive – High pressure Alarm = High Positive pressure e.g. +20Pa / Low pressure Alarm = Low Positive Pressure e.g. - 1 Pa. Typically set for a room operating on a Positive Pressure Set Point.

2. Input Screen Icon – Min and Max Range Settings: -

Ensure the ranges are set to match the Pressure Sensor Range e.g. +/- 25 Pa or 0-50 Pa etc

3. Control Screen Icon – Proportional Band and Integral Time Settings: -

Prop Band – the Proportional Band is the gain of the output, increasing the value will give slower control.

Integral Time – the Integral action corrects errors over time – increasing the value will speed up the corrections

To establish good control set the Integral to zero and set the Prop Band to give stable control, once the Prop Band is set increase the Integral so the control maintains the set point in a reasonable time without hunting.

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Room Pressure Control Logic

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The AFA5000 Cooling Control can be set up to operate in 2 ways:

13. Cooling Control – Pressure Mode

a. Dedicated 0-10V PID control output

b. 2 Stage Relay Output

Dedicated Output – the controller will operate a cooling coil or similar independent of Room Pressure.

2 Stage Relay Output – the controller will operate Output Relays 3 & 4 on a 0-100% demand basis:

Stage1-Relay3–On2V,Off1V

Stage2-Relay4–On6V,Off5V

Control Settings Menu – Cooling Option:

1 Use Spare Output 1

2 Use Relays 3&4

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The AFA5000 Humidity Control can be set up to operate in 2 ways:

14. Humidity Control – Pressure Mode

a. Dedicated 0-10V PID control output

b. 2 Stage Relay Output

Dedicated Output – the controller will operate an external coil or similar independent of the Room Pressure.

2 Stage Relay Output – the controller will operate Output Relays 3 & 4 on a 0-100% demand basis:

Stage1-Relay3–On2V,Off1V

Stage2-Relay4–On6V,Off5V

Control Settings Menu – Cooling Option:

1 Use Spare Output 2

2 Use Relays 3&4

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When the AFA5000 is set to volumetric control mode the controller will control any combination of the supply and exhaust air volumes based on volumetric demand.

15. Volumetric Mode – Operation

The Supply Air can be controlled by volumetric set point or pressure override:

a.SupplyAircontrolvolumetricsetpoint-Volumeoffsetofthetotalexhaustfromtheroomspace.

b. Pressure Override Control increases or reduces the Supply air set point if the room pressurization has priority over volumetric control.

The Room Exhaust can be controlled by a combination of demand signals:

a. Minimum Exhaust set point – when the Fume Cupboard exhaust drops below the set point the Room Exhaust will increase to maintain a minimum exhaust from the Room.

b. CO2/Humidity/VOC/Cooling can be set to operate the Room Exhaust to increase Air Changes on a highest demand basis.

Additional volumetric inputs can be set: -

a.DigitalInput1–Canbesettoswitchedinpute.g.flowswitch(addedtototalFumeCupboard volume)

b.DigitalInput2–Canbesettoswitchedinpute.g.flowswitch(addedtototalFumeCupboard volume)

c. Expansion PCB – Can be set to: Additional Supply Air / Exhaust Air feedback I/Os or as VAV analogue volumetric inputs (added to total Fume Cupboard volume).

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Volumetric Control – I/O

1 Fume Cupboard exhaust volume Via RS485 Coms port TEL AFA1000/E units (Max 64) or via Expansion PCB Inputs (VAV function)

2 Supply Air Input Supply air inputs 1 & 2 or via Expansion PCB Inputs (Supply Air function) set as:

Feedback – Enter Min and Max volume range (0-10V input)

Flow Grid – Enter Pressure Sensor Input range / Air Density / Duct Area

Static Pressure – Enter Pressure Sensor Input range / Air Density / K Factor

3 Supply Air Output Supply air outputs 1 & 2, Spare outputs 1 & 2 or via Expansion PCB Outputs (Supply Air function)

4 Exhaust Air input Exhaust air inputs 1 & 2 or via Expansion PCB Inputs (Exhaust Air function) set as:

Feedback – Enter Min and Max volume range (0-10V input)

Flow Grid – Enter Pressure Sensor Input range / Air Density / Duct Area

Static Pressure – Enter Pressure Sensor Input range / Air Density / K Factor

5 Exhaust Air Output Exhaust air outputs 1 & 2, Spare outputs 1 & 2 or via Expansion PCB Outputs (Exhaust Air function)

Volumetric Control – Additional Functions

1 CO2 / VOC Increase Air Change Rate – Room Exhaust Air

2 Fire Switch Digital Input – Override Supply and Exhaust Air Demand

3 ECO Mode ECO – Mode operation

Occupied Set Point control of Supply and Minimum Exhaust Air

Unoccupied Set Point control of Supply and Minimum Exhaust Air

Setback Set Point control of Supply and Minimum Exhaust Air -Digital Input or Time Clock

4 Pressure Override RoomPressureOverrideprioritycontrol–SupplyAirSetPointadjust

5 Humidity Increase Air Change Rate –When set as Room Exhaust Air

6 Cooling Increase Air Change Rate – When set as Room Exhaust Air

7 Purge Switch Set Point Override of Exhaust Air

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Room Pressure Control Logic

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The following notes should be considered when using Volumetric Pressure Control:

16. Volumetric Mode – General Notes

1. Supply Air I/O – Input / Output settings: -

Each supply air Damper/Valve/VAV Box/VFD connected to the AFA5000 will have its own dedicated 0-10V control output signal and 0-10V feedback input signal. Supply Air 1 and Supply Air 2 are dedicated I/O on the Main PCB for the primary I/O, additional I/O can beusedwiththeExpansionUnit.TheExpansionUnitI/Ocanbeconfiguredformultiplefunctions so require set up for Supply Air.

ThefeedbackinputintotheAFA5000canbedoneusingaflowgrid,orificetyperestrictorora linear 0-10V signal from a VAV box or VFD. The feedback input parameters allow each input to be set up independently of each other.

The output control signal (PID or Demand output control) is common to each assigned output but each output can be limited or scaled independently of each other.

2. Exhaust Air I/O – Input / Output settings: -

Each exhaust air Damper/Valve/VAV Box/VFD connected to the AFA5000 will have its own dedicated 0-10V control output signal and 0-10V feedback input signal. Exhaust Air 1 and Exhaust Air 2 are dedicated I/O on the Main PCB for the primary I/O, additional I/O can beusedwiththeExpansionUnit.TheExpansionUnitI/Ocanbeconfiguredformultiplefunctions so require set up for Exhaust Air.

ThefeedbackinputintotheAFA5000canbedoneusingaflowgrid,orificetyperestrictorora linear 0-10V signal from a VAV box or VFD. The feedback input parameters allow each input to be set up independently of each other.

The output control signal (PID or Demand output control) is common to each assigned output but each output can be limited or scaled independently of each other.

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3. Digital I/O – Input settings: -

Digital Inputs 1 & 2 can be assigned as a Purge input or additional Fume Cupboard Exhaust volume. In Purge mode, the Room Exhaust will operate to the set Purge volume.

4. Analogue VAV I/O – Input settings: -

Expansion Unit inputs 9-14 can be assigned as VAV inputs, these are scalable 0-10V inputs that are added to the Fume Cupboard total volume.

5. Demand functions: -

The CO2 and VOC control is done via increased air changes and will increase the Room Exhaust Air output to the point where the total room exhaust matches the maximum supply air volume so that the room pressurization is not compromised. Cooling and Humidity can also be set to operate the Room Exhaust output.

Where multiple Room Exhaust functions are assigned the controller operates on a highest demand basis and will control to maintain the set point of the function with the highest demand, once the level is reduced the next highest demand function has priority control.

6. Eco Mode functions: -

The controller can be set to operate on 3 modes, Occupied, Unoccupied and Setback. Each mode has its own Set Points and Alarm Points for inputs and outputs. The following is adjustableinECOmodeoperation:-

ECO Mode – Adjustable Set Points (Occupied / Unoccupied / Setback)

1 Adjustable SupplyAirSetPoint

2 Exhaust Air Minimum Volume Set Point

3 Room Temperature Set Point – Heating and Cooling

4 CO2 Set Point

5 VOC Set Point

6 Humidity Set Point

7 Room Pressure Override Set Point

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ECO Mode – Fixed Set Points – (Not Adjustable for Occupied / Unoccupied / Setback)

1 Fixed Fire Input Set Point

2 Purge Input Set Point

ECO Mode – Adjustable Alarm Points (Occupied / Unoccupied / Setback)

1 Adjustable SupplyAir1Alarm

2 Supply Air 1 Alarm

3 Total Supply Air Alarm

4 Exhaust Air 1 Alarm

5 Exhaust Air 2 Alarm

6 Total Exhaust Air Alarm

7 Low Room Temperature Alarm

8 High Room Temperature Alarm

9 Low Pressure Alarm

10 High Pressure Alarm

11 Low CO2 Alarm

12 High CO2 Alarm

13 Low VOC Alarm

14 High VOC Alarm

15 Pressure Override Alarm

16 Fume Cupboard Low Volume

17 Fume Cupboard High Volume

18 Diversity High Alarm

19 Expansion Input 9 Low Alarm

20 Expansion Input 9 High Alarm

21 Expansion Input 10 Low Alarm

22 Expansion Input 10 High Alarm

23 Expansion Input 11 Low Alarm

24 Expansion Input 11 High Alarm

25 Expansion Input 11 Low Alarm

26 Expansion Input 11 High Alarm

27 Expansion Input 11 Low Alarm

28 Expansion Input 11 High Alarm

29 Expansion Input 11 Low Alarm

30 Expansion Input 11 High Alarm

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The AFA5000 has a dedicated 0-10V Re-heat output for control of Heating in the Room Space. The Temperature can be measured using 0-10V output Temperature sensor or a 10K3A1 type Thermistor sensor. An additional sensor can be assigned on the Expansion unit to give average Temperature sensing for larger spaces.

17. Heating - Volumetric Mode

The main function of the Re-heat output is to control a Re-heat coil located in the space but the heating function can also be used for Primary heating on an AHU, when used for primary heatingaseparateinterlocksuchasapressureswitchshouldbefittedsothattheoutputisisolatediftheSupplyAirisofforreducedtoalowlevel.

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The AFA5000 Cooling Control can be set up to operate in 3 ways:

18. Cooling Control - Volumetric Mode

a. Increased Air changes via Room Exhaust Air demand

b. Dedicated 0-10V PID control output

c. 2 Stage Relay Output

Exhaust Air – the controller will increase the Exhaust Air volume as the Temperature increases above the Cooling set point, the Exhaust Air volume will be limited by the Supply Air maximum volume so that the room does not over pressurize.

Dedicated Output – the controller will operate a cooling coil or similar independent of the Room Exhaust Air control.

2 Stage Relay Output – the controller will operate Output Relays 3 & 4 on a 0-100% demand basis:

Stage1-Relay3–On2V,Off1V

Stage2-Relay4–On6V,Off5V

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Control Settings Menu – Cooling Option:

1 Use Exhaust Air

2 Use Spare Output 1

3 Use Relays 3&4

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The AFA5000 Humidity Control can be set up to operate in 3 ways:

19. Humidity Control - Volumetric Mode

a. Increased Air changes via Room Exhaust Air demand

b. Dedicated 0-10V PID control output

c. 2 Stage Relay Output

Exhaust Air – the controller will increase the Exhaust Air volume as the Humidity increases above the set point, the Exhaust Air volume will be limited by the Supply Air maximum volume so that the room does not over pressurize.

Dedicated Output – the controller will operate an external coil or similar independent of the Room Exhaust Air control.

2 Stage Relay Output – the controller will operate Output Relays 3 & 4 on a 0-100% demand basis:

Stage1-Relay3–On2V,Off1V

Stage2-Relay4–On6V,Off5V

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Control Settings Menu – Cooling Option:

1 Use Exhaust Air

2 Use Spare Output 2

3 Use Relays 3&4

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The AFA5000 has a CO2 input function that can be used to Monitor or Control CO2 levels in the room. To Control the CO2 level the controller uses the Room Exhaust Air output to increase the air changes in the room, the Exhaust Air volume will be limited by the Supply Air maximum volume so that the room does not over pressurize.

The AFA5000 has a VOC sensor input function on the Expansion Module that can be used to Monitor or Control VOC levels in the room. To Control the VOC level the controller uses the Room Exhaust Air output to increase the air changes in the room, the Exhaust Air volume will be limited by the Supply Air maximum volume so that the room does not over pressurize.

20. CO2

21. VOC

The Exhaust Air will be controlled on a demand basis with the highest demand function taking priority.

The Exhaust Air will be controlled on a demand basis with the highest demand function taking priority.

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The AFA5000 has a Room Pressure Override feature that will increase or decrease the Supply Air Set Point in time steps once the Room Pressure Override Set Point has been reached.

22. Room Pressure Override

a. For a Negative pressure room: -If the room becomes less negative e.g. + 1 Pa, the pressure Override will deduct the set volume from the Room Supply Set Point over the set time steps.

If the amount of volume deducted exceeds the set alarm limit the pressure Override alarm will activate.

b. For a Positive pressure room: -If the room becomes less positive e.g. - 1 Pa, the pressure Override will add the set volume from the Room Supply Set Point over the set time steps.

If the amount of volume added exceeds the set alarm limit the pressure Override alarm will activate.

Once the Pressure Override has activated the controller will try to reduce the Set Point offsetthatisaddedbythePressureOverridesothattheSetPointwillreturntoVolumeonly once the over or under Pressurization error has been corrected.

Control Settings Menu – Cooling Option:

1 Active Enables / Disables Pressure Override control

2 Adjustment SupplyairSetPointoffsetadjustmentstepchange(m3/hrofCFM)

3 Delay Time SupplyairSetPointoffsetadjustmentstepchangedelaytime

4 Level Room Pressure set point to activate pressure override control

5 Limit Alarm Sets the Pressure Override Alarm points and delays:

Enable / Disable alarm

Occupancy Level Alarm Point

Unoccupied Level Alarm Point

Setback Level Alarm Point

Alarm Group

Delay Time

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The AFA5000 has an Over Diversity Alarm that is based on total Fume Cupboard Exhaust volume. Once the Diversity alarm level is reached the Over Diversity alarm is activated. The Diversity can be shown on the Run Screen.

The AFA5000 is fitted with 4 change over output relays, each relay is assigned to an Alarm Group 1-4. Multiple alarms can be assigned to an Alarm Group so that any of the alarms in the group activate the group relay.

23. Diversity Display and Alarm

24. Alarms and Relays

Multiple Relays can be assigned to the same Alarm group so that multiple relays can be switched from an assigned Alarm Group.

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The AFA5000 can display a log of the previous alarm history showing the alarm and the time and date of activation. To access the Alarm log, Press the Alarm window on the Run screen:

25. Alarm Logs

Press the ←BACK button from the Alarm Log screen to return to the RUN screen

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The AFA5000 can display a Graph of assigned functions, the Graph can be set up in the MAIN Screen to log over different time scales, the Graph will also show the set Low and High Alarm points and be scaled over the range set up in the INPUTS Screen. To access a Graph, Press the function on the Run Screen:

26. Historical Graphs

Press the ←BACK button from the Graph screen to return to the RUN screen

Press Screen Icon for Graph:

CO2 / Pressure / VOC

Temperature / Diversity /

Humidity / Supply Air / Exhaust Air

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The AFA5000 can display a Graph of assigned functions, the Graph can be set up in the MAIN Screen to log over different time scales, the Graph will also show the set Low and High Alarm points and be scaled over the range set up in the INPUTS Screen. To access a Graph, Press the function on the Run Screen:

27. Engineers Menu

Enter the Password (Tel) and press (ENT)

a. Page 1

Page 1 shows all assigned functions that operate the Room Exhaust Air, e.g. VOC, CO2. Humidity etc. The function that has priority control of the Room Exhaust is shown in WHITE text, the other functions are shown in GREY text. If Humidity or Cooling are set to 2 Stage control they are shown in YELLOW text.

The values shown are:

Var: - current value of the functionSet: - current set point of the functionDem: - current demand level of the functionInt: - current Integral value appliedOut: - current output status (0-100%)

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b. Page 2

Page 2 shows the status of all the Inputs including the Expansion Unit

c. Page 3

Page 3 shows the status of all the Outputs including the Expansion Unit

Press the →NEXT button to go to the next page orPress the ←PREVIOUS button to go to the previous page orPress the ←BACK button from the Graph screen to return to the RUN screen

Note – the values on the Engineers screens do not show units due to the amount of differentfunctionsandunitsthatcanbeset.ThevaluesshowncanbeinterpretedconsideringthegeneralunitsandfunctionsthattheAFA5000hasbeenconfiguredto.

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The AFA5000 comprises of a 7” Touchscreen and remote Main PCB. A 5M D-sub connector cable is supplied for the screen connection.

28. Installation

TheTouchscreencanbeflushfittedtoastudwallorpanelmounted.

Display Dimensions

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Fitting the Display

Removethefrontbezelfromthedisplaytoexposethe4fixingholesintheMoulding.Fixthescreentothewallorpanelwiththescrewsprovidedthenre-fitthebezelonthefrontofthedisplay.

Fixing into Stud Walls

Fortplasterboard/studwallsadditionalstrengtheningbracketscanbesuppliedtogive4additionalfixingpositionsinthewall.Thebracketsfitontherearsideofthecutoutinthewall,the4xdisplayfixingscrewsfitthrough the wall and into the brackets.

WallCutOut–withfixingholesmarked.

OffertheBracketsoverthefixingholesandmarktheadditional4FixingBracketHolesinthewall.Remove the brackets, there should now be 8 Fixing Holes. Drill the Holes for screw clearance.

Fixing Brackets -

WallCutOut–withadditional4xbracketfixingholesmarked.

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TheScreencannowbefixedtothewall,thescrewswillfitthroughthewallandintotheBrackets.

Control Box

The control box has 20 x M20 Cable Gland Knock Outs, 10 per side.

The Dsub-15 Screen connector is located on one end along with the RJ45 Ethernet connector.

Enclosure Dimensions

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7” Touchscreen connection

RS485 Coms connections to AFA1000 Units and RJ45 Ethernet connection

29. Connection Diagrams

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Main PCB Terminal Connections

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Expansion PCB Connections

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Supply Air I/O with Orifice Type Restrictor

AFA5000 Settings: Supply Air Input 1 Type: Static Pressure: Enter K Factor / Air density

Supply Air I/O with Flow Grid

AFA5000 Settings: Supply Air Input 1 Type: Flow Grid: Enter Duct Area / Pressure Sensor Range

30. Typical Volumetric Connections

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Supply Air I/O with VAV BoxAFA5000 Settings: Supply Air Input 1 Type: Demand: Enter Vmin Volume / Vmax Volume

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31. Typical Expansion Unit Connections

Inputs9-14Configurableas;

Room Temperature SensorReturn Air Temperature SensorSupply Air Temperature SensorSupplyAirInput(Feedback/FlowGrid/Orificetypes)ExhaustAirInput(Feedback/FlowGrid/Orificetypes)VOC SensorVAV Volumetric analogue signal

Outputs9-14Configurableas;

Supply Air Control OutputExhaust Air Control Output

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32. Typical Sensor Connections

Room Temperature Sensor - Thermistor Type AFA5000 Settings: Temperature Sensor: 10K3A1

Fit Jumpers to CONN 16 & CONN 33 on the Main PCB for a Thermistor Type Temperature sensor.

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Room Temperature Sensor - 0-10V Output Type AFA5000 Settings: Temperature Sensor: 0-10V / CO2 Sensor / Humidity Sensor

Room Temperature Sensor - Averaging between 2 sensors AFA5000 Settings: Temperature Sensor: 0-10VExpansion PCB – Input 9 – Room Temperature Sensor

When using a combined 0-10v Output sensor the 24VDC and 0V sensor power supply connections can be made to any of the CO2/Temperature/Humidity sensor terminals on the Main PCB.

Remove Jumpers to CONN 16 & CONN 33 on the Main PCB for a 0-10VDC Temperature sensor.

When a Temperature sensor is enabled on the Main PCB and a Room Temperature sensor is enabled on the Expansion PCB the AFA5000 will average the readings from the 2 sensors.

The Temperature sensors can be any combination of Thermistor or 0-10V output type sensors, if a Thermistor typesensorisusedontheExpansionPCBitmustbeconnectedtoAI9andjumperCONN9mustbeconnected. A 0-10V sensor can be connected any of the inputs.

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33. I/O Power Supply Limits & Connections

The AFA5000 is supplied with an on board 24VDC power supply that is connected to all the I/O terminals. The power supply is rated at 30VA max.

Ifadditionalpowerisrequired,anadditionalpowersupplycanbefittedtogive60VA max.

TX1fitted=30VA.TX1&2fitted=60VA.

When multiple actuators are to be connected and additional power is required, separate local power supplies shouldbefitted.Ensurethatthe0V power connection and 0V signal connection are connected together.

For complete manual and product information, log on to www.tel-uk.com