Agenda - 캐드앤그래픽스...2016/04/15 · Open House Pfronten Mr.Beller/Mrs.Weigl/Dr.Rudzio 6 CELOS Market Situation CELOS / Potential 2016 AG-Machines 843 Premium 1,341 1,458

Open House Pfronten

Mr.Beller/Mrs.Weigl/Dr.Rudzio 2

Agenda

1. CELOS – Facts and Figures

2. DMG MORI Software Solutions and the

Porsche Motorsport CNC Competence Center

3. Software Solutions with MAPPs

4. Machine 4.0 – Cooperation project

with our premium partner Schaeffler

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Why do customers buy CELOS?

Why should customers buy CELOS?

Why do we have pure Siemens Machines?

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CELOS – Vision

consistency

modularity

transparency

with CELOS data management

CELOS PC Version and CELOS APPs

See what happens - when it happens

CELOS – the platform solution for all industry 4.0 software products

CELOS enhances productivity of our customers

adaptivity

efficiency

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1. CELOS – Facts and Figures

Agenda

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CELOS

Market Situation CELOS / Potential 2016 AG-Machines

843 1,458 1,341

3,231 1,035

[WERT]

2,634 3,231

786

867

2,070

2,317

0

1000

2000

3000

4000

5000

6000

7000

5.490 2.634 843 6.415 3.231 1.458

MIS OI31.12.2015

PotentialCELOS

CELOS MIS Plan2016 (-2)

PotentialCELOS

CELOS

CELOS

Potential

Premium

ECOLINE

ECOLINE

HEIDENHAIN CELOS

Potential

Premium

Target

OTHER 258

2015* 2016*

**

**

SIEMENS

*OI AG – Machines // Source: MIS /OI AC 15 / Plan 16 (-2) Mr. Koralewski 31.12.2015 **not CELOS capable Premium

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CELOS

Machine availability

All premium machines

are CELOS

compatible in 2016!*

*Exceptions: DMC 60 H, DMC 80 H, CTV 160 / 250 / 315, ULTRASONIC 10, LASERTEC 40 / 45 / 130

AC

2015

Plan

2016 (-2)Explanation

DMU 29 145 Finalisation of CELOS Roll-out in 06/2016

DMU monoBLOCK 5 √

DMU eVo 3 √

duoBLOCK 157 45 Finalisation of CELOS Roll-out in 06/2016

Portal 33 50 Finalisation of CELOS Roll-out in 06/2016

DMC / DMC V 13 √

DMC H 40 45 No CELOS Roll-out planed for DMC 60 H and DMC 80 H

HSC 53 70 CELOS optional availabel on demand

NHX 9 35 No CELOS Roll-out planed

Milling TOTAL 342 390

CTX 3 √

CTX TC 37 √

CTV 67 77 No CELOS Roll-out planed for CTV 160 / 250 / 315

MSL 3 √

SPRINT 203 277 No CELOS Roll-out planed

GMC / GM 56 30 Phase out (Siemens Powerline)

NTX 10 √

Turning TOTAL 379 384

ULTRASONIC 38 40 No CELOS Roll-out planed for ULTRASONIC 10

LASERTEC 24 53 No CELOS Roll-out planed for LASERTEC 40 / 45 / 130

Advanced Technology TOTAL 62 93

TOTAL 786 867

Not CELOS Compatible

per Product Line (in pcs.)

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CELOS

Hotline

› For any questions belonging to CELOS or the

different app possibilities.

› CELOS-Experts (Mr. Beller) could be contacted

free of charge from 8 a.m. to 6 p.m. or via e-

Mail [email protected].

› Development of two qualified, additional Hotline

employees planned.

Use

Call us – we are glad to help you

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3.3

3.4

3.4

3.5

3.6

3.7

3.7

3.7

4.1

4.2

4.2

4.5

3.7

3.1

3.3

3.4

3.4

3.5

3.4

3.5

3.7

3.5

3.7

3.7

1 2 3 4 5 6

CAD-CAM View

Energy Saving

Settings

Organizer

Job Manager

Job Assistant

Netservice

Status Monitor

Documents

Control

Machine Check

Tech Calculator

Source: CELOS study 2015, from Professor Voeth&Partner

CELOS

Individual judgement of CELOS-APPs

not attractive at all very attractive prospective existing

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CELOS

V2-Highlights

Job Scheduler Production planning for all machines

Tool Handling Shorter tooling times through assessments of the machine

configuration for subsequent orders

Service Agent Improves machine availability with an intelligent maintenance system

Messenger Always be informed about the progress in your production

Additionally 50 new

Features in CELOS

Version 2

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CELOS

the Update to increase productivity

CELOS

Version 1 machine - specific

Order

Delivery Update-Kit

CELOS

Version 2

ASM Order

Local

Service

Old

New install

Spare - part Order

Local

Service

DMG MORI

Spare Parts

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CELOS

Installation with local Service entities

› Installation by service engineer locally:

Service Price 990 €.

Possibility 1

› Installation via Netservice with the customer for free

› Contact:

Mr. Klotz, Lucas (Pfronten)

Mr. Brandt, Maximilian (Bielefeld)

Mr. Reinicke, Immo (Seebach)

Possibility 2

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NC Program Comparison

Optimizes Tracking of

Changes

Planning of Set-up times

increases process

planning abilities

New Formats

Word, Excel, IGES, STEP

increases the integration

capabilities for job data

Intuitive Loading

of the tool magazine accelerates

the tooling process

Feedback Function

for documenting

production interrupts Pallet Changer

Maximum productivity

through automated pallet

management

Quick Launch Bar

eases the direct navigation

between APPs and Control

Navigation Support

allows for quick switching

between APPs

Spindle Performance Diagram

for maximized exploitation of

the available spindle power

Energy Monitoring & Analysis

for optimizing the production Commenting Function

for enhancing existing

documents

Cross-Machine Communication

for sending notes between

CELOS machines and PCs

› CELOS-Job-based

Paletten Handling

(APP Pallet Changer)

› CDM Database

(CELOS Data Management)

› CDM-based

ERP interface

› Software Development Kit

for Partner APPs

CELOS

Version 3 - Highlights Overview

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CELOS

Version 3-Highlight example Pallet Changer APP

Target : Improvement of existing APPs to increase productivity with CELOS.

CELOS Version 3 includes 50 new functions and feature improvements . CELOS Version 3 available from April 2016!

Pallet Changer APP

automatic management and handling of Pallets.

Allocation of fixtures and NC-Programs to one Pallet.

Highlights and advantages

› Less time delay in levelling because of Pre Job preparation.

› Error free prioritize, levelling and monitoring of Products.

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Workflow CELOS integration in the digital Company

CELOS Database

CDM ZENTRAL CELOS PC

Version

Master control station

Other PPS MES BDE Etc…

ERP

Enterprise-Resource-Planning systems

CDM Interface

CDM-interface

CELOS Data Management.

Must be modified for every

customer.

CELOS Data Exchange

Interface.

Open for all Systems.

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Workflow

CELOS integration-Example Oerlikon Barmag

CDM Interface

Middleware

Bundle information

in one CELOS Job.

PDM

System

others Master control station

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2. DMG MORI Software Solutions

and the Porsche Motorsport CNC

Competence Center

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Porsche Motorsports CNC Competence Center and CELOS

Beyond existing limitation

Combination of excellence from both partners

Experience of machining and Software in Production in one Brand, as

well as the requirements for high complex parts in motor sport result in

the alliance for digital manufacturing.

Base of DMG MORI/ Porsche cooperation

› Zero mistake production

› Difficult and special Material

› Need of short running times

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Porsche motor sports Competence Center and CELOS

Visible innovation

1. Milling/turning center

2. Quality control

3. NC-Programming

5. Pre-adjustment tool

4. Tool-/ Material-storage

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CAD NC-Code Simulation Process Planning

Work control Machining

Overview DMG MORI / Porsche Workflow with applied Software Solutions

Manufacturing on a Machine 4.0

For all kind of Production challenges,

DMG MORI provides network-Solutions in the

context of Industrie 4.0

During work After work

Logo to highlight process steps not a CELOS application

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CAD- DMG MORI Process chain

send… 3D Model

generate… 3D Model


› Certified post-processor balanced on the customer machine.

› VMDE-Interface for transfer all information from CAM to simulation area.

Cooperation with premium partner NX CAD CAM

› CAD CAM System with wide range of functionality, from simple NC

programming to high-speed and multi-axis machining, to address many

tasks with one system.

Importe of diverse formats

possible automatic

detection of feature

CAD


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NC-Code- DMG MORI Programmer 3D Turning

generate… NC Code

generated… NC Code no 1:1 simulation


› Special structure programming logic to use the fully potential of multi

channel machine.

› 50 % faster setup, because of proved tool paths.

› Inspection in advance via the 3D simulated work area.

DMG MORI Programmer 3D Turning –

CAM System plus Simulation

› a programming and simulation tool especially for turning machines.

› Reduce programming error-related collisions and prepare structure

templates.

NC-Code


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100% simulated … NC Code


Workspace monitoring

› 100% virtual collision control.

› Original handling of the real machining.

› Programming during the machine is running.

Post processed NC-Code

will be simulate with

origin machine task

NC-Code and Simulation- DMG MORI Virtual Machine

DMG MORI Virtual Machine –

the customer machine specific 1:1 simulation

The DMG MORI Virtual Machine including the complete machine geometry

and kinematics as well as the actual control unit. The 1 : 1 machine simulation,

of the real machine on the PC.

Simulation NC-Code


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Out of the workflow

• NC-Code

• 3D Model

External

• Accompanying card

• Delivery Date

• Drawing

• 3D Model

• Material

• Quality checks

• etc.

Orientation in the Workflow with applied Software Solutions

NC-Code Simulation Process Planning

Work control

Machining CAD

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Process Planning Advantages with the CELOS - APPs

Process Planning


› All production information together in the CELOS® .

› paperless production.

All content for processing being created and

configured in a Job

› Delivery Date/ Drawing/ 3D Model /NC-Code /Tool-list

Jobs being scheduled after their priority

› Assign and transfer the jobs to the machines/Optimize the utilization of

production/Improve punctuality through better productivity.


› Direct-planning in the Production.

› see timeline of the scheduled orders.

Porsche organise the

machine capacity with

the Job Scheduler

In the Job Manager

Porsche filled in all digital

content for their Parts

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Process Planning Advantages with the CELOS - APPs

Process Planning

Calculate paperless

production data, feed rate,

cutting speed and fitting rates Highlights and advantages

› Free of charge all fitting information.

› Fast calculation with the integrated process specific-operations.

› Technical cutting-data for materials.

Add for the paperless calculation directly on the machine

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› Safety check for set-up.

› paperless production.

All contents of the Job Manager being displayed in the

Job Assistant

› Menu-guided set-up/ Faster set-up processes.

› Reliable error prevention Instructions with acceptance function.

Work control

Work control Advantages with the CELOS - APPs

Digital information

being used to guide

the worker

Check the Tool-Loading list with all necessary tools

› See which tool are loaded in the machine and compare

differences on one view.


› Easier comparison of variance.

The worker see the

Tool Management of

his machine

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› Use the Full potential of your Spindles for cutting Situations without damage.

› Avoid damage during processing automatically no human intervention.

Experience of application development bundled in cycles

based on DIN-programming

› Gear hobbing/ Off-centre machining/ Interpolation turning etc…

Machining

Machining-During work Advantages with the CELOS - APPs

DMG Technology

Cycles helps to easier

manufacturing

gather… condition Data

… display

for example: Machine Protection Control - MPC

Quick shutdown and process control.

› Monitoring-by teach function

› Process control

› Machine protection-through fast shut-off

› Data logging

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Complete

Jobs

Machine Date

…condition Data

During work

After work

Orientation in the Workflow with applied Software Solutions

NC-Code Simulation Process Planning

Work control Machining CAD

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Machining


› Projectable maintenance reduce machine down time.

› Information of spare parts, reduce time for the order replacements.

› Machine specific maintenance instructions, with CELOS® only the

depending machines will be triggered.

Reminder for maintenance and Service Jobs

› Automatic triggering of upcoming maintenance and service activities.

› Advance notice of maintenance work for worn parts.

› Detailed activity lists, detailed instructions and wear parts selection.

Machine specific

maintenance operations

being shown to the worker

digital-info-content

Machining-After work

DMG MORI Service Agent

… display

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Machining


› Save time in concentrate all production data of all machine in real-time.

› Create process management overviews for different time periods and

machine groups, with one tool an no additional costs.

Production progress information

› Constant online monitoring of your machines.

› Higher output with less downtime.

› Web application for all common smartphones.

easy measurement and

visibility of fabrication data

Machining-After work

DMG MORI Messenger

Direct input from different machine in

CELOS PC Version.

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Porsche-CNC Competence Center integrates the

CELOS PC Version for planning and organizing the

variety of Parts.

Workflow CELOS a Production planning control center

CELOS database

CDM ZENTRAL

CELOS

PC Version.

Two ways, with CELOS PC Version or stand alone CELOS on the Machine.

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3. Software Solutions with MAPPs

Agenda

34 Open House Pfronten

DMG MORI CO., LTD., Hisayoshi Morita / Takashi Yamamoto

MAPPS

Overview-Future technology

Upper Panel-MAPPSV

› The 6-window display

provides easy access to a

variety of information at

the same time.

› The screen combinations

can be freely customized.



MAPPS

Overview-Future technology

Lower Panel-

Operation Panel

› Only necessary buttons are

displayed depending on

selected scene.

(AUTO, JOG/ZRN, …).

› This panel improves the

safety of machine

operations.



1. Provides Unified U/I

Users can operate FANUC machines and Mitsubishi machines in the same way.

2. Developed for More Than 15 Years

We have a lot of knowledge and know-how, and continuously improve functions based on customer’s feedbacks.

3. Platform for DMG MORI Own New Technology

MAPPS is a platform for advanced functions.

MAPPS

Background

2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016

MAPPS MAPPSII MAPPSIII MAPPSIV MAPPSV

13,235 units 9,927 units 18,901 units 26,178 units 2,711 units



MAPPS

Featured Functions

Operation Support

1. Multi Counter

Easily manages the number

of completed parts.

2. Trouble Shooting

Program

1. Edited Line Highlight

Easily see if a line is edited or

not.

2. Colored Programs

Helps users edit programs.

Energy Saving

1. Reduces Energy

Consumption for Each

Component.

2. Reduces Cycle Times

Safety improvement

1. 3D Interference Check

Collision avoidance based on

3D models.

(Mill-Turn, 5-Axis MC)

2. Restart Guard

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1.4. Machine 4.0 – Cooperation project

with our premium partner Schaeffler

Agenda

Industry 4.0

Deckel Maho Pfronten, Kettemer Rolf, 26/1/2016 39

Machine 4.0

Cooperation Project Schaeffler

Industry 4.0


Machine 4.0

Cooperation Project Schaeffler

Industry 4.0


Machine 4.0 (Cooperation project Schaeffler)

Presentation at the EMO

Industry 4.0


Condition Analyzer

o Interface between Cloud and data from

machine

o Central storage of all data conditions

during the process and operating of the

machine

o User depending access rights for

information and reports

o Visual supported condition diagnosis at

different levels „My Machine“„All Machines“„All Factories“

o Process – and error analysis

(customer and service)

o Raising machine availability

o Condition Monitoring

o Machine load history

o Process analysis and optimization

o Reduction the product development time

o Better understanding of maching treatments for

customers

o Automated support in service range

(clash analysis, process analysis)

o Recognition of new business fields

Data b

ased ad

ded

value

Costumer

Advantages

Industry 4.0


Machine 4.0 (Derived products) Stage of completion to networking

My Machine 1

Werk 2

All Machines 2 PC Mobile

Devices

Company server

All Factories 3

Werk 1

Cloud

Company server CELOS Machine server

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Thank you for your Attention

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