OfferCOMPREHENSIVE TURNKEY OFFER-CLEANROOM FACILITY (HVAC, MODULAR PANELS, EPOXY, ELECTRICALS)

TECHNO-COMMERCIAL BID SUPPLYEXECUTIONS.NoBill Of MaterialsUnitQtyUnit rateAmount INRUnit rateAmount INRAHVAC1.0Double Decker double skin 45mm thick thermal break profile, AHU complete with mixing box, Combination pre & Fine filter section (EU-3+EU-5), 6Rd chilled water coil, fan, volume control dampers for Supply, return, fresh air, bleed damper, fresh air filter(EU-4), marine lamp for fan section with limit switch with access doors for fan, coil, DIDW backward curved fan with inspection doors etc as per ASHRAE standards; AHU CHW inlet/outlet temp: 7/12degC1.1AHU capacity: 4100 CFM@110mm SP; motor KW: 4.0; TR: 8.6; ISO-8 (Grade-D)Nos1001.2AHU capacity: 4400 CFM@110mm SP; motor KW: 4.0; TR: 7.7 ISO-8 (Grade-D)Nos1001.3AHU capacity: 3600 CFM@110mm SP; motor KW: 4.0; TR: 4.5 ISO-7 (Grade-C)Nos1001.4AHU capacity: 1700 CFM@110mm SP; motor KW: 1.5; TR: 2.0 ISO-7 (Grade-C)Nos1001.5AHU capacity: 900 CFM@110mm SP; motor KW: 1.1; TR: 1.4 ISO-7 (Grade-C)Nos6001.6AHU capacity: 1200 CFM@110mm SP; motor KW: 1.5; TR: 2.6 ISO-8 (Grade-D)Nos1002.0Air Distribution system2.1GSS ducting complete with nutbolts, gasket, rivett, supports as per SMACNA standards with MS angular frames, RTV silicon sealant; sheet: SAIL/ESSAR/Jindal/2.1.124 SWGSqmt1500002.1.2MS Angle frame for ductingKgs2000002.2Thermal insulation for ducting FR Closed Cell Chemically Cross Linked Polyethylene Class 1 without aluminum foil, Make:2.2.1Supply air ducting with 13mm thick insulationSqmt900002.2.2Return air ducting with 9mm thick insulationSqmt900002.3GI Powder coated filter modules, 18SWG with gear driven dampers2.3.1600 x 600Nos53002.3.2300 x 300Nos13002.3.3SS 304 perforated grille with all fasteners and chamfering at ends for filter modulesSqmt29002.3.4Volume Control Dampers made out of 1.6 mm thick, galvanized sheet steel frame and blades with linkages. Manual operating handle for filter modules and risers (lessthan 0.1sqmt=0.1sqmt)Sqmt4.9002.4Terminal HEPA filters-H14 grade2.4.1size: 600x600 mmNos53002.4.2size: 300x300 mmNos13002.4.3Aluminum perforated/swirl grille for supply air modules2.4.4Size: 700x700 mmNos53002.4.5Size: 400x400 mmNos1300GI Powder coated External return air risers2.4.6700 x 100 x 2500mmNos56002.4.7300 x 100 x 2500mmNos1300Aluminum perforated grille with 20 mic filters for Return air risers2.4.8Size: 600 x 250mmNos56002.4.9Size: 200 x 250mmNos13002.5Chilled water ManifoldConsists 2way mixing valve and 4 no's of butterfly/ ball valves,Strainer,drain valve and with temp and pressure gauges at inlet and out of coil,the manifold shall be connected to AHU and shall be terminated with flange coneection for supply and return water lines (we considred 6mts length total pipe line for each manifold)2.5.1For manifold size of 40NB for AHUNos2002.5.2For manifold size of 32NB for AHUNos1002.5.3For manifold size of 25NB for AHUNos100For manifold size of 19NB for AHUNos7002.6PT100 duct mount Temperature and Rh sensor dual typeNos11002.7Differential pressure switch for AHU Static Pressure controlNos2002.8Magnehelic gauge- 0 to 6mm for room differenctial pressure monitoringNo33002.9Centralised magnehelic gauge box systems GI PC at 2 locationsNo2002.10PU tube to connect magnehelic gauge through PVC conduit pipeRmt100002.11VFDs2.11.14.0KWNo3002.11.21.5KWNo2002.11.31.1 KWNo6002.12Electrical control panel for AHUs-11 Nos to mount VFDs, DOL starters with 1 incomer and 11 outcomersNo1003.0HVAC Qualification3.1Area qualification-air velocity, differential air pressure, ACPH, filter integrity, non vaibale particle count as per ISO 14644-3 guidelinesDays5003.2Cleanroom documentation with DQ, IQ, OQ, PQ for HVAC system and manual for cleanroomsLot1100HVAC Sub total:00

BCleanroom partitions:4.1Modular Wall Partitions4.1.150 mm thick double skin modular wall panel system made of 0.6 mm thick powder coated GI sheets on both sides with PUF as infill of density 402 kg/m, Aluminum Profiles for reinforcement along the periphery Sqmt550004.2VIEW PANELSSupply and installation of view / glazed panels with flush design. The view panels provided with 6mm thick float glass on both sides with flush design, necessary gaskets, food grade silicon sealants and all required accessories.4.2.1Size: 1200mm (W) x 600mm (H) x 50mm ThickNos10004.3Modular Ceiling 4.3.150 mm thick double skin modular walkable ceiling panel system made of 0.6 mm thick powder coated GI sheets on both side with PUF as infill of density 402 kg/m, Al. Profiles for reinforcement along the periphery with required supporting systemSqmt375004.4Coving4.4.1Wall-wall coving with extruded aluminum powder coated, R75RMT360004.4.2wall-ceiling coving with extruded aluminum powder coatedRMT465004.4.33D corner covingNos150004.5Clean Room Doors to flush with 50mm wall panel, Door frame 1.2 mm thk PCGI . Double glazed float 6 mm view glass, door closer, drop seal, SS 'D' type handles on pull side, single side key operated locking arrangement, etc4.5.1Single Leaf: 1000mm(W) X 2100mm (H)Nos35004.5.2Double Leaf: 1500mm(W) X 2100mm (H)Nos1004.6Cutouts4.6.1Cutouts in ceiling panels for Light Fixtures and HEPA FiltersNos150004.6.2Providing and fixing of PVC conduit 25mm in the wall panelsRMT100004.6.3Cutouts in wall panel for Electrical sockets, switch boards, MGs, etc. (Approximate size 300 x 200)Nos3000Modular panels sub total:00

CFloor and wall Coatings5.1Epoxy floor coatings with 3mm thick: Surface preparation by grinding, removal of dust debris and all foreign matter followed by 0.1mm thick Cipoxy-11 primer, 1.9mm thick Cipoxy-15 screed and SL-1000SFT6000005.2Epoxy coving: Surface preparation by emering etc followed by cipoxy 11 primer, cipoxy 15 screed+putty and top coat of SL-1000; 2" on wall side X 2" on floor side; (Note: you should not do any cement coving as it is difficult to finishRFT1600005.3Wall coating: Surface preparation by emering etc followed by supply and application of 2 coats of acrylic based wall putty, wall primer and 2 coats of alipahtic poly urethane based coating having anti-bacterial, anti-fungal properties apart from chemical resistance SFT110000Floor/wall coating subtotal:00

DLighting & Cleanroom Electrical Works6.1Supply and fixing of CFL light fittings 2x36W 50mm thk ceiling panel mount type, accessible from bottom, electonic ballastNo65006.2CFL lampsNo130006.3Supply, wiring, testing and commissioning of primary light point with 3 runs of 2.5 sqmm 650 V grade ISI marked FRLS PVC insulated copper multistranded conductor wires to be laid in suitable size PVC conduits including supply and fixing complete as required at site.6.3.11Point Controlled by 1Way 6A SwitchPoints12006.3.22Point Controlled by 1Way 6A SwitchPoints25006.4Wiring for inside cleanroom power points for instruments6.4.1Supply, laying, end termination and commissioning of 2R of 4 Sq.mm. with 1R 2.5 Sq.mm PVC insulated multristranded FRLS copper wires in PVC conduits concealed in wall / flooring and necessary clamps screws etc., from PDB to 5/15A Power Sockets / 5A sockets.Points20006.4.2Supply, installation and commissioning of 16 A, 5Pin, 415 Volt, 50hz Industrial socket outlet with plug top surface mounting.Nos10006.4.3Supply, installation and commissioning of 32 A, 5Pin, 415 Volt, 50hz Industrial socket outlet with plug top surface mounting.Nos10006.4.4Supply and fixing of 4modular top plates for light switch boards Make:North west / Anchor roma/ MKNo10006.4.5Supply and fixing of 6modular top plates for light switch boards Make:North west / Anchor roma/ MKNo10006.4.6Supply and fixing of 3modular top plates for light switch boards Make:North west / Anchor roma/ MKNo10006.4.7Supply and fixing of 6way TPN Distribution board Double door Make:HagerNo2006.4.8Supply and fixing of 8way TPN Distribution board Double door Make:HagerNo2006.4.9Supply and fixing of 6A single pole MCB switch make:HagerNo12006.4.10Supply and fixing of 63A four pole MCB switch Make:HagerNo10006.5Providing and fixing of air curtain-4' wideNos200Electrification-Cleanroom00

Summary:AHVAC Sub total:00BModular panels sub total:00CFloor/wall coating subtotal:00DElectrification-Cleanroom00All categories total:00CST-14.5% On materil supply0Service Tax-12.36% on installation0Grand total with all taxes, transportation:0