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Applied Systems Sales 1
Air conditioning – Refreshes your life
EWTP110-540MBY
EWTP-MBYNNAir-cooled Heat Recovery
Applied Systems Sales 2
Air conditioning – Refreshes your life
EWTP110-540MBY
ContentsA. Concept
B. Equipment Overview
C. Capacity Range
D. Operation Range
E. Specifications
F. Practical Examples & Reference
EWTP-MBYNNAir-cooled Heat Recovery
Applied Systems Sales 3
Air conditioning – Refreshes your life
EWTP110-540MBY
Criteria• Hot water demand must be great enough to justify cost• High enough useful waste heat temperature
CoolingLoad
400C
450C
120C
70C
HeatingLoad
Return
Supply Supply
Return
A. Heat Recovery Concept
Applied Systems Sales 4
Air conditioning – Refreshes your life
EWTP110-540MBY
• Daikin stepless single screw compressor
• All components optimized for use with R-407C
• Air heat exchanger: Cross fin coils / Hi-X tubes and PE waffle louvre fins
• Water heat exchanger: Brazed plate evaporator & heat recovery exchanger
• Double refrigeration circuit (from 400kW)
EWTP110-160MBYNN EWTP200-340MBYNN EWTP400-540MBYNN
Double Circuit (2 Compressors)Single Circuit (1 Compressor)
Hea
t Rec
over
y C
hille
rs:
B. Equipment Overview
Applied Systems Sales 5
Air conditioning – Refreshes your life
EWTP110-540MBY
Single circuit
(1 compressor)
Double circuit
(2 compressors)
CC kW 107 138 158 191 274 335 379 449 520
C. Capacity Range
HP 40 50 60 80 100 120 140 160 200
EWTP-MBYNNModel 110 140 160 200 280 340 400 460 540
CCHR kW 98 126 144 171 251 311 337 401 465
HCHR kW 116 148 176 208 301 377 407 434 441
Applied Systems Sales 6
Air conditioning – Refreshes your life
EWTP110-540MBY
-30
-10 04
1016
20
Glycol Water
Ambient (°C )
LWE (°C)
30
-20
-10
0
20
30
40
50
10
-2026
43
39
-15
Continuous Operation Area Pull-Down
Area
-5
36
D. Operation Range - Cooling
Low Ambient to -15°C
Protect against freezing by:- Evaporator heater tape (std)- Glycol
LWE to -10°C
On
spec
ial r
eque
st
Applied Systems Sales 7
Air conditioning – Refreshes your life
EWTP110-540MBY
E. Specifications
Daikin Stepless Single Screw Compressor
2pcs Brazed Plate Heat Exchangers
pCO2 Control Platform* See EWAP~MBY Presentation
Applied Systems Sales 8
Air conditioning – Refreshes your life
EWTP110-540MBY
Total Heat Recovery• 65 to 85% Heat Recovery• Lower LWE of 450C
40oC
45oC
Useful HeatCompressor Discharge Gas
Partial Heat Recovery (Desuperheater)• 25 to 35% Heat Recovery• High LWE upto 600C
50oC
60oC
Expansion Valve
CompressorEvaporator
High Pressure
Low Pressure
7oC 12oC
Condenser
OR
Hot Water Supply
E. Specifications – Heat Recovery Principle
Applied Systems Sales 9
Air conditioning – Refreshes your life
EWTP110-540MBY
Economiser
Heat Recovery BPHE
Evaporator
To Condenser
From Condenser
Daikin Single ScrewCompressor
Compressor Discharge
E. Specifications -> Construction
Applied Systems Sales 10
Air conditioning – Refreshes your life
EWTP110-540MBY
% Heat RecoveryLWC 110 140 160 200 280 340 400 460 540 Avg40/45 85% 85% 85% 85% 85% 85% 85% 75% 65% 82%40/50 85% 85% 85% 85% 85% 85% 85% 75% 65% 82%45/55 60% 60% 60% 60% 60% 60% 60% 50% 40% 57%50/60 35% 35% 35% 35% 35% 35% 35% 30% 25% 33%
Where:
% Heat Recovery =
CCHR Mode + PIHR Mode
COP in HR Mode
LWC 110 140 160 200 280 340 400 460 540 Avg40/45 5,34 5,63 5,07 5,12 5,34 5,18 5,20 4,65 4,19 5,0840/50 5,04 5,29 4,69 4,77 4,96 4,94 4,89 4,33 3,89 4,7645/55 4,20 4,41 3,90 3,97 4,13 4,11 4,06 3,55 3,22 3,9550/60 3,33 3,50 3,09 3,14 3,27 3,27 3,21 2,90 2,70 3,15
HC
E. Specifications - % Heat Recovery
Applied Systems Sales 11
Air conditioning – Refreshes your life
EWTP110-540MBY
Conventional Heat RecoveryFixed condensing temperature
Conventional Heat RecoveryUncontrolled Hot water temp
DAIKIN Heat Recovery ChillerOptimized condensing temperature
DAIKIN Heat Recovery chiller Controlled Hot water temp
Set point
T (°C)
Hot water & condensing temperature
t 0 t 1 t 2 t 3 t 4 t 5
Saved Energy
DAIKIN Heat Recovery ChillerConventional Heat RecoveryPower input
PI (kW)
t 0 t 1 t 2 t 3 t 4 t 5
E. Specifications – Heat Recovery Principle
Applied Systems Sales 12
Air conditioning – Refreshes your life
EWTP110-540MBY
Sound reduction in function of ambient temperature
015 20 25 30 35 40
-1
-2
-3
-4
Sound power level (dBA)
Ambient temp. (°C)
E. Specifications -> Inverter Fans
Standard with Heat Recovery units
- Stable HP control, better part load efficiency- Smooth operation, better colour of sound- Linear sound reduction in function of ambient
Further Reduction of - 3dBa
Applied Systems Sales 13
Air conditioning – Refreshes your life
EWTP110-540MBY
The Load
Additional Heating Source
OR
Gas, Oil, … Electricity
Cooling
Heat recoveryPCO² Contoller
Temperature Sensor
Remote Mode SwitchEnable / Disable
Pump
Pump Contact
L NA1
A2
Feedback
Self adaptive control to run at optimized cooling capacity / Heat recovery ratio
E. Specifications – Control Possibilities
Applied Systems Sales 14
Air conditioning – Refreshes your life
EWTP110-540MBY
Optimized balancing between CC & HR capacity
CapacitykW
High PressureBar
22 Bar19 Bar
HR CapacityCC
E. Specifications – Optimised Control
Applied Systems Sales 15
Air conditioning – Refreshes your life
EWTP110-540MBY
In-LineBoiler
City MainsCold Supply
Hot Supply
Stratified Hot W
ater
Storage
Twin Pump Set
OPHR• Used during off-peak • Assists inline heater
Boiler• Used during peak & off-peak periods• Maintains tank temperature
E. Specifications – Installation
Applied Systems Sales 16
Air conditioning – Refreshes your life
EWTP110-540MBY
Daikin’s Solution = DICN =
Without Communication
=
• Erratic Control on LWE• Loss of performance at terminals• No plant optimization to meet load• No defined lead or standby unit• No defined unit running hours
Multiple Chillers
LOAD
120C 120C
70C
120C
70C 70C
HR Chiller can be given priority -> increased reliability at part load
600C
500C
LOAD HR Chiller
E. Specifications – DICN Control
Applied Systems Sales 17
Air conditioning – Refreshes your life
EWTP110-540MBY
Cooling mode fans at full speed min condensing pressure
Cooling Capacity 138kWPower Input 54kWEER 2.56
Example: EWTP140MBYNN
At nominal conditions: 7oC and 12oC chilled water & 35°C ambient
Heat recovery mode increased condensing max heating capacity
Hot Water 45oCHeating Capacity 148kWCooling Capacity 126kWPower Input 47,8kW
Hot Water 60oCHeating Capacity 60,2kWCooling Capacity 121kWPower Input 51kW
COP = 5.73%HR = 85%
COP = 3.55%HR = 35%
F. Practical Examples
Applied Systems Sales 18
Air conditioning – Refreshes your life
EWTP110-540MBY
F. Practical Examples - Simple Payback
Based on: • Energy Consumption of 0,15€ per kWhr• 4hrs operation at 100% -> assume multiple chiller installation
Exceptional Investment for Customer!
Avg Payback of option OPHR: • Hot Water 40/50 42 Days or 8 weeks• Hot Water 50/60 102 Days or 20 weeks
Our Findings
Avg Payback of Chiller + OPHR: • Hot Water 40/50 1 Year• Hot Water 50/60 2,5 Years
Applied Systems Sales 19
Air conditioning – Refreshes your life
EWTP110-540MBY
New Zealand ApplicationMudhouse-River Co-operative
3 x EUWA200MZY
Cooling ModeTotal Cooling = 1.5MW
HR ModeTotal Cooling = 1.4MWTotal HR = 0.8MW
ConditionsLWE = -4oCLWC = 52-55oC
1 EUWA200MZY unit produces 15,000,000 l/yr
Affiliate: Daikin AustraliaInstaller: Martella