Air Winches

Lifting Gear Hire Corporation | 800.878.730572

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Minimum Breaking Force of Wire Rope (for Winches)6 x 19 Classification / Bright (Uncoated), IWRC

Wire rope Selection

Rope Size(in)

Approximate Weight(lb / ft)

Minimum Breaking ForceExtra Improved Plow

Steel**(Tons)

Recommended Safe Work-ing Load*(lbs 5.0:1)

1⁄4 0.12 3.40 1,360

5⁄16 0.18 5.27 2,108

3⁄8 0.26 7.55 3,020

7⁄16 0.35 10.2 4,080

1⁄2 0.46 13.3 5,320

9⁄16 0.59 16.8 6,720

5⁄8 0.72 20.6 8,240

3⁄4 1.04 29.4 11,760

7⁄8 1.42 39.8 15,920

1 1.85 51.7 20,680

11⁄8 2.34 65.0 26,000

11⁄4 2.89 79.9 31,900

1 3⁄8 3.50 96.0 38,400

1 1⁄2 4.16 114 45,600

** Minimum breaking forces listed above apply to ropes with bright or drawn galvanized wires. Minimum breaking forces are 10% lower for ropes with wires galvanized at finish size.*Regarding wire rope, ANSI B30.7, requires a minimum of 5:1 design factor with an 18:1 rope pitch diameter to drum is required for lifting and lowering applications.

NOTE: Information provided on this page is credited by WIRE ROPE TECHNICAL BOARD

6 x19 IWRC

Lifting Gear Hire Corporation | 800.878.7305 73

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Air Winch Selection Guide330 - 22,000 lbs. (150 - 10,000 kg) Capacity

Winch capacity:Winches can lift or pull the highest loads

at the first layer, and can lift/pull the least

at the top layer. This is due to the “torque

arm” effect of the rope spooling on the

winch drum. The closer the load is to the

drum, the easier it is for the winch to turn

and move the load. The further away the

load is from the drum, the harder it is for

the winch to turn.

Winch speed:Winches generally move the load fastest at

the top layer and slowest at the first layer.

Think of your old record player. If you put

a penny near the center of the record, it

would simply spin at the same rate as the

record. But if you put it near the outside

edge, it would fly off. This is because the

outer diameter of the record is travelling

faster than the inner diameter. The same

is true for a winch drum, and consequently

the wire rope.

Follow these guidelines to choosethe correct utility winch for your application:First, consider these three fundamental

questions:

1. How much is to be lifted, pulled, or

tensioned?

2. How fast is the load to be moved

(if at all)?

3. How much wire rope is needed?

Contact your Lifting Gear Hire representative to

help you answer these questions and guide you

through the selection process.

Lifting applications are generally defined as

those that require the brake to be engaged to

prevent the load from falling. Refer to the quick

selection guide earlier in this section.

a. Choose a winch with a lifting capacity equal

to or greater than your application load.

b. Make sure the average speed meets your

criteria for cycle time.

c. Wire rope selection is based on a 5:1 design

factor and an 18:1 D/d ratio.

The 18:1 D/d ratio is an ANSI / ASME B30-7

recommendation and is calculated as D + d / d

where D = winch barrel diameter and d = wire

rope size. The higher the ratio, the longer the

wire rope life. As a guideline, this ratio should

never go below 15:1. The use of 6 x 37 rope will

increase flexibility.

d. Either manual or automatic brakes are suit-

able, although automatic brakes are recom-

mended for lifting applications.

e. Clutches: In the U.S.A., clutches are

permitted on lifting winches. Although we

don’t usually recommend them, for certain

lifting applications they make sense. In

Europe, clutches are not allowed on lifting

winches. The Liftstar series is for lifting and

the Pullstar for pulling. They are the same

winches, but with different ratings — and

the Pullstar winches have clutches.

Pulling applications: Because of the 3.5:1 design criteria and

the first layer rating, the ratings for pulling

applications are higher for the same winch.

Choose a winch based on capacity, speed

and distance to be pulled. Manual band

brakes and clutches are popular configu-

rations, but each application has its own

specific requirements. Again, consider

pulleys to increase pulling capacity.

Air supply and consumption:All IR winches are rated at 90 psig (6.3

kg/m2) inlet pressure when the winch

is running. The volume of air required is

expressed in cubic feet per minute (cfm) or

cubic meters per minute (m3/min). Refer

to the charts for air consumption data

for specific models. Compressor output

must equal air consumption for continu-

ous operation. Intermittent operation and/

or air storage facilities will allow the use of

smaller compressors. Hoses and fittings

should be sized equal to or preferably one

size larger than the winch inlet. Strainers,

lubricators, drum guards, filters and regula-

tors are recommended based on air quality

and the application. Mufflers and kits for

piping away the exhaust are always sug-

gested for operator safety and comfort.

Tip: Consider using a pulley to increase capacity, reduce speed, and for better load control.

Tip: Winches with lower gear ratios overhaul better; that is, the load will run thembackwards in a controlled descent with the throttle off. By applying the manual band brake, exceptional spotting can be achieved. Auto brakes are always recommended with remote control operation.

How IR air winches are rated


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Air Winch Selection Guide330 - 22,000 lbs. (150 - 10,000 kg) Capacity

Pulling: ANSI/ASME B30.7 Allowable Rated Line Pulls (3.5:1 Design Factor)

ModelFirst Layer Mid Layer Top Layer Average Flow

RequiredCapacity Speed Capacity Speed Capacity Speed

lbs. kg fpm m/min. lbs. kg fpm m/min. lbs. kg fpm m/min. cfm m3/min.

BU7A 1,500 682 26 8 1,200 545 34 10 1,000 454 39 12 50 1.4

PS1000R 2,200 1,000 15 5 1,950 886 17 5 1,740 791 19 6 78 2.2

EU, EUL 3,000 1,364 45 14 2,600 1,182 49 15 2,000 909 64 20 100 2.8

FA2B 5,100 2,318 76 23 4,000 1,818 96 29 3,200 1,455 122 37 350 9.9

PS2400R (1) 5,280 2,400 12 4 4,800 2,182 13 4 4,370 1,986 14 4 125 3.5

FA2 6,800 3,091 29 9 5,400 2,455 37 11 4,500 2,045 44 13 280 7.9

FA2.5A 7,100 3,227 67 20 6,400 2,909 42 13 5,400 2,455 45 14 700 19.8

FA2.5 8,000 3,636 79 24 6,600 3,000 42 13 5,300 2,409 119 36 700 19.8

HU40A 5,100 2,318 42 13 4,000 1,818 54 17 3,200 1,455 68 21 291 8.2

PS4000R 8,800 4,000 13 4 7,300 3,318 16 5 6,200 2,818 18 5 354 10.0

FA5A 13,100 5,955 26/8 8 10,000 4,545 50 15 8,000 3,636 62 19 700 19.8

FA5T 18,000 8,182 32 10 11,600 5,273 50 15 8,600 3,909 67 20 700 19.8

FA5 18,000 8,182 32 10 14,100 6,409 41 12 11,600 5,273 50 15 700 19.8

PS10000R 22,000 10,000 8 2 18,300 8,318 10 3 15,600 7,091 11 3 354 10.0

FA7T 27,000 12,273 23 7 18,100 8,227 32 10 13,600 6,182 46 14 750 21.2

FA7 27,000 12,273 23 7 18,100 8,227 32 10 13,600 6,182 46 14 750 21.2

FA10 34,000 15,455 17 5 27,100 12,319 19 6 22,000 10,000 23 7 800 22.7

(1) Standard cable is overwound; LS1500R and PS2400R are underwound. Green shading reflects rental inventory.

Lifting: ANSI/ASME B30.16 Allowable Rated Line Pulls (5:1 Design Factor)

Model

First Layer Mid Layer Top Layer Average Flow RequiredCapacity Speed Capacity Speed Capacity Speed

lbs. kg fpm m/min. lbs. kg fpm m/min. lbs. kg fpm m/min. cfm m3/min.

LS150R 455 207 103 31 380 173 115 35 330 150 138 42 78 2.2

LS300R 840 382 56 17 740 336 63 19 660 300 69 21 78 2.2

BU7A 1,200 545 36 11 1,000 454 43 13 1,000 454 39 12 50 1.4

LS600R 1,680 764 26 8 1,480 673 30 9 1,325 600 34 10 78 2.2

EU, EUL 2,100 955 62 19 2,000 909 68 21 2,000 909 64 20 100 2.8

LS1500R (1) 4,000 1,818 19 6 3,600 1,636 21 6 3,300 1,500 23 7 125 3.5

FA2B 5,000 2,273 79 24 4,000 1,818 96 29 3,200 1,455 122 37 350 9.9

FA2.5A 5,000 2,273 119 36 5,000 2,273 114 35 4,100 1,864 141 43 700 19.8

HU40A 5,000 2,273 44 14 4,000 1,818 57 18 3,200 1,455 70 22 291 8.2

LS2000R 6,200 2,818 47 14 5,150 2,341 56 17 4,400 2,000 66 20 354 10.0

FA2 6,600 3,000 31 9 5,200 2,364 40 12 4,400 2,000 47 14 280 7.9

FA2.5 7,000 3,182 97 30 5,800 2,636 117 36 5,000 2,273 132 40 700 19.8

FA5A 11,400 5,182 40 12 10,000 4,545 50 15 8,000 3,636 62 19 700 19.8

FA5T 12,500 5,682 47 14 11,300 5,136 52 16 8,400 3,818 70 21 700 19.8

FA5 12,500 5,682 47 14 12,500 5,682 48 15 11,000 5,000 54 16 700 19.8

LS5000R 15,600 7,091 23 7 12,900 5,864 28 9 11,000 5,000 33 10 354 10.0

FA7T 18,880 8,545 32 10 16,700 7,591 37 11 12,600 5,727 48 15 750 21.2

FA7 18,800 8,545 32 10 18,800 8,545 33 10 15,400 7,000 40 12 750 21.2

FA10 27,200 12,364 28 9 27,100 12,319 19 6 22,000 10,000 23 7 800 22.7

Green shading reflects rental inventory.

It is the user’s responsibility to determine the suitability of these winches for any par-ticular use and to check for compliance with applicablle regulations


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Air Winch1,000 - 22,000 lbs. Air Winch Specifications

Specifications

Nominal Capacity

(lbs.)Model

Line Speed (fpm)

Recommended Rope Size (in.)

Drum Root Diam.

(in.)

Motor HP

Av. CFM Required

Pipe Inlet Size

Hose Size

Rope Anchor Hole Diam.

(in.)

Max Stall Pull (lbs.)

Net Weight(lbs.)

15:1 18:1

1,000 BU7A 45 1⁄4 1⁄4 4 1⁄2 1.6 50 1⁄2 3⁄4 3⁄8 2,000 75

2,000 EU, EUL 55 3⁄8 3⁄8 6 4.4 100 3⁄4 1 9⁄16 4,500 360, 490

2,500 HU, HUL 110 1⁄2 3⁄8 7 11 175 1 3⁄4 11⁄16 5,000 562

3,000 H5U, H5UL 150 1⁄2 3⁄8 7 14 290 1 1⁄4 1 1⁄2 11⁄16 7,800 525, 598

3,300 LS1500R 23 10mm 10mm 7 3⁄32 3.3 125 3⁄4 3⁄4 10mm 7,000 143

4,000 HU40, HUL40 70 1⁄2 N/A 7 11 175 1 1 1⁄4 11⁄16 9,000 525, 600

4,400 FA2 55 3⁄4 5⁄8 10 3⁄4 9.4 335 1 1 1⁄4 3⁄4 9,000 775

5,000 K5U, K5UL 115 5⁄8 1⁄2 8 5⁄8 19 420 1 1⁄4 1 1⁄2 11⁄16 10,500 890

5,000 FA2.5 140 3⁄4 5⁄8 10 3⁄4 25 700 1 1⁄4 1 1⁄2 3⁄4 10,000 1,061

8,000 FA5T 80 1 3⁄4 15 25 700 1 1⁄4 1 1⁄2 1 24,000 2,065

10,000 K6U, K6UL 55 7⁄8 3⁄4 12 3⁄4 24 600 1 1⁄4 1 1⁄2 1 15,000 1,314 | 1,550

11.000 FA5 65 1 3⁄4 15 25 700 1 1⁄4 1 1⁄2 1 24,000 2,000

12,600 FA7T 50 1 1⁄8 7⁄8 16 25 750 1 1⁄4 1 1⁄2 1 1⁄8 36,000 2,300

15,400 FA7 45 1 1⁄8 7⁄8 16 25 750 1 1⁄4 1 1⁄2 1 1⁄8 36,000 1,977

22,000 FA10 30 1 3⁄8 1 1⁄8 20 31 800 1 1⁄4 1 1⁄2 1 3⁄8 38,000 2,800



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Air Winches1,000 - 10,000 lbs. Classic I-R Air Winch Series Specifications

Classic Air Winch Specifications

Model Line Pull (lbs.)

Line Speed fpm

Drum Length (in.) Motor HP SCFM

Max. Stall First Layer @ 90 PSI

(lbs)

Pipe Inlet Size (in)

Hose Size(in)

Net Weight (lbs.)

BU7A 1,000 45 4.6 1.6 50 1950 1⁄2 3⁄4 75

HU 2,500 110 7 1⁄8 11 175 5,000 1 1 3⁄4 490

HUL 2,500 110 15 13⁄16 11 175 5,000 1 1 3⁄4 562

H5U 3,000 150 7 1⁄8 14 290 7,800 1 1⁄4 1 3⁄4 525

H5UL 3,000 150 15 13⁄16 14 290 7,800 1 1⁄4 1 3⁄4 598

HU40 4,000 70 7 1⁄8 11 175 9,000 1 1 1⁄4 525

HUL40 4,000 70 15 13⁄16 11 175 9,000 1 1 1⁄4 600

K5U 5,000 115 10 19 420 10,500 1 1⁄4 1 1⁄2 890

K5UL 5,000 115 20 19 420 10,500 1 1⁄4 1 1⁄2 890

K6U 10,000 55 12 24 600 15,000 1 1⁄4 1 1⁄2 1,314

K6UL 10,000 55 24 24 600 15,000 1 1⁄4 1 1⁄2 1,550

Performance is based on 90 psi air inlet pressure. Green shading reflects rental inventory.

Classic Series Drum Wire Rope Storage Capacities

Model Capacity (lbs.)

Max. Length on Winch (tightly wound)* Rope Anchor Hole Diameter

(in.)1/4” ft.

5/16” ft.

3/8” ft.

7/16” ft.

1/2” ft.

5/8” ft.

3/4” ft.

7/8” ft.

BU7A 1,000 245 140 — — — — — — 3/8

HU 2,500 — — 686 476 379 — — — 11/16

HUL 2,500 — — 1,445 1,012 813 — — — —

H5U 3,000 — — 686 476 379 — — — —

H5UL 3,000 — — 1,445 1,012 813 — — — —

HU40 4,000 — — 686 476 379 — — — 11/16

HUL40 4,000 — — 1,445 1,012 813 — — — —

K5U 5,000 — — — 851 713 457 — — 11/16

K5UL 5,000 — — — 1,741 1,427 913 — — —

K6U 10,000 — — — — — 716 535 373 1

K6UL 10,000 — — — — — 1,436 1,070 775 —

*Recommended drum working storage capacity is 80% of values shown. Green shading reflects rental inventory.


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Air Winches1,000 - 10,000 lbs. Classic I-R Air Winch Series Drawings

Dimensions

Model A in.

B in.

C in.

D Air Inlet Pipe Tap

E Exhaust Pipe tap

HU 32 3⁄8 7 1⁄8 22 3⁄16 1 NPT 1 1⁄4 NPT

HUL 40 11⁄16 15 3⁄16 30 3⁄8 1 NPT 1 1⁄4 NPT

H5U 32 7⁄8 7 1⁄8 22 5⁄16 1 1⁄4 NPT 1 1⁄2 NPT*

H5UL 40 15⁄16 15 13⁄16 30 3⁄8 1 1⁄4 NPT 1 1⁄2 NPT*

HU40 32 5⁄8 7 1⁄8 22 3⁄16 1 NPT 1 1⁄4 NPT

HUL40 40 11⁄16 15 3⁄16 30 3⁄8 1 NPT 1 1⁄4 NPT

*Remote control units 1 1/4” NPT. Note: Dimensions are subject to change. Please contact factory for certified prints. Green shading reflects rental inventory.

HU40

Dimensions

Model A in.

B in.

C in.

D in.

E in.

K6U 46 1⁄2 12 26 7⁄8 10 3⁄4 9 1⁄4

K6UL 58 1⁄2 24 38 7⁄8 16 3⁄4 15 1⁄4

Note: Dimensions are subject to change. Please contact factory for certified prints. Green shading reflects rental inventory.

Series K5U - K5UL

Series K6U - K6UL

K5U


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Air WinchesFA2.5A / FA5A (Third Generation): 5,000 to 10,000 lb (2,273 to 4,545 kg) capacity

Dimensions

Model

Drum Length with Disc Brake Only with Manual Drum Brake Only with Manual and Disc Brake

A B C D B C D B C D

in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm

FA2.5A

FA2.5A-S 7 178 38.44 976 9.55 243 4.78 121 37.64 956 12.31 313 7.5 191 41.19 1,046 12.31 313 7.5 191

FA2.5A-M 13.5 343 44.94 1,141 16.05 408 8.03 204 44.14 1,121 18.81 478 10.8 274 47.69 1,211 18.81 478 10.8 274

FA2.5A-L 20 508 51.44 1,306 22.55 573 11.28 286 50.64 1,286 25.31 643 14 356 54.19 1,376 25.31 643 14 356

FA2.5A-R 24 610 55.44 1,408 26.55 674 13.28 337 54.64 1,388 29.31 744 16 406 58.19 1,478 29.31 744 16 406

FA5A

FA5A-SX 15 381 46.50 1,181 17.89 454 8.94 227 43 1,092 17.89 454 10.5 266 46.5 1,181 17.89 454 10.5 266

FA5A-LX 27 686 58.50 1,486 29.89 759 14.94 379 55 1,397 29.89 759 16.5 419 58.5 1,486 29.89 759 16.5 419

Note: Drum lengths for the FA5A-SM = 12 in. (305 mm), and FA5A-LM = 24 in. (610 mm). Green shading reflects rental inventory.

FA2.5A in inches (mm)

FA5A in inches (mm)

Dimensions are subject to change. Consult factory for certified prints. Shaded areas represent allowable angle of rope takeoff with interference with winch structural supports.

Typical allowable wire rope takeoff angle:

Open Front Configuration (Option H)Standard Configuration Open Front Configuration (Option H) Standard Configuration

For FA2.5A For FA5A


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Air WinchesFA2.5A / FA5A (Third Generation): 5,000 to 10,000 lb (2,273 to 4,545 kg) capacity

Specifications*

Model FA2.5A FA5A

Rated Mid Layer Line Pull, 5:1 DF 5,000 lbs. 2,273 kg 10,000 lbs. 4,545 kg

Rated Mid Layer Line Speed 114 fpm 35 m/min. 32 fpm 10 m/min.

Top (6th) Layer Line Pull, 5:1 DF 4,100 lbs. 1,860 kg 8,000 lbs. 3,629 kg

Top (6th) Layer Line Speed 141 fpm 43 m/min. 43 fpm 13 m/min.

Max. Stall at First Layer 10,400 lbs. 4,727 kg 17,000 lbs. 7,727 kg

Drum Root Diameter 9.25 in. 235 mm 12.75 in. 324 mm

Motor Horsepower 25 hp 25 hp

Avg. Air Consumption 700 scfm 20 m3/min 700 scfm 20 m3/min

Air Inlet, NPT Size 1 1⁄4 in. 32 mm 1 1⁄4 in. 32 mm

Recommended Rope Diameter 5⁄8 in. 16 mm 3⁄4 in. 19 mm

Weight 818 lbs. 372 kg 1,251 lbs. 569 kg

*Performance is based on 90 psi (6.3 bar) air inlet pressure with the motor running. Green shading reflects rental inventory.

The Third Generation Force 5 Series is designed for world-wide stan-

dards, meeting or exceeding North American ANSI / ASME B30.7 winch

standards, CE requirements for Europe and third party type Approval. The

third Generation offers standard features with reduced maintenance for

safety, durability, reliability, enhanced control, and superior performance.

Standard Features:• Automatic disc brake or manual band brake

• Corrosion resistant, marine duty “Blue” fasteners

• New self-cleaning K5C2 control valve improves flow and performance,

has more stainless steel and polymer corrosion resistant parts, and is

totally interchangeable with previous designs. 100% natural gas / sour

gas compatible.

• Easy to install wedge type self-tightening rope anchor

• Powerful 5 piston air motor

Safety is built In:• Meets ASME B30.7 safety standards

• “Lift and shift” throttle lever prevents accidental throttle movement

• Throttle lever returns to OFF position and locks when released

• Disc brake is fully automatic and self-adjusting

• Wedge type, self tightening-rope anchor provides 80% of rope breaking

strength

Reliability:

• Maximum external corrosion protection against marine and other envi-

ronments is provided as standard.

• Automatic oil bath disc brake has high thermal duty. Suitable for de-

manding applications.

• Marine grade alloys and stainless steel components make the valve

• Chest corrosion resistant and maintenance free.

Performance:• Superior load spotting control

• Positive braking action with automatic disc brake

FA5A-LXK1

Construction:• Designed to meet the space and performance requirements of

Classic winches

Options:• Corrosion resistant marine grade coating system: Sandblast to

white metal finish and carbozinc primer with Marine 812 finish

• Band brakes – manual and automatic

• Remote controls

• Construction cages

• Open frame configurations

• Foot print base with K6U and K6UL bolt pattern for FA5A

• Free spool clutch

• Tensioning manifold

• Drum guard

• Under wound configuration

• CE package

Wire Rope Storage Capacity

Rope Diam-eter

Length of Drum in. (mm)

S 7 (178)

M 13 1/2 (343)

L 20 (508)

R 24 (610)

in. mm ft. m ft. m ft. m ft. m

FA2.5A Full Drum Storage

3⁄8 9 593 181 1,176 359 1,758 536 2,116 645

7⁄16 11 460 140 915 279 1,371 418 1,651 503

1⁄2 13 356 109 712 217 1,068 326 1,287 392

5⁄8 16 206 63 416 127 625 191 754 230

Short Drum Long Drum

12 (305) (1) 15 (381) (2) 24 (610) (1) 27 (686) (2)

FA5A Full Drum Storage

5⁄8 16 777 236 982 299 1,597 486 1,802 549

3⁄4 19 581 177 736 224 1,200 366 1,355 413

(1) With band brake. (2) Without band brake. Recommended drum working capacity is 80% of values shown. Green shading reflects rental inventory.


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Air WinchesForce 5 4,400 - 22,000 lbs. (2,000 to 10,000 kg) capacity

Specifications Performance Based on 90 psi (6.3 bar) Air Inlet Pressure with Motor Running

Model

Utility Rating 5:1 Top Layer Line Pull

Design Factor Top Layer

Line Speed

Drum Length A

Avg. Air Consumption at rated Load

@90 psi (6.3 bar)

Maximum Stall Pull 1st Layer

Pipe Inlet Size Hose Size Ship Weight

lbs. kg fpm m/min. in. mm hp scfm m3/min. lbs. kg in. mm in. mm lbs. kg

FA2-24 4,400 2,000 47 14 24 610 9.4 335 9.5 9,000 4,091 1 1⁄4 32 1 1⁄4 32 825 374

FA2.5-24 5,000 2,273 132 40 24 610 25 700 19.9 10,000 4,545 1 1⁄4 32 1 1⁄2 38 1,061 481

FA5-24 11,000 5,000 54 16 24 610 25 700 19.9 24,000 10,909 1 1⁄4 32 1 1⁄2 38 1,872 849

FA5T-24 8,400 3,818 70 21 24 610 25 700 19.9 24,000 10,909 1 1⁄4 32 1 1⁄2 38 2,153 977

FA7-24 15,400 7,000 40 12 24 610 25 750 21.3 36,000 16,364 1 1⁄4 32 1 1⁄2 38 2,205 1,000

FA7T-24 12,600 5,727 48 15 24 610 25 750 21.3 36,000 16,364 1 1⁄4 32 1 1⁄2 38 2,335 1,059

FA7TGL-42 3,400 1,545 152 46 42 1,067 25 750 21.3 10,000 4,545 1 1⁄4 32 1 1⁄2 38 2,981 1,352

FA7TPL-42 10,200 4,636 60 18 42 1,067 25 750 21.3 36,000 16,364 1 1⁄4 32 1 1⁄2 38 2,850 1,293

FA10-24 22,000 10,000 23 7 24 610 31 800 22.7 38,000 17,273 1 1⁄4 32 1 1⁄2 38 3,200 1,451


Drum Wire Storage Capacities

ModelCapacity recommended

Wire Rope Size Drum LengthRope Diameter

1⁄2” (13mm) 5⁄8” (16mm) 3⁄4” (19mm) 7⁄8” (22mm) 1” (25mm) 1 1⁄8” (29mm)

lbs. kg in. mm in. mm ft. m ft. m ft. m ft. m ft. m ft. m

FA2 4,400 2,000 1⁄2 13

8 203 388 118 266 81 - - - - — — — —

12 305 594 181 410 125 - - - - — — — —

16 406 801 244 554 169 - - - - — — — —

24 610 1,214 370 843 257 - - - - — — — —

FA2.5 5,000 2,273 5⁄8 16

8 203 - - 266 81 - - - - — — — —

12 305 - - 410 125 - - - - — — — —

16 406 - - 554 169 - - - - — — — —

24 610 - - 843 259 - - - - — — — —

FA5 11,000 5,000 3⁄4 19

16 406 - - 1,181 360 746 227 544 166 — — — —

24 610 - - 1,795 547 1,138 347 832 254 — — — —

30 762 - - 2,256 688 1,431 433 1,047 319 — — — —

FA5T 8,400 3,818 3⁄4 19

16 406 - - - - 1,682 512 1,204 367 — — — —

24 610 - - - - 2,564 761 1,841 561 — — — —

30 762 - - - - 3,225 983 2,318 706 — — — —

36 915 - - - - 3,887 1,185 2,796 852 — — — —

FA7 15,400 7,000 7⁄8 22

24 610 - - - - 1,640 500 1,059 323 786 240 — —

30 762 - - - - 2,063 629 1,334 406 991 302 — —

36 915 - - - - 2,486 758 1,608 493 1,196 365 — —

FA7T 12,600 5,727 7⁄8 22

24 610 - - - - 2,669 813 1,917 584 1,538 469 — —

30 762 - - - - 3,358 1,023 2,414 736 1,940 591 — —

36 915 - - - - 4,047 1,233 2,912 887 2,311 713 — —

42 1,067 - - - - 4,736 1,443 3,409 1,039 2,742 836 — —

FA10 22,000 1,000 1 1⁄8 29

24 610 - - - - 2,488 758 1,962 598 1,332 405 1,026 313

30 762 - - - - 3,130 954 2,471 753 1,679 511 1,295 395

36 915 - - - - 3,773 1,150 2,980 908 2,027 617 1,564 477

40 1,016 - - - - 4,201 1,280 3,319 1,011 2,258 688 1,744 531

50 1,270 - - - - 5,271 1,606 4,168 1,270 2,837 865 2,192 668

(1) Capacities meet ANSI-ASME B30.7 which requires 1/2” (13 mm) minimum clear flange above last layer. Capacities represent tightly wound wire rope. Recommended working capacity is 80% of values shown. Green shading reflects rental inventory.


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Air Winches4,400 - 22,000 lbs. Force 5 Air Winch Series Drawings

FA5

FA10-24 – Popeye – with disc brake only in inches (mm)

FA10-40 – Popeye – with disc brake only in inches (mm)

Dimensions are subject to change. Consult factory for certified prints.


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Air Winches4,700 lbs. - TA2 Series Specifications

TA2 Series Performance Characteristics

Model TA2-16 TA2-24

Load Rating 1st Layer 7,200 lbs. 7,200 lbs.

Load Rating Mid-Drum 5,700 lbs. 5,700 lbs.

Load Rating Full Drum 4,700 lbs. 4,700 lbs.

Line Speed 1st Layer 30 fpm 30 fpm

Line Speed Mid-Drum 38 fpm 38 fpm

Line Speed Full Drum 46 fpm 46 fpm

Drum Capacity 1st Layer 83 ft. 130 ft.

Drum Capacity Mid-Drum 380 ft. 570 ft.

Drum Capacity Full Drum 850 ft. 1,270 ft.

Input HP 7.1 hp 7.1 hp

Max. Stall Pull 1st Layer 9,000 lbs. 9,000 lbs.

Wire Rope Diameter .5 in. .5 in.

Pressure 90 psi 90 psi

Flow 250 scfm 250 scfm

Pipe Inlet Size 1 in. 1 in.

Hose Size 1.25 in. 1.25 in.

Approximate Ship Weight 990 lbs. 1,080 lbs


TA2 Series DimensionsItem TA2-16MX1 TA2-24MX1

A 44 in. 52 in.

C 9.06 in. 12.81 in.

F 5.25 in. 5.25 in.

H 28.50 in. 30.00 in.

J 28.50 in. 36.50 in.

K 2.88 in. 3.13 in.

L 7.50 in. 10.00 in.

W 16.00 in. 24.00 in.

Y1 20.00 in. 20.00 in.

Y2 37.00 in. 37.00 in.

Z1 223º 223º

Z2 34º 34º

Bolt Hole Size Grade

5⁄8 in. - G8 5⁄8 in. - G8


Model TA2 (Shown with optional drum guard and automatic band brake)


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Air Winches5,000 lbs. - TA2.5 Series Specifications

TA2.5 Series Performance Characteristics

Model TA2.5-16 TA2.5-24

Load Rating 1st Layer 7,200 lbs. 7,200 lbs.

Load Rating Mid-Drum 5,900 lbs. 5,900 lbs.

Load Rating Full Drum 5,000 lbs. 5,000 lbs.

Line Speed 1st Layer 79 fpm 79 fpm

Line Speed Mid-Drum 96 fpm 96 fpm

Line Speed Full Drum 114 fpm 114 fpm

Drum Capacity 1st Layer 71 ft. 110 ft.

Drum Capacity Mid-Drum 260 ft. 390 ft.

Drum Capacity Full Drum 580 ft. 860 ft.

Input HP 18.3 hp 18.3 hp

Max. Stall Pull 1st Layer 11,000 lbs. 11,000 lbs.

Wire Rope Diameter .63 in. .63 in.

Pressure 90 psi 90 psi

Flow 600 scfm 600 scfm

Pipe Inlet Size 1.5 in. 1.5 in.

Hose Size 1.5 in. 1.5 in.

Approximate Ship Weight 1,315 lbs. 1,400 lbs.


Model TA2.5 (Shown with optional drum guard and line guide)

TA2 Series DimensionsItem TA2.5-16MX1 TA2.5-24MX1

A 50.00 in. 58.00 in.

C 9.00 in. 12.75 in.

F 5.25 in. 5.25 in.

H 30.00 in. 30.00 in.

J 28.50 in. 36.50 in.

K 2.88 in. 3.13 in.

L 7.50 in. 10.00 in.

W 16.00 in. 24.00 in.

Y1 20.00 in. 20.00 in.

Y2 37.00 in. 37.00 in.

Z1 228º 228º

Z2 27º 27º


5⁄8 in. - G8 5⁄8 in. - G8


Dimensions are for reference only and subject to change without notice.


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TA5 Series Performance CharacteristicsModel TA5-16 TA5-24 TA5-30

Load Rating 1st Layer 18,000 lbs. 18,000 lbs. 18,000 lbs.

Load Rating Mid-Drum 14,000 lbs. 14,000 lbs. 14,000 lbs.

Load Rating Full Drum 11,500 lbs. 11,500 lbs. 11,500 lbs.

Line Speed 1st Layer 30 fpm 30 fpm 30 fpm

Line Speed Mid-Drum 39 fpm 39 fpm 39 fpm

Line Speed Full Drum 47 fpm 47 fpm 47 fpm

Drum Capacity 1st Layer 72 ft. 120 ft. 150 ft.

Drum Capacity Mid-Drum 360 ft. 550 ft. 680 ft.

Drum Capacity Full Drum 810 ft. 1,210 ft. 1,520 ft.

Input HP 17.8 hp 17.8 hp 17.8 hp

Max. Stall Pull 1st Layer 33,000 lbs. 33,000 lbs. 33,000 lbs.

Wire Rope Diameter .75 in. .75 in. .75 in.

Pressure 90 psi 90 psi 90 psi

Flow 550 scfm 550 scfm 550 scfm

Pipe Inlet Size 1.5 in. 1.5 in. 1.5 in.

Hose Size 1.5 in. 1.5 in. 1.5 in.

Approximate Ship Weight 2,585 lbs. 2,745 lbs. 2,870 lbs.


TA5 Series DimensionsItem TA5-16MX1 TA5-24MX1 TA5-30MX1

A 57 in. 65 in. 71 in.

C 10.53 in. 12.78 in. 17.03 in.

F 7.75 in. 7.75 in. 7.75 in.

H 34.50 in. 34.50 in. 34.50 in.

J 35.50 in. 43.50 in. 49.50 in.

K 4.03 in. 5.78 in. 4.53 in.

L 9.00 in. 10.50 in. 10.00 in.

W 16.00 in. 24.00 in. 30.00 in.

No. of Bolt Holes

8 8 10

Y1 32.50 in. 32.50 in. 32.50 in.

Y2 48.00 in. 48.00 in. 48.00 in.

Z1 224º 224º 224º

Z2 50º 50º 50º


3⁄4 in. - G8 3⁄4 in. - G8 3⁄4 in. - G8


Model TA5 (Shown with optional automatic band brake)


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TA7 Series Performance CharacteristicsModel TA7-24 TA7-30 TA7-36

Load Rating 1st Layer 23,600 lbs. 23,600 lbs. 23,600 lbs.

Load Rating Mid-Drum 19,000 lbs. 19,000 lbs. 19,000 lbs.

Load Rating Full Drum 15,900 lbs. 15,900 lbs. 15,900 lbs.

Line Speed 1st Layer 19 fpm 19 fpm 19 fpm

Line Speed Mid-Drum 24 fpm 24 fpm 24 fpm

Line Speed Full Drum 29 fpm 29 fpm 29 fpm

Drum Capacity 1st Layer 120 ft. 160 ft. 190 ft.

Drum Capacity Mid-Drum 520 ft. 650 ft. 780 ft.

Drum Capacity Full Drum 1,150 ft. 1,440 ft. 1,730 ft.

Input HP 14.4 hp 14.4 hp 14.4 hp

Max. Stall Pull 1st Layer 38,000 lbs. 38,000 lbs. 38,000 lbs.

Wire Rope Diameter .88 in. .88 in. .88 in.

Pressure 90 psi 90 psi 90 psi

Flow 550 scfm 550 scfm 550 scfm

Pipe Inlet Size 1.5 in. 1.5 in. 1.5 in.

Hose Size 1.5 in. 1.5 in. 1.5 in.

Approximate Ship Weight 3,600 lbs. 3,765 lbs. 3,965 lbs.


Model TA7 (Shown with manual band brake)

TA7 Series DimensionsItem TA7-24MX1 TA7-30MX1 TA7-36MX1

A 69 in. 75 in. 81 in.

C 15.41 in. 17.41 in. 19.41 in.

F 9.25 in. 9.25 in. 9.25 in.

H 37.00 in. 37.00 in. 37.00 in.

J 47 in. 53 in. 59 in.

K 5.38 in. 6.38 in. 7.38 in.

L 9.00 in. 10.00 in. 11.00 in.

W 24.00 in. 30.00 in. 36.00 in.

Y1 32.00 in. 32.00 in. 32.00 in.

Y2 51.00 in. 51.00 in. 51.00 in.

Z1 210º 210º 210º

Z2 39º 39º 39º


7⁄8 in. - G8 7⁄8 in. - G8 7⁄8 in. - G8



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Air Winches1,100 lbs. Model Configuration/Performance/Dimension

Specifications (at Half Drum)Air Pressure

psi (MPa)Motor Power

hp (kW)Rope Pull 1 b (kN)

Rope Speed fpm (m/min)

Air Consumption cfm (Nm3 / min)

Rope Capacity 0 in x ft (m)

Weight lbs. (kg)

90 (0.62) 2.3 (1.73) 1,100 (5) 62 (19) 71 (2.0) 5⁄16 x 145 (45) About 97 (44)

Note: Dimensions are inches, ( ) metric mm. Green shading reflects rental inventory.

1,100 lbs. Model


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Weight lbs. (kg)

90 (0.62) 9.6 (7.15) 4,400 (20) 62 (19) 191 (5.4) 1⁄2 x 750 (230) About 631 (287)


San-Ei Air Winch4,400 lbs Model Configuration/Performance/Dimension

Lifting Gear Hire Corporation122

90 (0.62) 9.6 (7.15) 4400 (20) 62 (19) 191 (5.4) 1/2 x 750 (230)ABOUT

631(287)

SPECIFICATIONS (at HALF DRUM)

AIR PRESSUREpsi (MPa)

MOTOR POWERhp (kW)

ROPE PULL1b (kN)

ROPE SPEEDfpm (m/min)

AIR CONSUMPTIONcfm (Nm3 /min)

ROPE CAPACITYØ in x f t (m)

WEIGHTlb (kg)

DRUM SIZE

0.59 (15)

14.02 (356)

CONTROL LEVER 13.23 (336) 14.19 (360.5)

ROPE PULL ROPE PAY OUT

BRAKE LEVER

TOP

LAYE

R7.

80 (1

98)

12.0

1 (3

05)

6.16

(156

.5)

24.2

9 (6

17)

ROPE ENTRY

OIL GAUGE

DRAIN PLUG

2.95 (75)2.95 (75)15.75 (400)

18.50 (470)

9.25 (235)9.72 (247)18.98 (482)

21° 21°

STOP

CLUTCH LEVER

4-Ø 1.02 (Ø 26)

)76( 46.2)76( 46.213.03 (331)

22.68 (576)40.55 (1030)

17.87 (454)

15.00 (381)30.39 (772)

1.18 (30)

1.57

(4

0)

1.18 (30)

OIL PLUG

2.83 (72)

1.46 (37)

AIR INLETRc1

EXHAUSTRc1 - 1/2

Ø 7

.09

(Ø18

0)

Ø 1

61.1

4 (

Ø41

0)

2.87

(73)

ROPE HOLE

Ø O.63 (Ø 16)

DR

UM

CEN

TER

NOTE:

DIMENSIONS ARE INCHES, BRACKETS ( ) METRIC mm

4,400 lbs. Model


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Weight lbs. (kg)

90 (0.62) 16 (12) 6,600 (30) 62 (19) 318 (9.0) 5⁄8 x 1,050 (320) About 1,129 (513)


6,600 lbs. Model


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hp (kW)Rope Pull 1 b (Kn)


Air Consumption cfm (N-M3 / min)


Weight lbs. (kg)

90 (0.62) 16 (12) 11,000 (50) 36 (11) 318 (9.0) 7⁄8 x 750 (230) About 1,921 (873)


11,000 lbs. Model


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Air Winches800 – 1,500 lbs. U-8 Series Specifications

TM

Specifications

Model Line Pull 1st Layer

Line Speed 1st Layer

Power Required

Cable Capacity (Ft.) Weight (lbs.)3/16” 1/4” 5/16” 3/8”

U-8A-15 1,500 40 fpm 125 cfm @ 90 psi 650 400 240 165 80


U-8 Series


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Air Winches22,000 lbs AW3 Air Winch Specifications

Specifications

Layer No. Capacity(ft)

Accumulated Capacity

(ft)

Pitch Dia(in)

Max HpFlange

ClearanceStall Line Pull

(lbs)Start Line Pull

(lbs) FPM AT F.S.Line pull(lbs)

Speed(fpm)

1 56 56 16.9 36,899 30.4 8.4 56,320 44,039 72

2 61 117 18.4 33,856 33.1 7.7 51,676 40,408 78

3 66 184 19.9 31,277 35.8 6.9 47,739 37,330 85

4 71 255 21.4 29,063 38.6 6.2 44,360 34,687 91

5 76 331 22.9 27,142 41.3 5.4 41,428 32,394 98

6 81 413 24.5 25,459 44.0 4.6 38,859 30,385 104

7 86 499 26.0 23,972 46.8 3.9 36,590 28,611 111

8 91 591 27.5 22,650 49.5 3.1 34,572 27,033 117

9 97 687 29.0 21,466 52.2 2.4 32,764 25,620 124

10 102 789 30.5 20,399 55.0 1.6 31,136 24,347 130

11 107 895 32.0 19,434 57.7 0.9 29,662 23,194 137


Dimensions

Model B in.

C in.

D in.

E in.

12” DIA 32 27 35 53.78

42” DIA 52 57 65 83.78

Note: Dimensions are subject to change. Please contact factory for certified prints. Green shading reflects rental inventory.


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Double Drum Air WinchTA2 16” Drums - 4,700 lbs.

TA2 Series Performance CharacteristicsWinch Model TA2-16MX1

Load Rating - 1st Layer 7,200 lbs.

Load Rating - Mid Drum 5,700 lbs.

Load Rating - Full Drum 4,700 lbs.

Line Speed - 1st Layer 30 fpm.

Line Speed - Mid Drum 38 fpm.

Line Speed - Full Drum 46 fpm.

Dum Capacity - 1st Layer 83 ft.

Drump Capacity - Mid Drum 380 ft.

Drum Capacity - Full Drum 850 ft.

Input HP 7.1 hp.

Max. Stall Pull - 1st Layer 9,000 lbs.

Wire Rope Diameter .5 in.

Pressure 90 psi.

Flow 250 scfm.

Pipe Inlet Size 1 in.

Hose Size 1.25 in.

Approximate Ship Weight 990 lbs.


TA2 Series Winch

TA2 Series DimensionsItem TA2-16MX1

A 44 in.

C 9.06 in.

J 28.50 in.

K 2.88 in.

L 7.50 in.

W 16.00 in.

Z1 233

Z2 34

Bolt Hole Size Grade 5/8 in. - G8

Specification Drawings to match the information in this table can be found on page 82 of this catalog. Green shading reflects rental inventory.

TA2 Series Dimensions

Measurements in this diagram reflect the dimensions of the winch frame ONLY. Refer to the dimension table for more information.

9’ - 0”

5’ - 10”

4’ - 7”4’ - 0”

9’ - 0” 4’ - 7”

3’ - 10.5”

OPERATORS SAFETY CAGE AND SEAT BASE

MOUNTING OPTION 1THERN TA2 - 16 SERIES WINCH


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TA5 Series Performance CharacteristicsWinch Model TA5-24









Drum Capacity - Full Drum 1,210 ft.

Input HP 17.8 hp.



Pressure 90 psi.

Flow 550 scfm.

Pipe Inlet Size 1.5 in.

Hose Size 1.5 in.

Approximate Ship Weight 2,745 lbs.


TA5 Series Winch

TA5 Series DimensionsItem TA5-24

A 65 in.

C 12.78 in.

J 43.50 in.

K 5.78 in.

L 10.50 in.

W 24.00 in.

Z1 224

Z2 50

Bolt Hole Size Grade 3/4 in - G8




156.00

74.00

87.75

87.75


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TA7 Series Performance Characteristics1.6875 in TA7-30MX1









Drum Capacity - Full Drum 1,440 ft.

Input HP 14.4 hp.



Pressure 90 psi.

Flow 550 scfm.

Pipe Inlet Size 1.5 in.

Hose Size 1.5 in.

Approximate Ship Weight 3,765 lbs.


TA7 Series Winch

TA7 Series DimensionsItem TA7-30MX1

A 75 in.

C 17.41 in.

J 53 in.

K 6.38 in.

L 10.00 in.

W 30.00 in.

Z1 210

Z2 39

Bolt Hole Size Grade 7/8 in. - G8




156.00

74.00

87.75

87.75

Documents

Air Winches