AKSHAR ENGINEERING WORKS has a sophisticated modular system

for the manufacturing emulsions in a wide viscosity range. Advanced

processing technology offers consistently high product quality, shorter batch

cycles, minimal operating costs, low space requirements and simple operation.

The principal applications for the system are in the pharmaceutical and

premium cosmetics sectors.

The Liquid Manufacturing Plants are ideal tools for the pharmaceutical industry

and food industry for the production of Oral Liquids.

DESCRIPTION:-

Ideal solution to the pharmaceutical industry for theproduction of oral liquids. The process consists of Sugarsyrup preparation. Ingredient Mixing and Storage withproduct distribution piping. Range of plant covers from50 L to 15000 L with various options in top and bottomentry agitators for mixing and homogenizing of syrup &suspensions. Product contact parts are SS 316 / SS 316Lwith option of jacketed vessels and heating systemsuitable for steam as well as electrical.

AKSHAR ENGINEERING WORKS Liquid Manufacturing Plant Consist the Followingequipments and accessories:

Sugar Syrup Vessel

Filter Press

Manufacturing Vessel

Transfer Pump

Storage Vessel

Transfer Pump

Piping To Connect All Above Equipments

Working Platform

Control Pump

.

This system consists of a closed circuit manufacturing facility from feeding ofSugar / Water Phase to loading the Volumetric Liquid Filling Machine.

The Sugar and Water, are load with vacuum system or by mechanical system ormanually.

The Sugar Syrup Vessel is supplied with high speed stirrer & electrical heating ( Insmall model ) / steam heating facility (In bigger size model ) .

The sugar syrup is prepared at required temperature & are transferred toManufacturing Vessel by vacuum or by transfer pump.

The product during emulsion formation is re-circulated through In-LineHomogenizer or Liquid Transfer Pump.( Optional Facility )

The Pump also discharges the product in the Storage Vessel.

The Storage Vessel is then taken to the filling area (if it is small capacity) and isconnected to again Liquid Transfer Pump. Or Storage Vessel remains fixed (Inbigger size) & pump transfer the Liquids in the float tank which is connected withfilling machine.

The entire Plant can be operated by centralized operating panel by one operator.

The plant is equipped with an electrical control panel with digital temperatureindicators / controllers and digital timers.

Salient Features of Liquid SyrupManufacturing Plant

The Plant is designed to be operated only by one operator and one helper.

All material transfers are done by vacuum or by transfer pumps.

All the vessels are CGMP (paint free construction)

The gaskets used are of silicon (food grade).

All contact parts are of S.S. 304 quality material (SS316 provided on demand) &finished to class 4B (Mirror) finish and are crevice free.

The entry of stirrer & high speed emulsifier are from top. In-line Emulsifier ( as percustomer choice ) provided on demand. ( Optional )

All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can besterilized.

All pipes, pipe fittings and valves are of SS304 / SS316 ( as per customer requirement)seamless quality, internally electro polished, with tri-clover ended joints.

The entire plant is equipped with CIP & SIP connections, so that customer can usethese facility, if have CIP & SIP equipment.

All values of temperature & time of the plant are indicated digitally on the controlpanel. Ampere indicates on Ampere meters.

A micro processor based automatic operating plant can be designed as perrequirement. (Optional )

All the inlet & outlet connections are provided with tri clover joints, which are veryeasy for cleaning & replacement.

Introduction

Filter Press consists of sturdy S.S. 304/316/316L quality

stainless steel shell with a top cover held in place with

tightening bolts, a filter cartridge assembly consisting of

several horizontally arranged disc type filter plates with

perforated supporting screens, filter media and

interlocking cups. The entire assembly, complete with

pump and piping connection, is mounted on a suitable

stand fitted with castors for easy movement.

Operation

The liquid to be filtered is passed to shell by the transfer pump, where it finds its way to top of

plate through circular openings on the sides of plates. As the liquid progresses through the

plates and the screens, the filter medial arrest suspensions and allow the filtrate to pass

through. Finally the filtrate runs down a central channel formed by the interlocking cups and

exits through the outlet pipe. While these filter presses are generally used for obtaining

clarified filtrate, cakes can also be obtained in the inter-plate space.

Features:-

GMP model stands on SS trolley

Manufactured using quality raw material such as S.S. 304/316/316L M.O.C

Having M.S./S.S. Jacket for hot filtration

Available in various sizes and different diameters having numerous number of plates

It also provides the Back wash facility for continuous operations.

The horizontal filter plates prevent the cake dropping from the shell.

Description

Stainless Steel Zero Hold UpType Filter Presses are made to aspecial modular design thatguarantees precisely the rightfiltration requirements for eachapplication. Available in awide range of output capacities,with different number and heightof filter plate, as well as achoice of flow pump.

Salient Features

Meets GMP and FDA norms. Construction follows the latest standard & engineered to perfection. Available models – 8, 14, 18, 24, 33 inches plate diameter. Available with centrifugal / gear / lobe pump. Fitted with pressure gauge, safety valve & air vent. Gives crystal clear filtration. All contact parts in SS 304/316/316L. High degree of finish to all contact parts. Added features for zero Hold Up (Reverse Flow) with Back Wash. Minimum hold up of unfiltered slurry, boost in productivity.

Typical Construction

Filter Press consists of a sturdy Stainless Steel shell with a top cover held in place withtightening bolts, Cartridge assembly consists of several plates of patented screens and interlocking cups. The design ensures that the unfiltered liquid hold up is minimum, almost nil.The entire assembly, complete with piping, pump etc. is all mounted on a stainless steeltrolley with sturdy castors. Flameproof Filter Press is also available (Optional).

OperationThe Liquid to be filtered is passed to the central passage of the filter cartridge. From here itfinds its way to the different filter plates on which suitable filter media is used. As the liquidprogresses through the filter plates and the screens, the filter media arrests the suspensions andallows the filtrate to the shell of the main body of the filter media. In some cases, the processrequires the recovery of the cake. The same can be collected from the top of the filter media.The added feature of this filter is that it can be backwashed without dismantling the cartridge.In case the product is same, the filter-aid required after back washing is only marginal. Sincethe top dome is free from any piping connection, the removal of filter cartridge is very easy.Scavenger arrangement is not required.

Technical Specifications of Filter Press

MODEL ASZ - 8 ASZ - 14 ASZ - 18 ASZ - 24 ASZ - 33Dia. of Plate 8" 14" 18" 24" 33"

No. of Plates6 Plates8 Plates

8 Plates10 Plates12 Plates

8 Plates D10 Plates

12 Plates D15 Plates S23 Plates S

12 Plates15 Plates18 Plates23 Plates

7 Plates10 Plates14 Plates23 Plates

Filtration area m²0.1980.254

0.7560.9241.156

1.271.621.842.273.75

3.454.215.046.34

4.015.757.7912.4

Cake holding Cap. Ltrs 4.345.79

273542

5164784465

148210NaNa

175210NaNa

Capacity Ltrs/Hr.400500

120015001800

25003200400050006800

670078009000

12600

8000150001350020000

Size of Pump0.5"0.5"

1.0"1.0"1.0"

1.5"1.5"1.5"1.5"1.5"

2.0"2.0"2.0"2.0"

2.5"2.5"2.5"2.5

Pump HP1.01.0

2.02.02.0

3.03.03.03.03.0

5.05.05.05.0

7.57.57.57.5