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Simply better machinery ® Conveyors & Food Processing SRL

Alit catalogue 2014

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ALIT - Company Presentation Spiral cooler, Toast bread lines, buns, croissants spiral and step proofers, spiral freezer, food production lines automation.

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Page 1: Alit catalogue 2014

Simply better machinery

®

Conveyors & Food ProcessingSRL

®

Food ProcessingSRL

Page 2: Alit catalogue 2014

To everyone,

Welcome to Alit. As President and CEO, we would like

to inform you about our company and the values for which

we stand.

Your products… …Our Solving

Our vision is focused to satisfy all our customers needs

in the food processing chain and help them succeed

in their business. Worldwide.

OUR WAY

®

Conveyors & Food ProcessingSRL

®

Food ProcessingSRL

PROOFER

DRYER

COOLER

PASTEURIZERCONVEYOR SYSTEM

FREEZER

BAKERY LINES

LINES INTEGRATION

SYSTEM INTEGRATION

Page 3: Alit catalogue 2014

OUR MISSION

people as competitive advantageYear of foundation

1999

Over

1000 installations worldwide

Customers in

68countries

We would like to share with you the spirit, the commitment and

the enthusiasm behind our work.

Our main Competitive Advantages are the capacity to create

products with a unique combination of costs and benefits and the

devotion to our Customers with a partnership philosophy.

We always put extra focus, care and passion into our solutions.

We are proud to be a part of such a successful team.

Sincerely,

Michele Rettore – President Claudio Fuga - CEO

Italy, and Veneto in particular, has the highest concentration

of specialists in the food industry machinery market.

In 1999, thanks to the experience gained in a 50 years history

company, a group of engineers and friends realized that the market

was ready for a new revolutionary spiral solution that opened the

door to the development of a family of products sharing the same

smart idea.

Simplicity comes from experience.

The new solution was introduced to a new company and the

People-Product-Technology philosophy.

After a few years ALIT became a company and an authority

in the market. Automated systems, handling, cooling, freezing,

proofing and pasteurizing are the proposed programs that cover

a full range of processes.

Nowadays 54 people are involved in the company business,

serving more than 700 customers worldwide.

Becoming the specialist in the management of thermal process

and integrated automation solutions thanks to a complete variety

of products.

We see the possibility to achieve this result with a two ways

strategy: Taylor made solution to partner with the customers

and the Ready to... modular program that fits with the most

frequent production needs.

Our resources to reach this goal are:

People as a competitive advantage: We say “team member”

not “employees” because our people are a tresured resource to

be invested in, not expenses to be managed. Our teamwork is

essential to succeed in helping customers.

Safety care: Safe Products means safe business for

our customers.

Ethics: Honesty, trust and integrity are not just the responsibility

of our senior leaders and our board of directors.

We’re all responsible for our results.

Customer care: We listen to our customers, turning their needs

into the right solution, putting their suggestion into practice.

We are aware of customers demand in a global market that evolves

continuously.

Right solution: It means giving the rightly sized units for the

purpose.

Right value: effectiveness and efficiency for your investment.

Enviroment: make good use of the latest technology to care of

our world.

OUR STORY

Page 4: Alit catalogue 2014

Outstanding flexibility with rationality.

Real Tailor made solutions are proposed whenever a modular

concept doesn’t fit your needs.

We keep an open mind to partnership with the most important

players in the bakery market.

We have a deep knowledge of thermal processes from -40°C

to +90°C.

Your products lead and address all our equipment since we are

aware that your investment must be an opportunity for smarter

and more creative solutions.

Alit is always the answer for the bakery market.

ALIT QUALITY CONCEPTCommitment to innovation.

We are looking for excellence in every component which comes

from 130 qualified and selected suppliers.

Each production phase is checked by strictly codified procedures.

Mastery of mechanics applied to the food technology comes from

the Italian expertise.

Many people have the capacity to design machinery

that works but devising a complex system that

realizes the full potential of a production line,

in terms of capacity and economical efficiency,

is not as simple.

We mean “engineering” as teamwork between

the company employees and the external

technicians, suppliers and customers.

We mean “engineering” as studying the present and

future needs of our customers since the very early

stage of a project.

We offer solutions which are both established in

the mechanical components and innovative in

the implementation.

Reliability is essential in an industrial plant but it

must be combined harmoniously with the daily

operations to turn into actual efficiency.

We are not only an experienced supplier but also a

real consultant partner with an engineering service.

The enforcement of all these factors is the primary

goal of our designers.

OUR KNOW-HOW PHILOSOPHY

32Patents

180.000 Different spiralconfigurations

commitment to innovation

ENGINEERING

Page 5: Alit catalogue 2014

CUSTOMER CARE

We invest in new products whenever a new solution is necessary.

While the Ready to ... approach required long studies to identify

the modular logic that best fits with the most popular bread line

configuration, the Custom Made approach requires continuous

improvements of existing solutions and the development

of innovative ones.

Innovation over the time. The continuous search for better

components and suppliers pushes us to constant change key

details of our products whenever a more advanced or innovative

solution comes up.

To guarantee high quality standards as well as compliance with the

regulations, a significant part of our investments is dedicated to

constant innovation.

To grant safety, high performance, reliability and durability,

we test our products on every day basis.

R&D innovation over the time

We trust in our solutions, that’s why we offer time-life

support plans.

We offer a true partnership to simplify your daily work and reduce

service costs for you with the following significant advantages:

• Personalized warranty extension service of 2, 3, 5 years

or more

• Multi-years maintenance plans

• Routine check-ups of the installation to prevent production

downtime due to misuse or predictable wearing

• Agreed and scheduled service costs

• The supply of spares kits for the most common service needs

• Inspections are documented with reports and a detailed

feedback is provided

• VPN Remote Control Assistance

Ready to... modular family uses a set of limited and standard

spare parts, specifically designed for easy replacement.

Taylor made units are designed to have common spares to avoid

costly components stock and to simplify maintenance.

An efficient and prompt service from our most experienced

specialists is set up to offer a reply to call within 24 hours to every

question about your equipment.

To allow your staff an efficient use of our machinery, a training

is scheduled on site at the end of every installation.

On demand training is available throughout the life of the units.

All units are designed to grant retrofitting in case of new product

specifications.

Alit inspection service

Multi-yearmaintenance plan

Service desk

Remote assistance

4R&D dedicatedteam members

Page 6: Alit catalogue 2014

SYSTEM INTEGRATION TAYLOR MADE

A wide range of specialized units to increase efficiency or extend

products range on new and existing production lines.

Patented and original handling and automation solutions.

A partner with experience on the production lines operating needs

and deep knowledge of mechanical engineering and electronics

solutions.

The sky’s the limit!

The highest level of customization is available on all Alit units.

When a new and peculiar need arises, our R&D team develops

a set of proposals to meet the target.

Any available unit or component can be adapted in order to fulfill

the customer needs or the most demanding regulations.

We keep an open mind and a flexible attitude when it comes

to high line capacity, local laws and new food products.

THERMAL TREATMENT READY TO …

PROOFINgspirals, step systems, swing trays systems, belt systems with

optional retarding area.

COOLINgambient, forced air systems with filtration stages up to HEPA level.

Mixed air system with humidity and temperature control.

FREEzINgmechanical systems with all available media. Vertical, horizontal

or mix air flow design.

PASTEURIzINgpost-packaging, multi-step system on spiral conveyors.

A unique line with ready solutions for the most frequent needs.

Optimized and tested units with low production lead-time and

under control costs.

SpiralsA-B-C ConveyorsRollers and table top conveyorsStep unitsOven loader and unloader

All with a wide set of units and components for an efficient

line design.

effectiveness and efficiency for your investment

Page 7: Alit catalogue 2014

®

Conveyors & Food ProcessingSRL

®

Food ProcessingSRL

TRAYS STORAgEHigh capacity Automated trays storage and buffer systems – multiple towers solution.

SPIRALS180.000 different spiral configurations: inversion, twin and racetrack spirals. Modular and custom solutions.

YOUR PRODUCTS... ...OUR SOLVING

PROOFER

DRYER

COOLER

PASTEURIZERCONVEYOR SYSTEM

FREEZER

BAKERY LINES

LINES INTEGRATION

SYSTEM INTEGRATION

PROOFER

DRYER

COOLER

PASTEURIZERCONVEYOR SYSTEM

FREEZER

BAKERY LINES

LINES INTEGRATION

SYSTEM INTEGRATION

DEPANNINg SOLUTIONSUp to 480 cycles/hour, massive 80m3/h vacuum system.Pick & Place and continuous logic.

STEP PROOFERGentle handling on high scale proofing solutions, 3D humidity and temperature controls.

CONVEYOR40 belt widths, ALIT exclusive patents, noiseless operation.

OVEN LOADERA wide set of ready solutions for an efficient line design.

TABLE TOPMulti-trays Table Top available in a modular configuration or made-to-order.

TRAYS HANDLINgHigh capacity up to 2.000 trays/hour.High speed index corner.

OVEN UNLOADERFrom basic to hi-tech units, assuring full control of your products.

FREEzERhorizontal or vertical air flow - Freon, ammonia, CO

2 ,

etc.

Page 8: Alit catalogue 2014

TECHNOLOGICAL ADVANTAGES

The Alit way principles:

Technology linked to innovationsCustomization grants that each unit or solution is based

on a State of The Art technology.

Turnkey solution on every thermal processFreezing, chilling, cooling, proofing, pasteurizing.

ALIT is specialized in Air Treatment Units that are designed

according to the product and process specifications.

Best solution through flexibility40 belt widths to choose from incredible range of configuration

(over 180.000 combinations), inversion, twin and racetrack

spirals.

High food safety standardSmooth surfaces, open design and “only Stainless Steel”

construction means easy sanitation and top hygene level.

A complete range of conveyor and handling systemBelt and Table Top conveyors are available in a modular

configuration or made-to-order to fit perfectly on every

production line.

Reliability and comfort of useErgonomic design to ease customer’s day-to-day operation

is the driving principle.

the latest technology to care our world

Page 9: Alit catalogue 2014

TECHNOLOGICAL FLEXIBILITY

Air Treatment Unit

We manage any kind of coolant available in your factory.

Units are designed according to your production capacity and keep in account

your future plans.

Different kinds of filtration systems are devised to avoid air pollution during

the thermal process.

Whatever is necessary to preserve the best taste of your products is considered.

Many combinations of ATU are available, with or without mixing of internal

and external air.

Modular proofing unit with optional cold humidity control is available.

Air Flow

Know how on climatic control.

We allow just small tolerances in humidity and

temperature, thanks to our customized solutions.

We perfectly size the equipment for an optimum

distribution and equalization of all air parameters.

Optimized air flow is applied to your product in

on overpressured cabinet to prevent bacterial

contamination.

We keep full control of all the necessary parameters.

State-of-the-art panel control, with several options,

is located aside of the units and easily connectable to

control room.

Usable free space in the spiral centre.

Easy access to ATU.

Smooth mainframe profile prevents bacterial growth.

Mezzanine or catwalk on tall units for an easy access

to overall machine.

Clean and minimalist design.

CIP or integrated washing machine options.

the sky’s the limit!

Page 10: Alit catalogue 2014

...WORLDWIDE

®

Conveyors & Food ProcessingSRL

®

Food ProcessingSRL

PROOFER

DRYER

COOLER

PASTEURIZERCONVEYOR SYSTEM

FREEZER

BAKERY LINES

LINES INTEGRATION

SYSTEM INTEGRATION

Page 11: Alit catalogue 2014

PASSION SOLIDITY

FLEXIBILITY

OPPORTUNITY

SIMPLICITY

COMMITMENT

Page 12: Alit catalogue 2014

®

Conveyors & Food ProcessingSRL

®

Food ProcessingSRL

Alit srlVia Dante, 170/B35010 Santa Giustina in Colle (Padova) ITALYTel. + 39 049 55 22 97Fax + 39 049 963 92 [email protected]