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An infrared fuel saverthat uses infrared to excite hydrocarbons for improved engine performance
FIR Fuel Activator FIR Fuel Activator ®
Aldi Far-IR Products, Inc. (U.S.A.)Save fuelSave fuel
Save the EarthSave the Earth
An invisible storyAn invisible story
Introduction
In this presentation, we will show you
• how infrared works to improve fuel combustion
• how the underlying science is testified by academic
• how the fuel saving effect is verified by accredited testing facilities, including an EPA-recognized lab
and, last, but not least,
• Why you need the FIR Fuel Activator to save fuel and reduce Greenhouse gas CO2
With all these scientific evidences,
we hope to turn you from a skeptic to a believer.
Likewise, Dr. Wey invented IR Fuel technology in 1998, but no one could appreciate it ……
An invisible story
In 1900 Max Planck introduced the concept of “Quanta,” but no one would accept it until Einstein had proved it in 1905.
It became today’s Quantum Mechanics.
except a research team led by Professor Handy at Purdue University.
It’s invisible, but present ……
IR-excitation effect on improving fuel efficiency is real and does exist!
Acknowledgement
Though being skeptical, Purdue research team tookinitiative to verify the underlying science of our IR technology in a scientific way, and found indeed
As a result, they turn from a skeptic to a true believer.
We really appreciate for their faith and support!
IR-Fuel Technology ReviewTechnically speaking, we did not invent it, becauseall elements were already there:
• In Organic Chemistry HC molecules are IR-active and absorb 3 – 20 μm
IR photons causing vibrations.
• In Photoselective Chemistry Lab dynamics studies have demonstrated
increasing reactant vibrational energy is most effective at promoting reaction.
• Known IR-Technology IR-Emitters have been widely used for agricultural
applications in Japan.
It’s no secret …
HC Molecules are IR-Activeand absorb infrared photons in 3 - 20 μmwavelengths causing vibrations.
Organic Chemists have been using IR-Absorption Spectral Analysis to identify unknown specimens for years.
For example, if you give me a specimen with the following IR-absorption profile, I can tell you what the specimen is ……..
H–Csp3
stretching
C–Hstretching
O–Hstretching
C2H5OH
203 10
C–Cstretching
Wavelength, μm
C–Hbending
–CH2bending
–CH3bending
The following spectral info is called “Infrared Finger Prints”
Functional GroupsSignature Zone
6
So, what is it?First, look at “Functional Group Zone”. It contains C-H bonds and O-H bond; it must be one of “alcohols”
alcohol+ ethane
ethanol
Now, look at “Signature Zone”. The -CH3 bond and -CH2 bond suggest it contains “ethane”
So, it must be
From a Quantum Mechanic view
it absorbs IR at 7.66 μm to jump to v4 orbit, causing bending vibration,
Molecular energy levels
absorbing IR photon causes molecular vibration.
Using methane as an example,
Bending v4 = 1305 cm-1
(7.66 μm)
Asymmetric stretching
v3 = 3012 cm-1
(3.32 μm)
and absorbs 3.32 μm IR to jump to v3 orbit, causing stretching vibration.
Energy level diagram
For your information
Symmetrical Stretching
Anti-symmetrical Stretching
Scissoring
WaggingRocking Twisting
molecules vibrate in 6 ways:
The consequence of Vibrations
Activation Barrier
IR-ExcitedHC molecule
Regular HC Molecule
Ei
Reaction Rate: W = k e – E / RT
Let’s recall some concepts in Quantum Mechanics
Er
With IR-excitation,
HC molecule absorbs photons to increase vibrational states;
It reduces the activation energy
Er required for overcoming Activation Barrier
so that the reaction rate W is increased. Therefore,
IR-excitation can increase chemical reaction rate
K: constant T: Temperature
Reaction Profile
Summary of IR-Excitation ModelAs presented above, it is scientifically predicable that
IR-excitation increases oxidation rate of HC moleculesand thus improves combustion efficiency of HC fuels.
“Where to find such an IR-excitation source?”
Actually, IR-emitters (8 – 20 μm) have been widely used in Japan for heating and drying agricultural produces since 1960s.
All we needed to do was tailoring Japanese conventional 8 – 20 μm IR-emitters to 3 – 20 μm for our applications.
But, our next question is
Dual-band IR-Emitter approachConventional Japanese 8 – 20 μm IR Emitter
contains 2 MgO . 2 Al2O3 . 5 SiO2
but, we add zirconia to make a new 8 – 20 μm far-IR Emitter
We also add CoO to make a3 – 14 μm mid-IR Emitter
8 – 20 μm far-IR Emitter
3 – 14 μm mid-IR Emitter
We use a “dual-band” approach to cover the entire 3 – 20 μm range.
The key elements in IR-emitters
Transition Metals
When the excited electron returns to its initial level, it emits an IR photon in 3 - 20 μm wavelength, depending on the elements used.
The oxides of transition metals have such a unique property:
Its constituent electrons can be thermally agitated to a neighboring higher energy level;
No additional energy source is required and it lasts forever.
As such, the IR-emitter absorbs radiation heat and converts the heat into IR photons.
The Innovative Concept
Step 1: IR-Emitter absorbs engine heat.
Step 2: IR-Emitter emits 3 – 20 μm IR.
Step 3: IR excites HCmolecules in fuel.
Heat EnergyRecycling
IR-Emitter
IR-excited fuel combusts Efficiently
In cylinders
In engine applications,
It starts with placing IR-Emitters on a supply fuel line.
IR-Emitter serves as an energy conversion system.
The “BIG IF” …….Though the theoretical model sounds plausible, the key question often asked is ……..
“How do I know if IR effect exists and works to improve fuel combustion efficiency?”
Professor Handy and Purdue team suggested a foolproof, down-to-basics experimentation, using the well-studied
Methane-Air Counter-flow Laminar Diffusion Flame analysis.
It will be straightforward to demonstrate with this
experiment IF …. IR-excitation really works on fuel.
In October 2006, we took the challenge.
if it can not be verified by experiment.A theory is incomplete
Proving the Underlying Science Methane-Air Counter-Flow Flame Experiment
Air
Methane
at Zucrow Lab, Purdue University
Flow = 10 cm/s
In the burner, Air flows from top duct,
They meet at the center to form a laminar flame, when ignited.
Air
Methane
Flame
LaminarFlame
and Methane from the bottom.
X = 0
Experimental set-up
Regular methane
Methane to be IR-excited
far-IR emitter mid-IR emitter
Laminar Flame
Microprobe that can be moved across the flame to collect gas species samples for analysis
Fuel supply pathcontrol
the fuel supply iscontrolled to flow through either
For demonstrating the IR-effect,
Path 1:
or Path 2:
Burner
Gas Samples Analysisat Zucrow Lab, Purdue University
Species concentrations for O2, N2, CH4, CO, and, CO2, across the flame were measured using gas chromatography.
Concentrations of nitric oxide (NO) were measured usingchemiluminescence analysis.
The collected gas species samples were analyzed
The measured results for IR-excited methane were compared to that of the benchmarking methane. The results and observations are presented as follows:
0.50
0.60
0.70
0.80
-3 -2 -1 0 1 2 3 4 5
Mol
e F
ract
ion
Observation (1): Faster combustion
0.00
0.10
0.20
0.30
-3 -2 -1 0 1 2 3 4 5
Mol
e F
ract
ion
Fuel Duct ……....… X, mm ……....… Air Duct
N2Baseline
N2IR-Excited
CH4Baseline CH4
IR-Excited
flame occurs faster
RegularX = 3
IR-ExcitedX = 2
Air
Methane
It reduces flame strain rate and lowers fuel flow momentum so that the flame is pushed down.
Comparing the measured results for
we found
X = 0
What had happened was
IR-Excitation makes fuel more combustible, burning faster and more completely;
Observation (2): Less Fuel used
0.00
0.10
0.20
0.30
-3 -2 -1 0 1 2 3 4 5
Mol
e F
ract
ion
Fuel Duct ……....… X, mm ……....… Air Duct
CH4Baseline
CH4IR-Excited
The Fuel Consumption Rate can be calculated by the formula:
L: distance between the ducts (15 mm)ωCH4 : volumetric consumption rate, moles/cm3/sec
the Fuel Consumption Rate for IR-Excited fuel is computed to be 8 % less
Comparing the measured IR-excited result to the Baseline,
than that of regular fuel.
Observation (3): Less CO emission
Fuel Duct ……....… X, mm ……....… Air Duct
0.00
0.01
0.02
0.03
-3 -2 -1 0 1 2 3 4 5
Mol
e F
ract
ion
COIR-Excited
COBaseline
CO2IR-Excited
CO2Baseline
CO is a precursor of CO2
Methane combustion chain reaction:
CH4 + O → CH3 + OH
O2 + CH3 → CH3OO
CH4 + CH3OO → CH3 + CH3OOH
CH3OOH → CO + 2 H2 + O
2 CH4 + O2 → 2 CO + 4 H2
H2 + ½ O2 → H2O
CO + ½ O2 → CO2
CH4 + O2 → CO + H2 + H2Othe peak CO & CO2 emissions are 25 % less,
Measured CO and CO2 for
The measurements showed
because IR-Excited fuel combusts faster and more completely,
compared to regular fuel.
Observation (4): Less NO emissions
0
5
10
15
20
25
30
-3 -2 -1 0 1 2 3 4 5
Cou
nt, p
pm
NOBaseline
NOIR-Excited
Fuel Duct ……....… X, mm ……....… Air Duct
With a faster combustion, there is less time for NO to form.
The emission index can be calculated by
MJ : molecular weight ωJ : volumetric production rate
The NO Emission index for IR-Excited fuel is computed to be 15 % less than that of regular fuel.
The NO measurements for
Thermal NO formation is slower than fuel combustion;
It shows less NO emissions produced with IR-excited fuel.
Summary of Observations
the IR-Excitation effect on Fuel is scientifically proven
• Less Fuel Consumption Rate
• Less CO and CO2 emissions, and
• Less NO emissions
IR-Excitation makes fuel combust faster and more completely
the key effect of IR-excitation on fuel combustion is:
that results in
and can be explained by known science principles.
The experimental results suggest
Thanks to Purdue’s experimental verification,
Further Verification on Engines
increasing fuel efficiency
To confirm above findings and verify the effect of the IR-excitation on engine performance, namely
numerous tests have been performed on various fuels and engines in labs, as presented in the following:
reducing fuel consumptionreducing CO & NO emissions
0.70
0.75
0.80
0.85
0.90
1400 1800 2200 2600 3000 3400
Engine Speed, RPM
SF
C, l
b/hp
-hr
GM Quad-4 Gas Engine
RPM 1800 2200 3000
Measured Specific Fuel Consumption (unit: lb/hp-hr)
Baseline
IR-Excited
on a GM Quad-4, 4 cyl. 2.4 L gasoline engine
Results: FIR reduced 6.2 % specific fuel consumption
Change - 6.8 % - 6.7 % - 5.0%w/ FIR 0.7839 0.7852 0.7693
Baseline 0.8369 0.8381 0.8072
Tested at Engine Lab, Purdue University
NO & CO Emissions of Propane
Speed, RPM 1500 2000 2500
Speed, RPM 1500 2000 2500
NO Measurement
(ppm)
CO Measurement (ppm)
PowerTek Single Cylinder Dynomometer
13 in3 7.5 HP
tested at Engine Lab, Purdue University
Result: FIR simultaneously reduced CO and NO emissions
average reduced 14.5%
average reduced 10.2%
Baseline 542 1051 1596
with FIR 468 820 1472
Change -13.7 % -22.0 % -7.8 %
Baseline 254 95 37
with FIR 247 79 33
Change -2.8 % -16.8 % -10.8 %
on a single-cylinder enigne with propane fuel
Combustion Completeness
Carbon Monoxide
2,000
3,000
4,000
5,000
6,000
7,000
8,000
0 20 40 60 80 100 120
Time (sec)
Co
un
t (p
pm
)
on a Chrysler 2.5 L, 4-cyl. Engine
Prof. Keshav Varde Baseline
IR-excited
Nicolet FT-IR ExhaustEmissions Analyzer
Tested at the University of Michigan-Dearborn
Result: FIR reduced CO 30 % (i.e. more complete combusiton)
and A/F ratio maintained at 14.7:1 at 1,800 RPM with a 20 ft-lb load
using CO as an indicator of combustion completeness
CO counts (ppm) real time scan plot
Proposed Engine Application
• HC molecules traversing thru the fuel line are excited, raising vibrational states to lower activation barrier and increase combustibility.
• IR-Excited fuel increases power, with lower specific fuel combustion and less HC, CO, NOx, and CO2 emissions.
• IR-Emitters are retrofitted to the supply fuel line, absorbing engine heat to emit IR photons.
This is what we expect:
• IR-Excited fuel burns faster in cylinders, allocating more heat to do work and less heat loss to raise exhaust gas temperature (EGT).
Heat Release in Cylinders
0
1.8
-40 -20 0 20 40 60 80
Heat ReleaseKJ / c.a. deg.
Crank Angle, deg.
regular diesel
IR-excited diesel
IR-excitation improves engine performance on the basis of that it changes heat allocation in engine cylinders.
more heat is released within 15o TDC to do mechanical work
and less heat released in later cycle as heat loss for heating exhaust gas (EG)
Result: increased power and reduced specific fuel consumption
With IR-excited diesel,
Torque/Power Dyno Test
1900cc Multi-jet turbo-diesel4 cyl., 110 kW @4000 rpmOdometer: 110,000 km
at Carburatori Bergamo, ITALY on 7/20/2007
0
25
50
75
100
125
500 1000 1500 2000 2500 3000 3500 4000 4500
Speed, RPM
Po
wer
, kW
Result: FIR increased torque & power significantly
Measured Power at 6th Gear (ratio 0.614:1)
with FIR
Baseline
2004 Alfa Romeo 147 JTD
U.S. EPA Standard Test
Test Item HC CO NOx CO2 MPG
Test Item HC CO NOx CO2 MPG
tested at AutoResearch Lab (Harvey, IL), an EPA-recognized Lab
FTP– Federal Test Procedure (City Driving)
HFET– Highway Fuel Economy Test
on a V8, 4.6L Mercury Grand Marquis at 16,300 odometer mileage
Result: FIR increased fuel economy and reduced all emissions
Baseline 0.208 2.709 0.362 520.74 16.98
Baseline 0.084 1.227 0.342 330.39 26.84
With FIR 0.130 1.776 0.196 438.29 20.22
With FIR 0.069 0.993 0.280 281.41 31.52
Change - 37.5% - 34.4% - 45.9% - 15.8% + 19.1%
Change - 17.9% - 19.1% - 18.1% - 14.6% + 17.4%
Save FuelReduce CO2
Diesel Emissions: NOx & Smoke
Speed, km/h 30 40 50 60 Avg.
Speed, km/h 30 40 50 60 Avg.
(a) NOx Emissions, ppm
(b) Smoke Emissions, % Opacity
Iveco Motor Co. (Nanjing, China)4.2 Ton Light-Duty Pickup4 cyl. 2.8 L Diesel Engine (max. 78 KW) with a 60 Nm load
Result: FIR simultaneously reduced smoke and NOx.
tested at Shanghai Vehicle Performance Testing Center
Baseline 642 567 505 431
Baseline 16.6 15.8 10.6 6.6
With FIR 12.4 11.2 7.3 6.0
Change - 6.8% - 6.5% - 8.3% - 4.6%
Change - 25.3% - 29.1% - 31.1% - 9.1%
With FIR 598 530 463 410
- 6.6%
- 23.7%
School Bus Road Tests
4.5
5.0
5.5
6.0
6.5
7.0
7.5
0 5000 10000 15000 20000 25000 30000
Odometer mileage
Fuel e
conom
y M
PG
FIR installed on 10/14/05
FIR removed on 5/8/06
2004 International School Bus CEVT365 diesel engine V8, 6.0 L with EVRT
6.235.67 mpg
5.40
Result: FIR improved fuel economy 12 %
Greenwood Community Schools (Indiana)
The re-fueling records indicated
Baseline
Diesel Trucks Fleet Test
Test Tractor #: 2066* 2086 2246 2320 2325 2398 Averageor Total
2005 Kenworth T600A Tractor
Cummins ISX475 15 L, 475 HP
HD diesel engine
4 sets FIR installed
Result: FIR saved 7.8% fuel, or 105 gallons per tractor per month
Heritage Transport, LLC. (Indianapolis, Indiana)
5/12/07 Baseline MPG 6.84 6.20 6.84 6.57 7.88 6.51
6/13 – 11/9 w/FIR MPG 6.67 6.69 7.38 7.26 8.19 7.05
Drive Distance, miles 50560 49689 40487 46912 46608 36054
Fuel Used, gallons 7922 7430 5486 6459 5692 5114 30181
MPG Change % -2.5 % 7.9 % 7.9 % 10.6 % 4.0 % 8.4 % 7.8 %Fuel Saved, gallons no FIR 587 433 685 228 430 2363
Truck #2066 serves as Controller, no FIR installed
Your own test counts …
We have many test results to share with you.
Also, we have numerous satisfied users like Mr. Suma Orazio, a taxi driver in Milano, Italy.
However, prove it to yourself,
FTC Warning:FTC Act 15 USC §41 et seq. prohibits deceptive marketing practices, including false and unsubstantiated advertising.
Our claims have been verified by FTC for compliance.
your own test counts!
IR is a proven technology
– IR-Excited fuels burn faster, resulting in reduced fuel consumption rate and less CO & NO emissions.
• Using IR photons shorter than 20 μm to excite hydrocarbons for improved combustion efficiency is scientifically predictable.
• We have developed IR-Emitters that absorb radiation heat and emit 3 – 20 μm wavelength IR photons.
– Increased torque/power– Improved fuel economy (up to 20% )– Reduced emissions (up to 46% )
• The underlying science of IR-excitation effect on fuel is verified by methane-air counter-flow flame experiments
• Engine/vehicle test results have demonstrated the IR-Effect on increasing engine efficiency, with
Product Features
• Save fuel (8 – 10%) and reduce same % Greenhouse Gas CO2
• Reduce all tailpipe emissions (up to 40%)
• Increase power/torque (smoother engine)
• Easy installation in minutes
• Inexpensive one time investment and maintenance free
• Lower vehicle maintenance costs, due to less carbon deposits on engine parts and oil
Imagine such a simple device can do so much for you and our environment?!
Until you have tried it yourself.
Then, you know it is true!
Too good to be true?
Dr. Albert Wey (the Inventor) Aldi Far-IR Products, Inc. (USA)
e-mail: [email protected]
Thank You
Please give infrared a chance to prove itself
Contact Information:
Can you ask for anything better than this?Together we can ease Global Warming.
An Invisible Story