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Page 1 of 18 ICF ANNEXURE- ICF/EMU/0167-01(Rev.1) (Annexure to RDSO specification No. RDSO/PE/SPEC/EMU/0167 (Rev. 4) of Sept.’2015 Clause no Existing clause of RDSO Specification Modified as Definito ns Train of 20 shall mean a Train comprising 5 (five) Basic Units for sleeper type Cars Train of 16 shall mean a Train comprising 4 (four) Basic Units for seating type Cars Train of 16 - Deleted Train of 20 shall mean a Train comprising 5 (five) Basic Units for sleeper type Cars 1.7.4 EN 50238 is currently under revision and shall include interference current limits for track circuits and axle counters. Where these overall interference current limits are more onerous than those stated in Clause 1.7.2 of these Specification and Standards, these limits shall be applied subject to provisions made in Clause 1.2.3 of these Specification and Standards. EN 50238 is currently under revision and shall include interference current limits for track circuits and axle counters. Where these overall interference current limits are more onerous than those stated in Clause 1.7.2 of these Specification and Standards, these limits shall be applied subject to provisions made in Clause 1.2.3 of these Specification and Standards. Designated section for testing will be mutually decided during field trials.

(Annexure to RDSO specif - Integral Coach Factory...Page 1 of 18 ICF ANNEXURE- ICF/EMU/0167-01(Rev.1) (Annexure to RDSO specification No. RDSO/PE/SPEC/EMU/0167 (Rev. 4) of Sept.’2015

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Page 1 of 18

ICF ANNEXURE- ICF/EMU/0167-01(Rev.1)

(Annexure to RDSO specification No. RDSO/PE/SPEC/EMU/0167 (Rev. 4) of Sept.’2015

Clause

no Existing clause of RDSO Specification Modified as

Definito

ns

Train of 20 shall mean a Train comprising 5 (five) Basic Units for sleeper type Cars

Train of 16 shall mean a Train comprising 4 (four) Basic Units for seating type Cars

Train of 16 - Deleted

Train of 20 shall mean a Train comprising 5 (five) Basic Units for sleeper type Cars

1.7.4

EN 50238 is currently under revision and shall include interference current limits for track circuits and axle counters. Where these overall interference current limits are more onerous than those stated in Clause 1.7.2 of these Specification and Standards, these limits shall be applied subject to provisions made in Clause 1.2.3 of these Specification and Standards.

EN 50238 is currently under revision and shall

include interference current limits for track circuits

and axle counters. Where these overall

interference current limits are more onerous than

those stated in Clause 1.7.2 of these

Specification and Standards, these limits shall be

applied subject to provisions made in Clause

1.2.3 of these Specification and Standards.

Designated section for testing will be

mutually decided during field trials.

Page 2 of 18

1.8.1

Type

of Car Type of arrangement Passenger

Capacity

AC

Car

(For

sleepe

r type

Cars)

Driving Car with

Luggage, Staff

Compartment (AC Chair

Car) & Passenger area

(AC- 3 tier Sleeper )

32 For

passenger

& 4 for

Train staff

AC First Class Sleeper

Cars 24

AC-2 Tier Sleeper Car 54

AC-3 Tier Sleeper Car 72

AC Pantry Car with

compartment of

Pantry and Train staff

(AC-3 Tier Sleeper

compartment)

15 for

Pantry and

Train staff

AC

Car

(For

seatin

g type

Cars)

Driving Car with

Luggage, Staff

Compartment (AC Chair

Car) & Passenger area

(ACChair Car)

40 for

passenger

& 4 for

Train staff AC Chair Car 78

Executive AC Chair Car 48

* The minimum number of berths in Third AC with

pantograph shall be 66.

+ The minimum number of berths in Second AC

with pantograph shall be 48.

Type of

Car

Type of

arrangement

Passenger

Capacity

AC Car

(For

sleeper

type

Cars)

Driving Car

with PWD

facilities, AC

Pantry and

Train Staff

(AC - 3 Tier

Sleeper

Compartment)

6 for Pantry and

Train staff

9 for Passengers

(PWD)

AC First Class

Sleeper Cars 24

AC-2 Tier

Sleeper Car

54+

AC-3 Tier

Sleeper Car 72*

1.8.3

The capacity indicated above is the minimum and

the Company shall endeavour to optimize the

space available in each Car for increasing the

same in terms of number of berths (Train of 20)

and seats (Train of 16).

The capacity indicated above is the minimum and

the Company shall endeavour to optimize the

space available in each Car for increasing the

same in terms of number of berths.

2.1

Leading Parameters

10. Maximum axle

load

Should not exceed 17t

Leading Parameters

10. Maximum axle

load

Should not

exceed 18t

2.2.3

Train should have good curving negotiability at relatively high speed and good starting and running acceleration. There should be time saving in the range of 20%±10% in journey time corresponding to maximum service speed of 130kmph, when running in all out mode on existing section of HWH-NDLS & NDLS-HWH to be established through simulation. Speed Restrictions, Curve and Gradient details of HWH-NDLS section is enclosed as Annexure-A4, A5 & A6 respectively. For comparison, time table of existing Rajdhani Train is

Deleted

Page 3 of 18

enclosed as Annexure – A8

2.3.1

Ride index shall not be greater than 3.5, a value of

3.25 is preferred as given in 3rd Report of Standing

Criteria Committee for acceptance of vehicle.

Ride index shall not be greater than 3.5.

2.5.1

All the requirements specified shall be achieved

when the Train is loaded as per EN12663/ EN

15663 for the whole service range of wheel

diameter.

All the requirements specified shall be achieved

when the Train is loaded as per UIC 566 Chapter

1.3 for the whole service range of wheel diameter.

2.5.3

Train shall be capable of achieving a minimum

acceleration of 0.80 m/s2 for speed upto 40km/h,

subject to the requirements with respect to jerk rate

specified in Clause2.7of these Specification and

Standards.

Train shall be capable of achieving a average

acceleration of 0.80 m/s2 for speed upto 40km/h,

subject to the requirements with respect to jerk

rate specified in Clause2.7of these Specification

and Standards.

2.5.4

Train shall be capable of achieving a minimum residual acceleration of 0.1m/s2at 160km/h.

Train shall be capable of achieving a minimum residual acceleration of 0.05 m/s2at 160km/h.

2.5.5 Train shall be capable of accelerating to a speed of 160 km/h in a maximum of 140 seconds.

Train shall be capable of accelerating to a speed of 160 km/h in a maximum of 190 seconds.

2.8.1

The Cars shall comply with all applicable strength

and testing requirements, and shall minimize

weight to the extent possible. In the selection of the

type and thickness of material to be used, the

Company shall be guided by the desire to obtain

the maximum strength and reliability with the

minimum weight which is obtainable at reasonable

cost. The Company shall base its structural design

on the specific loads, deflections and properties of

structural sections called for in these Specification

and Standards. For structures not specifically

covered, the Company shall base its design on its

experience, subject to successful stress analysis

and structural testing. The structure and equipment

supplied shall resist these loads, including fatigue

loads, with factors of safety.The equipment shall be

so designed such that the total overall axle load of

each Car, fitted with necessary equipment &

other accessories and laden as specified in

Clause1.8.1of these Specification and Standards,

does not exceed 17.0 tonnes.

The Cars shall comply with all applicable strength

and testing requirements, and shall minimize

weight to the extent possible. In the selection of

the type and thickness of material to be used, the

Company shall be guided by the desire to obtain

the maximum strength and reliability with the

minimum weight which is obtainable at

reasonable cost. The Company shall base its

structural design on the specific loads, deflections

and properties of structural sections called for in

these Specification and Standards. For structures

not specifically covered, the Company shall base

its design on its experience, subject to successful

stress analysis and structural testing. The

structure and equipment supplied shall resist

these loads, including fatigue loads, with factors

of safety.The equipment shall be so designed

such that the total overall axle load of each Car,

fitted with necessary equipment & other

accessories and laden as specified in

Clause1.8.1of these Specification and Standards,

does not exceed 18.0 tonnes.

2.10 Train shall at all times achieve a minimum power

factor of 0.98 as measured at the pantograph.

Train shall at all times achieve a minimum power

factor of 0.98 as measured at the pantograph for

power more than 50% of rated power.

2.11 The peak efficiency of the propulsion system,

consisting of transformer, power converter (line

side converter and drive side inverter) and traction

The peak efficiency of the propulsion system,

consisting of transformer, power converter (line

side converter and drive side inverter) and traction

Page 4 of 18

motor of train shall not be less than 87% measured

on combined test bed in the maximum power zone

of traction characteristics. The efficiency of

propulsion system shall be product of efficiency of

transformer, power converter and traction motor

measured in the maximum power zone as per the

IEC 61377. The efficiency of the traction equipment

shall be calculated taking into account any energy

consumed from auxiliary supplies(e.g.for cooling

equipment– fans,pumps,etc.).

motor of train shall not be less than 87%

measured on combined test bed in the maximum

power zone of traction characteristics under

loading conditions specified in clause 1.8.1

and with a line voltage as per clause 1.4. The

efficiency of propulsion system shall be product of

efficiency of transformer, power converter and

traction motor measured in the maximum power

zone as per the IEC 61377. The efficiency of the

traction equipment shall be calculated taking into

account any energy consumed from auxiliary

supplies(e.g.for cooling equipment–

fans,pumps,etc.).'

2.12

It shall be possible to detach any Basic Unit from

the Train, under emergency situation viz.

mechanical damages and attach the remaining

portions of the Train easily for continuing the

journey. In case of the detachment of the leading

Basic Unit, it shall be possible to attach a

locomotive with the second Basic Unit coupler and

continue the journey . In case of the detachment of

the rear Basic Unit, the Train shall continue the

journey safely.

It shall be possible to detach any Basic Unit from

the Train, under emergency situation viz.

mechanical damages and attach the remaining

portions of the Train easily for continuing the

journey. In case of the detachment of the leading

Basic Unit, it shall be possible to attach a

locomotive with the second Basic Unit coupler and

continue the journey . In case of the detachment

of the rear Basic Unit, the Train shall be towed

to nearest shed safely.

2.14.2

The noise level inside the Car shall not exceed 65

dB(A) when stationary and shall not exceed 70

dB(A ) at maximum service speed with all

auxiliary equipment operating at its greatest noise

output. The noise level shall be measured in the

Car along the center line between 1200 mm and

1600 mm above the floor and at a distance not less

than 600 mm from the end of the Car. The

measurement shall be done as per ISO 3381.

The noise level inside the Car shall not exceed 65

dB(A) when stationary. Noise level shall not

exceed 70 dB(A ) in passenger sitting area at

maximum service speed with all auxiliary

equipment operating at its greatest noise output.

The noise level shall be measured in the Car

along the center line between 1200 mm and 1600

mm above the floor and at a distance not less

than 600 mm from the end of the Car. The

measurement shall be done as per ISO 3381.

2.14.4

The limiting value for noise emission of the Cars

shall be 82dB(A ) at a distance of 7.5m from the

centre line of the track,1.2m and 3.5m above the

upper surface of the rails. The measurement shall

be done in accordance with the standard EN ISO

3095.

The limiting value for noise emission of the Cars

shall be 85dB(A) at a distance of 7.5m from the

centre line of the track,1.2m and 3.5m above the

upper surface of the rails. The measurement shall

be done in accordance with the standard EN ISO

3095.

2.14.5

The limiting value for noise emission of the Cars shall be 81 dB(A) at a distance of 7.5 m from the center line of the track, 1.2 m and 3.5 m above the upper surface of the rails. The passing – by noise shall be measured at 80 km/h and at maximum service speed. The value to be compared with the above limits is greater of the measured value at 80 km/h and the measured value at maximum service speed but referred to 80 km/h by following equation:

The limiting value for noise emission of the Cars shall be 85 dB(A) at a distance of 7.5 m from the center line of the track, 1.2 m and 3.5 m above the upper surface of the rails. The passing – by noise shall be measured at 80 km/h and at maximum service speed. The value to be compared with the above limits is greater of the measured value at 80 km/h and the measured value at maximum service speed but referred to 80 km/h by following equation:

2.18.1 The Train shall be designed and constructed in accordance with EN 45545. Please refer to Clause

The Train shall be designed and constructed in accordance with EN 45545 HL2. Please refer to Clause 3.20.2 of these Specification and

Page 5 of 18

3.20.2 of these Specification and Standards. Standards.

2.21

The regenerated energy for all out running (full traction up to max. service speed and full service braking up to standstill) shall not be less than 25% of the energy consumed during powering at the specified voltage in Clause1.4of these Specification and Standards. Acceleration and braking rates shall be as defined in Clause2.5&2.6of these Specification and Standards and full auxiliary load shall be taken into account except emergency load. The net energy consumed or regenerated at the pantograph shall be used for calculating percentage regeneration energy. In the event of failure of one Basic Unit/equipment less than or equivalent to that of one Basic Unit, reduction in the value of regenerated energy shall not be more than that of their proportionate value .

The regenerated energy for all out running (full traction up to max. service speed and full service braking up to standstill) shall not be less than 25% of the energy consumed during powering at the specified voltage in Clause1.4of these Specification and Standards. Acceleration and braking rates shall be as defined in Clause 2.5&2.6 of these Specification and Standards and full auxiliary load shall be taken into account except air-conditioning and emergency load. The net energy consumed or regenerated at the pantograph shall be used for calculating percentage regeneration energy. In the event of failure of one Basic Unit/equipment less than or equivalent to that of one Basic Unit, reduction in the value of regenerated energy shall not be more than that of their proportionate value with reduction of auxiliary power of failed unit to zero.

3.1.1

Train of 20 (Sleeper type Cars): 1 no. Driving Car with Luggage, passenger, staff Compartment and facilities for PWD+ 2 nos. AC First class sleeper Car + 5 nos. AC 2-Tier sleeper Car + 2 no. Pantry Cars + 9 nos. AC 3-Tier sleeper Car + 1 no. Driving Car with Luggage, passenger, staff Compartment and facilities for PWD.

Train of 16 (Seating type Chair Cars): 1 no. Driving Car with Luggage, passenger, staff Compartment and facilities for PWD + 2 nos. AC First class (executive) Chair Car +12 nos. AC Chair Car + 1 no. Driving Car with Luggage, passenger, staff Compartment and facilities for PWD.

Train of 20 (Sleeper type Cars): 1 no. Driving Car with facilities for PWD and Pantry+ 1 nos. AC First class sleeper Car + 4 nos. AC 2-Tier sleeper Car + 13 nos. AC 3-Tier sleeper Car + 1 no. Driving Car with staff facilities for PWD and Pantry.

3.1.8

The Train shall be provided with a speed control

system, which shall enable the Driver to preset the

speed at which the Train is desired to run

irrespective of the track profile. The speed control

shall work within the limits of maximum electrical

performance as specified in Chapter 2 of these

Specification and Standards. The selection of

speed shall be possible by press of a switch.

However, the system shall be inherently fail safe

and shall immediately come out of the pre-set

speed mode to normal mode on actuation of

master cum brake controller or as required from

safety considerations.

The Train shall be provided with a speed control

system, which shall enable the Driver to preset

the speed at which the Train is desired to run

irrespective of the track profile. The speed control

shall work within the limits of maximum electrical

performance as specified in Chapter 2 of these

Specification and Standards. The selection of

speed shall be possible by press of a switch.

However, the system shall be inherently fail safe

and shall immediately come out of the pre-set

speed mode to normal mode on actuation of

master cum brake controller in traction/

coasting/ braking or as required from safety

considerations.

3.1.12

Air duct design and filter arrangement shall be

such so as to prevent ingress of water from these

locations. The system shall be designed in such a

way that the intervals between cleaning of any filter

elements shall not be less than two months. The

design shall allow in-situ cleaning of filters with the

Air duct design and filter arrangement shall be

such so as to prevent ingress of water from these

locations. The system shall be designed in such

a way that the intervals between cleaning of any

filter elements shall not be less than 45 days.

The design shall allow in-situ cleaning of filters

Page 6 of 18

required maintenance tools. with the required maintenance tools.

3.1.15

As much equipment as possible (including

traction equipment) shall be mounted either on

the under frame or roof so as to maximize the

space available to accommodate passengers.

Where equipment is located inside the Car body, it

shall be located behind paneling and shall not

reduce the space available to accommodate

passengers. No equipment rooms or cubicles are

permitted within the Car body .

As much equipment as possible (including

traction equipment) shall be mounted either on

the under frame or roof so as to maximize the

space available to accommodate passengers.

Where equipment is located inside the Car body,

it shall be located behind panelling and shall

not reduce the space available to accommodate

passengers. No equipment rooms or cubicles are

permitted within the Car body, except at the end

walls.

3.2

The Train shall be connected at 25 kV level,

through a 25 kV HT coupler so that in the event of

failure of one HT equipment including pantograph,

main circuit breaker and HT coupler, the whole

Train can still be powered .

The Train shall be connected at 25 kV level,

through a 25 kV HT coupler so that in the event of

failure of one HT equipment including earthing of

pantograph, main circuit breaker and HT coupler,

the whole Train can still be powered up except

affected basic unit .

3.2 .1

3.2.1 Each End Basic Unit shall have one

Pantograph Car having two pantographs. In normal

condition, Train shall work on two Pantographs i.e.

one of each Pantograph Cars. The pantograph

selector switch shall be provided in the Driver’s cab

for raising and lowering of any of the pantographs.

The raising or lowering of the pantograph, with the

Train in motion, shall not cause any unwanted

disturbance to OHE. In the event of failure/damage

of both pantographs of a Pantograph Car, it shall

still be possible to work the Train with single

Pantograph of the remaining Pantograph Car.

3.2.1 Each Basic Unit shall have one

Pantograph Car having one pantograph. In

normal condition, Train shall work on two

Pantographs i.e. one of each Pantograph Car of

end basic units. The pantograph selector switch

shall be provided in the Driver’s cab for raising

and lowering of any of the pantographs. The

raising or lowering of the pantograph, with the

Train in motion, shall not cause any unwanted

disturbance to OHE. In the event of

failure/damage of single/both pantograph(s), it

shall be possible to raise the pantograph(s) of

other pantograph car(s), by opening/closing of

isolators mounted on the roof. The HT cable (25

KV) from the pantograph shall be extended to

motor cars through flexible jumpers in

between the cars.

3.3

Each pantograph car shall be provided with a

minimum of one circuit breaker.Other cars having

traction transformer shall also be provided with

main circuit breaker.

Each pantograph car/transformer car shall be

provided with a minimum of one circuit breaker.

The AC earthing switch provided shall be

compatible with circuit breaker.

3.4

Two metal oxide gapless lightning arrestors shall

be provided on the roof of each Car fitted with a

pantograph and/or traction transformer for

protection against the line voltage transients

caused by lightning and system switching. One

lightning arrestor shall be connected to the high

voltage circuit between the pantograph & the main

circuit breaker and the other shall be connected to

the high voltage circuit between the main circuit

breaker and the transformer. Other Cars fitted with

main transformer shall also be provided with

gapless lighting arresters on roof in between circuit

breaker and main transformer. These gapless

'Two metal oxide gapless lightning arrestors shall

be provided on the roof of each Car fitted with a

pantograph and/or traction transformer for

protection against the line voltage transients

caused by lightning and system switching. One

lightning arrestor shall be connected to the high

voltage circuit between the pantograph & the

main circuit breaker and the other shall be

connected to the high voltage circuit between the

main circuit breaker and the transformer. Other

Cars fitted with main transformer shall also be

provided with gapless lighting arresters on roof in

between circuit breaker and main transformer.

Page 7 of 18

lighting arrestors shall have minimum line

discharge class-3 .

These gapless lighting arrestors shall have

minimum line discharge class-2 & 3 both.

3.7.2

The wheel slip detection and correction system

shall be an integral part of the control system of the

power converters/inverter which shall capture any

excessive acceleration, differential speeds between

axles, over speed and any other parameter

considered necessary to maximize adhesion and

minimize wheel slipping / skidding.

The wheel slip detection and correction system

shall be an integral part of the control system of

the power converters/inverter which shall

maximize adhesion and minimize wheel slipping /

skidding.

3.8.6 Because of track irregularities, level of shocks and

vibrations to which traction motors are exposed are

far more than actually given in IEC 61373. It is

recommended that the Company must carry out

instrumented trials on existing stock for

measurement of shocks and vibrations on

Government’s tracks, at design stage.

It should be noted that because of track

irregularities, level of shocks and vibrations to

which traction motors are exposed are

generally more than actually given in IEC

61373.

3.8.7

The mechanical design of traction motor, its

mounting arrangement on the bogies, transmission

system (pinions and gears, gear case etc.) shall be

designed considering the measured data of shocks

and vibration, as mentioned in Clause 3.8.6 of

these Specification and Standards. Various

components of traction motors shall be

manufactured with such tolerances so as to enable

complete interchangeability of components from

one motor to another of same design.

The mechanical design of traction motor, its

mounting arrangement on the bogies,

transmission system (pinions and gears, gear

case etc.) shall be designed duly considering

3.8.6. Various components of traction motors

shall be manufactured with such tolerances so as

to enable complete interchangeability of

components from one motor to another of same

design.

3.8.15

Ventilation Fans: While considering the design of

cooling fans, if traction motors are self-ventilated,

the got experience by IR of breakage of these fans

due to vibration shall be considered, vibration data

of Clause3.8.6of these Specification and Standards

may please be referred. IR has and so adequate

design analysis, supported by FEA shall be

provided in support of the design.

Ventilation Fans: While considering the design of

cooling fans, if traction motors are self-ventilated,

the experience of IR regarding breakage of these

fans due to vibration shall be considered, and so

adequate design analysis, supported by FEA shall

be provided in support of the design.

3.8.17.2 Gear case shall be made of steel and shall have

sufficient mechanical strength so as not to get

damaged due to hitting by ballast or any other

foreign objects.The design of gear case shall

ensure minimum loss of lubricant during run. Cast

steel gear case shall be preferred. The oil

circulation in gear case should be independent to

the lubrication of bearings for the traction motor.

The Use of helicals for fastening purpose shall not

be permissible.

Gear case shall be made of steel or modular

graphite iron and shall have sufficient

mechanical strength so as not to get damaged

due to hitting by ballast or any other foreign

objects.The design of gear case shall ensure

minimum loss of lubricant during run. Cast steel

gear case shall be preferred. The oil circulation in

gear case should be independent to the

lubrication of bearings for the traction motor. The

Use of helicals for fastening purpose shall not be

permissible.

Page 8 of 18

3.9.3

Auxiliary converters of adequate capacity identical

in all respects and battery-charging units shall be

provided in Train. Design and rating of auxiliary

converter and load distribution shall be such that in

case of failure of auxiliary converter(s) of equivalent

to one Basic Unit, the remaining shall take the

entire auxiliary load and the Train remains healthy.

The changeover arrangement shall be automatic

and redundant.

Auxiliary converters of adequate capacity

identical in all respects and battery-charging units

shall be provided in Train. Design and rating of

auxiliary converter and load distribution shall be

such that in case of failure of auxiliary

converter(s) of equivalent to one Basic Unit, the

remaining shall take the entire auxiliary load in

DC side and 50% RMPU load & the Train

remains healthy. The changeover arrangement

shall be automatic.

3.9.6

In order to reduce energy consumption as well as

to increase equipment life, multiple level ventilation

control shall be adopted, which shall vary the

output of all the blowers according to the cooling

needs. Auxiliary converter output and control

system shall be designed accordingly. While

traversing the neutral section or in the event of

momentary non availability of OHE during the

service, the lights and air conditioning shall work

normally.

In order to reduce energy consumption as well

as to increase equipment life, multiple level

ventilation control shall be adopted, which shall

vary the output of all the blowers according to the

cooling needs. Auxiliary converter output and

control system shall be designed accordingly.

While traversing the neutral section or in the

event of momentary non availability of OHE

during the service, the lights and emergency

ventilation air conditioning system shall work

normally.

3.9.12

(ii) Low maintenance batteries of adequate

capacity shall be provided on each Basic Unit to

feed the equipment for at least 3 hours in the event

OHE supply is not available. Nominal voltage of the

battery shall be 110 V; and

(ii) Low maintenance batteries of adequate

capacity shall be provided on each Basic Unit to

feed the equipment for at least 1 hour in the

event OHE supply is not available. Nominal

voltage of the battery shall be 96 V; and

3.9.12.

(iii)The design and control of the battery shall

ensure that the battery gets disconnected from

non-essential loads when the battery gets

discharged, however there shall be sufficient

capacity left under all conditions to raise

pantograph and to power voice recorder and

flasher light. When auxiliary load is reconnected,

the initial battery load shall not cause the battery

output to oscillate.

The design and control of the battery shall ensure

that the battery gets disconnected from non-

essential loads when the battery gets discharged,

however there shall be sufficient capacity left

under all conditions to raise pantograph and to

power voice recorder , flasher light and head

light. When auxiliary load is reconnected, the

initial battery load shall not cause the battery

output to oscillate.

Page 9 of 18

3.9.12.1

The batteries shall be maintained at an adequate

level of charge to satisfy the requirements as given

below:

System

maintained

Time

Emergency

ventilation in all

Cars including

Driving Cabs

3 hour after the loss of OHE

power

Communicatio

n system (PIS

and PA

system)

3 hours after the loss of OHE

power

Emergency

lighting

3 hours after the loss of OHE

power

Train controls 3 hours after the loss of OHE

power

Fire detection

system

3 hours after the loss of OHE

power

The batteries shall be maintained at an adequate

level of charge to satisfy the requirements as

given below:

System

maintained

Time

Emergency

ventilation in all

Cars including

Driving Cabs

1 hour after the loss of OHE

power

Communicatio

n system (PIS

and PA

system)

1 hour after the loss of OHE

power

Emergency

lighting

1 hour after the loss of OHE

power

Train controls 1 hour after the loss of OHE

power

Fire detection

system

1 hour after the loss of OHE

power

3.10.4

TCMS shall have a diagnostics computer, with

non-volatile memory, to store all the relevant

diagnostic data. On occurrence of each fault,

besides the fault information on equipment

parameters, GPS location of Train, background

data with time stamp shall also be captured and

stored with a view to enable proper fault analysis.

There shall be a facility to capture post trigger

and pre-trigger background information. The fault

display to Driver shall also accompany the

standard trouble shooting instructions in simple

language. The diagnostic computer shall specify

diagnostic of fault up to card level. Faults shall be

suitably prioritized and filtered so that the Driver

and maintenance staff receive information

appropriate to their roles. The diagnostic system

shall be able to identify and log the faults of the

Train on account of wrong operation by the Driver

and such data (including energy data) shall be

stored in the diagnostic computer for a period of

not less than 45 days. Application software shall

be provided to facilitate the fault diagnosis and

the analysis of equipment wise failures. The

steps required for investigation to be done, shall

be displayed in simple language along with

background information. Such software shall be

compatible for working on commercially available

operating systems.

TCMS shall have a diagnostics computer, with

non-volatile memory, to store all the relevant

diagnostic data. On occurrence of each fault,

besides the fault information on equipment

parameters, GPS location of Train, background

data with time stamp shall also be captured and

stored with a view to enable proper fault

analysis. There shall be a facility to capture post

trigger and pre-trigger background information.

The fault display to Driver shall also accompany

the standard trouble shooting instructions in

simple language. The diagnostic computer shall

specify diagnostic of fault up to card level.

Faults shall be suitably prioritized and filtered so

that the Driver and maintenance staff receive

information appropriate to their roles. The

diagnostic system shall be able to identify and

log the faults of the Train on account of wrong

operation by the Driver and such data (including

energy data) shall be stored in the diagnostic

computer for a period of not less than 60 days.

Application software shall be provided to

facilitate the fault diagnosis and the analysis of

equipment wise failures. The steps required for

investigation to be done, shall be displayed in

simple language along with background

information. Such software shall be compatible

for working on commercially available operating

systems.

3.10.5 A hand held, off line, electronic device shall be

provided for trouble shooting / rectification of a fault

by the crew. The device shall be portable and easy

Deleted

Page 10 of 18

to carry with feature of pictorial identification of

respective equipment of the Train.

3.10.6

The Train shall be provided with remote

diagnostic and tracking equipment. The equipment

shall be based on GPS and GSM/GSM-R

technologies. This equipment shall perform the

function of tracking of the Train and also

communicate with the Train diagnostic system,

and pass on this information to the central server.

The central server shall be provided by the

Company at the Maintenance Depot(s). It shall be

possible to remotely send and obtain the

information stored in the diagnostic memory of the

computer system, depending on availability of

communication channel, for control and diagnosis,

with the aim of facilitating and speeding up the

maintenance process of the Train. Exception

reports shall be generated by the TCMS and

downloaded remotely in the Maintenance Depot

for planning the corrective action.

The Train shall be provided with remote

diagnostic and tracking equipment. The

equipment shall be based on GPS and

GSM/GSM-R technologies. This equipment shall

perform the function of tracking of the Train and

also communicate with the Train diagnostic

system, and pass on this information to the

central server. GSM SIM Card will be provided

by IR, the cost of which will be borne by IR.

Access to central server shall be provided for

data download and analysis, the cost of

which shall be borne by IR. It shall be possible

to remotely send and obtain the information

stored in the diagnostic memory of the computer

system, depending on availability of

communication channel, for control and

diagnosis, with the aim of facilitating and

speeding up the maintenance process of the

Train. Exception reports shall be generated by

the TCMS and downloaded remotely in the

Maintenance Depot for planning the corrective

action.

3.10.16

For control functions integrated into the TCMS, the

requirements of EN 50126 and EN 50128 shall be

applied. In particular the risks associated with

the integration of any control function shall be

assessed and the design of the TCMS (e.g. the SIL

according to EN 50128) shall reflect the level of risk

identified. Company has to submit the safety

analysis duly audited by the independent certified

agency. TCMS system shall provide for real time

distributed control and modular processing of Sub-

systems in a redundant manner with high reliability

and availability. The Train control bus and the Train

controller shall be redundant.

Deleted

3.10.18

3.10.1Control and communication shall be based on

open control architecture and compliant toIEC-

61375 “TrainCommunication Network” protocol or

any other equivalent, internationally published

protocol. The programmable devices should be

programmed using language compliant to IEC-

61131.

Control and communication shall be based

on open control architecture and compliant to

IEC-61375 “Train Communication Network”

protocol or any other equivalent, internationally

published protocol.

3.10.25

In case of rear Basic Unit removal, it shall be possible to operate the Train from leading Driving Car without loss of Train performance and functionality.

In ase.I In case of rear Basic Unit removal, it shall be

possible to operate the Train from leading Driving

Car without loss of Train performance and

functionality if Train communication network is

functioning.

Page 11 of 18

3.10.26

In the event of removal of any Basic Unit from the Train, the TCMS shall configure the remaining Basic Units of the Train. In case of intermediate Basic Unit removal, the Train functionality and performance shall not deteriorate. In case of rear Basic Unit removal, it shall be possible to operate the Train from leading Driving Car without loss of Train performance and functionality. In case of leading Basic Unit removal, it shall be possible to haul the Train with a locomotive, duly connecting MR and BP pipe for ensuring the brakes on the Train. The remaining Basic Units of the Train shall be fully operational except traction functions, which shall be provided.

In the In the event of removal of any Basic Unit from the

Train, the TCMS shall be re-configurable by

the maintenance staff via HMI. In case of

intermediate Basic Unit removal, the Train

functionality and performance shall not

deteriorate. In case of rear Basic Unit removal, it

shall be possible to operate the Train from leading

Driving Car without loss of Train performance and

functionality. In case of leading Basic Unit

removal, it shall be possible to haul the Train with

a locomotive, duly connecting MR and BP pipe for

ensuring the brakes on the Train. The remaining

Basic Units of the Train shall be fully operational

except traction functions, which shall be provided.'

3.11.8

Endurance tests, both mechanical and electrical,

shall be in accordance with IEC 60337

Endurance tests, both mechanical and electrical,

shall be in accordance with IEC 60947.

3.14.7

No cable having a conductor size of less than 2.5

sq. mm shall be used except for multi core cables

where 1.0 sq. mm cable is permitted. Smaller size

cables for internal wiring of panels, control

cubicles, consistent with the mechanical and

electrical requirements, may be adopted.

No cable having a conductor size of less than 1.5

sq. mm shall be used except for multi core cables

where 1.0 sq. mm cable is permitted. Smaller size

cables for internal wiring of panels, control

cubicles, consistent with the mechanical and

electrical requirements, may be adopted.

3.15.11

Fan

3.15.11.1 One fan shall be provided in each

compartment of Train of 20.

3.15.11.2 At least 8 fans shall be provided in

each Car of Train of 16.

Deleted

3.20.2.2

The design of equipment shall incorporate all

measures to prevent fires and shall be such that

should any fire take place, the effect shall be

minimized and no spread of fire shall take place.

Materials, which are not fire-retardant, shall not be

used. Materials used in the manufacture of Car(s)

shall be selected to reduce the heat load, rate of

heat release, propensity to ignite, rate of flame

spread, smoke emission and toxicity of

combustion gases. The Train shall comply with EN

45545.

The design of equipment shall incorporate all

measures to prevent fires and shall be such that

should any fire take place, the effect shall be

minimized and no spread of fire shall take place.

Materials, which are not fire-retardant, shall not

be used. Materials used in the manufacture of

Car(s) shall be selected to reduce the heat load,

rate of heat release, propensity to ignite, rate of

flame spread, smoke emission and toxicity of

combustion gases. The Train shall comply with

EN 45545 (OC2-N, HZL2).

3.23.2

All the electrical material to be provided in Car

shall have fire retardant properties and shall meet

the requirement of V0 UL-94 standard. While

manufacturing the coach, UIC: 564-2 shall be

followed for fire protection and firefighting

measures.

All the electrical material to be provided in Car

shall have fire retardant properties and shall meet

the requirement of V0 UL-94 standard. While

manufacturing the coach, EN 45545 shall be

followed for fire protection and firefighting

measures.

3.25.1 All the Cars shall be air-conditioned with a

minimum of two roof mounted packaged unit

All the Cars shall be air-conditioned with a

minimum of two roof mounted packaged unit

Page 12 of 18

(RMPU) type air-conditioning units in each Car.

Each packaged unit shall have two independent

refrigerant circuits. It shall also be able to provide

heating during winter by reverse cycle heating

concept. The control of air conditioning unit shall

be performed by suitably designed microprocessor

controller. The complete air system shall have

EER better than 6.5. No material shall be used in

construction of air conditioning unit that is liable to

be adversely affected by vibration, damp, rotting

or growth of moulds. Fire retardant material only

should be used.

(RMPU) type air-conditioning units in each Car.

Each packaged unit shall have two independent

refrigerant circuits. It shall also be able to

provide heating through heaters. The control of

air conditioning unit shall be performed by suitably

designed microprocessor controller. The

complete air system shall have EER better than

6.5. No material shall be used in construction of

air conditioning unit that is liable to be adversely

affected by vibration, damp, rotting or growth of

moulds. Fire retardant material only should be

used.

3.31.2

Each Car of Train of 16 as well Train of 20 shall

be provided with surveillance camera devices at

doorway area. Each Car of Train of 16 shall be

provided with adequate numbers of surveillance

camera devices at appropriate location to cover

the maximum passenger Car area. Additionally

one camera shall be placed in cab for gathering

front end view, track and OHE conditions etc. The

camera shall be suitably selected in respect of

resolution, clarity of images, illumination

conditions for on-train applications and shall be of

proven design. Additional camera(s) shall be

placed on outer sides of the each Basic Unit as a

minimum for gathering rear view of the platform.

Mounting of camera shall be unobtrusive, flushed

with, or recessed into the interior panel. Selection

of type and number of cameras shall be finalized

during design and shall ensure clear view of

passengers on platform to Train Driver/Guard

before start at each station till Train leaves the

platform completely. The system shall

automatically switch to rear view when the Train

stops and will go back to default mode after the

Train leaves the platform.

Each Car of Train of 20 shall be provided with

surveillance camera devices at doorway area.

Additionally one camera shall be placed in cab for

gathering front end view, track and OHE

conditions etc. The camera shall be suitably

selected in respect of resolution, clarity of images,

illumination conditions for on-train applications

and shall be of proven design. Additional

camera(s) shall be placed on outer sides of the

each Basic Unit as a minimum for gathering rear

view of the platform. Mounting of camera shall be

unobtrusive, flushed with, or recessed into the

interior panel. Selection of type and number of

cameras shall be finalized during design and shall

ensure clear view of passengers on platform to

Train Driver/Guard before start at each station till

Train leaves the platform completely. The system

shall automatically switch to rear view when the

Train stops and will go back to default mode after

the Train leaves the platform.

3.33.2

Passenger Alarm Signal (PAS) Equipment shall

be in accordance with UIC 541-6. Provisions of

Clause 1.3 of UIC 541-6 must be complied with.

Passenger Alarm Signal (PAS) Equipment shall

be in accordance with UIC 541-6: 01.10.2010.

Provisions of Clause 1.3 of UIC 541-6 must be

complied with.

3.35.3 The mechanical design of the train shall be

suitable for axle load of not more than 17 tonnes.

The mechanical design of the train shall be

suitable for axle load of not more than 18 tonnes.

3.36.3

For the purpose of pulling the Train from the

second Basic Unit in emergency situation i.e.

when leading Basic Unit has to be detached,

Intermediate tube assembly of semi-permanent

coupler of first Car of second Basic Unitcan be

replaced with draw hook with collar arrangement

to ICF drawing no. EMU-2-1-011. Annexure-A3

may be referred for the drawing. Side buffers shall

be provided at one end of second Basic Unit from

For the purpose of pulling the Train from the

second Basic Unit in emergency situation i.e.

when leading Basic Unit has to be detached, If

Intermediate couplers are at different height,

necessary arrangement shall be provided to take

care of height difference between intermediate

coupler and Loco coupler. Such equipment shall

be supplied one for each trainset.

Page 13 of 18

both ends, which are proposed to be used for

pulling the Trainwith locomotive in emergency

situation. Arrangement shall be made to ensure

the availability of Draw hook assembly along with

necessary hardware and tools on board for

replacement purpose, when need arises.

3.36.4

Draw and buffing gear provided between vehicles

shall resist locking. Draw and buffing gear

systems shall resist over riding and relative

rotation to keep vehicles upright.

If Intermediate couplers are at different height,

necessary arrangement shall be provided to take

care of head difference between intermediate

coupler and Loco coupler. Such equipment shall

be supplied one for each trainset.

3.38.8

Bogie suspension design shall be conical rubber

suspension in primary and air suspension in

secondary stages. The bogie could be with bolster

or bolster less. The bogie design can generally be

to bolster less Y frame configuration, suitable for

high payload and superior riding quality.

Bogie suspension design shall be helical coil

springs or conical rubber springs in primary

suspension and air suspension in secondary

stages. The bogie could be with bolster or bolster

less. The bogie design can generally be to bolster

less Y frame configuration, suitable for high

payload and superior riding quality.

3.38.12

All bogies shall have components that are

interchangeable to the largest extent possible.

Bogie frames shall be identical for all bogies. All

similar bogies must be interchangeable without

modification to the bogie assembly.

Bogie frame and brake disc arrangement shall be

identical for motorised bogie and Trailer coach.

3.39.1

Individually actuated Disc brakes shall be

provided. on each wheel of the bogie of the Motor

Car or axle of Trailer Car (non-motorised Car).

The actuators shall include integral slack adjuster

and shall be mounted on the bogie. According to

the parking brake requirements a part of them

shall include spring applied parking brake.

Individually actuated Disc brakes shall be

provided on each wheel of the bogie of the Motor

Car and Trailer Car (Non-motorized car). The

actuators shall include integral slack adjuster and

shall be mounted on the bogie. According to the

parking brake requirements a part of them shall

include spring applied parking brake.

3.42.1

3.42.1 Compressor

(i) The motor compressor unit shall be under

slung, resiliently mounted with the under frame to

minimize the levels of vibrations transmitted to the

Train body. The mounting arrangement shall be of

proven design. The compressor shall be

splash lubricated to avoid the need for oil pump,

filter, valve, etc. The oil sump inlet shall be so

designed to avoid any over filling during service.

The Company may offer alternative design such

as, oil free compressor.

3.42.1 Compressor

(i) The motor compressor unit shall be under

slung, resiliently mounted with the under frame to

minimize the levels of vibrations transmitted to the

Train body. The mounting arrangement shall be of

proven design. The compressor shall be

OIL FREE of proven design to avoid the need for

oil pump, filter, valve, etc. The oil sump inlet shall

be so designed to avoid any over filling during

service.

3.45.3

Access to the cab shall be from either side of the

cab by means of sliding doors. The cab access

doors shall be provided with lock and key. The

position of hand holds provided for Driving Cab

entry shall be so as to enable the climbing into the

Driving Cab from ballast level. Door steps and

hand holds shall be provided for access to the

Access to the cab shall be from either side of the

cab by means of sliding/Hinged doors. The cab

access doors shall be provided with lock and key.

The position of hand holds provided for Driving

Cab entry shall be so as to enable the climbing

into the Driving Cab from ballast level. Door steps

and hand holds shall be provided for access to

Page 14 of 18

Driving Cab. The footsteps shall be designed so

that access is possible from track level.

the Driving Cab. The footsteps shall be designed

so that access is possible from track level.

3.47.4

Throughout the design life of 35 years, the Car

body material shall not corrode or be etched by

the environmental conditions that exist in India, to

the extent that the original appearance of the Car

does not deteriorate to the extent that it cannot be

restored by normal washing.

Throughout the design life of 35 years, the Car

body material shall not corrode by the

environmental conditions that exist in India. The

original appearance of the surface does not

deteriorate to the extent that it cannot be restored

by normal washing up to 5 years

3.48

The Car body shall be constructed of Aluminium

or Austenitic Stainless steel of grade SUS301L to

JIS G4305 or equivalent international standard.

Intermix of Aluminium & Stainless Steel shall not

be permitted. Companyshall develop a general

application standard which sets forth which

materials are to be used and the procedure to be

followed for each type of joint of materials with a

view to prevent corrosion.Fiber-glass reinforced

plastic (FRP), glass reinforced plastic (GRP) or

any suitable composite materials may be

proposed for appropriate elements of Car

interiors.

The Car body shall be constructed of Aluminium.

Company shall develop a general application

standard which sets forth which materials are to

be used and the procedure to be followed for

each type of joint of materials with a view to

prevent corrosion. Fiber-glass reinforced plastic

(FRP), glass reinforced plastic (GRP) or any

suitable composite materials may be proposed for

appropriate elements of Car interiors and for the

front end of the driver coach (cab).

3.48.2 3.48.2 Austenitic Stainless steel

3.48.2.1 The Car body shall be constructed of

austenitic stainless steel of grade SUS301L to JIS

G4305 or equivalent international standard. The

Companyshall advise, if any of the components of

the Car body is intended to be of different material.

3.48.2.2 Complete coach including

underframe of the coach shall be of Austenitic

stainless steel except end underframe / body

bolster which may be of Light Alloy High Tensile

(LAHT) steel.

3.48.2.3 The exterior surfaces of the Car

body shall be unpainted.

3.48.2.4 The finish texture, whether applied

by machine or hand, shall be advised.

3.48.2.5 In the case of stainless steel

cladding materials below 6mm in thickness, the

side and end wall sections and underframe shall be

manufactured from rolled sections, folded or

pressed plates, or plain sheets.

Deleted

3.49.1

In order to deliver structural crashworthiness the

Cars shall be designed to meet the requirements

of EN 15227.

In order to deliver structural crashworthiness the

Cars shall be designed to meet the requirements

of EN 15227 2008 & A1:2010, C1, scenario 1-4.

The company have to validate the simulation of

the energy absorbing system with tests according

EN15227. Tests from a similar train (collision

mass) with a similar energy absorbing system will

Page 15 of 18

be accepted.

3.49.3

The Car structure and its supplemental energy

absorption devices shall be designed to minimize

accelerations transmitted to passengers, by

absorbing collision energy, whilst not permitting

one vehicle to over-ride another, nor to telescope

one into another. A suitable proven energy

absorption feature with associated collapse and

anti- climbing features shall be incorporated into

the coupler. The coupler shall sustain no

permanent damage when a fully loaded 26

CarTrain collides with an impact speed up to 10

kmph. At higher energy levels it shall ensure that

the collision energy is absorbed by progressive

deformation of the vehicle end structure.

The Car structure and its supplemental energy

absorption devices shall be designed to minimize

accelerations transmitted to passengers, by

absorbing collision energy, whilst not permitting

one vehicle to over-ride another, nor to telescope

one into another. A suitable proven energy

absorption feature with associated collapse and

anti- climbing features shall be incorporated into

the coupler. The coupler shall sustain no

permanent damage when a fully loaded

(according to EN15227)20 Car Train collides with

an impact speed up to 5 kmph with a locomotive.

At higher energy levels it shall ensure that the

collision energy is absorbed by progressive

deformation of the vehicle end structure.

3.56.9

The total floor structure shall provide a fire barrier

of 30 minutes duration in accordance with NFF

16103 or equivalent internationally accepted

standard.

The total floor structure shall provide a fire barrier

of 15 minutes (E15) duration in accordance with

EN45545-3.

3.62.1

Toilet System

Type of Car No. of Toilets in each Car

Driving Car of

Train of 20 and

Train of 16

One for Driver/Guard, one

for PWD and one for general

passengers

Other Cars for

Train of 16

Three

Other Cars for

Train of 20

Four

Pantry Car Two

Toilet system

Type of Car No. of Toilets in each

Car

Driving Car of Train

of 20

One for Driver/Guard,

one for PWD and one

for Pantry

Other Cars for

Train of 20

Four

3.62.7.2

Water capacity requirement per Car has been mentioned below for guidance:

S. No Type of Car Water- requirements(in litres)

1. AC First class sleeper Car 1370 2. AC 2-Tier Sleeper Car 1820 3. AC 3-Tier Sleeper Car 1820 4. Pantry Car 2055 5. Driving Car 685 Staff with facilities for PWD

Water capacity requirement per Car has been mentioned below for guidance:

S. No Type of Car Water in litres)

1. AC First class sleeper Car 1370 2. AC 2-Tier Sleeper Car 1820 3. AC 3-Tier Sleeper Car 1820 4. Driving Car 2000 Staff with facilities for PWD

Details will be decided during detailed design

stage

Chair Car Water Details - Deleted

3.63.6 Silicon foam cushion shall be used in Seats/Berths. Cushion Meeting EN 45545 HL-2 shall be used in Seats/Berths.

Page 16 of 18

3.63.11

The proposed minimum seat/berth depth,

measured from the berth’s/berth’s forward edge to

the forward surface of the /berth’s back, minimum

seat/berth width and leg room shall be submitted

by the Company for the design review.

The proposed minimum berths depth, measured

from the berth’s forward edge to the forward

surface of the berth’s back, minimum berths width

and leg room shall be submitted by the Company

for the design review.

3.63.13

The Cars with seating arrangement shall be

provided with aesthetically designed comfortable

seats with a rigid surface. The seats shall have a

reclining function. The seats shall be designed to

prevent slipping when the Train accelerates and

decelerates. The material used for seat covering

should not become readily soiled, shall be easily

cleaned, impervious and chemically unaffected by

water, paint, human waste, graffiti removers, wash

plant solution, cleaning solution, food and drink

spills. Seat covers shall be removable to allow for

quick replacement or cleaning. Seats shall be

ergonomically designed to accommodate range

passengers from 5th percentile of Indian female

and 95th percentile of Indian adult male.

The seating arrangement inside the Car shall be

planned ensuring the following:

• In Executive Chair Car, the leg space and

aisle are at least 450 mm and 640 mm

respectively.

• In Chair Car, the leg space and aisle are at

least 327 mm and 556 mm respectively.

There shall be no seating in doorway vestibule

areas. The design of seat and its positions in the

Car shall minimize the risk of injury to passengers

as they sit or move across a seat. The space

underneath the seats shall be clearly visible. Seat

modules provided in similar position in a particular

type of Car shall be interchangeable. Only one

style of module should be used in a particular type

of Car throughout the Train. As a standard all the

seats of the Cars shall have the following

equipment:

• Armrest

• Table (foldable)

• Magazine net

• Foot rest

• Velcro for antimacassar

• Textile upholstery

Deleted

3.66 Sub-Pantry The Cars shall have the following sub-pantry equipment:

Deleted.

Page 17 of 18

(i) Bottle cooler cum deep freezer (ii) Water boiler of minimum 20 liter capacity. (iii) Hot case (Veg & non-veg compartment) for

keeping minimum 75 casseroles of approx. size 190 (L) x 140 (W) x 4 (H) mm each.

(iv) Soup warmer. (v) Trolley size suitable dimensions for serving the

passengers (vi) Adequate waste disposal arrangement (vii) The sub-pantry equipment shall work on the

230 V AC, single phase, sinusoidal 50HZ auxiliary converter supply.

The sub - pantry load shall be suitably distributed on the three phases of above supply. However, further details and layout of Sub-pantry equipment shall be finalized at design stage.

3.67.2.7

All windows shall be highly resistant to damage

arising from the impact of ballast. All windows

shall be able to withstand without shattering

impact from ballast up to 75 mm in size at speeds

of up to the maximum service speed of 160 Km/h.

All windows shall be highly resistant to damage

arising from the impact of ballast. All windows

shall be able to withstand impact from ballast up

to 75 mm in size at speeds of up to the maximum

service speed of 160 Km/h. Cracks are allowed,

but ballast shall not enter inside train.

3.65.3.8

The design of all parts and components of doors

shall meet the Fire prevention requirements of UIC

564-2.

The design of all parts and components of doors

shall meet the Fire prevention requirements of

EN45545.

3.65.4.9

The design of all parts and components of

lavatory doors shall meet the Fire prevention

requirements of UIC sheet 564-2.

The design of all parts and components of

lavatory doors shall meet the Fire prevention

requirements of EN 45545.

3.67.4.9

The design of all parts and components of

lavatory doors shall meet the Fire prevention

requirements of UIC sheet 564-2.

The design of all parts and components of

lavatory doors shall meet the Fire prevention

requirements of EN 45545.

3.68.4.6

In the event of a failure of the dynamic brake, the

friction brake shall be capable of carrying out

three consecutive emergency brake applications

from maximum speed to standstill of a rake in

loaded condition. The rake shall be deemed to

then accelerate at its maximum rate up to

maximum speed after each stop. With three

consecutive full service brake also, the

temperature rise of Propulsion Equipment should

be within the specified limit.

In the event of a failure of the dynamic brake, the

friction brake shall be capable of carrying out

emergency brake applications from maximum

speed to standstill of a rake in loaded condition.

The rake shall be deemed to then accelerate at its

maximum rate up to maximum speed. With three

consecutive full service brake also, the

temperature rise of Propulsion Equipment should

be within the specified limit.

3.68.6.2

Emergency brake is applied by friction brake

system. Electric regenerative brake shall be

isolated during emergency braking. Emergency

braking distance as specified in Clause2.6.4 of

these Specification and Standards shall be

achieved from 160kmph to 0kmph for all loading

condition on level tangent track.

Emergency brake is applied by friction brake

system. Emergency braking distance as specified

in Clause2.6.4of these Specification and

Standards shall be achieved from 160kmph to

0kmph for all loading condition on level tangent

track.

Page 18 of 18

3.71

Pantry Car (for Train of 20)

3.71.1 Pantry equipment’s like Freezer, Deep

Freezer, Bottle Cooler, Hot Case, Induction

heating based cooking range, Hot water Boiler,

Refrigerator, Electric Chimney etc. similar to the

existing pantry equipment’s provided in LHB type

coach Hot Buffet Car on Indian Railways.

However, further details and layout of Pantry Car

equipment shall be finalized at design stage.

3.71.2 Pantry shall be equipped with Modern

Induction heating based cooking system and

service tables.

3.71.3 Adequate no. of sink and insect killer shall

be provided in pantry area.

3.71.4 Pantry shall fulfill the ergonomical and

Hygienic requirements.

3.71.5 Environmental requirements with respect to

temperature, humidity and corrosions shall be

taken into consideration.

3.71.6 Cut-outs for smoke emission through

Electric Chimney shall be provided in the side wall

of each cooking range / Induction heating based

cooking range as provided in conventional

Rajdhani Express Trains on IR.

Pantry Car (for Train of 20)

3.71.1 Pantry equipment’s like Freezer, Deep

Freezer, Bottle Cooler, Hot Case, Hot water

Boiler, Refrigerator, etc. similar to the existing

pantry equipment’s provided in LHB type coach

Hot Buffet Car on Indian Railways. However,

further details and layout of Pantry Car

equipment shall be finalized at design stage.

3.71.2 Adequate no. of sink and insect killer

shall be provided in pantry area.

3.71.3 Pantry shall fulfill the ergonomical and

Hygienic requirements.

3.71.4 Environmental requirements with respect

to temperature, humidity and corrosions shall be

taken into consideration.