APAC Scaffold & Formwork Catalogue

No matter what the project, or how difficult the task,

through the versatility of our products and the talents

SCAFFOLDING & FORMWORK

of our design engineers,we believed that there

About Us

APAC Scaffolding & Formwork System Ltd. specializes in the Manufacturing & Sale ofsystem scaffolding& Formwork. The company has always strived to set and maintain the very highest of standard in safety and the supply of the highestquality formwork and scaffolding components. Our team consists of Scaffolding and Formwork design Engineers who are experts in their respective fields. Also you can consult with our expert team of qualified Design Engineers, and let us provide you with drawings, design calculations and a fullbackup service for your scaffolding or temporary structures.

Specific Areas and Expertise:

● Falsework Facade, Viaduct, Perimeter Scaffold and Temporary Access● Slab Formwork Suspended Slab and Beam Soffit● Wall Formwork Shearwall, Corewall, Abutment, Single‐sided wall, Double‐sided wall and Circular Tank● Columns Square, Rectangle and Circular● Climbing System Corewall, Silos and Circular Tank

Our steps of sale and hiring process:

● Project Design We will discuss with you your requirements and if possible make any suggestions to lower your costs

● Quota on We will offer you a written quote detailing all of the job requirements ● Delivery Our experienced staff will deliver the scaffolding to your preferred location ● Erection Our staff will professionally install the scaffolding to meet all Occupational Health & Safety standards● Dismantle Upon finishing your job our staff will come to your site, carefully dismantle all scaffolding from the premises

Cost Effectiveness We aim to provide cost effective solutions, taking into consideration all aspects of your projects requirements including logistics. Our design portfolio covers a diverse range of products which have varying functions and differing methods and processes used to manufacture the product.

Health & Safety

Due to the precarious nature of the construction industry health and safety has emerged as the most important factor when undertaking a project. APAC can assist in ensuring that you are fully compliant with health and safety requirements on scaffolding and formworks from the initial project enquiry to project handover.

COMPANY INTRODUCTION

APAC SCAFFOLD & FORMWORK SYSTEM LTDNo.5,Hufu Road,Suzhou City,China 215000

Tel:+86 512 8886 0762Fax:+86 512 96570200026

Email:[email protected]

Why !t!/ Scaffolding and Formwork?

Faster

● Superior system technology● Shorter assembly time ● Shorter dismantling time ● Lower labour costs

Stronger

● Verified high load bearing capacity● simple connection on each node● significantly less weight than other systems● Lower transport costs

Safer

● For General construction● Consistent quality● ISO 9001 certified● Stable structure from base out

More profitable

● Components can be used for propping or general scaffolding● Increase available uses for your equipment● Give clients a wider range of services● Greater revenue

Save Time………... Save Money…………

CUSTOMER SATISFACTION


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1.0 SYSTEM SCAFFOLD Pages

1.1 Kwikstage Scaffolding 4‐10

1.2 Ringlock Scaffolding 11‐19

1.3 Cuplock Scaffolding 20‐25

1.4 Frame Scaffolding 26‐31

1.5 Tube & Fitting System 32‐36

2.0 FORMWORK SYSTEM

2.1 KwikDek Formwork 37‐43

2.2 RingFlex.Formwork 44‐46

2.3 CupDek.Formwork 47‐53

2.4 FrameFlex Formwor 54‐55

2.5 Table Formwork 56‐59

2.6 Column Formwork 60‐63

2.7 Wall Formwork 64‐69

2.8 Climbing System 70‐73

2.9 Spare Part 74‐75

CATALOGUE Contents


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KWIKSTAGE ACCESS SCAFFOLD SYSTEM


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Kwikstage scaffolding is used as industrial scaffolding systems and high strength systems. They can be used by bricklayers or any trade requiring a heavy duty type of scaffold, especially construction and formwork. Heavy blocks of concrete used in formwork techniques are extremely dangerous if left to set in inadequate formwork structures and not handled properly. Kwikstage scaffolding is dependable as a strong type of access scaffolding which is tested by engineers before being sold. It complies with strict health and safety laws.

Kwikstage scaffolding Is a type of scaffolding used in construction and formwork and is extremelypopular due to its reliability and easy construction and stripping abilities. The industrial scaffolding systems used are modular and have a wedge for all access scaffold needs. The wedge enables erecting and dismantling to be simple and fast whilst still eradicating the risk of having loose parts. The scaffold stays in place without movement, and has dependable vertical alignment.

Staircase tower Kwikstage stair tower it can be erected easily for vertical construction site and public transport with the use of standard Kwikstage components together with specially designed staircase arms, which are located so as to enable fast and simple access to every operation level. This larger configuration can be build to a height of 50 meter subject to ties and loadings. The plan module is 4.4 meter long overall, incorporating a centre bay of 1.8 meter and two 1.3 m landing modules at either end. This allow the use of 1.3 meter Omega transom is conjunction with timber or steel planks to form the landing platform.

LaddersThe access ladders are constructed of solid steel flat bars with round bar rungs. They are joined together and clamped to the kwikstage scaffold to reach the required height.

KWIKSTAGE Introduction


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Speed & Time Saving The speed and time saving qualities of the Kwikstage scaffolding make it a useful aid to field of construction. To assemble the Kwikstage scaffolding system is simple andrequires less men to do the job than other types of scaffolding. Assembling the Kwikstage is not only simple ‐ time saved by the easy construction of the system also cuts back on labour time and saves costs.

Simplicity & Safety Application:The "V" pressed allows up to 4 horizontal and 4 brackets to be secured to a single pressing at one level by simply hammering the captive wedge lock pin into rigid place. Individual components of the Kwikstage system and its accessories are designed to enable a safe way of erection in all applications. Safety of workers working on the scaffolding with any application is the most important factor which is guaranteed in the long term by the firm.

Benefits Faster to erect than traditional scaffold system up to 4 components secured in one action, Unique node point, no loose components, Heavy‐duty access up to 4.0 kN/m² platform loading, accepts scaffold board or deking platforms.

Flexibility Uneven territory and ground is not an issue when industrial scaffolding systems such as Kwikstage scaffolding are used as it is flexible in terms of where it can be positioned. This makes Kwikstage useful not only in construction but also for use of film sets for special events and many other areas where scaffolding is required.

Kwikstage is designed multi‐purpose Variability modular system with the main emphasis Kwikstage is very adoptable to various on construction of shoring floors centre application. A wide range of components enable its and centres bays. use for all known structures, which can be built from Sophisticated details of the scaffolding. system enable ensuring quality and safe In any case, basic components are fully used and only shoring of each concrete or pre‐fabricated few additional elements are used due to adoptation structure. to the situation on the construction site. Kwikstage is has no problem with angular

and arch bridges as well as bridges in directional and height arch.

KWIKSTAGE Advantages


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Standard with Spigot Transom

Clusters of four V‐pressings at 90° welded at 495mm centres It is either made of 50x50x5mm back‐to‐back anglealong the length of the standard. bar, T‐shaped steel profile or rolled Hypress section

with the same fixing device on each end as the ledger. Weight (kg)

4.0m Standard with spigot 23.98 Length Weight (kg)3.0m Standard with spigot 17.64 0.5m Transom 5.692.5m Standard with spigot 14.81 0.7m Transom 8.112.0m Standard with spigot 11.98 1.2m Transom 12.081.5m Standard with spigot 9.16 1.8m Transom 16.291.0m Standard with spigot 6.34 2.4m Transom 21.06

Standard without Spigot

Weight (kg)4.0m Standard without spigot 23.333.0m Standard without spigot 16.992.5m Standard without spigot 14.162.0m Standard without spigot 11.331.5m Standard without spigot 8.51 Stage Board Bracket1.0m Standard without spigot 5.69

To extend the scaffold by cantilevering for an Ledger Banana type additional 1, 2 & 3 board.

It is made from scaffold tube 48.8x3.2mm thickness tube Weight (kg)with wedge 'Banana Type' fixing at each end which fits in 1 Stage Board Bracket 2.67the locating lugs on the vertical standard. 2 Stage Board Bracket 6.62

3 Stage Board Bracket 12.71Weight (kg)

0.7m Banana Ledger 3.451.2m Banana Ledger 5.251.8m Banana Ledger 7.282.4m Banana Ledger 9.5

Length

Length

KWIKSTAGE Components

Length

Length


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Diagonal Brace Ladder Access Transom/Putlog

Braces are manufactured from 3.2mm tube with a swivel Ladder access transoms provide an opening in a wedge device at both ends, to fit on the standard. ladder access kwikstage scaffolding tower.

Weight (kg) Weight (kg)762x1485mm Diagonal Brace, 1769mm 5.68 1.2m Ladder Access Transom 7.961268x1485mm Diagonal Brace, 2053mm 6.32 1.8m Ladder Access Transom 9.971828x1980mm Diagonal Brace, 2795mm 8.24 2.4m Ladder Access Transom 12.172438x1980mm Diagonal Brace, 3241mm 9.422438x2475mm Diagonal Brace, 3574mm 10.26

Loading Bay Transom

The Transom wedge connects to 2 "V" pressings on Tie Bar the standard, the top chord is an inverted "T" section

providing seating for the decking.Are manufactured from steel angle, they secure the decking on the Stage Bracket, avoiding spreading. Weight (kg)Curved Stage Bracket, avoiding spreading. Curved lugs at each end are located in holes in the 2 & 3 Board. 2.4m Loading Bay Transom 37.0

Length Weight (kg)1.2m Tie Bar 2.981.8m Tie Bar 3.842.4m Tie Bar 5.38

Wall Tie

Toe Board Bracket Secure and tie scaffolding to wall ties by means of "S" hook connections.

Toe Board Bracket hold 1 or 2 toeboards in position and are fastened with wedges to the standard along Length Weight (kg)

the length of the scaffolding. 0.2m Wall Tie 0.810.4m Wall Tie 1.52

Weight (kg) 0.6m Wall Tie 2.240.8


Length

Length

Length


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End Tow Board Bracket Ladder Beams

Are located in the "V" pressing at the end of the scaffolding Designed to provide a clear span between scaffolds,wedge device at both ends, to fit on the standard. ladder beams are 305 mm deep with 305 from centreproviding toeboard support to the corners. to centre rungs and are fabricated in 48.3x4mm THK

high tensile steel tube. Fully saddle welded at every joint, they provide a strong yet convenient support

Weight (kg) system that readily integrates with existing scaffolding1.3 using standard fittings clamps.

Weight (kg)Steel Ladder 3.353m Ladder Beam 25.58

4.877m Ladder Beam 45.83The ladder are made to high standards which include 6.400m Ladder Beam 65.74notched ends to maintain maximum strength. Can be manufactured in Aluminum and Steel.

Base JackWeight (kg)

6.0m Steel Ladder 52.30 It used to level the standard 4.5m Steel Ladder 38.12 on uneven grounds.3.0m Steel Ladder 24.881.5m Steel Ladder 12.15

Weight (kg)3.7

Steel Ladder Bracket

Is used to secure the ladder are plumb and vertical to the scaffolding.

Weight (kg) 3.3

Length

Length



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Closed‐end Steel Planks Scaffold Net

Made of 1.8mm thickness steel sheet by 230mm wide. The steel Used to secured perimeter fence for safety.planks spans between the transoms giving a non‐slip level surface.

Length Width Weight (kg) 50m x 2m

2.4m Closed‐end Steel Planks 16.31 50m x 3m1.8m Closed‐end Steel Planks 12.231.2m Closed‐end Steel Planks 8.370.7m Closed‐end Steel Planks 4.95

Stillages

For Storing Scaffolding components made from LVL Scaffold Board scaffolding tube.

Are made of 38mm in THK by 225mm in width by desired length in mm.Water Proof Paints on both ends and treated with chemical flame retardant.

WBP (Phenolic Formaldehyde Resin Glue)Weight (kg)

Weight (kg) 334.0m LVL Scaffolding Board 18.803.0m LVL Scaffolding Board 14.102.4m LVL Scaffolding Board 11.282.0m LVL Scaffolding Board 9.401.8m LVL Scaffolding Board 8.461.2m LVL Scaffolding Board 5.641.0m LVL Scaffolding Board 4.70

Length


Length


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RINGLOCK ACCESS SCAFFOLD SYSTEM


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Ringlock is world most widely used scaffold system. It is a fully galvanized multi‐purpose steel scaffold system suitable for providing general access and supporting vertical loads. The comprehensive range of Ringlock main components allows it to be used to create a huge range of access and support structures, staircase towers, circular scaffold, loading towers and mobile towers. Its rigid node joint reduces the need of bracing giving clear uninterupted working platform, which can be formed using traditional scaffold boards or batten. Ringlock is used for all forms of access and support structures in the building, aviation, events, construction industries, ship building, industrial maintenance, offshore construction.

Versatility It can be erected for straight, curved or circular configuration for both access and support, and also for independent and mobile towers.

Durability There are no loose components on theRinglock scaffold system that can be lost or requires maintenance.

Tensile Strength Both vertical standard and horizontal ledger are manufactured from 1.9" outside diameter by gauge 10 high strength steel tubing with a minimum yield strength of 50,000 lbs/in² and a min. ultimatetensile strength of 75,000 lbs/in².

Easily StoredIndividual pipe elements can be packed in bundles for easy storage and transportation.

Multi Functional With the universal joint and fully interchangeable components, the ring system can be used in most construction projects (Civil & Building) for both falsework and access. Also concert staging and Aviation industry Ringlock scaffolding can be designed, engineered, and manufactured to fit any type of aircraft and multiple types of aircrafts as well. We provide high quality, yet relatively low cost aircraft docking systems. This will result in a safe and efficient work structure that will be cost effective. The ability of our Technical team to generate accurate CAD design drawings for our clients, ensures safe, fast & efficient erectiontimes, which are often demanded by the aviation industry.

All components are hot‐dipped galvanized finish with minimum zinc coating of 60 microns and manufactured to international standard.

RINGLOCK Introduction


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SafeAll components are individually checked and marked with QC passed band.

SafetyStandard are assembled with ledger and brace using secure fixed wedge.

EconomicalEasily assembled system scaffold save time and labor cost.

StrongAll scaffold tube elements are made of high strength steel of Q345.

The wedge is simply slid over the Rosette Ring.

At!/ Enigneering Experienced

Provides structural design drawings at tender stage up to full site assembly details together with design calculations sheets as required.

The wedge is inserted into one of the recesses.

A hammer blow on the wedge transform the positive connection into a non‐positive one.

RINGLOCK Safety


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Standard with spigot Staircase

The standards have Rosette Ring at 0.50m centres to enable The staircase system incorporates Ringlock standard ledgers to be attached where required. Standard are available products. The stair stringers are manufactured to in hot‐dip galvanized steel tubing 48.3x3.2 mm THK. specification dependent on the height and pitch

required. Weight (kg)

3.25.67.910.312.314.719.2

Standard without spigot

Weight (kg)2.64.76.99.111.813.818.2

Base Collar 240 The system’s safety features include:

The collar is inserted into the base jack to join standard. • Guard rails and hand rails• Non‐slip non‐tilt hook on boards• Toe boards can be attached when required• Extra wide stair treads to allow for passing of

Weight kg personnel1.6 • The Scaffold allows for additional loading on the

heavy duty staircase and platforms.

2.5m without Spigot3.0m without Spigot

1.0m without Spigot

1.0m with Spigot

Length0.5m without Spigot

4.0m without Spigot

0.5m with Spigot

4.0m with Spigot3.0m with Spigot2.5m with Spigot

1.5m without Spigot2.0m without Spigot

2.0m with Spigot1.5m with Spigot

Length

RINGLOCK Components


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Ledger U‐Ledger

This allows quick, safe and easy hooking‐in and locking Weight (kg)to the connecting rosette ring of the vertical post. 2.2

2.43.3

Weight (kg)1.71.9 Ledger with Reinforcement2.42.6 Weight (kg)3.2 5.94.0 Is used to level the scaffold. 7.64.1 Weight 3.7 kg4.24.55.4 Bridging Ledger5.5 Weight (kg)5.9 3.7 Weight (kg)6.0 9.77.6 12.87.9 15.99.7 19.79.811.111.515.2 U‐Bridging Ledger

U‐Ledger for Deck Configuration Weight (kg)9.512.215.317.8

4 x 0.32m or 2 x 0.61m3 x 0.32m or 1 x 0.61m + 1 x 0.32m2 x 0.32m or 1 x 0.61m2 x 0.19m

2.57m Bridging Ledger3.07m Bridging Ledger

3.07m U‐Bridging Ledger

1.40m Reinforcement Ledger

9 x 0.32m7 x 0.32m + 1 x 0.19

Adjustable base jack

1.57m U‐Bridging Ledger2.07m U‐Bridging Ledger2.57m U‐Bridging Ledger

Length1.57m Bridging Ledger

0.50m U‐Ledger0.45m U‐Ledger

Length1 x 0.32m

2.07m Bridging Ledger

Length

1.40m Ledger1.29m Ledger

Length

0.45m LedgerLength


1.00m Ledger0.90m Ledger0.73m Ledger0.50m Ledger

3.07m U‐Ledger2.57m U‐Ledger2.07m U‐Ledger1.57m U‐Ledger

6 x 0.32m4 x 0.32m + 1 x 0.19m


2.50m Ledger2.07m Ledger2.00m Ledger1.57m Ledger


1.40m U‐Ledger1.09m U‐Ledger

0.45m U‐Ledger0.50m U‐Ledger0.73m U‐Ledger

0.73m U‐Ledger

No. of Steel Deck


1.50m Ledger

Length

1.09m Reinforcement Ledger

RINGLOCK Components


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Diagonal Brace

Braces are manufactured from 3.2mm tube with a swivel wedge device at both ends, to fit on the standard.

Weight (kg)6.97.77.17.67.88.99.610.614.1

4.35.5

4.14.95.9

5.86.47.4

7.37.58.3

8.58.99.6

9.71010.6

Length, LxH

for 2.07m bay length, 0.50 bay height



for 2.57m bay length, 1.0m bay height for 2.57m bay length, 1.50 bay height




for 1.57m bay length, 0.50 bay height for 1.57m bay length, 1.0m bay height

for 3.07m bay length, 2.0m bay height for 4.14m bay length, 2.0m bay height


for 0.73m bay length, 2.0m bay height for 1.04m bay length, 2.0m bay height for 1.09m bay length, 2.0m bay height


for 2.07m bay length, 1.00 bay height for 2.07m bay length, 1.50 bay height



RINGLOCK Components


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Diagonal Brace, Metric

Weight (kg)8.910.111.3

3.94.85.8

7.17.67.8

8.38.79.5

9.59.810.4

Side Bracket U‐Side Bracket

Used to extend the scaffold platform by cantilevering Weight (kg)for an additional decks. 3.5

3.9Weight (kg) 6.4

2.4 0.79m Side U‐Bracket with 2‐wedge heads 5.13.5 1.09m Side U‐Bracket with 2‐wedge heads 12.16.812.2

for 1.00m bay length, 1.5m bay height

Length, LxH

0.73m Side Bracket with spigot

Length

0.28m Side U‐Bracket with spigot






1.09m Side Bracket with wedge heads






0.26m Side Bracket without spigot0.36m Side Bracket without spigot

Length

RINGLOCK Components


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Access Steel Planks, 0.32m wide U‐Access Steel Planks, 0.32m wide

Weight (kg) Weight (kg)7.1 U‐Access Steel Planks, 1.57m x 0.32m wide 10.09.4 U‐Access Steel Planks, 2.07m x 0.32m wide 11.610.1 U‐Access Steel Planks, 2.57m x 0.32m wide 14.810.8 U‐Access Steel Planks, 3.07m x 0.32m wide 16.112.616.119.022.5

U‐Access Steel Planks, 0.19m wide

Weight (kg)Access Steel Planks, 0.19m wide U‐Access Steel Planks, 0.73m x 0.19m wide 5.2

U‐Access Steel Planks, 1.09m x 0.19m wide 6.4Weight (kg) U‐Access Steel Planks, 1.40m x 0.19m wide 8.1

5.1 U‐Access Steel Planks, 1.57m x 0.19m wide 8.67.1 U‐Access Steel Planks, 2.07m x 0.19m wide 10.29.1 U‐Access Steel Planks, 2.57m x 0.19m wide 13.310.1 U‐Access Steel Planks, 3.07m x 0.19m wide 15.412.715.518.3

U‐Access Deck, 0.61m wide

Weight (kg)Access Deck, 0.61m wide U‐Access Deck, 0.73m x 0.61m wide 7.3

U‐Access Deck, 1.09m x 0.61m wide 9.8Weight (kg) U‐Access Deck, 1.57m x 0.61m wide 13.2

Access Deck, 0.73m x 0.61m wide 7.3 U‐Access Deck, 2.07m x 0.61m wide 16.5Access Deck, 1.09m x 0.61m wide 9.8 U‐Access Deck, 2.57m x 0.61m wide 19.4Access Deck, 1.57m x 0.61m wide 13.2 U‐Access Deck, 3.07m x 0.61m wide 24.3Access Deck, 2.07m x 0.61m wide 16.5Access Deck, 2.57m x 0.61m wide 19.4Access Deck, 3.07m x 0.61m wide 24.3

Access Steel Planks, 2.07m x 0.19m wideAccess Steel Planks, 2.57m x 0.19m wide Access Steel Planks, 3.07m x 0.19m wide

Access Steel Planks, 1.57m x 0.19m wide

Access Steel Planks, 0.73m x 0.19m wideAccess Steel Planks, 1.09m x 0.19m wide

Length

Length


Length

Length

Access Steel Planks, 1.09m x 0.32m wide Access Steel Planks, 1.29m x 0.32m wideAccess Steel Planks, 1.40m x 0.32m wide

Access Steel Planks, 2.07m x 0.32m wideAccess Steel Planks, 2.57m x 0.32m wideAccess Steel Planks, 3.07m x 0.32m wide



Length

Length

RINGLOCK Components


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Lattice Girder U‐Access Deck with Ladder, 0.61m wide

Are made from standard tube 48.3x3.2 mm THK. To Weight (kg)span in different bays to give clear access or to U‐Access Deck, 2.57m x 0.61m with ladder 24.0avoid obstructions. U‐Access Deck, 3.07m x 0.61m with ladder 27.4

Weight (kg)5.14m Lattice Girder 55.56.14m Lattice Girder 64.87.71m Lattice Girder 82.9

U‐Lattice Girder, Steel

Weight (kg) Access Deck with Ladder, 0.61m wide2.07m U‐Lattice Girder 23.52.57m U‐Lattice Girder 29.8 Weight (kg)3.07m U‐Lattice Girder 35.8 Access Deck, 2.57m x 0.61m with ladder 25.94.14m U‐Lattice Girder 44.2 Access Deck, 3.07m x 0.61m with ladder 29.75.14m U‐Lattice Girder 54.26.14m U‐Lattice Girder 62.7

U‐Lattice Girder for Deck Configuration

2.07m U‐Lattice Girder2.57m U‐Lattice Girder3.07m U‐Lattice Girder4.14m U‐Lattice Girder5.14m U‐Lattice Girder6.14m U‐Lattice Girder

Length

Length

Length

Length

Length

15 x 0.32m and 1 x 0.19m18 x 0.32m and 1 x 0.19m

9 x 0.32m 12 x 0.32m and 1 x 0.19m

6 x 0.32mNo. of Steel Deck

7 x 0.32m and 1 x 0.19m

RINGLOCK Components


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CUPLOCK ACCESS SCAFFOLD SYSTEM


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CUPLOCK is a multi purpose steel scaffold for general access and supporting vertical loads. The latest and the best option available in the global market is cuplock scaffold system. It is the safest system of scaffolding at present, it is proven and tested. It is made out of high tensile steel tube with special designed forged or casting top cups fabricated at every 0.5m to getthe desired optimum strength and support. CUPLOCK scaffold system is very versatile way of erection & dismantling. You can erect in whatever structural configuration youwant. The material in this system in single pipes only, so it is very easy to transport, transfer and erect. It requires less space forstorage, no loose items are there which gets misplaced, the locking system here is such designed that no chances of accidents. The life of cuplock scaffold is infinity. We can say it paysback in long. Cuplock is a proven and tested for multi‐purposeinnovative scaffold system which can be used for all access and support structures in the building construction industries, viaduct offshore, shipbuilding, refinery, facade, bridges etc.

Façade Cuplock is a reliable and safe partner also on facades of various layout and height shapes.

It is facilated by external and internal side brackets, bracing parts, operation decks with integrated ascents or ladders, truss beams and anchoring parts with its

circular node points.

Speed of Erection Provides a major savings in erection and dismantling times thus minimizing on site cost. It can

be erected 80% faster than traditional scaffoldings. When not in use, its modular constructions ensure

minimal space requirements for storage.

No wedges‐just a simple locking cup at each node point on the standards enables connection of the ends of up to four members in one locking action.

Operational Industrial operation scaffoldings belongs to the most desired applications of the cuplock system world wide. They proved good in refineries, chemical plants, power stations, steel plants as well as an oil platforms on offshore The system ensures perfect safety of work. APAC also delivers complex project and installation works both for one‐off orders and for long term service contracts.A wide range of components enables finding an economically optimum solution of all needs of the customer. A high load bearing capacity and rigidity of the system, even scaffolding with height exceeding 100 meter are no problem.

CUPLOCK Introduction


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Advantages Fast Installation and dismantling result in time and labour saving, easy installation with no loose components, low maintenance, quick, fastening of horizontals. Four horizontals can be fastened at one time with firm clamping action of top cup making the joint rigid, versatile use in construction, demolition or maintenance projects for any type of structure, Lightweight but high loads carrying capacity per vertical axial load to 57kN and Safety with proven track record.

Durability No loose parts and with corrosion protection easily storedand maintained. Cuplock designed is highly resistance to damage.

Versatility Cuplock can be erected for straight, curved and circular configuration for both access and support.

Simplicity & Strength The success of cuplock lies in the node point or fastening method. Four horizontal can be fastened at onetime making a very

rigid connection. The horizontal bear directly on the verticals and are firmly clamped by the action of the cup. There are no loose parts to lose. The rigid node point allows for high horizontal loads experienced with a 57kN leg load. The locking device is formed by two cups, a fixed lower cup which is welded to the vertical component at pre‐located intervals and sliding top cup. The forged ledger blade ends of the Cuplock horizontal components are located into the lower bottom cup, the top cup is moved down and rotated to secure the components are in place and a hammer blow the results in a positive rigid connection.

In viaduct construction complete scaffold towers can be moved horizontally using special trolley and rail, then simply crane lifted to the next location, saving time and labor costs.

CUPLOCK Advantages


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Standard with Spigot Ledger

Are made from a high grade steel tube with 48.8x3.2mm All horizontal ledgers have identical forged blade ends, wall thickness and identified by a sliding forged top cup with a minimum of projection to avoid damage. and pressed bottom cups with special fabricated at every 500mm interval to get the desired strength.

Weight (kg)3.0 meter (9'‐10") 16.82.5 meter (8'‐2") 14.12.0 meter (6'‐6") 11.4 Weight (kg)1.5 meter (4'‐11") 8.7 3.05 meter (10') Horizontal 11.761.0 meter (3'‐3") 6.1 2.74 meter (9') Horizontal 10.58

2.50 meter (8'‐2") Horizontal 9.67Standard without Spigot 2.44 meter (8') Horizontal 9.45

2.13 meter (7') Horizontal 8.27Weight (kg) 1.83 meter (6') Horizontal 7.13

3.0 meter (9'‐10") 16.15 1.80 meter (5'‐11") Horizontal 7.022.5 meter (8'‐2") 13.45 1.52 meter (5') Horizontal 5.962.0 meter (6'‐6") 10.75 1.50 meter (4'‐11") Horizontal 5.881.5 meter (4'‐11") 8.05 1.25 meter (4'‐1") Horizontal 4.931.0 meter (3'‐3") 5.45 1.22 meter (4') Horizontal 4.82

1.07 meter (3'‐6") Horizontal 4.24Connector 0.91 meter (3') Horizontal 3.72

0.90 meter (2'‐11") Horizontal 3.61Spigot is inserted into the top to join standard. 0.79 meter (2'‐7") Horizontal 3.18

0.56 meter (1'‐10") Horizontal 2.32

Weight (kg) Reinforced Ledger0.65

Weight (kg)1.80m Reinforced Ledger 10.552.50m Reinforced Ledger 14.66

Adjustable base jack 3.05m Reinforced Ledger 17.883.60m Reinforced Ledger 21.11

is used to level the scaffold. 4.30m Reinforced Ledger 25.215.00m Reinforced Ledger 29.31

Weight (kg)3.7

CUPLOCK Components

Length

Length

Length

Length


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Swivel Brace Hop‐up Bracket

Provides the bay bracing to a cuplock It is designed to increase overall width and extend scaffold system. Vertical steel tube are working platforms. 1 board is made from 48.8 mm

made of 48.3x2.5 mm THK and has tube with a ledger blade and plate at one end. a swivelling end blade to allow for easy 2 & 3 boards are made up of horizontal, support location in the point node. brace and vertical post.

Weight (kg) Length Weight (kg)12.60 Board Bracket Extension 2.411.80 Board Bracket 1' (1 Board) 1.511.00 Board Bracket 1'‐10" (2 Board) 5.59.90 Board Bracket 2'‐7" (3 Board) 6.99.50

Steel Plank with Hook

Designed to be light‐weight, safe, and durable in direct response to user needs. This is best suited for working platform for use at a high place, since it is 20% lighter than the conventional plywood board, and steel plank is highly recommended to be used on construction site. Omega Transom

Are fabricated twin angle steel bar fixed with a drop forged ledger blade attached to both ends.The outward standing bottom leg of the anglessupports the board in a captive manner.

Weight (kg)2.5m Omega Transom 13.16

Weight (kg) 1.8m Omega Transom 9.583.00 meter (10') Steel Plank with hooks 20.23 1.25m Omega Transom 6.812.50 meter (8'‐2") Steel Plank with hooks 16.72 0.9m Omega Transom 5.172.00 meter (7') Steel Plank with hooks 13.981.80 meter (5'11") Steel Plank with hooks 12.521.50 meter (4'11") Steel Plank with hooks 10.66

Length

CUPLOCK Components

1.8x2.0m Brace 2.7m2.0x2.0m Brace 3.0m2.5x2.0m Brace 3.2m

1.2x2.0m Brace 2.4m

Length

Length

1.0x2.0m Brace 2.2m


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Access Stair Caster Adaptor

It can be erected for vertical construction site and public Units provide for the easy transport with the used of scaffold standard components conversion of caster wheel together with special designed stair case handrail, which from the systems for use ofare located so as to enable fast and simple. movable rolling tower.

Weight (kg)Staircase 2.50 x 2.00 meter 47.0Handrail 2.50x 2.00m 14.0 Weight (kg)Staircase 3.05x 2.00 meter 51.0 5.6Handrail 3.05x 2.00m 15.0

Ladder Bracket

Is used to secure the ladder are plumb and vertical Base Plateto the scaffolding.

A base for universal jack, also connect to open‐ended standard.

Weight (kg)3.3 Weight (kg)

0.9

Intermediate TransomSteel Ladder

Can be placed anywhere between the horizontals for increasing the support The ladder are made to high space and are used where wooden standards which include planks require intermediate support notched ends to maintain between span of two ledgers. maximum strength.

Weight (kg) Weight (kg)1.80 m Intermediate Transom 8.63 6.0m Steel Ladder 52.01.50 m Intermediate Transom 7.21 4.5m Steel Ladder 38.01.25 m Intermediate Transom 6.10 3.0m Steel Ladder 24.01.07 m Intermediate Transom 5.14 1.5m Steel Ladder 12.00.90 m Intermediate Transom 4.32

Length

LengthLength

CUPLOCK Components


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FRAME ACCESS SCAFFOLD SYSTEM


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FRAME Scaffold the system has built‐in or attachablespigot and are light weight which allows fast assembly and dismantling, No skilled labour required. The frame has tubular brace for better rigidity. Frame is a lightweight access scaffoldingis suitable for all light‐duty application such as fecade for painting, cleaning, plastering and maintenance work.

Durable, effecient & Saving Labour CostSafety has top priority when a Frame Scaffold for masonry works is erected.

Other demands are: ● Rapid handling ● few pla orm types for all building geometries● Effecient transport● Compact storage Handy Cost Performance

It is characterized by durability and high quality. This handy frame scaffold system is especially suited for applications where no specialized equipment is available or out of reach. Closed, easy to grap the profile facilatate the application of the frames and allow for a safe and labour cost saving working even under wet conditions.

Frame in the handy, lightweight and labour independent frame scaffold system with an unbeaten cost performance advantage for use in Access Scaffold System, housing, narrow Construction, industrial facade retention, reconstruction and refurbishment.

Light‐duty Frame

The system has built removable spigot or fixed spigot and are light weight which allows faster assembly and dismantling.No special skilled labour required & The frame has tubular brace for better regidity and stabilized.

FRAME Introduction


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Easy to Erect

FRAME system is an ingenious system with few basic components to make erection simple. The clever design with frames and guardrails that are quick to erect and don’t require diagonal braces means that the scaffolding is soon ready to use. And when the job is done, it’s equally easy to dismantle. Feature removable spigot and flip lock to ensure safe, quick and simple connections between Frames, Cross brace and Horizontal brace.

Principles of Design

The design of scaffolds should take into account of the following:

● The safety of persons using the scaffold

● The safety of persons in the vicinity of the scaffold

● The scaffolds fitness for its intended purpose

● The handling normally associated with scaffolding

● The strength, stability and rigidity of the supporting structure

● The safety of persons engaged in the erec on, alteration and dismantling of the scaffold

FRAME Feature


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Walk thru Frame

Weight (kg)5'x6'7" Walk Thru Frame‐Flip Lock 20.003'x6'7" Walk Thru Frame Flip Lock 18.503'x5'1" Walk Thru Frame Flip Lock 12.302'x6'7" Walk Thru Frame Flip Lock 14.50

Type of lock and surface finish are available on request

Mason Frame

Weight (kg)5'x3' Mason Box Frame‐Drop Lock 16.85'x4' Mason Box Frame‐Drop Lock 18.55'x5' Mason Box Frame‐Drop Lock 20.25'x6'4" Mason Box Frame‐Drop Lock 22.3


FRAME Components

Sizes

Sizes


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Shoring Frame

Weight (kg)4'x3' Shoring Frame (2‐3/8" O.D.) 15.504'x4' Shoring Frame (2‐3/8" O.D.) 20.804'x5' Shoring Frame (2‐3/8" O.D.) 24.504'x6' Shoring Frame (2‐3/8" O.D.) 30.40


Ladder Frame

Weight (kg)2'x3'1" Ladder Frame‐Flip Lock 7.103'x4'1" Ladder Frame‐Flip Lock 11.202'x6'7" Ladder Frame‐Flip Lock 14.503'x6'7" Ladder Frame‐Flip Lock 16.50


FRAME Components

Sizes

Sizes


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Corner Guard Rail Post U‐head Jack Screw Jack

Weight (kg) Weight (kg) Weight (kg)3.8 5.68 4.85

Cross Brace Staircase

Weight (kg) It can be erected for vertical construction 10'x4' Cross Brace 7.12 site and public transport with the used of 9'x4' Cross Brace 6.49 scaffold standard components together 8'x4' Cross Brace 5.85 with special designed stair case handrail, 7'x4' Cross Brace 5.26 which are located so as to enable fast and 6'x4' Cross Brace 4.99 simple.5'x4' Cross Brace 4.26

Length Weight (kg)Staircase 5'x6'4" 55.5Staircase 7'x6'4" 62.5

Caster Wheel

Guard RailCoupling Pin Weight (kg)

Sizes Weight (kg) 5.6210' Guard Rail 4.909' Guard Rail 4.318' Guard Rail 3.72 Weight (kg) 24" Side Bracket7' Guard Rail 2.32 0.456' Guard Rail 2.005' Guard Rail 1.68

Weight (kg)5.68

Color Legend

Light blue Grey Blue Green Red Yellow Orange Black

Sizes

FRAME Components


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TUBE & FITTING SYSTEM


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We export wide range of Scaffold tube and accessory including cold pressed fittings and drop forged. All these products are designed to be compatible with standard scaffold tubes. Our high performance cold pressed and drop forged fittings provide the building industry with completely safe and economical solutions for Scaffolding Design as per BS/EN Standards. We also undertake design and manufacturing of tailor made systems as per buyer's requirements.

Our range of scaffolding fittings has an upper hand over conventional type of timber scaffolding giving better fittings and durability. Tube and fitting scaffolds are generally not covered by manufacturer’s specifications, engineer’s certificates or producer statements, hence the need to have general scaffolding requirements for them.

Our range of scaffolding fittings are known for its technical design and the durability it possess. These are widely used for supporting man and materials, demolition, tools and tackles at the time of construction, alteration, maintenance works, civil engineering and structures for hospitality events. We are solution to all‐industrial, construction and also having share in the nuclear power, paper and pulp, petrochemical and shipbuilding.

These general scaffolding requirements must also be used when altering proprietary scaffolds with tube and fitting components when the manufacturer’s specifications or engineer’srequirement do not include these alterations.

TUBE & FITTING Introduction


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Task analysis & Product Manual

It is becoming generally accepted that on larger sites clients want a task analysis completed as part of the design process. This is generally provided in conjunction with hazard identification.

For prefabricated components and systems a manual shall be madeavailable to enable the product to be used safely. For façade scaffolds made of prefabricated components see EN 12810‐1.

Effective Cost

As a scaffolding business company we too identify andappreciate the restraints that this time of economic uncertainty has put upon us all.That is why we focus a great deal of our time and efforts on ensuring we can provide you with very competitive rates.

Our products of scaffolding whether tubes or fittings are manufactured in accordance with BS and EN standards. Our fittingsare supplied with fully captive nuts & wrench.

TUBE & FITTING Application


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Drop‐forge Double Coupler JIS Pressed Double CouplerUsed for connecting two tubes crossing at a right angle. This type of coupler is used for connecting scaffoldAlso known as 90 degree clamp. tubes at right angle to each other.

Weight (kg) Weight (kg) 0.98 0.65

JIS Pressed Swivel CouplerDrop‐forge Swivel Coupler Swivel Couplers connect two scaffold tubes at any

Used for connecting two tubes crossing at any angle. angle to provide a ledger brace or similar bracing. Also known as 360 degree clamp.

Weight (kg) Weight (kg) 0.65

1.12

Beam ClampSleeve Coupler Provides a fixed 90° coupling of a scaffold tube to Used for joining two tubes located co‐axially. an I‐beam girder.

Weight (kg) 1.12 Weight (kg)

1.5

TUBE & FITTING Components


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Putlog Coupler Drop forge Internal Joint PinFor rapid erection or dismantling of putlogs and transom. Designed for internal 'end‐to‐end' connection.

Weight (kg) 0.62

Weight (kg) 1.54

Board Retaining ClampsScaffold stop‐ends and scaffold guard board returns Scaffold Tubeare neatly and efficiently locked into the correct Tubes are manufactured from mild steel strips slitted positions for a more secure. from hot‐rolled low carbon steel coils. Scaffold tube

conforming to British Standard is available in either Galvanised Iron and Black Iron.Other sizes available on request.

Weight (kg) 0.63

Base PlateUsed to distribute the load of a scaffolding installation.

Weight (kg) 0.9

TUBE & FITTING Components


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KWIKDEK SLAB FORMWORK


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KwikDek Slab Shoring & Decking

The KwikDek Slab Formwork Decking System replaces the secondary and primary beam in soffit support and providesa flat support grid for decking out with plywood or other conventional materials, labour costs are greatly reduced in conjunction with the speed of construction to provide an economical solution to decking problems. KwikDek requires fewer different pieces than most other similar system and can be stored in less space.

This unique system allows the slab formwork to be stripped only (3) three days after concrete has been poured. The Drophead allows the support work to remain in place thereby avoiding re‐propping

Features of the kwikDek system:

• Maximum utilisation of equipment

• Eliminates any deflection of slab

• No re‐propping required

• versatile with unlimited adjustments

KwikDek Shoring and Decking is a highly versatile, very competitive slab formwork system capable of being used in many applications:• Braces fit to the standards using half couplers ensuring no loose parts, minimising loss and damage charges • Simple erection procedure ensures stringent safety levels can be easily achieved• Make‐up areas around columns can be supported simply by using infill beams, saving customer time and money • Quick striking system, enabling early removal of deck beams and plywood, saving time and cost • Variable ledger positions to suit leg loading, increasing flexibility of the system • Quick and easy to erect ledgers and transoms are fixed to the vertical standards using captive wedge connections, eliminating the need for transverse bracing

KWIKDEK Introduction


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Standards Ledgers

Made from standard Scaffold tube. They have V‐pressing They are welded with C‐press and wedge, used for easy welded at 495mm 4‐way connections for ledgers. installation on the standards.Available Length: 3.0m, 2.5m, 2.0m, 1.5m & 1.0m Available Length: 2.4m, 1.8m, 1.2m, 0.9m & 0.6m

Adjustable Base JackDrophead

It used to level the standard Support the decking beams which on uneven grounds.are seated on the projectedsupport plate.

Adjustable Spigot Jack

Spigot Connector It connects open‐ended standard withdrophead and it is used for adjusting

Used to connect two standard. drophead heights.

KWIKDEK Components


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Decking Beams

Designed to support a variety of bay sizeswith a maximum load on any supportingleg of 40kN.Available Length : 2.4m, 1.8m & 1.2m

Cantilever FrameInfill Beams

The cantilever bracket is used to extend the slab formwork in areas Designed as secondary beams to support plywood where there is no support from below. It can be used to support a at permissible spans. beam or channel. Safe Working Load: 40kN UDL Typical applications are for slab extensions and access work. Available Length: 1.8m, 1.2m & 0.9m Available Length: 1.5m & 1.0m

Base Plate

It is used when the standard Cantilever Beam Bracketare on even grounds.

Available Length: 1.5m & 1.0m

Internal Beam Bracket

Available Length: 1.5m & 1.0mU Head

KWIKDEK Components


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Step 1 Step 4Erection sequence for 4 standards and 2 ledgers. Add the fourth standard and 2 more ledgers in a similar

manner to complete the assembly of 4 standard and 4 ledgers.

Space out socket bases and stand in jacks if required

Step 2Assemble a standard on a jack and 2 ledgers at rightangles in a lower "V" pressing of the standard. Step 5

Add the upper layer of 4 ledgers and 2 braces. Assemble the upper jack and dropheads on the completed support grid.

Step 3Take a second standard and assemble on another jack,fixing the ledger end of the previously assembled ledger Step 6into the "V" pressing of the standard. Repeat for the Finally add the primary beams and infill beams in the completed third standard to complete a right angled corner. support structure and as grids are completed, tighten all joints.

KWIKDEK Assembly


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Stage 1 Dismantling ProcedureComplete slab and support system erected. Stripping follows the same procedure the

techniques of early dismantling are followed or not.The advantages of early stripping is that the primarybeams and infills may be removed while concrete soffit remains supported and completely undisturbedduring its curing period.

Stage 2 The primary beams and infills may therefore be re‐usedReinforcing steel placed and concrete poured. One day after concreting thus gaining further concrete production with only anthe second set of support can be erected on the upper level. additional set of supprting components.

Primary beams and infills may be removed by strikingthe drophead wedge. While the primary head remains in contact with the concrete, the striking of the wedge

allows the beams to drop about 115mm giving sufficient clearance for the removal of the infills.

Stage 3After three days plywood, infill beams and decking beams are stripped without removing the support. A double set of support is supplied.

Up Down

Stage 4 Whether the advantages of early striking are taken After stripping level 1 all decking, ledgers and braces can immediately or not, complete safety in dismantling operation is be placed on the second set of support previously erected on level 2. ensured as primary beams and infills cannot fall to the

ground after striking, but must be removed manually.To assemble KwikDek Shoring and Decking removethe drophead assembly from the jack at one end andconnect it to the beam.The completed with its drophead can now be raisedand dropped over the jack.

KWIKDEK Assembly


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Permissible Loads on Base Components Early Stripping

Vertical Axial Load to 57kN Early stripping is a technique where by the The Loading will vary according to the horizontal loads is removed 3‐4days after casting the slab but with thetaken into account and the actual extension of the supporting structure of shoring remaining undisturbedjack required. for the full curing period.

After striking the primary beams, the infill beams and the plywood can be easily removed and re‐used on thenext area of scaffold.The drophead remains at all times in contact with theunderside of the slab ensuring proper support at all

Standard "V" pressing times.

Maximum safe shear load on each "V" pressing is 10kN. Before StrikingDrophead supporting beams in raised position.

Drophead Technical Details

Safe load carrying capacity of 40kN

KwikDek Shoring‐GUIDE

At least two lacing levels have to be used on eachstandards. When calculating two horizontal forces,include for wind forces, the effect of eccentricity, After Strikingand out of verticality in accordance with British Drophead in struck position.Standard 5975. Take care that the structure is stable in the unloadedcondition, especially if towers or narrow structures are used. All standard should be erected plumb.Horizontal forces should be distributed over allstandards as evenly as possible.Footings should be provided to prevent settlementof the standards.

KWIKDEK Technical Data


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RINGFLEX SLAB FORMWORK


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RINGFLEX is a lightweight modular scaffoldsystem that requires no loose fittings, shortens erectionand dismantling time and save labor cost.Each components fits precisely into the unique ringrosette and locks securely by simply hammering a captive wedge into place. The system pre‐engineeredand measured components and fits together in a safeand efficient configuration.Every piece of APAC RingFlex components is hot‐dipgalvanized, high tensile steel which limits corrosionand increase the life of the equipment.

Speed of Erection & Dismantling: Provides major savings in erection and stripping time thus minimizing on‐site cost. When not in use, its modular construction ensures minimum space requirement for storage.

Shoring support: Used in beam and suspended slab shoring to provide support to down stand beams without the need for additional scaffolding and or timber support.

with an extensive line of efficiency enhancing accessories APAC RingFlex is one of the most cost effective system slab formwork in the world.

Efficient APAC RingFlex reduces labor costs and improvesscheduling by eliminating loose fittings from the systems design. With fewer pieces than other systemreduces handling on site and makes shipping efficient.No bulky frames or heavy steel parts make the systemeasy to load, unload, erect and strip.

RINGFLEX Introduction


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Standard ledgerwith Rosette ring in every 500mm for a maximum The result is a connection with high junction‐point rigidity.of 8 connections. For small openings in the Rosette determine the right angle connection, for four largeropenings permit connections at any angles.Length 3.0m, 2.5m, 2.0m, 1.5m, 1.0m Length 2.5m, 2.0m, 1.8m, 1.5m, 1.2m, 0.9m, 0.6m, 0.3m

Internal Beam Bracket External Beam Bracket

Length1.0m

Length 1.5m1.0m1.5m

Base JackH20 Beam

Length 5.9m, 4.9m, 4.5m, 3.9m, 3.3m, 2.9m, 2.5m, 2.0m, 1.5mU head Jack

RINGFLEX Components


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CUPDEK SLAB FORMWORK


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CupDek Slab Decking & Propping

CupDek Slab Formwork Decking System is a proven multi‐purpose scaffold which can be used for all forms of accessand support structures in the building, construction industries, viaduct, offshore, shipyard, oil refineries, bridges, constructionmaintenance and building facade.

Benefits of the CupDek system:

• Faster to erect than traditional systems up to 4 components secured in one action

• Unique node point, no loose components

• High grade tube up to 25% lighter

• High damage resistant

• versatile bay sizes

CupDek Decking and Propping is versatile available in different sizes which provide a range of propping heights. CupDek Slab Formwork are multi functional and can be used to back‐prop both beams and slabs until the concrete has cured.

They are also widely used to support floor centres on which decking plates are placed to form light slabs suitable for high rise building and low cost housing developments. The floor centres are adjustableto cater for different widths between walls.

Special application:

The Cuplock system can be used for creating many special structures according to various needs and required of the customer such as podiums, suspended slab operation, bridge decking etc.

CUPDEK Introduction


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Standards Ledgers

Are made from a high grade steel tube with 48.3mm dia. by 3.2mm All horizontal ledgers have identical forged blade wall thickness and identified by a sliding forged top cup and pressed ends, with a minimum of projection to avoid damage. bottom cups with special fabricated at every 500mm interval to getthe desired strength. Length (m)Each standard takes a maximum leg load of capacity of 57kN. 2.5

1.8Effective Length, (m) 1.5

0.8 1.21.0 0.91.3 0.61.51.8 Universal Jack2.02.3 It connects open‐ended standard with2.5 drophead and it is used for adjusting2.8 drophead heights.3.0

Socket Base Adaptor

It provides a base for the universal jack, also connect universal jack to drop head.

Drophead

The quick strip drophead supplied along with nuts and bolts is designed to fit on standard shoring props and socket base Base Jackadaptor to suit any system scaffolding.

It used to level the standard on uneven grounds.

CUPDEK Components


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Decking Beams Cantilever Frame

Including 10cm wide top flange which eliminates the necessity Available Length: 1.5m & 1.0mfor a plywood infill, to cut down maintenance cost.Available Length : 2.5m, 1.8m & 1.2m

Infill BeamsCantilever Bracket

Used to provide skeletal support for plywood decking.Used to support external beam.

U‐head

It used for special application forinfill areas and beams.

Sizes: 150x170x6 150x200x6

Internal BracketConnector with bolt & nut

Used to support internal beam.It is used to connect between two standard.

CUPDEK Components


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Phase 1 Phase 4Erection sequence for 4 standards and 2 ledgers. Add the fourth standard and 2 more ledgers in a similar

manner to complete the assembly of 4 standard and 4 ledgers.

Space out socket bases and stand in jacks if required

Phase 2Assemble a standard on a jack and 2 ledgers at rightangles in a lower "V" pressing of the standard. Phase 5

Add the upper layer of 4 ledgers and 2 braces. Assemble the upper jack and dropheads on the completed support grid.

Phase 3Take a second standard and assemble on another jack,fixing the ledger end of the previously assembled ledger Phase 6into the "V" pressing of the standard. Repeat for the Finally add the primary beams and infill beams in the completed third standard to complete a right angled corner. support structure and as grids are completed, tighten all joints.

CUPDEK Assembly


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Phase 1 Cupdek Striking ProcedureComplete slab and support system erected. Stripping follows the same procedure the

techniques of early dismantling are followed or not.The advantages of early stripping is that the primarybeams and infills may be removed while concrete soffit remains supported and completely undisturbedduring its curing period.

Phase 2 The primary beams and infills may therefore be re‐usedReinforcing steel placed and concrete poured. One day after concreting thus gaining further concrete production with only anthe second set of support can be erected on the upper level. additional set of supprting components.

Primary beams and infills may be removed by strikingthe drophead wedge. While the primary head remains in contact with the concrete, the striking of the wedgeallows the beams to drop about 115mm giving sufficient clearance for the removal of the infills.

Phase 3After three days plywood, infill beams and decking beams are stripped without removing the support. A double set of support is supplied.

Up Down

Phase 4 Whether the advantages of early striking are taken After stripping level 1 all decking, ledgers and braces can immediately or not, complete safety in dismantling operation is be placed on the second set of support previously erected on level 2. ensured as primary beams and infills cannot fall to the

ground after striking, but must be removed manually.To assemble KwikDek Shoring and Decking removethe drophead assembly from the jack at one end andconnect it to the beam.The completed with its drophead can now be raisedand dropped over the jack.

CUPDEK Assembly


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Permissible Loads on Base Components Early Stripping

Vertical Axial Load to 57kN Early stripping is a technique where by the The Loading will vary according to the horizontal loads is removed 3‐4 days after casting the slab but with thetaken into account and the actual extension of the supporting structure of shoring remaining undisturbedjack required. for the full curing period.

After striking the primary beams, the infill beams and the plywood can be easily removed and re‐used on thenext area of scaffold.The drophead remains at all times in contact with theunderside of the slab ensuring proper support at all times.

Drophead Technical DetailsBefore Striking

Safe load carrying capacity of 40kNDrophead supporting beams in raised position.

CupDek Shoring‐GUIDEFor Standard at the beginning and end of a row, the loading figures of the top and base lifts have to be reduced by 5%, except if jack bracing is used. This also applies to the use of Cuplock in towers and single bays.At least two lacing levels have to be used on eachstandards. When calculating two horizontal forces,include for wind forces, the effect of eccentricity, and out of verticality in accordance with British After StrikingStandard 5975. Take care that the structure is stable in the unloaded Drophead in struck position.condition, especially if towers or narrow structures are used. All standard should be erected plumb.Horizontal forces should be distributed over allstandards as evenly as possible.Footings should be provided to prevent settlementof the standards.

CUPDEK Technical Data


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FRAMEFLEX SLAB FORMWORK


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Mason Frame Walk thru Frame

5'x3' Mason Box Frame‐Drop Lock 5'x6'7" Walk Thru Frame‐Flip Lock5'x4' Mason Box Frame‐Drop Lock 3'x6'7" Walk Thru Frame Flip Lock5'x5' Mason Box Frame‐Drop Lock 3'x5'1" Walk Thru Frame Flip Lock5'x6'4" Mason Box Frame‐Drop Lock 2'x6'7" Walk Thru Frame Flip Lock

Aluminum Beam

Two different profile are available:

A150 Beam: Bending Moment exceeds 6 kNmSize: 150x80 mm

Weight: 3.162 kg/mLength: Any length up to 10m


Weight: 3.162 kg/mLength: Any length up to 10m

Color LegendRed Green Blue Yellow Grey Orange

FRAMEFLEX Components

SizesSizes

Cross Brace

Sizes

5' Guard Rail6' Guard Rail7' Guard Rail8' Guard Rail9' Guard Rail10' Guard Rail

Sizes

9'x4' Cross Brace10'x4' Cross Brace

Guard Rail


Base Jack U head jack



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TABLE FORMWORK


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At!/ Table form System is a versatile types capable of handling virtually any slab forming project. Can be used onall types of building construction or for any type where an adjustable load bearing member is required.The high tensile steel pin is located through a slot in the outer section and a hole on the inner section for coarse adjustment.the cast collar located below the pin gives fine adjustment for leaving or striking.

The Flexible height adjustment the system is suited:● To support slab formwork at any height● To build slab tables for large slab surfaces● To support concrete beams or prefabricated slabs

Features:● The quick lowering system releases the stress in the prop with one strike of a hammer blow● Extendable in height with different sizes of props● Modular design for ver cal buildings of virtually any required height Shoring System Advantage:● Poten al wind load can be transferred into The same components are used for different application and the the props number and position of the props is determined by the system. ● Tripod as assembly auxiliary for props The most important requirements of a building can be meet easily ● Different sizes, models with covering all loads and and flexibly: measurements. ● Ground plan layout ● Manufactured with high resistannce steel tubes. ● Building type

● Slab thickness● Concrete finish ● Floor height

TABLE FORM Introduction


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Shoring Props

Prop for shoring with level plate available for shoring in various length, and with the option of the classic sleeve, on iron or cast iron, or with the external thread. Available colors are red, navy blue andgray, or there is the possibility for weather resistance of electroplated or hot dip galvanization . Props is versatile available in different sizes which provide a range of propping heights. Props are multi functional and can be used to back‐prop both beams and slabs until the concrete has cured. They are also widely used to support floor centres on which decking plates are placed to form light slabs suitable for low cost housing developments. The floor centres are adjustable to cater for different widths between walls.

Props 30

Weight (kg)15.3317.2121.1825.44

Props 20

Weight (kg)13.9515.8318.3723.7635.11

ECO‐Props

Weight (kg)13.7515.9217.5821.85

Extension RangeEurex 20/250 (147‐250)

Eurex 30/400 (222‐400)

Extension Range

Eurex 30/350 (197‐350)Eurex 30/300 (172‐300)Eurex 30/250 (147‐250)

ECO‐Prop (320‐487)

Extension RangeECO‐Prop (175‐312)ECO‐Prop (198‐335)ECO‐Prop (259‐395)

Eurex 20/400 (222‐400)Eurex 20/550 (297‐550)

Eurex 20/300 (172‐300)Eurex 20/350 (197‐350)

TABLE FORM Components


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Aluminum Beam Wedge Prop Head

Weight (kg)19.4716.17 Weight (kg)14.85 16.6712.8710.899.578.256.60 U‐head4.95

H20 Beam Weight (kg)2.75

Weight (kg)29.5024.5022.5019.50 H20 Supporting Head16.5014.5012.5010.00 Weight (kg)7.50 1.54

Railing Clamp

Tripod

Weight (kg)8.55

Weight (kg)9.12

2.0m H20 Beam1.5m H20 Beam

4.9m H20 Beam4.5m H20 Beam3.9m H20 Beam3.3m H20 Beam2.9m H20 Beam2.5m H20 Beam

3.9m Alsik Beam4.5m Alsik Beam

Length5.9m H20 Beam

TABLE FORM Components

Length

1.5m Alsik Beam

4.9m Alsik Beam5.9m Alsik Beam

2.0m Alsik Beam2.5m Alsik Beam2.9m Alsik Beam3.3m Alsik Beam


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COLUMN FORMWORK


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Steel Waler & Aluminum Beam System

Due to high strength and rigidity of the steel walers, small over‐all formwork depth when compared to other methods,Steel waler and Aluminum beam system is the ideal solution to your column formwork needs, especially when repeated usageand crane handling are required.Forms can be quickly assembled to perfect right angle shape and lifted into position, where they can be connected together and plumbed in a matter of minutes.

Advantage:• Allows standard crane handled column forms to be assembled for multiple use• Ensures right angle corners and square columns• Adjustable sizes (200x200‐1200x1200)• easy to assemble

COLUMN Introduction


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Steel Waler Universal Clamp

It is a twin 100x50mm chennel section. Used to connect Aluminum to waler. Simple in design Weight 22 kg/m prevent rotation and ensure positive connection.

Weight(kg)0.52

Angle Tie Bracket

It is a heavy duty bracket for external corner ties.Fixed to walers with the help of wedge.

Weight(kg)Aluminum Beam 2.50


Prop Connector

Fitted to formwork by wedge, they provide attachment for Push‐pull Props.

Weight(kg)2.0


Weight: 3.162 kg/mLength: Any length up to 10m Lifting Bracket

Connect to the Aluminum beam for crane handlingA165 Beam: Bending Moment exceeds 6 kNm of forms. Two bracket are used per panel.

Size: 150x80 mmWeight: 3.162 kg/m Weight(kg)Length: Any length up to 10m 4.5

COLUMN Components


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Calculations are based on Concrete Pressure up to 100 kN/sq.m

(mm) (pcs)200 8300 8400 12500 12600 12700 16800 16900 201000 201200 24

(M) A B C D E2.00 0.30 1.002.60 0.30 1.603.00 0.40 1.603.50 0.40 1.10 1.204.00 0.40 1.00 1.604.50 0.40 1.00 1.20 1.205.20 0.40 1.00 1.20 1.606.00 0.40 0.80 1.00 1.40 1.40

PANELHEIGHT

COLUMN WALERS SPACING(M)

COLUMN Technical Data

COLUMNWIDTH

NO. OF BEAMS


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WALL FORMWORK


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At!/ designs,manufactures and supplies a full range of system formwork from flying table forms to climbing system. The shuttering panel is used to form concrete structures such as retaining walls, dams, reservoirs, water towers and bridges.ASPA's engineers, supported by experienced draughtsmen, have had extensive experience in designing purpose‐made steelforms. All designs are CAD generated and are supported by up‐to‐date design programmes.

Economical:

• Virtually eliminates timber• Robust, resistance to damage• Standard elements suit plywood sheet size without cutting• Components easily transported and stored• Few standard components simplifies stock requirements

Versatile:

• Unlimited adjustment• For Walls, Beams & Heavy Slab support• Complex shape possible

Labour Saving:

• Aluminum beams speed up assembly • Simple erection and dismantling• No skilled labour required• Light Weight

WALL Introduction


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Steel Waler Universal Clamp

It is a twin 100x50mm chennel section. Designed to make Used to connect Aluminum to waler. Simple in design elements using standard size plywood sheets. prevent rotation and ensure positive connection.Simple, positive connections 110kN tie load capacity.Weight 22 kg/m

Weight (kg)Length 0.52(m)1.172.39 Angle Tie Bracket3.614.83 It is a heavy duty bracket for external corner ties.

Fixed to walers with the help of wedge.

Weight (kg)Alumi

num Beam 2.5


Prop Connector

Fitted to formwork by wedge, they provide attachment for Push‐pull Props.

Weight (kg)2.0


Weight: 3.162 kg/mLength: Any length up to 10m Lifting Bracket

Connect to the Aluminum beam for crane handlingA165 Beam: Bending Moment exceeds 6 kNm of forms. Two bracket are used per panel.

Size: 150x80 mmWeight: 3.162 kg/m Weight (kg)Length: Any length up to 10m 4.5

WALL Components


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Wedge A Splicer

They are heavy drop forged wedge, which provides Splicer provides standard connections between panel.high strength connections. Minimum adjustment length is 710mm.

Weight (kg) Weight (kg)1.0 4.1

Wedge S

Access Bracket Simple robust wedge for connection of accessories.

Simple but robust bracket with positive wedge fixingfor providing walkways on large forms. It is provide with spigot for fixing guardrail post. Weight (kg)

0.3

Weight (kg)11.0 Internal Corner Connector

Provides tight positive connectios at internal corners.ensure 90° corner every time.

Internal Splice

For connection between panels where make up areas is Weight (kg)required. Can also be used to extend panels for stop‐end 11.0and external corner details.

Length Hinge Waler Connector

(mm)960 Used when there is a change in angle between panels.1460 Can be used in circular structure.1960

Weight (kg)17.0

WALL Components


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ECO‐WALLSTEEL WALERS

S N S N S N S N(mm) (mm) (mm) (mm)363 4 330 8 353 11 339 15363 4 330 8 353 11 339 15272 5 288 9 321 12 316 16272 5 288 9 294 13 296 17272 5 256 10 294 13 296 17

S ‐ Aluminum beams spacing center to centerN ‐ No. of Aluminum beams per panel

CONCRETE PRESSURE(kN/m²)

STEEL WALER SIZES(mm)

PLYWOOD SIZES(18mm Thk) 1219

1170

2438

2390

6080

3657 4876

3610 4830

40

90

50


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WALL Components

ECO‐WALLSTEEL WALERS

(kN/M²) (M)A B C D E

50 2.0 0.4 1.065 2.6 0.4 1.275 3.0 0.4 1.680 3.5 0.4 1.0 1.280 4.0 0.4 1.0 1.680 4.5 0.4 1.0 1.2 1.280 5.2 0.4 1.0 1.2 1.680 6.0 0.4 0.9 1.0 1.2 1.6

(kN/M²) (M)W1 W2 W3 W4 W5

50 2.0 32.9 15.165 2.6 52.5 32.075 3.0 72.0 40.580 3.5 67.5 56.4 28.180 4.0 71.9 79.6 40.580 4.5 75.5 78.4 57.0 21.180 5.2 72.0 88.0 87.5 40.580 6.0 68.0 76.0 86.6 84.0 36.1

A‐FLEX STEEL WALERS LOAD(kN/M)

CONCRETE PRESSURE

PANEL HEIGHT

(M)

CONCRETE PRESSURE

PANEL HEIGHT A‐FLEX STEEL WALERS SPACING

WALL Technical Data


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WALL Components

CLIMBING SYSTEM


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!t!/ gangform PRO‐UP CLIMBING SYSTEM is crane handled and fixed to the concrete with anchor or fixing screws. The plumbing bracket has an adjustment screw which is used for vertical alignment. The hanging bracket provides a safe working platform for grouting and removal of lower anchors. Steel Waler have plan dimensions of 100mm deep x 152mm wide and are designed to carry maximum moments of 50kN/m with a safety factor of 2:1. Access brackets provide for a three board working platform. The access bracket can be attached to the Aluminum beam at the required position.

This climbing system is crane handled and is easily plumbed and aligned. A minimum amount of crane time is required to simply lift the shutter and hook it onto the climbing cone which was cast into the concrete on the previous pour. The push‐pull props allows the formwork to be rolled back to enable the panels to be cleaned and oiled in position without having to lower the shutter to the ground or the floor below.

CLIMBING Introduction


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PRO‐UP (APAC Jump form Climbing) System provides a significant advantages: bracket extensions, secondary platforms, ladder extensions etc. are assembled from ground level under simple and safety assembly conditions.The PRO‐UP System is proven and cost effective technology for building higher than 20 floors.

PRO‐UP Climbing bracket is a reliable and safe system for formingconcrete on elevated structures. It can be formed quickly and safely at any height. The wall shutter are moved along with the climbing bracket reducingthe over‐all cycle time.Along with the bracket an hanging access platform is provided for safe workingwhen carrying out finishing work, repairing tie holes, retaching concrete finish, and removing anchors used on previous pour. The Shutter fitted to the climbing bracket has three axis of movementenable the vertical wall to be constructed at any angle.

Sliding unit of Climbing Bracket It gives the required verticality, horizontal or angular movement to the shutter.It consist of top and swivel base adaptor jack and a carriage.

Lift WallPRO‐UP versatile system is excellent for the forming of lift shafts and staircase walls. APAC climbing systems are used for easy stripping and quick assembly time. APAC internal platform provides a safe working platform which eliminates the need for access scaffolding.

Tie SystemAll items recoverable after casting except for plastic tube.

Push‐pull PropThe push‐pull prop has a double collar, which enables the walls and columnsto be accurately plumbed. Used in conjunction with column boxes for speedy erection and ease of alignment.

PRO‐UP Climbing Platform are internally on corewall and lift shaft to provide a safe working area for fixing and supporting the formwork. Same as the climbing bracket it is used for the construction of vertical wall.

The platform can be moved vertically up the internal opening without dismantling the shutter this reduces the cycle time considerably. The climbing platform can be made to any size or shape of the opening and can be made adjustable to allow re‐use on different similar opening dimensions.

CLIMBING System


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At!/ PRO ‐UP Climbing System comprises vertical formwork and safety platform as a single unit. It remains securelyattached to the building and lifting. Thus wind velocity do not affect the building process. Assembly is at ground to improvedsafety and speed.

Installation procedure of At!/ PwhπUP Climbing Formwork System

Step 1 Wall formwork is ready to strip

Step 2 Remove ties, pull away shutter on climbing bracketusing sliding unit, install anchor bolt into fixing screw.

Step 3 Lift form to next level set the form on the anchor bolt. Attaching the guard rail extensions at ground level.

Step 4 Pull climbing platform shutter away from the wall and lift to next level.

Step 5 With shutter in the set back position they can be cleaned and rolled. Reinforcement steel bar can also be fixed.

Step 6 Move forms back into the positioned, fixed ties, check for plumb and alignment. Form ready to pour.

CLIMBING Installation


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Wing nut ɸ15, 0.32kg Rosette Ring, 0.50kg Ledger Blade, 0.22kg

Flange Nut ɸ15, 0.64kg Ledger Head, 0.53kg Brace Head, 0.40kg

Plate Washer ɸ15, 0.88kg Brace Head, 0.65kg Bottom Cup, 0.55kg

Waler Plate ɸ15, 0.62kg Ringlock Wedge, 0.10kg Top Cup, 0.22kg

Hexagonal Nut ɸ15, 0.21kg Jack Nut, 0.55kg U‐Clip Head, 0.67kg

Water Barrier ɸ15, 0.54kg Prop Collar, 0.98kg Banana Head, 1.15kg

Rapid Clamp ɸ10‐12, 0.54kg Prop Pin, 0.44kg Flange Clamp, 1.52kg

5.8m Tie rod ɸ15, 8.64kg Threaded Collar, 1.54kg Uni Clamp, 0.10kg

SPARE Parts


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Coupling Pin w/o Collar Snap Pin Gravity Pin

Coupling Pin 1/8" Collar Cotter Pin Spring Retainer

Coupling Pin 1" Collar Fast Lock Slide Lock

Caster Wheel Stem type 8" Flip Lock Slide Lock Pin

Caster Wheel Plate type 8" Drop Lock Snap On

SPARE Parts


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Documents

APAC Scaffold & Formwork Catalogue