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Application of Bayesian networks to hydrogen hazards in nuclear chemical plants Fayaz Ahmed, MSc BEng C Eng MIChemE [email protected]

Application of Bayesian networks to hydrogen hazards in ...Application of Bayesian networks to hydrogen hazards in nuclear chemical plants Fayaz Ahmed, MSc BEng C Eng MIChemE [email protected]

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  • Application of Bayesian networks to hydrogen hazards in nuclear

    chemical plants

    Fayaz Ahmed, MSc BEng C Eng MIChemE

    [email protected]

  • Presentation structure

    • Introduction

    • Hydrogen generation mechanisms in nuclear chemical plants

    • Hydrogen hazard management

    • Bayesian methodology

    • Case Study 1- Hydrogen hold-up and sudden release

    • Case Study 2- Assessment of equipment reliability

    • Conclusions

  • Introduction (1)

    • Hydrogen generation in nuclear chemical plants presents a considerable challenge.

    • Corrosion of metal fuel cladding waste and radiolysis are the main mechanisms.

    • Consequences from hydrogen explosions can be significant.

    • The Fukushima Daichaii event illustrates potential effects of hydrogen explosions (Figure 1).

  • Introduction (2)

    • Duty Holder is legally required to demonstrate risk is ALARP.

    • Demonstration of ALARP requires accurate risk analysis.

    • Bayesian Belief Networks (BBNs) provide an improved means of risk quantification.

    • Two case studies on application of BBNs to hydrogen safety are explored.

  • Figure 1: Damage caused by the Fukushima Daiichai H2 Explosions [1]

  • Hydrogen generation mechanisms in nuclear chemical plants (1)

    • Corrosion of magnesium metal (Magnox) fuel

    cladding waste in storage vessels

    • Magnesium hydroxide sludge formed as a bi-

    product of corrosion

    • Hydrogen hold-up occurs within Magnox sludge

    waste

    • Sudden release of hydrogen into vessel ullage

    space

  • Hydrogen generation mechanisms in nuclear chemical plants (2)

    • Alpha, Beta Gamma radiation in radioactive liquors results in radiolysis.

    • Water dissociates to form hydrogen and the hydroxyl radical:

    H + e- +H2O →H2 + OH-

    • Radiolytic hydrogen generation rate is primarily affected by the ‘G-value’.

    • G- value is number of H2 molecules evolved per 100eV of energy absorbed by the medium

  • Chronic hydrogen hazard management (1)

    • Waste storage vessel lids feature filtered outlets.

    • Filtered vents designed to keep chronic H2concentration in ullage to

  • Chronic hydrogen hazard management (2)

    • Gas hold-up leads to waste expansion and reduction in ullage volume.

    • Ullage volume is maximised to allow for waste expansion.

    • Adverse waste disturbance could lead to a sudden release of H2 in vessel ullage.

    • Hazard management strategy is to reduce the risk of adverse disturbance of vessel.

    • Figure 2 illustrates the key variables and effects.

  • Figure 2: Key variables affectingH2 hold-up and sudden release

  • Radiolytic hydrogen hazard management (1)

    • Vessel ullage space purged with compressed air via pneumercators (Figure 3).

    • Use ventilation extract fans as the driving force for hydrogen removal.

    • For increased reliability, backup compressed air systems are introduced.

    • Aim is to keep hydrogen concentration at 25% of the Lower Flammability Limit, i.e. 1%v/v.

  • Figure 3: Equipment for management of radiolytic H2 in process vessels

  • Bayesian methodology (1)

    • A statistical technique for modelling cause and effect relationships.

    • Method relies on the concept of Bayes Theorem [2]:

    P(A|B) = (P(A) x P(B|A))/P(B)

    • P(A) and P(B) are the probabilities of events A and B occurring.

    • P(A) is probability of the hypothesis before any evidence is available.

  • Bayesian methodology (2)

    • P(A|B) is a conditional probability of observing hypothesis A if B is true.

    • P(B|A) is the probability of event B occurring if A is true.

    • The equation in previous slide represents only two variables.

    • Complex models with multiple variables require use of software , e.g. Netica [3].

  • Bayesian Network Process

    • Bayesian software sets causal variables and effects in a graphical network (BBN).

    • Each cause (Parent) is connected to the effect (Child) by an arc.

    • Nodes can be Discrete or Continuous.

    • Conditional Probability Tables (CPTs) are generated.

    • CPTs can be based on expert judgement or mathematical functions.

  • Case Study 1: H2 hold-up and sudden release - Objectives

    1) Apply BBN technique to:

    • Determine the key sensitivities affecting sudden release of hydrogen from sludgy waste forms.

    • Assess the impact of sudden release on the vessel ullage H2 concentration.

    2) Use the results to determine the benefits of the BBN technique.

  • Case Study 1: H2 hold-up and sudden release- BBN analysis

    The following data was input into the BBN:

    • 99% probability of waste expansion fraction being in the range 15-20 %v/v.

    • 85% probability of a low corrosion hydrogen generation rate of 0.1 l/hr.

    • 85% probability of the equilibrium hydrogen concentration being in the range 0 to 0.25%v/v.

    BBN (Figure 4) constructed by replicating Figure 2 and using above input data.

  • Figure 4: BBN analysis for case study 1-H2 hold-up and sudden release

    13-Sudden release occurs

    TrueFalse

    6.8393.2

    5-Vessel internal vol (l)

    4-Sludge waste volume (l)

    9- Sudden hydrogen release volume (l)

    0 to 13.313.3 to 26.726.7 to 40

    93.24.112.67

    7.91 ± 6.3

    10-Total hydrogen volume in ullage (l)

    0 to 16.716.7 to 33.333.3 to 50

    93.94.521.57

    9.62 ± 7.2

    1- Equilibrium hydrogen volume (l)

    0 to 22 to 44 to 6

    94.15.640.25

    1.12 ± 0.76

    15-Hydrogen concn in ullage (%v/v)

    0 to 44 to 88 to 31.231.2 to 41.641.6 to 54.7

    36.935.427.40.41.023

    8.38 ± 8.33-Equilibrium H2 concn (%v/v)

    0 to 0.250.25 to 2

    85.015.0

    0.275 ± 0.41

    2-Ullage volume (l)

    111 to 174174 to 237237 to 300

    68.031.40.54

    163 ± 35

    6- Vessel contents volume (l)

    14-Fraction of held-up H2 released

    zeroUp to twenty percent

    93.26.83

    0.0137 ± 0.05

    8-Hydrogen hold-up volume (l)

    0 to 100100 to 150150 to 180

    1.090.09.00

    128 ± 2012- Zoning system fails

    TrueFalse

    6.7093.3

    7-Waste swelling fraction

    No expansionUp to 15 percentUp to 20 percent

    1.090.09.00

    0.153 ± 0.021

    11-Crane PLC fails

    TrueFalse

    0.1499.9

  • Case Study 1: H2 hold-up and sudden release- BBN results

    • The probability of hydrogen hold-up volume being in the range 100-150 litres is 90%.

    • Adverse waste disturbance leads to sudden release of hydrogen gas.

    • The probability of sudden hydrogen release volume being in the range 0 to 13.3 litres is 93.2%.

    • The probability of ullage hydrogen concentration being in the range 0-4%v/v is 36.9%.

  • Case Study 1: H2 hold-up and sudden release- Updating of BBN

    • BBN updating capability enables a ‘reverse analysis’ to predict key sensitivities.

    • The probability of ullage hydrogen concentration, Node 15, in the 0-4%v/v range is updated to 100% (Figure 5).

    • Main sensitivities are crane PLC and vessel transfer zoning system failures.

    • Both failures lead to adverse waste disturbance.

  • Figure 5: Updated BBN for case study 1- H2hold-up and sudden release

    13-Sudden release occurs

    TrueFalse

    0.9199.1

    5-Vessel internal vol (l)

    4-Sludge waste volume (l)

    9- Sudden hydrogen release volume (l)

    0 to 13.313.3 to 26.726.7 to 40

    99.20.84

    0

    6.76 ± 4

    10-Total hydrogen volume in ullage (l)

    0 to 16.716.7 to 33.333.3 to 50

    100 0 0

    8.35 ± 4.8

    1- Equilibrium hydrogen volume (l)

    0 to 22 to 44 to 6

    93.95.790.27

    1.13 ± 0.77

    15-Hydrogen concn in ullage (%v/v)

    0 to 44 to 88 to 31.231.2 to 41.641.6 to 54.7

    100 0 0 0 0

    2 ± 1.23-Equilibrium H2 concn (%v/v)

    0 to 0.250.25 to 2

    85.114.9

    0.274 ± 0.41

    2-Ullage volume (l)

    111 to 174174 to 237237 to 300

    60.738.40.90

    168 ± 37

    6- Vessel contents volume (l)

    14-Fraction of held-up H2 released

    zeroUp to twenty percent

    99.10.91

    0.00181 ± 0.019

    8-Hydrogen hold-up volume (l)

    0 to 100100 to 150150 to 180

    1.4990.67.96

    127 ± 2012- Zoning system fails

    TrueFalse

    0.8999.1

    7-Waste swelling fraction

    No expansionUp to 15 percentUp to 20 percent

    1.4990.67.96

    0.152 ± 0.023

    11-Crane PLC fails

    TrueFalse

    .019 100

  • Case study 2: Reliability of purge air supply for radiolytic H2 management

    • Variables are represented by purge air equipment (Figure 3) and associated failure modes.

    • Key failure modes included, normal air supply, back-up air compressors, site power supply and emergency diesel generator.

    • Each variable modelled as a Discrete Node with a failure being in True or False state.

    • Based on the Prior failure probabilities of the primary nodes, the BBN is given in Figure 6.

  • Figure 6: BBN for case study 2-unavailability of the purge air system

    HE1

    True

    False

    1.0

    99.0

    OPFAIL1

    True

    False

    1.75

    98.3

    PRINST

    True

    False

    0.75

    99.3

    COMPA

    True

    False

    24.5

    75.5

    BACKUP

    True

    False

    7.65

    92.4

    FACTAIR

    True

    False

    0.80

    99.2

    TOP EVENT

    True

    False

    0 +

    100

    POWER

    True

    False

    0.43

    99.6

    BACKUP COMPRESSORS FAIL

    True

    False

    6.00

    94.0

    EMERGF

    True

    False

    0.16

    99.8

    HE2

    True

    False

    1.0

    99.0

    COMPB

    True

    False

    24.5

    75.5

    OPFAIL2

    True

    False

    36.8

    63.2

    DCOMP

    True

    False

    35.7

    64.3

    HPLV

    True

    False

    0.01

    100

  • Case study 2: Reliability of purge air supply for radiolytic H2 management

    • The results show that the unavailability of the purge air system is low, i.e. 1x10-6 (Top Event probability shown as ‘0+’).

    • Back- up compressor and emergency diesel compressor system failures are accountable for the Top Event probability of 1x10-6.

    • Factory air and power supply failures present the key sensitivities for Top Event to occur indefinitely (Figure 7).

  • Figure 7: Updated BBN for case study 2-unavailability of the purge air system

    HE1

    True

    False

    11.3

    88.7

    OPFAIL1

    True

    False

    34.3

    65.7

    PRINST

    True

    False

    22.9

    77.1

    FACTAIR

    True

    False

    100

    0

    TOP EVENT

    True

    False

    100

    0

    BACKUP COMPRESSORS FAIL

    True

    False

    67.8

    32.2

    BACKUP

    True

    False

    100

    0

    POWER

    True

    False

    100

    0

    EMERGF

    True

    False

    100

    0

    OPFAIL2

    True

    False

    100

    0

    COMPA

    True

    False

    74.1

    25.9

    HPLV

    True

    False

    0.31

    99.7

    DCOMP

    True

    False

    83.7

    16.3

    HE2

    True

    False

    2.35

    97.7

    COMPB

    True

    False

    74.1

    25.9

  • Conclusions

    • Hydrogen generation in nuclear chemical plants is a complex process.

    • The H2 explosion scenarios are affected by multiple dependent variables.

    • Bayesian networks are demonstrated to provide an improved means of modelling dependency and uncertainty.

    • The Bayesian updating feature has enabled a reverse analysis, hence sensitivity prediction.

  • References

    [1] Fuchigami, M., Kasahara, N., The 2011 Fukushima nuclear power plant accident, 2015, Elsevier Ltd, ISBN 978-0-08-100118-9.

    [2] Bolstad, W. M., 2007, Introduction to Bayesian Statistics, Second Edition, ISBN-0-470-14115-1.

    [3] Netica, Norsys, Available at www.norsys.com.